Linear rail automatic cleaning assembly line

By designing an automatically adjustable cleaning roller and air duct structure, the problem of cleaning and drying linear rails of different sizes was solved, improving cleaning efficiency and reducing energy consumption.

CN117019718BActive Publication Date: 2025-12-12浙江高和精密机械有限公司
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Patent Information

Application Number
CN202311173040.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-12
Publication Date
2025-12-12
Estimated Expiration
2043-09-12

AI Technical Summary

Technical Problem

Existing technologies are insufficient for effectively cleaning straight tracks of different sizes, and the drying effect of blowers is poor.

Method used

An automated cleaning production line with linear guide rails was designed, including a frame, a conveying mechanism, first and second cleaning mechanisms, and a drying mechanism. The position of the cleaning rollers and the size of the air duct are automatically adjusted by width adjustment components and height adjustment components to match the size of the linear guide rails, thereby achieving efficient cleaning and drying.

Benefits of technology

It enables automated cleaning and drying of linear guides of different sizes, improving cleaning efficiency, reducing energy consumption, and simplifying the adjustment process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to linear rail cleaning technical field, disclose a kind of straight line rail automatic cleaning assembly line, comprising: frame, conveying mechanism, first cleaning mechanism, second cleaning mechanism and blow-drying mechanism, first cleaning mechanism includes width adjusting assembly, first drive assembly and two groups of first cleaning component, blow-drying mechanism, including air duct component and fan, air duct component cover is located in straight line rail outside, fan blows in air duct component, air duct component is guided to the wind that fan blows out, second cleaning mechanism includes main cleaning roller, auxiliary cleaning roller and the height adjusting assembly for adjusting the height between main cleaning roller and auxiliary cleaning roller.The present application can solve the problem that different size dimensions of straight line rail are difficult to clean in prior art, and fan blow-drying effect is poor.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of linear rail cleaning, and particularly relates to a linear rail automatic cleaning assembly line. BACKGROUND

[0002] Linear rails are widely used in various types of numerical control machine tools, machining centers and other automated equipment as one of the basic parts of machine tools. Linear rails are mostly cast into shape and then surface rough grinding, straightening, detection and other steps are taken to obtain finished products.

[0003] The finished product of the linear rail has impurities such as dirt and dust adhering to the surface, which affects the precision and stiffness, so it needs to be cleaned. At present, the linear rail is washed by cleaning brush rollers cooperating with cleaning oil sprayed on the surface of the linear rail, and then the residual cleaning oil on the surface of the linear rail is blown dry by a fan.

[0004] But it is found in use that it is difficult to clean linear rails of different sizes, and the left and right direction cleaning roller width and the up and down direction cleaning roller height need to be adjusted respectively, which is troublesome, and the fan directly blows the linear rail, the contact time of the fan blown wind with the linear rail is short, and the drying effect is poor. SUMMARY

[0005] Therefore, the present application aims to provide a linear rail automatic cleaning assembly line to solve the problem that it is difficult to clean linear rails of different sizes in the prior art, and the drying effect of the fan is poor.

[0006] The present application solves the above technical problems by the following technical means:

[0007] A linear rail automatic cleaning assembly line, comprising:

[0008] A frame body is provided with a cleaning tank body fixedly installed thereon;

[0009] A conveying mechanism comprising a conveying frame and a plurality of conveying rollers, the conveying frame is arranged in the cleaning tank body, and the conveying rollers are used to convey the linear rails;

[0010] The conveying mechanism is used to convey the linear rails;

[0011] A first cleaning mechanism is installed in the cleaning tank body and used to clean the left and right sides of the linear rails;

[0012] A second cleaning mechanism is installed in the cleaning tank body and used to clean the upper and lower sides of the linear rails;

[0013] A drying mechanism is installed in the cleaning tank body and used to dry the cleaning oil on the surface of the linear rails;

[0014] Characterized in that,

[0015] The first cleaning mechanism comprises a width adjusting assembly, a first driving assembly and two groups of first cleaning assemblies, both of which can move along the width direction of the cleaning tank body, the width adjusting assembly is used to adjust the distance between the two groups of first cleaning assemblies, and the first driving assembly is used to drive the first cleaning assemblies to clean the linear rails;

[0016] The drying mechanism comprises an air duct assembly and a fan, the air duct assembly is covered outside the linear rails, and the fan blows air into the air duct assembly, and the air duct assembly guides the air blown by the fan;

[0017] The second cleaning mechanism comprises a height adjusting assembly, a main cleaning roller and an auxiliary cleaning roller, the main cleaning roller is drivingly connected with the conveying mechanism, the auxiliary cleaning roller is drivingly connected with the main cleaning roller, and the height adjusting assembly is used to adjust the height between the main cleaning roller and the auxiliary cleaning roller.

[0018] By setting the above structure, the width adjusting assembly can automatically adjust the width of the first cleaning assemblies on the left and right sides of the linear rails, the height adjusting assembly can automatically adjust the height between the main cleaning roller and the auxiliary cleaning roller, the adjustment is simple, convenient and fast, and the cleaning efficiency is effectively improved. When the first cleaning assembly moves, the side plate moves through the second driving assembly, the width of the air duct is changed, the size of the air duct matches the size of the linear rails, the air blown by the fan can pass through the surface of the linear rails along the air duct, the drying efficiency is improved, multiple linearly arranged fans are not needed to dry the linear rails, the energy consumption is reduced, and the production is increased.

[0019] Further, the first cleaning assembly comprises a cross beam and a plurality of first cleaning rollers rotatably installed on the cross beam, first mounting frames are fixedly installed on both sides of the cleaning tank body, the cross beam is movably arranged between the two first mounting frames in the width direction of the cleaning tank body, and the adjacent first cleaning rollers are drivingly connected.

[0020] By setting the above structure, the width adjusting assembly can adjust the positions of the plurality of first cleaning rollers by adjusting the position of the cross beam, without adjusting each first cleaning roller one by one, so that the adjustment speed is accelerated.

[0021] Further, the width adjusting assembly comprises a mounting beam, a width motor and a push plate, the two sides of the mounting beam are respectively fixedly connected with the first mounting frames, the width motor is fixedly installed on the mounting beam, the push plate is slidingly connected with the mounting beam, the push plate can move along the length direction of the mounting beam, the width motor is drivingly connected with the push plate, the push plate is fixedly connected with the side surface of the cross beam, a first transmission assembly is arranged between the two cross beams, and the first transmission assembly is used to drive the two cross beams to move in opposite directions synchronously.

[0022] By setting the above structure, the width motor is controlled to work, and the two beams are driven by the push plate and the first transmission assembly to move in opposite directions synchronously, further accelerating the adjustment speed.

[0023] Further, the first transmission assembly comprises a seat body and a connecting piece, the seat body is located between the two beams, the seat body is fixedly connected with the first mounting frame, the connecting piece is rotatably installed on the top of the seat body, the two ends of the connecting piece are both provided with a waist-shaped hole, and the two beams are both provided with a connecting column.

[0024] By setting the above structure, when the push plate drives one beam to move, the other beam is driven by the connecting piece to move in the opposite direction synchronously, and the first cleaning rollers on the left and right sides of the linear rail are synchronously adjusted.

[0025] Further, the first drive assembly comprises a shaft body, a transmission piece and a drive motor, the shaft body is rotatably installed on the mounting beam, the drive motor is fixedly installed on the mounting beam, the output shaft of the drive motor is fixedly connected with the shaft body, the push plate is provided with a mounting hole, the transmission piece is rotatably installed in the mounting hole, the transmission piece is slidably installed on the shaft body, the transmission piece can move along the length direction of the shaft body, and the first cleaning roller corresponding to the transmission piece is in transmission connection with the transmission piece.

[0026] By setting the above structure, when the drive motor works, the first cleaning rollers on the two beams can be synchronously driven to rotate, and the linear rail is cleaned. The transmission piece is installed on the push plate and the shaft body, the push plate is limited to move along the length direction of the mounting beam.

[0027] Further, a connecting arm is arranged between the main cleaning roller and the auxiliary cleaning roller, the two ends of the connecting arm are rotatably connected with the main cleaning roller and the auxiliary cleaning roller respectively, the height adjustment assembly comprises a height motor, a second transmission assembly is arranged between the height motor and the connecting arm, and the height motor drives the connecting arm to rotate through the second transmission assembly.

[0028] By setting the above structure, the height of the main cleaning roller and the auxiliary cleaning roller can be adjusted by controlling the height motor to work and driving the connecting arm to rotate through the second transmission assembly.

[0029] Further, the second transmission assembly comprises a shell, a third transmission gear, a rack and a first connecting rope, the shell is fixedly connected with the cleaning tank body, the third transmission gear is arranged in the shell, the output shaft of the height motor is fixedly connected with the third transmission gear, the rack is slidably arranged in the shell, the rack is in meshing connection with the third transmission gear, a connecting head is arranged on the connecting arm, one end of the first connecting rope is fixedly connected with the rack, and the other end is fixedly connected with the connecting head.

[0030] Through the arrangement of the first connecting rope and the connecting head, the transmission between the height motor and the connecting arm is smoother.

[0031] Further, the air duct assembly comprises a bottom plate fixedly installed in the cleaning tank body, a top plate movable along the height direction of the cleaning tank body, and two side plates movable along the width direction of the cleaning tank body, the bottom plate and the two side plates, and the top plate and the two side plates are connected with sealing folding pieces, the sealing folding pieces are used for realizing the sealing between the bottom plate and the side plates and the sealing between the top plate and the side plates, the bottom plate, the top plate, the side plates and the sealing folding pieces form an air duct with adjustable size, the output end of the fan is communicated with the air duct through a pipeline, and the conveying frame and the two side plates are provided with second driving assemblies, the second driving assemblies are used for driving the side plates to move along the width direction of the cleaning tank body, and the two groups of second driving assemblies are respectively in transmission connection with corresponding first cleaning assemblies.

[0032] Further, the second driving assembly comprises a driving plate and a second connecting rope, the driving plate is slidably installed on the conveying frame, the driving plate is movable along the length direction of the conveying frame, the driving plate is in transmission connection with the side plate, one end of the second connecting rope is fixedly connected with the driving plate, and the other end is in transmission connection with the corresponding first cleaning assembly.

[0033] Through the arrangement of the above structure, when the first cleaning assembly moves, the driving plate is driven to move by the second connecting rope, so that the distance between the two side plates is reduced, and the width of the air duct is reduced.

[0034] Further, the driving plate and the conveying frame are provided with a connecting plate, the connecting plate is provided with a sliding rail, one side of the driving plate is slidably installed in the sliding rail, the connecting plate is provided with a first reset piece, one end of the first reset piece is fixedly connected with the connecting plate, the other end is fixedly connected with the driving plate, the two side plates and the conveying frame are provided with second reset pieces, and the second reset pieces are used for driving the second wedge blocks to abut against the first wedge blocks.

[0035] Through the arrangement of the above structure, when the first cleaning assembly moves reversely, the two side plates are reset through the first reset piece and the second reset piece, so that the width of the air duct is increased.

[0036] The beneficial effects of the present application are as follows:

[0037] 1. The width adjusting assembly, height adjusting assembly and blow-drying mechanism are set, the width adjusting assembly is controlled, the width of the first cleaning assembly on the left and right sides of the linear rail can be automatically adjusted, the height adjusting assembly is controlled, the height between the main cleaning roller and the auxiliary cleaning roller can be automatically adjusted, the adjustment is simple, convenient and fast, and the cleaning efficiency is effectively improved. The side plates are moved by the second driving assembly while the first cleaning assembly moves, the width of the air duct is changed, the size of the air duct is matched with the size of the linear rail, the wind blown by the fan can pass through the surface of the linear rail along the air duct, the blow-drying efficiency is improved, a plurality of linearly arranged fans are not needed to blow dry the linear rail, the energy consumption is reduced, and the production is increased.

[0038] 2. The connecting piece is set, when the push plate pushes one beam to move, the other beam is driven to move in the opposite direction synchronously through the connecting piece, and the first cleaning roller on the left and right sides of the linear rail is synchronously adjusted.

[0039] 3. The first cleaning assembly and the second driving assembly are set, when the first cleaning assembly moves, the driving plate is driven to move through the second connecting rope, so that the distance between the two side plates is reduced, and the width of the air duct is reduced. DETAILED DESCRIPTION

[0040] Figure 1 is a structural schematic diagram of the linear rail automatic cleaning assembly line of the application;

[0041] Figure 2 is a structural schematic diagram of the linear rail automatic cleaning assembly line of the application;

[0042] Figure 3 is a structural schematic diagram of the first cleaning mechanism in the linear rail automatic cleaning assembly line of the application;

[0043] Figure 4 is a structural schematic diagram of the first cleaning mechanism in the linear rail automatic cleaning assembly line of the application;

[0044] Figure 5 is a structural schematic diagram of the first transmission assembly in the linear rail automatic cleaning assembly line of the application;

[0045] Figure 6 is a structural schematic diagram of the second cleaning mechanism in the linear rail automatic cleaning assembly line of the application;

[0046] Figure 7 is a structural schematic diagram of the second cleaning mechanism in the linear rail automatic cleaning assembly line of the application;

[0047] Figure 8 is a structural schematic diagram of the second connecting rope and the beam in the linear rail automatic cleaning assembly line of the application;

[0048] Figure 9 is a structural schematic view of a blow-drying mechanism in a linear rail automatic cleaning assembly line of the present application;

[0049] Figure 10 is a planar structural schematic view of a blow-drying mechanism in a linear rail automatic cleaning assembly line of the present application;

[0050] Figure 11 is a structural schematic view of an air duct assembly in a linear rail automatic cleaning assembly line of the present application;

[0051] Figure 12 is an internal structural schematic view of an air duct assembly in a linear rail automatic cleaning assembly line of the present application;

[0052] Figure 13 is Figure 12 an enlarged structural schematic view of A in FIG. 1;

[0053] wherein,

[0054] 1, frame body; 11, cleaning tank body; 12, degausser;

[0055] 21, conveying roller; 211, second transmission wheel; 22, conveying frame; 23, second mounting frame; 231, second mounting plate;

[0056] 31, cross beam; 311, first through hole; 312, connecting column; 32, first cleaning roller; 321, transmission head; 3211, first transmission gear; 322, transmission belt;

[0057] 4, first mounting frame; 41, rod body;

[0058] 51, seat body; 52, connecting piece; 521, waist-shaped hole;

[0059] 61, mounting beam; 62, width motor; 621, screw rod; 63, push plate; 631, column body;

[0060] 71, shaft body; 72, transmission piece; 721, second transmission gear; 73, driving motor;

[0061] 81, bottom plate; 82, top plate; 821, threaded column; 822, bolt; 83, side plate; 832, second wedge block; 833, second tension spring; 84, sealing folding piece; 841, folding part; 842, mounting part; 85, air duct; 851, frame; 852, sealing layer; 853, rail outlet; 86, air blower; 87, driving plate; 871, first wedge block; 88, first connecting rope; 89, connecting plate; 891, sliding rail; 892, first tension spring;

[0062] 9. First mounting plate; 91. Guide wheel;

[0063] 101. Main cleaning roller; 1011. First drive wheel; 102. Secondary cleaning roller; 103. Connecting arm; 1031. Connector; 104. Height motor; 1051. Housing; 1052. Third drive gear; 1053. Rack; 1054. Second connecting rope. Detailed Implementation

[0064] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. It should be noted that the illustrations provided in the following embodiments are for illustrative purposes only and represent schematic diagrams, not actual pictures, and should not be construed as limiting the present invention. In order to better illustrate the embodiments of the present invention, some components in the figures may be omitted, enlarged, or reduced, and do not represent the actual product size; it is understandable for those skilled in the art that some well-known structures and their descriptions may be omitted in the figures.

[0065] In the figures of this invention, the same or similar reference numerals correspond to the same or similar components. In the description of this invention, it should be understood that if terms such as "upper," "lower," "left," "right," "front," and "rear" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figure, they are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the figures are only for illustrative purposes and should not be construed as limiting this invention. For those skilled in the art, the specific meaning of the above-mentioned terms can be understood according to the specific circumstances.

[0066] like Figures 1-13 As shown, an automatic cleaning production line for linear guideways according to the present invention includes:

[0067] The frame 1 has a cleaning tank 11 fixedly installed on it. In this embodiment, a spray head is installed at the top inner part of the cleaning tank 11. During cleaning, the spray head sprays cleaning oil onto the linear guide rail inside the cleaning tank 11 to assist in cleaning. The cleaning tank 11 is used to collect the sprayed cleaning oil for recycling. It should be noted that a demagnetizer 12 for eliminating the magnetism of impurities is also provided at the front end of the cleaning tank 11. The demagnetizer 12 is a conventional device in the prior art, so it will not be described in detail. A rust-preventive oil spraying device is also provided at the rear end of the cleaning tank 11. The rust-preventive oil spraying device also uses a spray head to spray rust-preventive oil onto the linear guide rail inside the cleaning tank 11. Its structure is relatively conventional, so it is not shown in the attached drawings. In this embodiment, both the cleaning oil and the rust-preventive oil are equipped with oil circulation and recovery devices for circulating spraying.

[0068] The conveying mechanism is arranged in the cleaning tank body 11 and is used for conveying the linear rail. In the embodiment, the conveying mechanism comprises conveying rollers 21, conveying frames 22, a transmission chain and a conveying motor. It should be noted that the conveying frame 22 comprises two parts, i.e., a first conveying frame and a second conveying frame. The first conveying frame and the second conveying frame are the same in structure. The first conveying frame and the second conveying frame are both fixedly installed on the two sides of the cleaning tank body 11 and are arranged along the length direction of the cleaning tank body 11. The two ends of the conveying roller 21 are rotatably connected with the first conveying frame and the second conveying frame respectively. After the linear rail is placed on the conveying roller 21, the conveying motor drives the plurality of conveying rollers 21 to rotate through the transmission chain, so as to convey the linear rail into the cleaning tank body 11. Since the transmission chain and the conveying motor are conventional devices in the prior art, they are omitted in the drawings.

[0069] The first cleaning mechanism is installed in the cleaning tank body 11 and is used for cleaning the left and right sides of the linear rail. Specifically, the first cleaning mechanism comprises a width adjusting assembly, a first driving assembly and two groups of first cleaning assemblies. The two groups of first cleaning assemblies are both movable along the width direction of the cleaning tank body 11. The width adjusting assembly is used for adjusting the distance between the two groups of first cleaning assemblies. The first driving assembly is used for driving the first cleaning assemblies to clean the linear rail.

[0070] In the embodiment, the first cleaning assembly comprises a cross beam 31 and five first cleaning rollers 32 rotatably installed on the cross beam 31. It should be noted that the first cleaning roller 32 comprises a rotating roller and a cleaning brush fixedly sleeved on the rotating roller. The rotating roller and the cleaning brush are both relatively common structures in the prior art, and thus will not be described in detail.

[0071] The first mounting frame 4 is fixedly installed on the first conveying frame and the second conveying frame. In the embodiment, a plurality of rod bodies 41 are fixedly arranged between the two first mounting frames 4. A plurality of first through holes 311 are formed in the cross beam 31. The rod bodies 41 are inserted into the first through holes 311, so that the cross beam 31 is movably arranged between the two first mounting frames 4 along the width direction of the cleaning tank body 11.

[0072] The top of the first cleaning roller 32 is provided with a transmission head 321. The transmission heads 321 are tensioned with a transmission belt 322. The transmission belt 322 is used for transmissionally connecting the adjacent first cleaning rollers 32. The first driving assembly drives one of the five first cleaning rollers 32 to rotate, so as to drive the five first cleaning rollers 32 to synchronously rotate and clean the two sides of the linear rail. It should be noted that the first driving assembly is arranged at the middle position of the cleaning tank body 11, and thus the first driving assembly is transmissionally connected with the first cleaning roller 32 located at the middle position.

[0073] In the embodiment, the first transmission assembly is arranged between the two cross beams 31 and is used to drive the two cross beams 31 to move synchronously in opposite directions. It should be noted that the first transmission assembly is arranged at both ends of the cross beam 31, so that the stability of the synchronous movement between the two cross beams 31 is higher.

[0074] Specifically, the first transmission assembly includes a seat body 51 and a connecting piece 52. The seat body 51 is located between the two cross beams 31 and is fixedly installed on the rod body 41, so that the seat body 51 is fixedly connected with the first mounting frame 4. The connecting piece 52 is rotatably installed on the top of the seat body 51. The two ends of the connecting piece 52 are both provided with a waist-shaped hole 521. The two cross beams 31 are both provided with a connecting column 312. The two ends of the connecting piece 52 are respectively sleeved on the connecting columns 312 of the two cross beams 31 through the waist-shaped holes 521. When the push plate 63 drives one cross beam 31 to move, the cross beam 31 drives the other cross beam 31 to move synchronously in the opposite direction through the connecting piece 52, so as to realize the synchronous adjustment of the first cleaning rollers 32 on the left and right sides of the linear rail.

[0075] In the embodiment, the width adjustment assembly includes a mounting beam 61, a width motor 62 and a push plate 63. The two sides of the mounting beam 61 are fixedly connected with the first mounting frame 4 through fixing bolts. The width motor 62 is fixedly installed on the mounting beam 61 through fixing bolts. The push plate 63 is slidably connected with the mounting beam 61 and can move along the length direction of the mounting beam 61. The push plate 63 is fixedly connected with the side surface of the cross beam 31 through fixing bolts. The width motor 62 is drivingly connected with the push plate 63. Specifically, a column body 631 with a threaded hole is fixedly installed on the push plate 63. A screw rod 621 is fixedly connected with the output shaft of the width motor 62 and is screwed in the threaded hole, so as to realize the driving connection between the width motor 62 and the push plate 63. When the width motor 62 works, the push plate 63 is driven to move through the screw rod 621 and the column body 631. The push plate 63 drives the cross beam 31 to move, so as to realize the distance adjustment between the two groups of first cleaning assemblies.

[0076] In the embodiment, the first driving assembly comprises a shaft body 71, a transmission member 72 and a driving motor 73. The shaft body 71 is rotatably installed on the mounting beam 61. The driving motor 73 is fixedly installed on the mounting beam 61 by fixing bolts. The output shaft of the driving motor 73 is fixedly connected with the shaft body 71. The push plate 63 is provided with a mounting hole. The transmission member 72 is rotatably installed in the mounting hole. The transmission member 72 is slidably installed on the shaft body 71. The transmission member 72 can move along the length direction of the shaft body 71, so that the push plate 63 is slidably connected with the mounting beam 61. The push plate 63 can move along the length direction of the mounting beam 61. The first cleaning roller 32 corresponding to the position of the transmission member 72 is drivingly connected with the transmission member 72. Specifically, the transmission head 321 corresponding to the position of the transmission member 72 is provided with a first transmission gear 3211. The transmission member 72 is provided with a second transmission gear 721. The first transmission gear 3211 is engaged with the second transmission gear 721. When the driving motor 73 works, the first cleaning roller 32 on the two cross beams 31 is synchronously driven to rotate, so as to clean the linear rail.

[0077] The drying mechanism is installed in the cleaning tank body 11 and is used for drying the cleaning oil on the surface of the linear rail. Specifically, the drying mechanism comprises an air duct assembly and a fan 86. The air duct assembly comprises a bottom plate 81 fixedly installed in the cleaning tank body 11, a top plate 82 slidably moving along the height direction of the cleaning tank body 11 and two side plates 83 slidably moving along the width direction of the cleaning tank body 11. The bottom plate 81 and the two side plates 83 and the top plate 82 and the two side plates 83 are connected with sealing folding pieces 84. The sealing folding pieces 84 are used for sealing the bottom plate 81 and the side plates 83 and the top plate 82 and the side plates 83. The bottom plate 81, the top plate 82, the side plates 83 and the sealing folding pieces 84 form an air duct 85 with adjustable size. The output end of the fan 86 is communicated with the air duct 85 through a pipeline. By changing the positions of the top plate 82 and the two side plates 83, the size of the air duct 85 can be adjusted, so that the size of the air duct 85 matches the size of the linear rail. The air blown by the fan 86 can pass through the surface of the linear rail along the air duct 85, so as to improve the drying efficiency. Multiple linearly arranged fans 86 are not needed to dry the linear rail, so as to reduce the energy consumption and save the production cost.

[0078] In the embodiment, the side plate 83 is provided with a plurality of sliding shafts. The conveying roller 21 corresponding to the positions of the sliding shafts is slidably connected with the sliding shafts. The conveying roller 21 is slidably connected with the side plate 83 through the sliding shafts, so that the side plate 83 can move along the width direction of the cleaning tank body 11. The side plate 83 does not need to be additionally provided with a limiting structure.

[0079] In the embodiment, the second driving assembly is arranged between the conveying frame 22 and the two side plates 83, that is, the driving assembly is arranged between the first conveying frame and the corresponding side plate 83 and between the second conveying frame and the corresponding side plate 83. The driving assembly comprises a driving plate 87 and a first connecting rope 88. The driving plate 87 is slidingly installed on the conveying frame 22 and can move along the length direction of the conveying frame 22. The driving plate 87 is in transmission connection with the side plate 83. One end of the first connecting rope 88 is fixedly connected with the driving plate 87, and the other end is in transmission connection with the cross beam 31 of the corresponding first cleaning assembly. When the cross beam 31 of the first cleaning assembly moves, the first connecting rope 88 drives the driving plate 87 to move. The driving plate 87 makes the two side plates 83 close to each other, reduces the distance between the two side plates 83, and thus reduces the width of the air duct 85.

[0080] In the embodiment, a plurality of first wedges 871 are arranged on the driving plate 87, and a plurality of second wedges 832 corresponding to the first wedges 871 are arranged on the side plate 83. A first inclined surface is arranged on the first wedge 871. The first inclined surface is arranged on the driving plate 87 side and inclines from the end away from the driving member to the end close to the driving member. A second inclined surface is arranged on the second wedge 832 and is in abutment with the first inclined surface. When the cross beam 31 drives the first wedge 871 to move to the end of the cross beam 31 through the first connecting rope 88, the first wedge 871 extrudes the second wedge 832 and drives the second wedge 832 to move along the width direction of the cleaning tank 11, so that the two side plates 83 close to each other.

[0081] In the embodiment, a connecting plate 89 is arranged between the driving plate 87 and the conveying frame 22. A sliding rail 891 is formed in the connecting plate 89. One side of the driving plate 87 is slidingly installed in the sliding rail 891, so as to achieve the sliding connection between the driving plate 87 and the conveying frame 22. A first reset member is arranged on the connecting plate 89. The first reset member is a first extension spring 892. One end of the first extension spring 892 is fixedly connected with the connecting plate 89, and the other end is fixedly connected with the driving plate 87. A second reset member is arranged between the two side plates 83 and the conveying frame 22. The second reset member is a second extension spring 833. The second extension spring 833 is used to drive the second wedge 832 and the first wedge 871 to abut tightly. When the cross beam 31 of the first cleaning assembly moves reversely, the first connecting rope 88 relaxes. The first extension spring 892 and the second extension spring 833 reset the two side plates 83, so as to increase the width of the air duct 85.

[0082] In the embodiment, a guide assembly is arranged between the cross beam 31 and the driving plate 87, and the guide assembly comprises the first mounting plate 9 and a plurality of guide wheels 91. In the embodiment, the guide wheels 91 are three, the first mounting plate 9 is fixedly connected with the conveying frame 22, the three guide wheels 91 are all rotatably installed on the first mounting plate 9, one end of the first connecting rope 88 is fixedly connected with the driving plate 87, and the other end is fixedly connected with the cross beam 31 by passing through the plurality of guide wheels 91. By arranging the guide wheels 91, the cross beam 31 can be more smoothly driven to move the driving plate 87 through the first connecting rope 88.

[0083] In the embodiment, the top of the conveying frame 22 is provided with a second mounting frame 23, the top of the top plate 82 is provided with a threaded column 821, the threaded column 821 penetrates through the second mounting frame 23, a bolt 822 is screwed on the threaded column 821, and the bolt 822 is used to fixedly connect the threaded column 821 with the second mounting frame 23. By screwing the bolt 822, the height of the top plate 82 can be changed, so that the height of the air duct 85 is adjusted.

[0084] In the embodiment, the second mounting frame 23 is provided with a second mounting plate 231, and the fan 86 is fixedly installed on the second mounting plate 231. The top plate 82 is provided with a second through hole, one end of a pipeline is in communication with the output end of the fan 86, and the other end is inserted into the second through hole and in communication with the inside of the air duct 85. It should be noted that the pipeline is inserted into the through hole at a certain inclination angle, so that the wind blown by the pipeline flows to the inlet end of the air duct 85. In the embodiment, the inclination angle is preferably 45°.

[0085] In the embodiment, the outlet end of the air duct 85 is provided with a frame 851, the frame 851 is provided with a sealing layer 852, and the sealing layer 852 is provided with a linear rail outlet 853. The outlet end of the air duct 85 is sealed to a certain extent, so that the wind blown by the fan 86 is blown to the inlet end of the air duct 85. The sealing layer 852 is preferably a rubber layer with a certain elasticity, which can adapt to linear rails of different sizes.

[0086] In the embodiment, the sealing folding piece 84 comprises a folding part 841, and the two ends of the folding part 841 are provided with mounting parts 842. In the embodiment, the folding part 841 is a conventional folding piece similar to an organ cover in the prior art, and the mounting part 842 is a cylindrical body 631. The bottom plate 81, the top plate 82 and the two side plates 83 are all provided with mounting grooves at positions corresponding to the mounting parts 842, and the cylindrical body 631 is installed in the mounting grooves and can rotate in the mounting grooves. When the side plates 83 or the top plate 82 drive the sealing folding piece 84 to fold or compress, the sealing folding piece 84 can automatically adjust the direction through the mounting parts 842, so that the flexibility of the sealing folding piece 84 is enhanced.

[0087] The second cleaning mechanism is installed in the cleaning tank body 11 and is used for cleaning the upper and lower sides of the linear rail. Specifically, the second cleaning mechanism comprises a height adjusting assembly, a main cleaning roller 101 and a secondary cleaning roller 102. The main cleaning roller 101 is in driving connection with the conveying mechanism. Specifically, the main cleaning roller 101 is rotatably installed in the cleaning tank body 11. The first driving wheel 1011 is fixedly arranged on the main cleaning roller 101. The second driving wheel 211 is arranged on the conveying roller 21. The first driving wheel 1011 and the second driving wheel 211 are in driving connection through a belt. When the conveying motor drives the conveying roller 21 to rotate, the conveying roller drives the main cleaning roller 101 to rotate through the belt. It should be noted that the diameter of the first driving wheel 1011 is smaller than that of the second driving wheel 211. The rotation speed of the main cleaning roller 101 is greater than that of the conveying roller 21. The rotation speeds of the first cleaning roller 32 and the secondary cleaning roller 102 are both greater than that of the conveying roller 21, so as to clean the linear rail.

[0088] The secondary cleaning roller 102 is in driving connection with the main cleaning roller 101. The height adjusting assembly is used for adjusting the height between the main cleaning roller 101 and the secondary cleaning roller 102. Through the cooperation of the first cleaning mechanism and the second cleaning mechanism, the width adjusting assembly can be controlled to automatically adjust the width of the first cleaning assembly on the left and right sides of the linear rail. The height adjusting assembly can be controlled to automatically adjust the height between the main cleaning roller 101 and the secondary cleaning roller 102. The adjustment is simple, convenient and fast, and the cleaning efficiency is effectively improved.

[0089] In the embodiment, the connection arm 103 is arranged between the main cleaning roller 101 and the secondary cleaning roller 102. The two ends of the connection arm 103 are rotatably connected with the main cleaning roller 101 and the secondary cleaning roller 102, respectively. The height adjusting assembly comprises a height motor 104. The height motor 104 is in driving connection with the connection arm 103 through a second driving assembly. The height motor 104 drives the connection arm 103 to rotate through the second driving assembly. The height between the main cleaning roller 101 and the secondary cleaning roller 102 can be adjusted by controlling the height motor 104 to work.

[0090] Specifically, the second transmission assembly comprises a shell 1051, a third transmission gear 1052, a rack 1053 and a second connecting rope 1054, the shell 1051 is fixedly connected with the cleaning tank body 11, the third transmission gear 1052 is arranged in the shell 1051, the output shaft of the height motor 104 is fixedly connected with the third transmission gear 1052, the rack 1053 is slidingly arranged in the shell 1051, the rack 1053 is engaged with the third transmission gear 1052, a connecting head 1031 is arranged on the connecting arm 103, one end of the second connecting rope 1054 is fixedly connected with the rack 1053, and the other end is fixedly connected with the connecting head 1031. Through the arrangement of the second connecting rope 1054 and the connecting head 1031, the second connecting rope 1054 realizes the soft connection between the height motor 104 and the connecting arm 103, so that the transmission between the height motor 104 and the connecting arm 103 is more smooth. It should be noted that the gravity centers of the connecting arm 103 and the auxiliary cleaning roller 102 should be located on one side of the main cleaning roller 101, so that when the height motor 104 rotates, the third transmission gear 1052 and the rack 1053 can pull the second connecting rope 1054 to rotate the connecting arm 103, and when the height motor 104 reversely rotates, the second connecting rope 1054 is relaxed, and the connecting arm 103 and the auxiliary cleaning roller 102 can be automatically reset under the action of their own gravity.

[0091] In the embodiment, a transmission chain is arranged in the connecting arm 103, the transmission chain is tensioned between the main cleaning roller 101 and the auxiliary cleaning roller 102, and synchronous transmission of the main cleaning roller 101 and the auxiliary cleaning roller 102 is realized.

[0092] The use method of the present application is as follows:

[0093] When the width of the first cleaning mechanism is adjusted, the width motor 62 is controlled to work, the width motor 62 drives the push plate 63 to move through the screw rod 621 and the column body 631, the push plate 63 drives the cross beam 31 to move, the cross beam 31 drives the other cross beam 31 to move in the opposite direction synchronously through the connecting piece 52, when the two cross beams 31 move, the first cleaning roller 32 installed on the cross beam 31 moves synchronously, and the width adjustment of the first cleaning roller 32 on the left and right sides of the linear rail is realized. When the two cross beams 31 move close to each other, the driving plate 87 is driven to move through the first connecting rope 88, the first wedge block 871 extrudes the second wedge block 832 to move along the width direction of the cleaning tank body 11, the two side plates 83 move close to each other, the distance between the two side plates 83 is reduced, and the width of the air duct 85 is reduced.

[0094] When the two cross beams 31 move away from each other, the cross beam 31 releases the connecting rope, and the two side plates 83 are reset through the first tensile spring 892 and the second tensile spring 833, so that the width of the air duct 85 is increased.

[0095] When the height of the air duct 85 is adjusted, the height of the top plate 82 can be changed by screwing the bolt 822, so as to realize the height adjustment of the air duct 85.

[0096] When the height of the second cleaning mechanism is adjusted, if the height between the main cleaning roller 101 and the auxiliary cleaning roller 102 needs to be increased, the height motor 104 is controlled to work in rotation, the height motor 104 pulls the second connecting rope 1054 through the third transmission gear 1052 and the rack 1053, the second connecting rope 1054 rotates the connecting arm 103 counterclockwise, and the height between the main cleaning roller 101 and the auxiliary cleaning roller 102 is increased. If the height between the main cleaning roller 101 and the auxiliary cleaning roller 102 needs to be reduced, the height motor 104 is controlled to work in reverse rotation, the second connecting rope 1054 is relaxed, the connecting arm 103 and the auxiliary cleaning roller 102 rotate clockwise under the action of gravity and are automatically reset, and the height between the main cleaning roller 101 and the auxiliary cleaning roller 102 is reduced.

[0097] When the first cleaning mechanism is cleaning, the driving motor 73 works, the driving motor 73 drives the shaft body 71 to rotate, the shaft body 71 drives the transmission member 72 to rotate, the transmission member 72 drives the transmission head 321 to rotate through the second transmission gear 721 and the first transmission gear 3211, so as to drive the first cleaning roller 32 to rotate, and the first cleaning roller 32 drives the remaining first cleaning rollers 32 to rotate through the transmission belt 322, and the first cleaning roller 32 rotates to clean the two sides of the linear rail.

[0098] When the second cleaning mechanism is cleaning, the conveying motor drives the conveying roller 21 to rotate through the transmission chain, the conveying wheel drives the main cleaning roller 101 to rotate through the belt, the bottom of the linear rail is cleaned, and the main cleaning roller 101 drives the auxiliary cleaning roller 102 to rotate through the transmission chain, and the top of the linear rail is cleaned.

[0099] When the fan 86 works, air is blown into the air duct 85 through the pipeline, the cleaning oil on the surface of the linear rail is blown dry by the air, and is blown out from the inlet end of the air duct 85. At the same time, the cleaning oil dripping from the linear rail is blown back into the cleaning tank 11 from the inlet end of the air duct 85.

[0100] The above embodiments are only used to illustrate the technical solutions of the present application but not limit the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the purpose and scope of the present application, and all of them should be covered in the scope of the claims of the present application. The technical, shape and structure parts not described in detail in the present application are all known technologies.

Claims

1. A linear rail automatic cleaning assembly line, comprising: a frame (1) on which a cleaning tank (11) is fixedly installed; a conveying mechanism comprising a conveying frame (22) arranged in the cleaning tank (11) and a plurality of conveying rollers (21) for conveying linear rails; a first cleaning mechanism installed in the cleaning tank (11) for cleaning the left and right sides of the linear rail; a second cleaning mechanism installed in the cleaning tank (11) for cleaning the upper and lower sides of the linear rail; a blow-drying mechanism installed in the cleaning tank (11) for blow-drying cleaning oil on the surface of the linear rail; characterized in that the first cleaning mechanism comprises a width adjusting assembly, a first driving assembly and two groups of first cleaning assemblies, both groups of the first cleaning assemblies are movable along the width direction of the cleaning tank (11), the width adjusting assembly is used for adjusting the distance between the two groups of first cleaning assemblies, and the first driving assembly is used for driving the first cleaning assemblies to clean the linear rail; the blow-drying mechanism comprises an air duct assembly and a fan (86), the air duct assembly is arranged outside the linear rail, the fan (86) blows air into the air duct assembly, and the air duct assembly guides the air blown by the fan (86); the second cleaning mechanism comprises a height adjusting assembly, a main cleaning roller (101) and a secondary cleaning roller (102), the main cleaning roller (101) is in transmission connection with the conveying mechanism, the secondary cleaning roller (102) is in transmission connection with the main cleaning roller (101), and the height adjusting assembly is used for adjusting the height between the main cleaning roller (101) and the secondary cleaning roller (102).

2. The linear rail automatic cleaning assembly of claim 1, wherein, the first cleaning assembly comprises a cross beam (31) and a plurality of first cleaning rollers (32) rotatably installed on the cross beam (31), both sides of the conveying frame (22) are fixedly installed with first mounting frames (4), the cross beam (31) is movably arranged between the two first mounting frames (4) along the width direction of the cleaning tank (11), and adjacent first cleaning rollers (32) are in transmission connection.

3. The linear rail automatic cleaning assembly of claim 2, wherein, the width adjusting assembly comprises a mounting beam (61), a width motor (62) and a push plate (63), both sides of the mounting beam (61) are fixedly connected with the first mounting frames (4), the width motor (62) is fixedly installed on the mounting beam (61), the push plate (63) is in sliding connection with the mounting beam (61), the push plate (63) is movable along the length direction of the mounting beam (61), the width motor (62) is in transmission connection with the push plate (63), the push plate (63) is fixedly connected with the side surface of the cross beam (31), a first transmission assembly is arranged between the two cross beams (31), and the first transmission assembly is used for driving the two cross beams (31) to move in opposite directions synchronously.

4. The linear rail automatic cleaning assembly of claim 3, wherein, The first transmission assembly comprises a seat body (51) and a connecting piece (52), the seat body (51) is located between the two beams (31), the seat body (51) is fixedly connected with the first mounting frame (4), the connecting piece (52) is rotatably installed on the top of the seat body (51), the two ends of the connecting piece (52) are provided with a waist-shaped hole (521), the two beams (31) are provided with a connecting column (312), and the two ends of the connecting piece (52) are respectively sleeved on the connecting columns (312) of the two beams (31) through the waist-shaped holes (521).

5. The linear rail automatic cleaning assembly of claim 3, wherein, The first driving assembly comprises a shaft body (71), a transmission piece (72) and a driving motor (73), the shaft body (71) is rotatably installed on the mounting beam (61), the driving motor (73) is fixedly installed on the mounting beam (61), the output shaft of the driving motor (73) is fixedly connected with the shaft body (71), the push plate (63) is provided with a mounting hole, the transmission piece (72) is rotatably installed in the mounting hole, the transmission piece (72) is slidably installed on the shaft body (71), the transmission piece (72) can move along the length direction of the shaft body (71), and the first cleaning roller (32) corresponding to the transmission piece (72) is in transmission connection with the transmission piece (72).

6. The linear rail automatic cleaning assembly of claim 1, wherein, The main cleaning roller (101) and the auxiliary cleaning roller (102) are provided with a connecting arm (103), the two ends of the connecting arm (103) are rotatably connected with the main cleaning roller (101) and the auxiliary cleaning roller (102) respectively, the height adjusting assembly comprises a height motor (104), a second transmission assembly is arranged between the height motor (104) and the connecting arm (103), and the height motor (104) drives the connecting arm (103) to rotate through the second transmission assembly.

7. The linear rail automatic cleaning assembly of claim 6, wherein, The second transmission assembly comprises a shell (1051), a third transmission gear (1052), a rack (1053) and a first connecting rope (88), the shell (1051) is fixedly connected with the cleaning tank body (11), the third transmission gear (1052) is arranged in the shell (1051), the output shaft of the height motor (104) is fixedly connected with the third transmission gear (1052), the rack (1053) is slidably arranged in the shell (1051), the rack (1053) is in meshing connection with the third transmission gear (1052), the connecting arm (103) is provided with a connecting head (1031), one end of the first connecting rope (88) is fixedly connected with the rack (1053), and the other end is fixedly connected with the connecting head (1031).

8. The linear rail automatic cleaning assembly of claim 1, wherein, The air duct assembly comprises a bottom plate (81) fixedly installed in the cleaning tank body (11), a top plate (82) movable along the height direction of the cleaning tank body (11), and two side plates (83) movable along the width direction of the cleaning tank body (11), the bottom plate (81) and the two side plates (83) are connected with a sealing folding piece (84), the top plate (82) and the two side plates (83) are connected with the sealing folding piece (84), the sealing folding piece (84) is used for realizing the sealing between the bottom plate (81) and the side plate (83) and the sealing between the top plate (82) and the side plate (83), the bottom plate (81), the top plate (82), the side plate (83) and the sealing folding piece (84) form an air duct (85) with adjustable size, the output end of the fan (86) is communicated with the air duct (85) through a pipeline, the conveying frame (22) and the two side plates (83) are provided with a second driving assembly, the second driving assembly is used for driving the side plate (83) to move along the width direction of the cleaning tank body (11), and two groups of the second driving assemblies are respectively in transmission connection with the corresponding first cleaning assemblies.

9. The linear rail automatic cleaning assembly of claim 8, wherein, The second driving assembly comprises a driving plate (87) and a second connecting rope (1054), the driving plate (87) is slidably installed on the conveying frame (22), the driving plate (87) is movable along the length direction of the conveying frame (22), the driving plate (87) is in transmission connection with the side plate (83), one end of the second connecting rope (1054) is fixedly connected with the driving plate (87), and the other end is in transmission connection with the corresponding first cleaning assembly.

10. The linear rail automatic cleaning assembly of claim 9, wherein, The driving plate (87) and the conveying frame (22) are provided with a connecting plate (89), the connecting plate (89) is provided with a sliding rail (891), one side of the driving plate (87) is slidably installed in the sliding rail (891), the connecting plate (89) is provided with a first reset piece, one end of the first reset piece is fixedly connected with the connecting plate (89), the other end is fixedly connected with the driving plate (87), the two side plates (83) and the conveying frame (22) are provided with a second reset piece, and the second reset piece is used for driving the second wedge block (832) and the first wedge block (871) to abut tightly.

Citation Information

Patent Citations

  • Blow-drying device

    CN220853041U

  • Automatic cleaning device for linear guide rail

    CN220862139U