A runner embedded cold storage insulation board construction system and a method of using the same

By using a multi-layered insulation board and a continuous closed-loop gating system, combined with integrated processing equipment, the problem of unstable connection of cold storage insulation boards was solved, resulting in better insulation performance and economic benefits.

CN117051996BActive Publication Date: 2026-01-20CHINA FIRST METALLURGICAL GROUP
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Patent Information

Application Number
CN202310804713.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-30
Publication Date
2026-01-20
Estimated Expiration
2043-06-30

AI Technical Summary

Technical Problem

The existing cold storage insulation panels have inconsistent seams and are prone to misalignment, resulting in unstable insulation performance. Furthermore, they lack a channel design for injecting insulation agent, making it impossible to achieve excellent insulation results.

Method used

The system employs a multi-layered insulation board with continuous closed channels for insulation fluid material at the edges. Combined with integrated processing equipment for embedded insulation boards, it achieves integrated operation of feeding, processing of embedded boards, transfer, gluing, and pressing.

Benefits of technology

It eliminates the problem of inconsistent gaps between boards, achieves better insulation effect, and saves manual labor through integrated equipment, thus improving economic efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use method, and relates to the technical field of cold storage insulation board construction systems. The application discloses a construction system of a runner-embedded cold storage insulation board and a use
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of cold storage insulation board, more specifically, relates to a runner embedded cold storage insulation board construction system and a using method thereof. BACKGROUND

[0002] People's consumption of cold chain food is gradually increasing, which brings a great development space to the food cold chain logistics industry, and the cold chain logistics has entered people's daily life. The cold storage is different from other warehouses, and the temperature in the cold storage is generally low. Food, meat, aquatic products and other products have high storage requirements. If the temperature control is not good, it will cause quality problems to the stored products, and will increase the workload of the cold storage machinery, which will waste resources and increase the operation cost. Therefore, the connection of the cold storage insulation board has a great influence on the insulation capacity of the cold storage.

[0003] In order to solve the above technical problems, Chinese invention patent CN111663665A discloses a connecting method of cold storage insulation wallboard and insulation roof board, characterized in that it comprises the following steps: a, after the cold storage steel structure body is installed, the polyurethane sandwich panel wallboard (1) is transported to the site by factory customization, b, the polyurethane sandwich panel roof board (2) is transported to the site by factory customization, c, the inner corner (3) of the polyurethane sandwich panel wallboard and the polyurethane sandwich panel roof board is cut and made on site with color steel plate, d, the outer corner of the polyurethane sandwich panel wallboard and the polyurethane sandwich panel roof board is cut and made on site with color steel plate, e, the space between the polyurethane sandwich panel wallboard and the polyurethane sandwich panel roof board is filled with polyurethane foaming agent (7) to complete the connection of the cold storage insulation wallboard and the insulation roof board. The connecting method of the cold storage insulation wallboard and the insulation roof board has the advantages of convenient procurement and construction, high construction efficiency, high quality reliability, good stability and effective reduction of cold bridge effect; in addition, Chinese utility model patent CN207812711U discloses a high-efficiency energy-saving cold storage insulation board, which comprises an STP plate core layer, a heat preservation reinforcing layer and a protective layer. The heat preservation reinforcing layer is covered outside the STP plate core layer, and the protective layer is covered outside the heat preservation reinforcing layer. The high-efficiency energy-saving cold storage insulation board contains or does not contain an STP plate core layer support. The high-efficiency energy-saving cold storage insulation board is provided with an eccentric hook on the side edge. A connecting groove and a protrusion matched with the connecting groove are arranged on the opposite side edges of the high-efficiency energy-saving cold storage insulation board. The high-efficiency energy-saving cold storage insulation board has a reasonable structure, and the strength and other performance indicators all meet the national standards, with low cost, simple construction, excellent heat preservation and safety. The thin and light vacuum insulation board and the light and wear-resistant foamed cement are combined organically, and the foamed cement protective layer makes the insulation board fireproof and flame-retardant, and the heat preservation performance is better than that of the existing cold storage board.

[0004] However, the above technical solutions still have the following technical problems: (1) Since the plates of the thermal insulation wall are connected by means of flat surface abutting contact, the gap size at the joint is not uniform, and the joint is prone to deflection, and the thermal insulation effect is unstable; (2) The boundary of the thermal insulation plate is not designed as a curved contact to increase the firmness of the connection between the plates and improve the thermal insulation effect. In addition, the prior art does not provide a design scheme of a thermal insulation plate provided with a thermal insulation agent pouring channel; (3) A processing device for a pouring channel embedded contact edge thermal insulation plate is not provided. SUMMARY

[0005] In view of the above defects or improvement needs of the prior art, the present application provides a pouring channel embedded cold storage thermal insulation plate construction system. By providing the thermal insulation plate with a multi-layer structure and a continuously closed pouring channel for thermal insulation fluid material at the edge, the problem of non-uniform gap between the plates and difficult sealing is eliminated, achieving a better thermal insulation effect, and facilitating the processing of the sub-plate. In addition, the pouring channel embedded thermal insulation plate integrated processing equipment is provided in the present application, which realizes the integrated operation of feeding, embedded plate processing, transfer, glue brushing and pressing, and can effectively save manual labor and improve economic efficiency. According to the first aspect of the present application, the pouring channel embedded cold storage thermal insulation plate construction system comprises:

[0006] a thermal insulation plate and a thermal insulation plate processing device;

[0007] The thermal insulation plate comprises an upper sub-plate, a lower sub-plate and an embedded plate, and the embedded plate is provided with a continuously closed pouring channel;

[0008] The thermal insulation plate processing device comprises a rack, a conveying transmission assembly provided on the upper surface of the rack and used for plate feeding, an adhesive brushing unit used for brushing the surface of the plate, a work station transfer unit used for transferring and switching work stations, a joint processing unit, and a pressing unit provided at the seventh work station and used for pressing the upper sub-plate, the lower sub-plate and the embedded plate into one body;

[0009] The upper part of the rack is divided into a first processing channel for transporting the embedded plate, a second processing channel for transporting the lower sub-plate, and a third processing channel for transporting the upper sub-plate by a fence, and is further divided into a first work station, a second work station, a third work station, a fourth work station, a fifth work station, a sixth work station and a seventh work station;

[0010] The adhesive brushing unit comprises a first adhesive brushing assembly provided above the second work station and the fourth work station, and a second adhesive brushing assembly provided above the fourth work station and the sixth work station;

[0011] The work station transfer unit comprises a first work station transfer assembly horizontally provided above the third work station and the fourth work station, and a second work station transfer assembly horizontally provided above the fifth work station and the sixth work station;

[0012] The edge joint processing unit is arranged at the third station, and comprises a runner processing unit for processing the runner, and a rotation control unit; the runner processing unit comprises a second rack fixedly connected with the rack, a sliding support block horizontally sliding on the upper side of the second rack, a second driving motor arranged in the sliding support block, a second gear connected with the output shaft of the second driving motor and kept in meshing transmission connection with the second rack, a fixed base block fixedly arranged on the upper surface of the sliding support block, a support sliding plate horizontally extending from the lower end of the fixed base block, a limiting extension stopper arranged above the support sliding plate and kept in horizontal contact with the edge of the plate material, and a runner cutting tool; the rotation control unit is used for controlling the horizontal rotation of the plate material center located at the third station.

[0013] Preferably, the runner processing unit further comprises:

[0014] A buffer assembly arranged between the limiting extension stopper and the sliding support block, comprising a flexible connecting plate and a buffer spring.

[0015] Preferably, the conveying transmission assembly comprises:

[0016] A first transmission belt laid on the bottom surfaces of the first station, the second station and the processing station located in the same column as the second station in the third processing channel, a second transmission belt laid on the bottom surfaces of the fourth station and the processing station located in the same column as the fourth station in the third processing channel, a third transmission belt arranged on the bottom surface of the seventh station, and a feeding conveying plate arranged on the bottom surface of the third station.

[0017] Preferably, the first adhesive brushing assembly comprises:

[0018] A bottom connecting block fixedly connected with the rack, a support rod fixedly connected with the upper surface of the bottom connecting block, a self-adaptive spring fixedly connected with the upper surface in the support rod, an elastic stopper fixedly connected with the lower surface of the self-adaptive spring, a rotating indirect shaft rotationally connected with the elastic stopper, a brush roller sleeved on the center of the rotating indirect shaft, a storage part and a seepage hole fixedly connected with the support rod and arranged above the brush roller.

[0019] Preferably, the embedded plate further comprises:

[0020] A concave edge part and a convex edge part arranged at the edge.

[0021] Preferably, the edge joint processing unit further comprises:

[0022] The concave-convex edge joint cutting unit arranged at the third station comprises a first rack fixedly connected with the frame, a fixed frame composed of a bottom block, an intermediate support rod and a top block and horizontally sliding with the upper side of the first rack, a first driving motor arranged in the bottom block, a first gear fixedly connected with the output shaft of the first driving motor and in engagement with the first rack for transmission, and a wire cutting assembly arranged between the bottom block and the top block.

[0023] Preferably, the rotation control unit comprises:

[0024] The rotation control motor is arranged at the center of the bottom of the third station and fixedly connected with the frame, the rotation support disc is fixedly connected with the output shaft of the rotation control motor, the linear driving assembly is arranged at the transfer assembly of the first station, the telescopic air cylinder is fixedly connected below the linear driving assembly, the extension rod is connected with the output end of the telescopic air cylinder through the universal joint, and the pneumatic suction cup is arranged at the lower end of the extension rod.

[0025] Preferably, the pressing unit comprises:

[0026] The pressing driving air cylinder is arranged above the seventh station and fixedly connected with the frame, and the planar pressing plate is fixedly connected with the output end of the pressing driving air cylinder.

[0027] Preferably, the shapes of the concave edge part and the convex edge part are semicircular.

[0028] According to the second aspect of the present application, a method for using the gate embedded cold storage insulation board construction system comprises the following steps:

[0029] S100: First, the plate is placed in the first processing channel, the second processing channel and the third processing channel, and is synchronously moved to the right under the driving of the conveying transmission assembly;

[0030] S200: When the plate is conveyed to the upper surface of the third station, the edge joint processing unit and the rotation control unit are started, the plate is controlled to rotate horizontally at the center, the second gear is driven to rotate by the second driving motor, the sliding support block is horizontally slid under the action of the engagement transmission with the second rack, the horizontal movement of the gate cutting tool is realized, and the distance between the cutting tool and the plate is ensured to be equal; at the same time, the plate in the second processing channel is brushed with the first adhesive brushing assembly to realize the adhesive brushing operation on the upper surface of the plate;

[0031] S300: When the plate rotates for one circle, the continuous closed gate processing is completed; then, the embedded plate processed in the third station is transferred to the upper surface of the lower layer of the plate in the fourth station by the first station transfer assembly.

[0032] S400: Under the action of the conveyor drive assembly, the sheet metal of the three processing channels moves forward as a whole again. The laminated sheet metal in the fourth station enters the sixth station through the second adhesive coating assembly, and completes the adhesive coating work on the upper surface of the inlay board.

[0033] S500: Under the action of the second station transfer component, the upper layer board material is transferred from the fifth station of the third processing channel to the sixth station and stacked on the upper surface of the inlay board.

[0034] S600: Restart the conveyor drive assembly to transport the three-layer stacked plates from the sixth station to the seventh station, and start the pressing unit to press the three-layer stacked plates together;

[0035] S700: Once the pressing is complete, the formed insulation board can be used for construction and installation. First, it is densely and evenly laid on the wall surface, and then the insulation fluid material can be injected into the pouring channel to achieve dense filling.

[0036] In summary, compared with the prior art, the above-described technical solutions conceived by this invention can achieve the following beneficial effects:

[0037] 1. The present invention provides a construction system for embedded cold storage insulation panels. By setting the insulation panels to a multi-layer structure and opening continuous closed channels for insulation fluid material at the edges, it not only eliminates the problems of uneven gaps between panels and difficulty in sealing, but also achieves a better insulation effect and facilitates the processing of individual panels. In addition, the present invention proposes an integrated processing equipment for embedded insulation panels, which realizes integrated operation of feeding, processing of embedded panels, transfer, gluing, and pressing, which can effectively save labor and improve economic efficiency.

[0038] 2. The construction system for embedded cold storage insulation panels of the present invention, in the embodiment of the present invention, the conveyor belt is laid in a horizontal spanning manner, which can ensure the synchronous transportation of the panels as much as possible, reduce the possibility of misalignment between the panels, and reduce the control difficulty of the equipment to a certain extent.

[0039] 3. The present invention provides a construction system for embedded cold storage insulation panels with a pouring channel. By using a semi-circular joint between panels with concave and convex shapes, the system assists in achieving good installation and positioning between panels. In addition, the present invention uses a wire cutting device and a gear and rack linear motion mechanism in conjunction with a rotating unit to achieve flexible cutting of the concave and convex shapes of the panel edges. Attached Figure Description

[0040] Figure 1 This is a three-dimensional schematic diagram of the insulation board stacking structure of a pouring channel embedded cold storage insulation board construction system according to an embodiment of the present invention;

[0041] Figure 2This is a top view schematic diagram of the insulation board structure of a pouring channel embedded cold storage insulation board construction system according to an embodiment of the present invention;

[0042] Figure 3 This is a schematic diagram of the convex edge cross-section structure of the inner panel of a pouring channel embedded cold storage insulation board construction system according to an embodiment of the present invention;

[0043] Figure 4 This is a schematic diagram of the concave side cross-sectional structure of the inner panel of a pouring channel embedded cold storage insulation board construction system according to an embodiment of the present invention;

[0044] Figure 5 This is a schematic diagram of the insulation board assembly structure of a pouring channel embedded cold storage insulation board construction system according to an embodiment of the present invention;

[0045] Figure 6 This is a top view of the insulation board processing device of a pouring channel embedded cold storage insulation board construction system according to an embodiment of the present invention;

[0046] Figure 7 This is a top view of the working state of the insulation board processing device of the pouring channel embedded cold storage insulation board construction system according to an embodiment of the present invention;

[0047] Figure 8 This is a schematic diagram of the internal structure of the adhesive application unit in a construction system for embedded cold storage insulation panels according to an embodiment of the present invention.

[0048] Figure 9 This is a schematic diagram of the internal structure of the rotary control unit of a construction system for embedded cold storage insulation panels in a pouring channel, according to an embodiment of the present invention.

[0049] Figure 10 This is a schematic diagram of the internal structure of the concave-convex edge seam cutting unit of a construction system for embedded cold storage insulation panels according to an embodiment of the present invention.

[0050] Figure 11 This is a schematic diagram of the internal structure of the sprue processing unit in a sprue-embedded cold storage insulation board construction system according to an embodiment of the present invention.

[0051] Figure 12 This invention relates to a method for using a construction system for embedded cold storage insulation panels with pouring channels.

[0052] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1-insulation board, 110-upper layer panel, 120-lower layer panel, 130-inset panel, 131-sprue, 132-concave edge, 133-convex edge, 2-insulation board processing device, 210-frame, 211-first processing channel, 212-second processing channel, 213-third processing channel, 220-conveyor drive assembly, 221-first drive belt, 222-second drive belt, 223-third drive belt, 224-feed conveyor plate, 230-adhesive application unit, 231-first adhesive application. Components, 2311-Bottom Connecting Block, 2312-Support Rod, 2313-Elastic Abutment Block, 2314-Adaptive Spring, 2315-Rotating Indirect Shaft, 2316-Brush Roller, 2317-Material Storage Section, 2318-Seepage Hole, 232-Second Adhesive Application Assembly, 240-Station Transfer Unit, 241-First Station Transfer Assembly, 242-Second Station Transfer Assembly, 250-Edge Seam Processing Unit, 251-Gating Processing Unit, 2511-Second Rack, 2512-Sliding Support Block, 2513-Second Drive Motor, 2514-Second Gear, 2515-Fixed Base Block 2516-Supporting slide plate, 25161-Slide groove limiting block, 2517-Limiting extension block, 2518-Cutter head extension hole, 2519-Gating cutting cutter, 25110-Cutter head drive motor, 25111-Guide slide groove, 25112-Buffer spring, 25113-Flexible connecting plate, 252-Concave-convex edge seam cutting unit, 2521-First rack, 2522-Fixing frame, 25221-Bottom block, 25222-Intermediate support rod, 25223-Top block, 2523-First drive motor, 2524-First gear, 2525-Wire cutting assembly, 2526-Guide block, 2 527-Guide rod, 2528-Rod bearing seat, 253-Rotation control unit, 2531-Rotation control motor, 2532-Rotation support plate, 2533-Linear drive assembly, 2534-Telescopic cylinder, 2535-Limit rod, 2536-Universal connector, 2537-Extending rod, 2538-Pneumatic suction cup, 261-First station, 262-Second station, 263-Third station, 264-Fourth station, 265-Fifth station, 266-Sixth station, 267-Seventh station, 270-Pressure unit, 271-Flat pressure plate, 272-Pressure drive cylinder. Detailed Implementation

[0053] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the present invention.

[0054] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0055] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0056] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Furthermore, the technical features involved in the various embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.

[0057] like Figures 1-11 As shown in this embodiment of the invention, the construction system for an embedded cold storage insulation panel includes:

[0058] Insulation board 1 and insulation board processing device 2;

[0059] The insulation board 1 includes an upper partition board 110, a lower partition board 120 and an inner panel 130. The inner panel 130 is provided with a continuous closed gating channel 131 around its perimeter.

[0060] The insulation board processing device 2 includes a frame 210, a conveying and transmission assembly 220 disposed on the upper surface of the frame 210 and used for board material input, an adhesive brushing unit 230 for brushing the surface of the board material, a station transfer unit 240 for transferring and switching work stations, an edge seam processing unit 250, and a pressing unit 270 disposed at the seventh work station 267 and used to press the upper layer partition 110, the lower layer partition 120 and the inner panel 130 into one piece.

[0061] The frame 210 is divided by a fence into a first processing channel 211 for transporting inner panel 130, a second processing channel 212 for transporting lower panel 120, and a third processing channel 213 for transporting upper panel 110. It is further subdivided into a first workstation 261, a second workstation 262, a third workstation 263, a fourth workstation 264, a fifth workstation 265, a sixth workstation 266, and a seventh workstation 267.

[0062] The adhesive application unit 230 includes a first adhesive application component 231 disposed above the space between the second station 262 and the fourth station 264, and a second adhesive application component 232 disposed above the space between the fourth station 264 and the sixth station 266.

[0063] The workstation transfer unit 240 includes a first workstation transfer component 241 that spans across the third workstation 263 and the fourth workstation 264, and a second workstation transfer component 242 that spans across the fifth workstation 265 and the sixth workstation 266.

[0064] The edge seam processing unit 250 is located at the third station 263, and includes a sprue processing unit 251 for processing the sprue 131 and a rotation control unit 253. The sprue processing unit 251 includes a second rack 2511 fixedly connected to the frame 210, a sliding support block 2512 that slides horizontally on the upper side of the second rack 2511, a second drive motor 2513 located inside the sliding support block 2512, a second gear 2514 connected to the output shaft of the second drive motor 2513 and maintaining meshing and transmission connection with the second rack 2511, a fixed base block 2515 fixedly disposed on the upper surface of the sliding support block 2512, a support slide plate 2516 extending horizontally from the lower end of the fixed base block 2515, a limiting extension block 2517 located above the support slide plate 2516 and maintaining horizontal contact with the edge of the sheet, and a sprue cutting blade 2519. The rotation control unit is used to control the horizontal rotation of the center of the sheet located at the third station 263.

[0065] In this embodiment of the invention, the gating processing unit 251 further includes:

[0066] A buffer assembly located between the limiting extension block 2517 and the sliding support block 2512 includes a flexible connecting plate 25113 and a buffer spring 25112.

[0067] The working principle of this invention is as follows: First, the sheet metal is placed in the first processing channel 211, the second processing channel 212, and the third processing channel 213, respectively, and moves synchronously to the right under the drive of the conveying transmission assembly 220. Then, when the sheet metal is conveyed to the upper surface of the third station 263, the edge seam processing unit 250 and the rotation control unit 253 are activated. While controlling the horizontal center rotation of the sheet metal, the second drive motor 2513 drives the second gear 2514 to rotate. Under the action of meshing with the second rack 2511, the sliding support block 2512 slides horizontally, thereby achieving the horizontal movement of the sprue cutting blade 2519, ensuring that the distance between the cutting blade and the sheet metal is equal. Simultaneously, the sheet metal located in the second processing channel 212 passes through the first adhesive coating assembly 231, achieving adhesive coating on the upper surface of the sheet metal. Then, when the sheet metal rotates one revolution, the continuously closed sprue 131 is processed. Next, the first station transfer assembly 241 transfers the sheet metal into the third station 263. The completed inner panel 130 is transferred to the upper surface of the lower layer panel 120 at the fourth station 264; then, under the action of the conveyor drive assembly 220, the panels in the three processing channels move forward as a whole again. During the process of the laminated panel at the fourth station 264 entering the sixth station 266 through the second adhesive application assembly 232, the adhesive application work on the upper surface of the inner panel 130 is completed; then, under the action of the second station transfer assembly 242, the upper layer panel is transferred from the third processing channel 21 The fifth station 265 of the 3 is transferred to the sixth station 266 and stacked on the upper surface of the inner panel 130; then, the conveyor drive assembly 220 is started again to transport the three-layer stacked panels from the sixth station 266 to the seventh station 267, and the pressing unit 270 is started to press the three-layer stacked panels; then, after the pressing is completed, the formed insulation board 1 can be used for construction and installation. First, it is densely and flatly laid on the wall surface, and then the insulation fluid material can be injected into the pouring channel 131 to achieve dense filling.

[0068] In this embodiment of the invention, by setting the insulation board as a multi-layer structure and opening a continuous closed insulation fluid material channel at the edge, not only are the problems of uneven gaps between boards and difficulty in sealing eliminated, but also a better insulation effect is achieved, and the processing of separate boards is facilitated. In addition, this invention proposes an integrated processing equipment for insulation boards with embedded channels, which realizes the integrated operation of feeding, processing of embedded boards, transfer, gluing, and pressing, which can effectively save manual labor and improve economic efficiency.

[0069] like Figure 6 and Figure 7As shown, in this embodiment of the invention, the conveying transmission assembly 220 includes:

[0070] The first transmission belt 221 is laid on the bottom surfaces of the first workstation 261, the second workstation 262 and the workstation located in the same row as the second workstation 262 in the third processing channel 213; the second transmission belt 222 is laid on the bottom surfaces of the fourth workstation 264 and the workstation located in the same row as the fourth workstation 264 in the third processing channel 213; the third transmission belt 223 is located on the bottom surface of the seventh workstation 267; and the feed conveyor plate 224 is located on the bottom surface of the third workstation 263.

[0071] In this embodiment of the invention, laying the conveyor belt in a horizontal spanning manner can ensure the synchronous transportation of the sheet materials as much as possible, reduce the possibility of misalignment between the stacked sheets, and reduce the control difficulty of the equipment to a certain extent.

[0072] like Figure 8 As shown, in this embodiment of the invention, the first adhesive application assembly 231 includes:

[0073] The frame 210 is fixedly connected to a bottom connecting block 2311, a support rod 2312 is fixedly connected to the top of the bottom connecting block 2311, an adaptive spring 2314 is fixedly connected to the inner upper surface of the support rod 2312, an elastic abutment 2313 is fixedly connected to the lower surface of the adaptive spring 2314, a rotating indirect shaft 2315 is rotatably connected to the elastic abutment 2313, a brush roller 2316 is sleeved in the center of the rotating indirect shaft 2315, and a storage part 2317 and a seepage hole 2318 are fixedly connected to the support rod 2312 and located above the brush roller 2316.

[0074] like Figures 1-4 As shown, in this embodiment of the invention, the inset panel 130 further includes:

[0075] A concave edge 132 and a convex edge 133 are provided at the edge.

[0076] like Figure 6 and Figure 10 As shown, in this embodiment of the invention, the seam processing unit 250 further includes:

[0077] The concave-convex edge cutting unit 252, located at the third work station 263, includes a first rack 2521 fixedly connected to the frame 210, a fixed frame 2522 that slides horizontally with the upper side of the first rack 2521 and is composed of a bottom block 25221, a middle support rod 25222, and a top block 25223, a first drive motor 2523 located inside the bottom block 25221, a first gear 2524 fixedly connected to the output shaft of the first drive motor 2523 and meshing with the first rack 2521, and a wire cutting assembly 2525 located between the bottom block 25221 and the top block 25223.

[0078] In this embodiment of the invention, the inter-plate splicing part is set with concave and convex semi-circles to help achieve good installation and positioning between the plates; in addition, the invention uses a wire cutting device and a gear and rack linear motion mechanism in conjunction with a rotating unit to achieve flexible cutting of the concave and convex shape of the plate edge.

[0079] like Figure 6 and Figure 9 As shown, in this embodiment of the invention, the rotation control unit 253 includes:

[0080] A rotary control motor 2531 is located at the bottom center of the third workstation 263 and is fixedly connected to the frame 210; a rotary support disk 2532 is fixedly connected to the output shaft of the rotary control motor 2531; a linear drive assembly 2533 is located in the first workstation transfer assembly 241; a telescopic cylinder 2534 is fixedly connected to the lower part of the linear drive assembly 2533; an extension rod 2537 is universally connected to the output end of the telescopic cylinder 2534 through a universal joint 2536; and a pneumatic suction cup 2538 is located at the lower end of the extension rod 2537.

[0081] The working principle of this invention embodiment is as follows: When the sheet material is conveyed to the third station 263, the pneumatic suction cup 2538 is driven by the linear drive component 2533 to move along the movement direction of the first station transfer component 241 to the third station 263. The telescopic cylinder 2534 is activated to press the pneumatic suction cup 2538 tightly against the upper surface of the sheet material. Then, the rotation control motor 2531 below is activated, and the sheet material is rotated normally under the action of the universal joint 2536.

[0082] As shown in the figure Figure 6 and Figure 7 As shown, in this embodiment of the invention, the pressing unit 270 includes:

[0083] A pressing drive cylinder 272 is located above the seventh station 267 and is fixedly connected to the frame 210, and a flat pressing plate 271 is fixedly connected to the output end of the pressing drive cylinder 272.

[0084] like Figure 12As shown in this embodiment of the invention, the method of using a pouring channel embedded cold storage insulation board construction system includes the following steps:

[0085] S100: First, the sheet metal is placed in the first processing channel 211, the second processing channel 212 and the third processing channel 213 respectively, and moves synchronously to the right under the drive of the conveyor transmission assembly 220;

[0086] S200: When the sheet metal is conveyed to the upper surface of the third station 263, the edge seam processing unit 250 and the rotation control unit 253 are started. While controlling the horizontal center rotation of the sheet metal, the second drive motor 2513 drives the second gear 2514 to rotate. Under the action of meshing and transmission with the second rack 2511, the sliding support block 2512 slides horizontally, thereby realizing the horizontal movement of the sprue cutting tool 2519, thus ensuring that the distance between the cutting tool and the sheet metal is equal. At the same time, the sheet metal located in the second processing channel 212 passes through the first adhesive coating assembly 231 to realize the adhesive coating operation on the upper surface of the sheet metal.

[0087] S300: When the sheet rotates one revolution, the continuously closed sprue 131 is completed; then, the embedded plate 130 processed in the third station 263 is transferred to the upper surface of the lower layer plate 120 in the fourth station 264 by the first station transfer component 241.

[0088] S400: Under the action of the conveyor drive assembly 220, the plates in the three processing channels move forward as a whole again. The laminated plate in the fourth station 264 passes through the second adhesive coating assembly 232 and enters the sixth station 266 to complete the adhesive coating work on the upper surface of the inlay plate 130.

[0089] S500: Under the action of the second station transfer component 242, the upper plate material is transferred from the fifth station 265 of the third processing channel 213 to the sixth station 266 and stacked on the upper surface of the inner panel 130.

[0090] S600: Restart the conveyor drive assembly 220 to transport the three-layer stacked plates from the sixth station 266 to the seventh station 267, and start the pressing unit 270 to press the three-layer stacked plates.

[0091] S700: After pressing is completed, the formed insulation board 1 can be used for construction and installation. First, it is densely and flatly laid on the wall surface, and then the insulation fluid material can be injected into the pouring channel 131 to achieve dense filling.

[0092] The above are merely preferred embodiments of this application and are not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application. The above are merely preferred embodiments of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this application, and these improvements and modifications should also be considered within the protection scope of this application.

Claims

1. A construction system for a cold store insulation panel with a gate insert, characterized in that The utility model relates to a kind of processing device of thermal insulation board, including: Thermal insulation board (1) and thermal insulation board processing device (2); The thermal insulation board (1) includes upper layer subboard (110), lower layer subboard (120) and inner-embedded board (130), and the periphery of the inner-embedded board (130) is provided with continuous closed runner (131); The thermal insulation board processing device (2) includes rack (210), conveying transmission assembly (220) for plate input arranged on the upper surface of the rack (210), adhesive brushing unit (230) for brushing plate surface, work station transfer unit (240) for transfer switching station, edge joint processing unit (250), and pressing unit (270) arranged in the seventh station (267) and used for pressing the upper layer subboard (110), lower layer subboard (120) and inner-embedded board (130) into an integrated body; The upper part of the rack (210) is divided into first processing channel (211) for transporting inner-embedded board (130), second processing channel (212) for transporting lower layer subboard (120) and third processing channel (213) for transporting upper layer subboard (110) by fence, and is subdivided into first station (261), second station (262), third station (263), fourth station (264), fifth station (265), sixth station (266) and seventh station (267); The adhesive brushing unit (230) includes first adhesive brushing assembly (231) arranged between the upper part of the second station (262) and the fourth station (264), and second adhesive brushing assembly (232) arranged between the upper part of the fourth station (264) and the sixth station (266); The work station transfer unit (240) includes first work station transfer assembly (241) transversely arranged above the third station (263) and the fourth station (264), and second work station transfer assembly (242) transversely arranged above the fifth station (265) and the sixth station (266); The edge joint processing unit (250) is arranged in the third station (263), which includes runner processing unit (251) for processing runner (131) and rotation control unit (253);The runner processing unit (251) includes second rack (2511) fixedly connected with the rack (210), sliding support block (2512) horizontally sliding on the upper side of the second rack (2511), second drive motor (2513) arranged in the sliding support block (2512), second gear (2514) connected with the output shaft of the second drive motor (2513) and kept in meshing transmission connection with the second rack (2511), fixed base block (2515) fixedly arranged on the upper surface of the sliding support block (2512), support sliding plate (2516) horizontally extending from the lower end of the fixed base block (2515), limiting extension stop block (2517) arranged above the support sliding plate (2516) and kept in horizontal contact with the edge of the plate, and runner cutting tool (2519);The rotation control unit is used for controlling the horizontal rotation of the plate center located in the third station (263).

2. The runner-inlaid cold storage panel construction system according to claim 1, characterized in that, The nozzle processing unit (251) further comprises: The buffer assembly arranged between the limiting extension stopper (2517) and the sliding support block (2512) comprises a flexible connecting plate (25113) and a buffer spring (25112).

3. A runner-inlaid cold storage panel construction system according to claim 2, characterized in that The conveying transmission assembly (220) comprises: The first transmission belt (221) is laid on the bottom surfaces of the first work station (261), the second work station (262), and a work station in the third processing channel (213) and located in the same row as the second work station (262); the second transmission belt (222) is laid on the bottom surfaces of the fourth work station (264) and a work station in the third processing channel (213) and located in the same row as the fourth work station (264); the third transmission belt (223) is arranged on the bottom surface of the seventh work station (267); and the feeding conveying plate (224) is arranged on the bottom surface of the third work station (263).

4. A construction system for cold store panels according to any one of claims 1 to 3, characterised in that, The first adhesive brushing assembly (231) comprises: The bottom connecting block (2311) is fixedly connected to the bottom of the rack (210); the support rod (2312) is fixedly connected above the bottom connecting block (2311); the self-adaptive spring (2314) is fixedly connected to the inner upper surface of the support rod (2312); the elastic abutting block (2313) is fixedly connected to the lower surface of the self-adaptive spring (2314); the rotating indirect shaft (2315) is rotationally connected to the elastic abutting block (2313); the brush roller (2316) is sleeved at the center of the rotating indirect shaft (2315); the storage part (2317) and the seepage hole (2318) are fixedly connected to the support rod (2312) and arranged above the brush roller (2316).

5. The runner insert cold storage panel construction system of claim 4, wherein, The inner-embedded plate (130) further comprises: The concave edge part (132) and the convex edge part (133) are arranged at the edges.

6. A runner-inlaid cold storage panel construction system according to claim 5, characterized in that The edge joint processing unit (250) further comprises: The concave-convex edge joint cutting unit (252) arranged at the third work station (263) comprises the first rack (2521) fixedly connected to the rack (210), the fixed frame (2522) horizontally sliding on the upper surface of the first rack (2521) and composed of the bottom block (25221), the middle support rod (25222), and the top block (25223), the first driving motor (2523) arranged in the interior of the bottom block (25221), the first gear (2524) fixedly connected to the output shaft of the first driving motor (2523) and in engagement transmission with the first rack (2521), and the wire cutting assembly (2525) arranged between the bottom block (25221) and the top block (25223).

7. A runner-inlaid cold storage panel construction system according to claim 6, characterized in that The rotating control unit (253) comprises: A rotating control motor (2531) is arranged at the bottom center of the third station (263) and fixedly connected with the rack (210), a rotating support disc (2532) is fixedly connected with the output shaft of the rotating control motor (2531), a linear drive assembly (2533) is arranged on the first station transfer assembly (241), a telescopic air cylinder (2534) is fixedly connected below the linear drive assembly (2533), an extension rod (2537) is connected with the output end of the telescopic air cylinder (2534) through a universal joint (2536), and a pneumatic suction disc (2538) is arranged at the lower end of the extension rod (2537).

8. A runner-inlaid cold storage panel construction system according to claim 7, characterized in that The pressing unit (270) comprises: A pressing drive air cylinder (272) is arranged above the seventh station (267) and fixedly connected with the rack (210), and a planar pressing plate (271) is fixedly connected with the output end of the pressing drive air cylinder (272).

9. The construction system of the gate embedded cold storage board of the gate according to claim 5, wherein: The shape of the concave edge part (132) and the convex edge part (133) is semicircular.

10. A method for using the construction system of the cold storage insulation board embedded in the runner, applied to the construction system of the cold storage insulation board embedded in the runner according to claim 1, characterized in that, The method comprises the following steps: S100: First, the plate is placed in the first processing channel (211), the second processing channel (212) and the third processing channel (213) respectively, and is synchronously moved to the right under the driving of the conveying transmission assembly (220); S200: When the plate is conveyed to the upper surface of the third station (263), the edge joint processing unit (250) and the rotating control unit (253) are started, the plate is controlled to rotate horizontally in the center, the second gear (2514) is driven to rotate by the second driving motor (2513), the sliding support block (2512) is driven to slide horizontally under the meshing transmission of the second rack (2511), and then the horizontal movement of the gate cutting tool (2519) is realized, so that the distance between the cutting tool and the plate is equal; At the same time, the plate in the second processing channel (212) passes through the first adhesive brushing assembly (231), and the adhesive brushing work on the upper surface of the plate is realized; S300: When the plate rotates one round, the continuously closed gate (131) is processed; then, the embedded plate (130) processed in the third station (263) is transferred to the upper surface of the lower layer plate (120) in the fourth station (264) by the first station transfer assembly (241); S400: Under the action of the conveying transmission assembly (220), the plates in the three processing channels move forward again as a whole, the laminated plate in the fourth station (264) passes through the second adhesive brushing assembly (232) and enters the sixth station (266), and the adhesive brushing work on the upper surface of the embedded plate (130) is completed; S500: Under the action of the second station transfer assembly (242), the upper plate is transferred from the fifth station (265) of the third processing channel (213) to the sixth station (266) and is stacked on the upper surface of the embedded plate (130); S600: The conveying transmission assembly (220) is started again to transport the three-layer stacked plate from the sixth station (266) to the seventh station (267), and the pressing unit (270) is started to press the three-layer stacked plate; S700: When the pressing is completed, the formed thermal insulation plate (1) can be used for construction and installation. First, it is compactly laid on the surface of the wall, and then the thermal insulation fluid material can be poured into the runner (131) to achieve compact filling.

Citation Information

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