A polyester fiber blending and popper

Abstract

The present application relates to polyester fiber production technology field, concretely is a kind of polyester fiber blending and springing equipment, including processing module, ash removal module and cleaning module, the processing module includes the gasket connected with the processing module, the springing machine connected with the top of the gasket, is installed in the air bellow of the gasket one side.This application, after cotton is laid on the plate chain conveyor, start plate chain conveyor, cotton is transported, then start industrial fan, the wind made by industrial fan is guided under the air bellow and the surrounding bucket, and only blows upward, then wind blows cotton through multiple gaps, here, if the cotton on the plate chain conveyor is divided into multiple regions, then the cotton in each region will pass through multiple gaps, so it is dusted multiple times, then the dust contained in cotton is all blown to the dust film, the dust film firmly adsorbs dust, and the dust removal mode is flexible and repeated dust removal improves the dust removal effect.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of polyester fiber production, in particular to a polyester fiber blending and popping device. BACKGROUND

[0002] Blended yarn refers to yarn spun by mixing two or more different fibers in a certain proportion, such as polyester cotton blended yarn, polyester viscose blended yarn, etc., which can make up for the shortcomings of single textile material and reflect the superiority of each component fiber to improve the wearing function of the fabric and expand the application range. Polyester fiber is the simplest one among the three synthetic fibers, and its price is also relatively low.

[0003] During the production of cotton, there are many dusts inside. In order to improve the product quality, dust removal operation is carried out before production. The common popping device adopts dust cage dust removal. After the cotton passes through the dust cage, the dust inside will fall into the dust cage. This dust removal method is not flexible enough, and the cotton lacks repeated dust removal, resulting in incomplete dust removal effect. SUMMARY

[0004] The present application aims to solve one of the technical problems existing in the prior art or related art.

[0005] To this end, the technical solution adopted by the present application is as follows:

[0006] A polyester fiber blending and popping device, comprising a processing module, a dust removal module and a cleaning module, the processing module comprises a base plate connected with the processing module, a popping machine connected with the top of the base plate, a wind box installed on one side of the base plate, a surrounding bucket connected with the top of the wind box and a plate chain conveyor installed inside the surrounding bucket, a plurality of slits are provided on the plate chain conveyor, the dust removal module comprises a plate frame sleeved on the outside of the wind box, a wind blocking coaming connected with the top of the plate frame, a supporting plate installed inside the wind blocking coaming, a dust collecting film movably sleeved on the outside of the supporting plate, a lifting frame installed on the back side of the wind box, a double-shaft motor penetrating the lifting frame, two gears connected with the output shaft of the double-shaft motor, a plurality of notches opened on the outside of the dust collecting film, an industrial fan embedded on one side of the wind box, the two gears are engaged with the dust collecting film through the plurality of notches, the cleaning module comprises a brush movably penetrating the lifting frame, a dust collecting box inserted with the wind blocking coaming, two belt pulleys arranged on the back side of the lifting frame and a belt connected between the two belt pulleys, the two belt pulleys are respectively connected with the output shaft of the double-shaft motor and the rear end of the brush, the bottom of the brush and the bottom of the dust collecting box are in close contact with the top of the dust collecting film, an opening is formed on one side of the dust collecting box, an inclined surface is arranged on the dust collecting box, and the inclined surface is located on one side of the opening.

[0007] Through the above technical scheme, after the cotton is laid on the plate chain conveyor, the plate chain conveyor is started, the cotton is transported, then the industrial fan is started, the wind made by the industrial fan blows upward under the guidance of the wind box and the coffer, and then the wind blows the cotton through the multiple gaps, here, if the cotton on the plate chain conveyor is divided into multiple areas, then the cotton in each area will pass through the multiple gaps, so the cotton is dedusted multiple times, and then the dust contained in the cotton floats to the dust absorption film, and the dust absorption film adsorbs the dust firmly, so that the dust removal mode is flexible and the repeated dust removal improves the dust removal effect.

[0008] In a preferred example, the plate chain conveyor is internally provided with a filter screen, and the filter screen is connected with the inner wall of the coffer on both sides.

[0009] Through the above technical scheme, the filter screen is arranged, so that a little cotton can be prevented from falling into the wind box through the gaps.

[0010] In a preferred example, the thickness of the filter screen is cm, and the filter screen is made of a metal material.

[0011] Through the above technical scheme, the filter screen has a strong structure and is not easy to be damaged, and the device is more stable in use.

[0012] In a preferred example, the wind box is externally provided with an embedded groove suitable for clamping the plate frame, and the thickness of the plate frame is equal to the thickness of the embedded groove.

[0013] Through the above technical scheme, the embedded groove provides mounting space for the plate frame, and after the plate frame is mounted with the wind box, the wind box can be stably attached to the ground, so that the structural firmness of the device is improved.

[0014] In a preferred example, the width of the wind-blocking coffer is equal to the width of the plate frame, and the wind-blocking coffer and the plate frame are both made of a metal material.

[0015] Through the above technical scheme, the structure design improves the aesthetics of the device, and the wind-blocking coffer and the plate frame made of a metal material make the structure of the device more firm.

[0016] In a preferred example, multiple slots are equally spaced and arranged in two rows in an O shape, and the width of the slot is greater than the thickness of the gear.

[0017] Through the above technical scheme, the structure design makes the device more delicate.

[0018] The application can be further configured in a preferred example that the dust collecting box is located between the gear and the brush, and the dust collecting box is in interference fit with the wind deflector.

[0019] By adopting the technical scheme, the dust collecting box can be disassembled for cleaning by the staff.

[0020] The application can be further configured in a preferred example that a switch door is movably installed at the front end of the dust collecting box and is slightly higher than the top of the wind deflector.

[0021] By adopting the technical scheme, the switch door is arranged to facilitate the staff to clean the dust in the dust collecting box, thereby improving the use comfort of the device.

[0022] By adopting the technical scheme, the application has the following beneficial effects:

[0023] 1. In the application, after the cotton is laid flat on the plate chain conveyor, the plate chain conveyor is started to transport the cotton, and then the industrial fan is started. The wind generated by the industrial fan blows upward under the guidance of the wind box and the surrounding bucket, and then blows the cotton through multiple gaps. Here, if the cotton on the plate chain conveyor is divided into multiple areas, the cotton in each area will pass through multiple gaps and be cleaned multiple times. Then, the dust contained in the cotton is blown to the dust absorption film, and the dust absorption film adsorbs the dust firmly. The dust removal method is flexible and repeated dust removal improves the dust removal effect.

[0024] 2. In the application, the double-shaft motor drives the gear to rotate, and after the gear cooperates with multiple notches, the dust absorption film rotates around the supporting plate. Then, the dust absorption film can adhere to dust as a whole, improving the utilization rate of the dust absorption film and achieving the purpose of making the best use of things.

[0025] 3. In the application, the double-shaft motor also drives the belt pulley above it to rotate, and then the brush rotates under mechanical transmission. The brush scrapes the dust on the dust absorption film, and the dust enters the dust collecting box through the inclined surface and the opening. The dust is collected uniformly, the dust absorption film is cleaned in real time, and the dust absorption effect of the dust absorption film is effectively guaranteed. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a perspective view of the overall structure of the application;

[0027] Figure 2 It is a rear view of the protection module of the application;

[0028] Figure 3 It is a schematic view of the processing module of the application;

[0029] Figure 4 It is a schematic view of the dust cleaning module of the application;

[0030] Figure 5 is a sectional view of the ash cleaning module of the present application;

[0031] Figure 6 is a schematic diagram of the connection relationship of the plate frame, wind shield, support plate and ash-dipping film of the present application;

[0032] Figure 7 is a schematic diagram of the cleaning module of the present application;

[0033] Figure 8 is a perspective view of the ash collecting box of the present application.

[0034] Reference signs:

[0035] 100, processing module; 110, base plate; 120, flower machine; 130, air bellow; 140, bucket; 150, plate chain conveyor;

[0036] 200, ash cleaning module; 210, plate frame; 220, wind shield; 230, support plate; 240, ash-dipping film; 250, lifting frame; 260, double-shaft motor; 270, gear; 280, notch; 290, industrial fan;

[0037] 300, cleaning module; 310, pulley; 320, belt; 330, brush; 340, ash collecting box; 341, opening; 342, inclined surface;

[0038] 400, filter screen. DETAILED DESCRIPTION

[0039] In order to make the objects, technical solutions and advantages of the present application clearer and more comprehensible, the present application will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0040] It is to be understood that the descriptions are only exemplary and are not intended to limit the scope of the present application.

[0041] Some embodiments of the present application provide a polyester fiber blending and flower making equipment.

[0042] Embodiment one:

[0043] In combination with Figures 1-8As shown, the present invention provides a polyester fiber blended carding equipment, including a processing module 100, a dust removal module 200, and a cleaning module 300. The processing module 100 includes a pad 110 connected to the processing module 100, a carding machine 120 connected to the top of the pad 110, a bellows 130 installed on one side of the pad 110, a hopper 140 connected to the top of the bellows 130, and a plate chain conveyor 150 installed inside the hopper 140. The plate chain conveyor 150 is provided with multiple gaps.

[0044] The dust removal module 200 includes a plate frame 210 sleeved on the outside of the air box 130, a windproof enclosure 220 connected to the top of the plate frame 210, a support plate 230 installed inside the windproof enclosure 220, a dust-adhesive membrane 240 movably sleeved on the outside of the support plate 230, a lifting frame 250 installed on the rear side of the air box 130, a dual-axis motor 260 passing through the lifting frame 250, two gears 270 connected to the output shaft of the dual-axis motor 260, multiple slots 280 opened on the outside of the dust-adhesive membrane 240, and an industrial fan 290 embedded on one side of the air box 130. Both gears 270 mesh with the dust-adhesive membrane 240 through the multiple slots 280.

[0045] The cleaning module 300 includes a brush 330 that moves through the lifting frame 250, a dust collection box 340 that is inserted into the windproof panel 220, two pulleys 310 located on the rear side of the lifting frame 250, and a belt 320 connected between the two pulleys 310. The two pulleys 310 are respectively connected to the output shaft of the dual-axis motor 260 and the rear end of the brush 330.

[0046] The bottom of the brush 330 and the bottom of the dust collection box 340 are both attached to the top of the dust-adhesive film 240. An opening 341 is provided on one side of the dust collection box 340, and an inclined surface 342 is provided on the dust collection box 340. The inclined surface 342 is located on one side of the opening 341.

[0047] Furthermore, the width of the windbreak panel 220 is equal to the width of the frame 210. Both the windbreak panel 220 and the frame 210 are made of metal. This structural design improves the aesthetics of the device, and the metal material of the windbreak panel 220 and the frame 210 makes the structure of the device more robust.

[0048] Furthermore, the multiple slots 280 are equally spaced and arranged in an O-shape in two rows. The width of the slots 280 is greater than the thickness of the gear 270. This structural design makes the device more compact.

[0049] Further, the dust collecting box 340 is located between the gear 270 and the brush 330, the dust collecting box 340 is interference fit with the wind deflector 220, adopting the structural design, the staff can disassemble the dust collecting box 340, facilitate the staff to clean the dust collecting box 340.

[0050] Further, the dust collecting box 340 is located between the gear 270 and the brush 330, the dust collecting box 340 is interference fit with the wind deflector 220, adopting the structural design, the staff can disassemble the dust collecting box 340, facilitate the staff to clean the dust collecting box 340.

[0051] Embodiment two:

[0052] In combination with Figure 5 As shown in the drawings, on the basis of the first embodiment, the filter screen 400 is arranged inside the plate chain conveyor 150, the filter screen 400 is connected with the inner wall of the surrounding bucket 140 on the front and rear sides, the filter screen 400 is arranged to prevent some cotton from falling into the air box 130 through the gap.

[0053] Specifically, the thickness of the filter screen 400 is 3cm, the filter screen 400 is made of metal material, adopting the structural design, the filter screen 400 is strong in structure and is not easy to be damaged, the device is more stable in use.

[0054] Embodiment three:

[0055] In combination with Figure 1 , 2 , 3, 4 and Figure 7 As shown in the drawings, in the above embodiment, the air box 130 is provided with an embedded groove suitable for clamping the plate frame 210 on the outer side, the thickness of the plate frame 210 is equal to the thickness of the embedded groove, the embedded groove provides mounting space for the plate frame 210, after the plate frame 210 is mounted with the air box 130, the air box 130 can be smoothly attached to the ground, improving the structural firmness of the device.

[0056] The working principle and use process of the present application: when the present application is put into practical use, after the cotton is laid flat on the plate chain conveyor 150, start the plate chain conveyor 150, the cotton is transported, then start the industrial fan 290, the wind made by the industrial fan 290 blows upward under the guidance of the wind box 130 and the surrounding bucket 140, and only upward, then the wind blows the cotton through multiple gaps, here, if the cotton on the plate chain conveyor 150 is divided into multiple areas, then the cotton in each area will pass through multiple gaps, so it will be dusted multiple times, then the dust contained in the cotton will float to the dust absorption film 240, the dust absorption film 240 will firmly adsorb the dust, then start the double shaft motor 260, the double shaft motor 260 drives the gear 270 to rotate, after the gear 270 cooperates with multiple notches 280, the dust absorption film 240 rotates around the supporting plate 230, then the dust absorption film 240 can adhere to the dust as a whole, improve the utilization rate of the dust absorption film 240, realize the purpose of making the best use of things, at the same time, the double shaft motor 260 also drives the belt pulley 310 on it to rotate, then under mechanical transmission, the brush 330 rotates, the brush 330 scrapes the dust on the dust absorption film 240, the dust enters the dust collection box 340 through the inclined surface 342 and the opening 341, the dust is collected uniformly, the dust absorption film 240 is cleaned in real time, effectively guaranteeing the dust absorption effect of the dust absorption film 240, then the treated cotton passes through the cotton popper 120, the cotton popper 120 dehumidifies, removes mites and disinfects the cotton by ultraviolet rays, then compacts and winds the cotton.

[0057] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the present application, the scope of the present application is defined by the claims and their equivalents.

Claims

1. A polyester fiber blended carding equipment, characterized in that, include: The processing module (100) includes a pad (110), a cotton gin (120) connected to the top of the pad (110), a bellows (130) installed on one side of the pad (110), a hopper (140) connected to the top of the bellows (130), and a plate chain conveyor (150) installed inside the hopper (140). The plate chain conveyor (150) has multiple gaps. The dust removal module (200) includes a plate frame (210) sleeved on the outside of the air box (130), a windproof enclosure (220) connected to the top of the plate frame (210), a support plate (230) installed inside the windproof enclosure (220), a dust-adhesive membrane (240) movably sleeved on the outside of the support plate (230), a lifting frame (250) installed on the rear side of the air box (130), a dual-axis motor (260) passing through the lifting frame (250), two gears (270) connected to the output shaft of the dual-axis motor (260), multiple slots (280) opened on the outside of the dust-adhesive membrane (240), and an industrial fan (290) embedded on one side of the air box (130). Both gears (270) mesh with the dust-adhesive membrane (240) through multiple slots (280). The cleaning module (300) includes a brush (330) that moves through the lifting frame (250), a dust collection box (340) that is inserted into the windproof panel (220), two pulleys (310) located on the rear side of the lifting frame (250), and a belt (320) connected between the two pulleys (310). The two pulleys (310) are respectively connected to the output shaft of the dual-axis motor (260) and the rear end of the brush (330). The bottom of the brush (330) and the bottom of the ash collection box (340) are both attached to the top of the ash-adhesive film (240). An opening (341) is provided on one side of the ash collection box (340), and a slope (342) is provided on the ash collection box (340). The slope (342) is located on the side of the opening (341).

2. The polyester fiber blended carding equipment according to claim 1, characterized in that, The plate chain conveyor (150) is equipped with a filter screen (400), and the filter screen (400) is connected to the inner wall of the hopper (140) on both the front and rear sides.

3. The polyester fiber blended carding equipment according to claim 2, characterized in that, The thickness of the filter screen (400) is set to 3 cm, and the filter screen (400) is made of metal material.

4. The polyester fiber blended carding equipment according to claim 1, characterized in that, The outer side of the bellows (130) is provided with an embedding groove suitable for the plate frame (210) to be engaged, and the thickness of the plate frame (210) is equal to the thickness of the embedding groove.

5. The polyester fiber blended carding equipment according to claim 1, characterized in that, The width of the windbreak panel (220) is equal to the width of the frame (210), and both the windbreak panel (220) and the frame (210) are made of metal.

6. The polyester fiber blended carding equipment according to claim 1, characterized in that, The multiple slots (280) are equally spaced and arranged in an O-shape in two rows, and the width of the slots (280) is greater than the thickness of the gear (270).

7. The polyester fiber blended carding equipment according to claim 1, characterized in that, The ash collection box (340) is located between the gear (270) and the brush (330), and the ash collection box (340) is interference-fitted with the windproof enclosure (220).

8. The polyester fiber blended carding equipment according to claim 1, characterized in that, The ash collection box (340) is movably equipped with a switch door at its front end, which is slightly higher than the top of the windbreak panel (220).

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