Leak-proof steam outlet device for a reactor

Abstract

The application discloses a reactor leakage-proof steam outlet device and relates to the technical field of steam outlet devices.The reactor leakage-proof steam outlet device comprises an outer shell, a feed inlet is fixedly installed on the outer surface of the outer shell, a feed pipe is fixedly connected to the outer shell and penetrates the outer shell on the side close to the outer shell, a speed reducer is fixedly connected to the bottom of the feed pipe, a condenser is fixedly installed at the bottom of the speed reducer, a liquid guide pipe is fixedly connected to the bottom of the condenser, a water collecting bin is fixedly installed on the outer surface of the liquid guide pipe, and the bottom of the liquid guide pipe penetrates the water collecting bin and extends into the water collecting bin.The reactor leakage-proof steam outlet device can send the steam of a reactor into the steam outlet device through the feed inlet, slow down the speed of the airflow through a speed reducer, condense the steam through a condenser, and make the condensed water flow into a water collecting bin through a liquid guide pipe, so that the remaining gas is filtered through a filter plate and discharged to the outside.

Description

Technical Field

[0001] This invention relates to the field of steam outlet device technology, specifically a leak-proof steam outlet device for a reactor. Background Technology

[0002] A reactor is a device used to realize a reaction process. It is widely used in chemical, oil refining, and metallurgical fields. Reactors are used to realize single-phase liquid reaction processes and multiphase reaction processes such as liquid-liquid, gas-liquid, liquid-solid, and gas-liquid-solid. The application of reactors dates back to ancient times. The kiln for making pottery is a primitive reactor. Modern industrial reactors come in various forms. In order to keep the temperature and pressure inside the reactor within a certain range, a series of steam outlet devices are installed on the outside of the reactor for steam discharge.

[0003] Reactors have a wide range of applications and require the treatment of steam released during use. Steam has a large amount of heat and needs to be condensed before being discharged. Moreover, the reactants may generate some dust, which is carried away by the steam when it is released from the steam outlet, polluting the atmosphere and endangering the health of workers. During the steam treatment process, it is necessary to prevent steam leakage. Therefore, in order to solve the above problems, we propose a leak-proof steam outlet device for reactors. Summary of the Invention

[0004] To achieve the above objectives, the present invention provides the following technical solution: a leak-proof steam outlet device for a reactor, comprising a housing, an mounting plate fixedly connected to the outer surface of the housing, fixing posts fixedly installed at the bottom corners of the mounting plate, a feed inlet fixedly installed on the outer surface of the housing, a feed pipe fixedly connected to the feed inlet near the housing, a deceleration tube fixedly connected to the bottom of the feed pipe, a condenser fixedly installed at the bottom of the deceleration tube, a liquid guide tube fixedly connected to the bottom of the condenser, a water collection chamber fixedly installed on the outer surface of the liquid guide tube, and the bottom of the liquid guide tube penetrating through the water collection chamber and extending into the interior of the water collection chamber, the bottom of the water collection chamber fixedly installed at the bottom of the inner cavity of the housing, a discharge pipe fixedly connected to the top of the water collection chamber, a filter plate fixedly connected to the top of the discharge pipe, and the outer surface of the filter plate fixedly connected to the inner surface of the housing. This device treats steam and prevents steam leakage during the treatment process.

[0005] Preferably, the feed inlet includes a horizontal column, the bottom of which is fixedly connected to the outer surface of the outer shell. A leak preventer is fixedly installed on the inner surface of the horizontal column away from the outer shell. An anti-pressure device is fixedly installed on the inner surface of the horizontal column. An air outlet is provided at the bottom of the horizontal column. Steam enters the device through the feed inlet and cannot flow back into the reactor through the feed inlet.

[0006] Preferably, the leak preventer includes a cylinder, the outer surface of which is fixedly connected to the inner surface of a horizontal column, a spring is fixedly connected to the inner surface of the cylinder, a stop block is fixedly connected to the bottom end of the spring, an air inlet groove is provided at the top of the cylinder, and an air outlet groove is provided at the bottom of the cylinder. The leak preventer can prevent steam from flowing back and prevent steam from leaking through the feed port.

[0007] Preferably, the anti-pressure device includes a vertical column, the outer surface of which is fixedly connected to the outer surface of a horizontal column, a sliding column slidably connected to the inner surface of the vertical column, a counterweight fixedly connected to the top of the sliding column, a switch fixedly installed at the top of the inner cavity of the vertical column, and an alarm fixedly installed at the top of the vertical column. The anti-pressure device can issue a warning when the internal air pressure of the device is too high, preventing the device from being damaged due to excessive internal air pressure.

[0008] Preferably, the deceleration tube includes a straight column, the top of which is fixedly connected to the bottom of the feed tube, a deceleration plate is fixedly connected to the inner surface of the straight column, and a rectifier plate is fixedly connected to the bottom of the inner surface of the straight column. The deceleration tube slows down the airflow, making the airflow speed slower and allowing it to stay in the condenser for a longer time, resulting in a better condensation effect.

[0009] Preferably, the condenser includes a condenser tube, the top of which is fixedly connected to the bottom of a reduction tube. A cooling tube is fixedly connected to the outer surface of the condenser tube, and a ring is slidably connected to the outer surface of the condenser tube. A cleaning roller is fixedly connected to the bottom of the ring, and a liquid guide groove is fixedly connected to the bottom of the inner cavity of the condenser tube. The bottom of the liquid guide groove is fixedly connected to the top of the liquid guide tube. The condenser can remove scale, preventing scale buildup from affecting the heat exchange efficiency of the condenser tube. Operators do not need to disassemble the condenser to remove scale.

[0010] Preferably, the water collection chamber includes a square chamber, the bottom of which is fixedly installed at the bottom of the inner cavity of the outer shell. A water tank is fixedly connected to the bottom of the square chamber, and a water filter is fixedly installed at the bottom of the water tank. An activated carbon layer is fixedly connected to the inner surface of the square chamber, and an air outlet pipe is fixedly connected to the top of the square chamber. The top of the air outlet pipe is fixedly connected to the bottom of the discharge pipe. The water collection chamber can treat the condensed steam, so that the condensed liquid and gas are treated before being discharged to the outside.

[0011] Preferably, the water filter includes a connecting pipe, the outer surface of which is fixedly connected to the bottom of the water tank, a housing is fixedly connected to the bottom of the connecting pipe, a sieve plate is rotatably connected to the bottom of the inner surface of the housing, and a rotating roller is fixedly connected to the top of the sieve plate. The water filter can filter the condensed liquid and prevent the sieve plate from clogging.

[0012] This invention provides a leak-proof steam outlet device for a reactor. It has the following advantages:

[0013] 1. The reactor uses a leak-proof steam outlet device to prevent steam backflow. When steam enters the device normally, it pushes open the baffle and enters the device from the outlet groove. When steam backflows, it presses down the baffle, making the baffle stick tightly to the outlet of the inlet groove, preventing steam from flowing out through the inlet groove and preventing steam from flowing back into the reactor.

[0014] 2. The reactor uses a leak-proof steam outlet device and a pressure-prevention device to prevent excessive internal pressure. When the internal pressure is too high, the pressure will cause the sliding column and counterweight to slide upward, pressing the switch and opening it. This will cause the alarm to sound, alerting the staff and preventing damage to the device and gas leakage due to excessive internal pressure.

[0015] Third, the reactor uses a leak-proof steam outlet device, which condenses the steam through the condenser. The condensate can drive the cleaning roller to clean the outer surface of the condenser tube, removing scale and preventing scale buildup from affecting the heat exchange efficiency of the condenser tube. The operator does not need to disassemble the condenser to remove the scale.

[0016] IV. The reactor uses a leak-proof steam outlet device to treat the condensed steam through a water collection tank. The condensate is collected inside the water tank. After the steam is completely condensed, the water filter removes the impurities from the condensate. The condensed gas is treated by activated carbon and then filtered through a filter plate. The cleaned gas is then discharged to the outside through the discharge pipe. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the external structure of a leak-proof steam outlet device for a reactor according to the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the anatomical structure of the feed inlet portion of the present invention;

[0020] Figure 4 This is a schematic diagram of the anatomical structure of the leak-proof device of the present invention;

[0021] Figure 5 This is a schematic diagram of a portion of the anti-pressure device of the present invention;

[0022] Figure 6 This is a schematic diagram of the deceleration tube portion of the present invention;

[0023] Figure 7 This is a schematic diagram of the condenser structure of the present invention.

[0024] Figure 8This is a schematic diagram of the water collection tank section of the present invention;

[0025] Figure 9 This is a schematic diagram of the anatomical structure of a water filter component of the present invention.

[0026] In the diagram: 1. Outer shell; 2. Feed inlet; 21. Horizontal column; 22. Leak preventer; 221. Cylinder; 222. Spring; 223. Stop block; 224. Air inlet slot; 225. Air outlet slot; 23. Anti-air pressure device; 231. Vertical column; 232. Sliding column; 233. Counterweight; 234. Switch; 235. Alarm; 24. Air outlet; 3. Feed pipe; 4. Reduction tube; 41. Straight column; 42. Reduction plate; 43. 5. Rectifier plate; 5. Condenser; 51. Condenser tube; 52. Cooling tube; 53. Circular ring; 54. Cleaning roller; 55. Liquid guide trough; 6. Liquid guide pipe; 7. Water collection tank; 71. Square tank; 72. Water tank; 73. Water filter; 731. Connecting pipe; 732. Shell; 733. Sieve plate; 734. Rotating roller; 74. Activated carbon layer; 75. Gas outlet pipe; 8. Discharge pipe; 9. Filter plate; 10. Mounting plate; 11. Fixing column. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for a particular purpose.

[0028] Example 1

[0029] like Figures 1-5As shown, the present invention provides a technical solution: a leak-proof steam outlet device for a reactor, comprising a shell 1, a mounting plate 10 fixedly connected to the outer surface of the shell 1, fixing posts 11 fixedly installed at the bottom corners of the mounting plate 10, a feed inlet 2 fixedly installed on the outer surface of the shell 1, a feed pipe 3 fixedly connected to the feed inlet 2 near the side of the shell 1, a deceleration pipe 4 fixedly connected to the bottom of the feed pipe 3, a condenser 5 fixedly installed at the bottom of the deceleration pipe 4, a liquid guide pipe 6 fixedly connected to the bottom of the condenser 5, and a water collection device fixedly installed on the outer surface of the liquid guide pipe 6. The bottom of the liquid guide pipe 6 passes through the water collection tank 7 and extends into the interior of the water collection tank 7. The bottom of the water collection tank 7 is fixedly installed at the bottom of the inner cavity of the outer shell 1. The top of the water collection tank 7 is fixedly connected to the discharge pipe 8. The top of the discharge pipe 8 is fixedly connected to the filter plate 9. The outer surface of the filter plate 9 is fixedly connected to the inner surface of the outer shell 1. Steam is sent into the device through the feed port 2, and then the steam is condensed through the deceleration pipe 4 and the condenser 5. The condensed steam is treated through the water collection tank 7 and then discharged to the outside. This device treats the steam and prevents steam leakage during the treatment process.

[0030] The feed inlet 2 includes a horizontal column 21. The bottom of the horizontal column 21 is fixedly connected to the outer surface of the outer shell 1. A leak preventer 22 is fixedly installed on the inner surface of the horizontal column 21 away from the outer shell 1. A pressure-preventing device 23 is fixedly installed on the inner surface of the horizontal column 21. An air outlet 24 is opened at the bottom of the horizontal column 21. Steam enters the interior of the leak preventer 22 along the horizontal column 21, flows from the leak preventer 22 to the pressure-preventing device 23, and then flows into the feed pipe 3 along the air outlet 24. Steam enters the interior of the device through the feed inlet 2 and cannot flow back into the reactor through the feed inlet 2.

[0031] The leak preventer 22 includes a cylinder 221. The outer surface of the cylinder 221 is fixedly connected to the inner surface of the horizontal column 21. A spring 222 is fixedly connected to the inner surface of the cylinder 221. A stop block 223 is fixedly connected to the bottom end of the spring 222. An air inlet groove 224 is opened at the top of the cylinder 221, and an air outlet groove 225 is opened at the bottom of the cylinder 221. Steam flows into the cylinder 221 through the air inlet groove 224 and pushes open the stop block 223. The stop block 223 drives the spring 222 to compress, and the steam flows to the outside of the leak preventer 22 through the air outlet groove 225. When the steam flows back, the stop block 223 will block the steam, and the leak preventer 22 will prevent the steam from flowing back and prevent the steam from leaking through the feed port 2.

[0032] The pressure relief device 23 includes a vertical column 231, the outer surface of which is fixedly connected to the outer surface of a horizontal column 21. A sliding column 232 is slidably connected to the inner surface of the vertical column 231. A counterweight 233 is fixedly connected to the top of the sliding column 232. A switch 234 is fixedly installed at the top of the inner cavity of the vertical column 231. An alarm 235 is fixedly installed at the top of the vertical column 231. When the internal air pressure of the horizontal column 21 is too high, the airflow will drive the sliding column 232 to slide upward. The sliding column 232 will drive the counterweight 233 to move upward. The counterweight 233 will press the switch 234, causing the alarm 235 to sound a warning. The pressure relief device 23 can issue a warning when the internal air pressure of the device is too high, preventing the device from being damaged by excessive internal air pressure.

[0033] In use, steam is fed into the cylinder 221 through the horizontal column 21. The steam flows into the cylinder 221 through the air inlet groove 224 and pushes open the baffle 223. The baffle 223 drives the spring 222 to compress, and the steam flows to the outside of the leak preventer 22 through the air outlet groove 225. When the steam flows back, the steam will press the baffle 223, so that the baffle 223 is tightly attached to the outlet of the air inlet groove 224, so that the steam cannot flow out through the air inlet groove 224 and prevents the steam from flowing back into the reactor. The steam flows normally to the anti-pressure device 23. When the pressure is too high, the airflow will drive the sliding column 232 and the counterweight 233 to move upward, press the switch 234, turn on the alarm 235, and issue a warning to prevent the internal pressure of the device from being too high and damaging the device.

[0034] Example 2

[0035] like Figures 6-9 As shown, the deceleration tube 4 includes a straight column 41. The top of the straight column 41 is fixedly connected to the bottom of the feed pipe 3. A deceleration plate 42 is fixedly connected to the inner surface of the straight column 41, and a rectifier plate 43 is fixedly connected to the bottom of the inner surface of the straight column 41. The airflow flows downward along the straight column 41, is decelerated by the deceleration plate 42, and then flows along the straight column 41 and through the rectifier plate 43. The deceleration tube 4 slows down the airflow, making the airflow speed slower and allowing it to stay in the condenser 5 for a longer time, resulting in a better condensation effect.

[0036] The condenser 5 includes a condenser tube 51, the top of which is fixedly connected to the bottom of the deceleration tube 4. A cooling tube 52 is fixedly connected to the outer surface of the condenser tube 51. A ring 53 is slidably connected to the outer surface of the condenser tube 51. A cleaning roller 54 is fixedly connected to the bottom of the ring 53. A liquid guide groove 55 is fixedly connected to the bottom of the inner cavity of the condenser tube 51. The bottom of the liquid guide groove 55 is fixedly connected to the top of the liquid guide tube 6. Steam flows downward along the condenser tube 51, and the condensed steam flows downward along the liquid guide groove 55. The condensate flows upward along the cooling tube 52, causing the ring 53 and the cleaning roller 54 to slide, cleaning the scale on the surface of the condenser tube 51 and preventing the scale buildup from affecting the heat exchange efficiency of the condenser tube 51.

[0037] The water collection chamber 7 includes a square chamber 71. The bottom of the square chamber 71 is fixedly installed at the bottom of the inner cavity of the outer shell 1. A water tank 72 is fixedly connected to the bottom of the square chamber 71. A water filter 73 is fixedly installed at the bottom of the water tank 72. An activated carbon layer 74 is fixedly connected to the inner surface of the square chamber 71. An air outlet pipe 75 is fixedly connected to the top of the square chamber 71. The top of the air outlet pipe 75 is fixedly connected to the bottom of the discharge pipe 8. The condensed liquid flows along the liquid guide pipe 6 into the water tank 72. The condensed gas rises through the activated carbon layer 74 and is discharged through the air outlet pipe 75. The water collection chamber 7 can treat the condensed steam, so that the condensed liquid and gas are treated before being discharged to the outside.

[0038] The water filter 73 includes a connecting pipe 731, the outer surface of which is fixedly connected to the bottom of the water tank 72. A housing 732 is fixedly connected to the bottom of the connecting pipe 731. A sieve plate 733 is rotatably connected to the bottom of the inner surface of the housing 732. A rotating roller 734 is fixedly connected to the top of the sieve plate 733. The water filter 73 can filter the condensed liquid. The water flows downward along the connecting pipe 731, driving the rotating roller 734 to rotate. The rotating roller 734 drives the sieve plate 733 to rotate, causing the filtered filter residue to slide off to the sides. The water filter 73 can prevent the filter residue from accumulating and clogging the sieve plate 733.

[0039] In use, steam is fed into the straight column 41 through the feed pipe 3. The airflow flows downward along the straight column 41, is slowed down by the deceleration plate 42, and then flows through the straight column 41 past the rectifier plate 43 before entering the condenser tube 51 for condensation. The condensate flows upward along the cooling pipe 52, causing the ring 53 and the cleaning roller 54 to slide and clean the scale on the surface of the condenser tube 51. The condensed steam flows downward through the liquid guide groove 55 and into the water tank 72 through the liquid guide pipe 6. The condensed gas flows upward through the activated carbon layer 74 and then through the gas outlet pipe 75 to the filter plate 9 for filtration. After the steam is introduced, the condensed liquid water flows downward along the connecting pipe 731, causing the rotating roller 734 to rotate. The rotating roller 734 causes the screen plate 733 to rotate, causing the filtered filter residue to slide off to the sides. The water filter 73 can prevent the filter residue from accumulating and clogging the screen plate 733.

[0040] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A leak-proof steam outlet device for a reactor, comprising a housing (1), wherein a mounting plate (10) is fixedly connected to the outer surface of the housing (1), and fixing posts (11) are fixedly installed at the bottom corners of the mounting plate (10), characterized in that: A feed inlet (2) is fixedly installed on the outer surface of the outer shell (1). The feed inlet (2) passes through the outer shell (1) and is fixedly connected to a feed pipe (3) on the side near the outer shell (1). A deceleration pipe (4) is fixedly connected to the bottom of the feed pipe (3). A condenser (5) is fixedly installed at the bottom of the deceleration pipe (4). A liquid guide pipe (6) is fixedly connected to the bottom of the condenser (5). A water collection chamber (7) is fixedly installed on the outer surface of the liquid guide pipe (6). The bottom of the liquid guide pipe (6) passes through the water collection chamber (7) and extends into the interior of the water collection chamber (7). The bottom of the water collection chamber (7) is fixedly installed at the bottom of the inner cavity of the outer shell (1). A discharge pipe (8) is fixedly connected to the top of the water collection chamber (7). A filter plate (9) is fixedly connected to the top of the discharge pipe (8). The outer surface of the filter plate (9) is fixedly connected to the inner surface of the outer shell (1). The feed inlet (2) includes a horizontal column (21), the bottom of which is fixedly connected to the outer surface of the outer shell (1). A leak preventer (22) is fixedly installed on the inner surface of the horizontal column (21) away from the outer shell (1). An anti-air pressure device (23) is fixedly installed on the inner surface of the horizontal column (21). An air outlet (24) is opened at the bottom of the horizontal column (21). The condenser (5) includes a condenser tube (51), the top of which is fixedly connected to the bottom of the deceleration tube (4), a cooling tube (52) is fixedly connected to the outer surface of the condenser tube (51), a ring (53) is slidably connected to the outer surface of the condenser tube (51), a cleaning roller (54) is fixedly connected to the bottom of the ring (53), a liquid guide groove (55) is fixedly connected to the bottom of the inner cavity of the condenser tube (51), and the bottom of the liquid guide groove (55) is fixedly connected to the top of the liquid guide tube (6).

2. The leak-proof steam outlet device for a reactor according to claim 1, characterized in that: The leak preventer (22) includes a cylinder (221), the outer surface of which is fixedly connected to the inner surface of the horizontal column (21), a spring (222) is fixedly connected to the inner surface of the cylinder (221), a stop block (223) is fixedly connected to the bottom end of the spring (222), an air inlet groove (224) is provided at the top of the cylinder (221), and an air outlet groove (225) is provided at the bottom of the cylinder (221).

3. The leak-proof steam outlet device for a reactor according to claim 1, characterized in that: The anti-air pressure device (23) includes a vertical column (231), the outer surface of which is fixedly connected to the outer surface of the horizontal column (21), a sliding column (232) is slidably connected to the inner surface of the vertical column (231), a counterweight (233) is fixedly connected to the top of the sliding column (232), a switch (234) is fixedly installed at the top of the inner cavity of the vertical column (231), and an alarm (235) is fixedly installed at the top of the vertical column (231).

4. The leak-proof steam outlet device for a reactor according to claim 1, characterized in that: The deceleration tube (4) includes a straight column (41), the top of which is fixedly connected to the bottom of the feed tube (3), a deceleration plate (42) is fixedly connected to the inner surface of the straight column (41), and a rectifier plate (43) is fixedly connected to the bottom of the inner surface of the straight column (41).

5. A leak-proof steam outlet device for a reactor according to claim 1, characterized in that: The water collection tank (7) includes a square tank (71). The bottom of the square tank (71) is fixedly installed at the bottom of the inner cavity of the outer shell (1). A water tank (72) is fixedly connected to the bottom of the square tank (71). A water filter (73) is fixedly installed at the bottom of the water tank (72). An activated carbon layer (74) is fixedly connected to the inner surface of the square tank (71). An air outlet pipe (75) is fixedly connected to the top of the square tank (71). The top of the air outlet pipe (75) is fixedly connected to the bottom of the discharge pipe (8).

6. A leak-proof steam outlet device for a reactor according to claim 5, characterized in that: The water filter (73) includes a connecting pipe (731), the outer surface of which is fixedly connected to the bottom of the water tank (72), the bottom of which is fixedly connected to a housing (732), the bottom of which is rotatably connected to a sieve plate (733), and the top of which is fixedly connected to a rotating roller (734).

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