A high-efficiency stable direct-current generator set

By combining the support base and mounting plate, along with fine-tuning and stabilizing components, the problem of positional deviation during the installation of DC generator sets is solved, enabling fast and efficient installation and improving installation accuracy and stability.

CN117072798BActive Publication Date: 2025-12-26FUJIAN DEPCO POWER GENERATION EQUIP CO LTD
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Patent Information

Application Number
CN202311332831.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-16
Publication Date
2025-12-26
Estimated Expiration
2043-10-16

AI Technical Summary

Technical Problem

During the installation of large DC generator sets, the mounting holes of the support and the installation position of the DC generator set are prone to deviation, which makes the installation cumbersome and difficult to align, requiring multiple adjustments.

Method used

The system adopts a combination structure of support base, horizontal mounting plate, vertical mounting plate and bolts. Through the connection of sliding grooves and bolts, it realizes the rapid adjustment and precise positioning of DC generator set and support. Combined with fine adjustment parts and stabilizing parts, it improves installation accuracy and stability.

Benefits of technology

It enables rapid and efficient installation of DC generator sets, improves installation accuracy and stability, and reduces cumbersome operations during the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a high-efficiency stable direct-current generator set, which comprises a supporting base and a direct-current generator set, first sliding grooves are symmetrically formed in the supporting base, a first through groove is symmetrically formed in the inside of each first sliding groove, horizontal mounting plates are symmetrically and slidably connected between the two first sliding grooves, mounting holes are formed at the two ends of each horizontal mounting plate, and the mounting holes are fixedly connected with the first through grooves through first bolt pieces; second sliding grooves are symmetrically formed on each horizontal mounting plate, a second through groove is formed in each second sliding groove, vertical mounting plates are slidably connected with the second sliding grooves, through holes are formed on each vertical mounting plate, and the through holes are fixedly connected with the direct-current generator set through second bolt pieces; the horizontal mounting plates and the vertical mounting plates are used in cooperation, so that the installation of the direct-current generator set is rapidly and efficiently realized.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of direct current generator set, and particularly relates to a high-efficiency and stable direct current generator set. BACKGROUND

[0002] The direct current generator set is a device for converting mechanical energy into direct current energy; it is mainly used as a direct current motor required by a direct current motor for electrolysis, electroplating, electrosmelting, charging and excitation of an alternating current generator; the direct current generator set has a better potential waveform and smaller electromagnetic interference; during installation of a large direct current generator set, the direct current generator set needs to be installed by using hoisting equipment due to its large size and heavy weight, and the installation position of the direct current generator set and a support is aligned; since the mounting holes of the support are in fixed positions, deviation is prone to occur between the mounting position of the support and the direct current generator set; no matter whether the direct current generator set or the support is adjusted, repeated operations need to be performed multiple times to realize installation, which is relatively cumbersome. SUMMARY

[0003] In view of the above problems, the application provides a high-efficiency and stable direct current generator set to overcome the defects of the prior art.

[0004] To achieve the above object, the application provides the following technical scheme: a high-efficiency and stable direct current generator set, comprising a support base and a direct current generator set; the support base is symmetrically provided with first sliding grooves; each first sliding groove is symmetrically provided with a first through groove; horizontal mounting plates are symmetrically and slidably connected between the two first sliding grooves; each horizontal mounting plate is provided with mounting holes at both ends; the mounting holes and the first through grooves are fixedly connected by first bolt members; each horizontal mounting plate is symmetrically provided with a second sliding groove; the second sliding groove is provided with a second through groove; each second sliding groove is slidably connected with a vertical mounting plate; each vertical mounting plate is formed with a through hole; and the through hole and the direct current generator set are fixedly connected by second bolt members.

[0005] Preferably, the direct current generator set is fixedly connected with a connecting block at each corner; each connecting block is provided with a connecting hole; and the connecting hole of the direct current generator set and the through hole of the support base are fixedly connected by second bolt members.

[0006] Preferably, the vertical mounting plate is further provided with a fine adjustment member for fine adjustment of the position of the through hole; the fine adjustment member comprises a circular hole provided in the vertical mounting plate; a cylindrical member is movably connected in the circular hole; the outer wall of the cylindrical member is fixedly connected with an integral ring body; the inner wall of the circular hole is provided with a ring groove; the ring body is movably connected with the ring groove; the inside of the cylindrical member is provided with a fine adjustment groove; the inside of the fine adjustment groove is provided with a fine adjustment opening; a fine adjustment block is slidably connected in the fine adjustment groove; and the through hole is provided in the fine adjustment block.

[0007] Preferably, the vertical mounting plate is further provided with a stabilizing member for increasing the stability of the connection between the support base and the direct current generator set; the stabilizing member comprises two groups of first gear racks, one group of the first gear racks is integrated with the fine adjustment block, and the other group of the first gear racks is integrated with the fine adjustment groove.

[0008] Preferably, the stabilizing member further comprises a compression ring integrated with the cylinder and two groups of second gear racks, the diameter of the compression ring is greater than the width of the second through groove, one group of the second gear racks is integrated with the vertical mounting plate, and the other group of the second gear racks is integrated with the second sliding groove, the vertical mounting plate is symmetrically provided with two groups of notches, each group of the notches is provided with two sliding connections with corresponding two slot blocks, the two slot blocks are fixedly connected with the limiting block, and the second sliding groove is internally provided with a limiting groove in sliding connection with the limiting block.

[0009] Preferably, the second screw member comprises a second screw, the bottom of the second screw is sleeved with an expansion spring and a top plate located above the expansion spring, the top plate is fixedly connected with integrated teeth symmetrically, the teeth are used in cooperation with the first gear racks on the fine adjustment block, and the top of the second screw is threadedly connected with a second nut; the second screw hole in the second nut is T-shaped, the second screw hole is uniformly provided with a check inside, and the second screw is uniformly provided with a blocking groove in the circumferential direction in cooperation with the check.

[0010] Preferably, the check comprises a blocking plate hinged with the second screw hole, and the blocking plate and the second screw hole are fixedly connected through a supporting spring.

[0011] Preferably, the structure of the first screw member is same as that of the second screw member, and the bottom of the horizontal mounting plate is provided with a tooth groove matched with the teeth.

[0012] Preferably, the support base is fixedly connected with a reinforcing rib inside, and each corner of the support base is fixedly connected with a shock absorber, and each shock absorber is fixedly connected with the placing base.

[0013] Compared with the prior art, the present application has the following advantages:

[0014] 1. In work, the horizontal mounting plate, the vertical mounting plate, the first screw member and the second screw member are used in cooperation to adjust the installation position of the direct current generator set and the support base, so that the installation of the direct current generator set is quickly and efficiently realized.

[0015] 2. In work, the fine adjustment member can comprehensively adjust in a small range during adjustment, so as to improve the accuracy when the through hole and the connecting hole are aligned and improve the success rate during installation. BRIEF DESCRIPTION OF DRAWINGS

[0016] The accompanying drawings are included to provide a further understanding of the application, and are incorporated in and constitute a part of this specification, illustrate embodiments of the application, and are intended to explain the application without limiting the application.

[0017] In the drawings:

[0018] Figure 1 A schematic diagram of a high-efficiency stable direct-current generator set structure of the present application;

[0019] Figure 2 A schematic diagram of a support base structure of the present application;

[0020] Figure 3 A schematic diagram of a direct-current generator set structure of the present application;

[0021] Figure 4 A schematic diagram of a horizontal mounting plate and vertical mounting plate structure of the present application;

[0022] Figure 5 A schematic diagram of a fine adjustment member structure of the present application;

[0023] Figure 6 A schematic diagram of a vertical mounting plate and fine adjustment member cooperation structure of the present application;

[0024] Figure 7 A schematic diagram of a vertical mounting plate and fine adjustment member cooperation structure of the present application;

[0025] Figure 8 A schematic diagram of a first rack mounting structure of the present application;

[0026] Figure 9 A schematic diagram of a second bolt member structure of the present application;

[0027] Figure 10 A schematic diagram of a backstop structure of the present application;

[0028] Figure 11 A schematic diagram of a shock absorber mounting structure of the present application;

[0029] In the figure: 1, support base; 101, reinforcing rib; 102, shock absorber; 103, placement base; 2, direct current generator set; 201, connecting block; 202, connecting hole; 3, first sliding groove; 4, first through groove; 5, horizontal mounting plate; 6, first bolt piece; 7, second sliding groove; 8, vertical mounting plate; 9, through hole; 10, second bolt piece; 1001, second screw; 1002, telescopic spring; 1003, top plate; 1004, tooth; 1005, second nut; 1006, second screw hole; 1007, baffle; 1008, supporting spring; 1009, blocking groove; 11, fine adjustment piece; 1101, round hole; 1102, cylinder; 1103, ring body; 1104, ring groove; 1105, fine adjustment groove; 1106, fine adjustment opening; 1107, fine adjustment block; 12, stabilizing piece; 1201, first rack; 1202, pressing ring; 1203, notch; 1204, groove block; 1205, second rack; 1206, limiting block; 13, second through groove; 14, mounting hole; 15, limiting groove. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0031] Embodiment one, by Figures 1-4 The present application provides a high-efficiency and stable direct current generator set, which comprises a support base 1 and a direct current generator set 2. The support base 1 is symmetrically provided with first sliding grooves 3. Each first sliding groove 3 is symmetrically provided with a first through groove 4 in the inside. Two first sliding grooves 3 are symmetrically and slidingly connected with horizontal mounting plates 5. Both ends of each horizontal mounting plate 5 are provided with mounting holes 14. The mounting holes 14 and the first through grooves 4 are fixedly connected through first bolt pieces 6. Each horizontal mounting plate 5 is symmetrically provided with second sliding grooves 7. The second sliding grooves 7 are provided with second through grooves 13. Each second sliding groove 7 is slidingly connected with a vertical mounting plate 8. Each vertical mounting plate 8 is formed with a through hole 9. The through hole 9 and the direct current generator set 2 are fixedly connected through a second bolt piece 10.

[0032] The four corners of the direct current generator set 2 are fixedly connected with connecting blocks 201. Each connecting block 201 is provided with a connecting hole 202. The connecting holes 202 on the direct current generator set 2 and the through holes 9 on the support base 1 are fixedly connected through second bolt pieces 10.

[0033] In this way, the horizontal distance between the two horizontal mounting plates 5 can be adjusted by sliding the horizontal mounting plate 5 in the first sliding groove 3, and after adjustment, the horizontal mounting plate 5 can be fixed by the first bolt 6 passing through the first through groove 4 and being fixed in the mounting hole 14 on the horizontal mounting plate 5. Then, the vertical distance between the two vertical mounting plates 8 can be adjusted by sliding the vertical mounting plate 8 in the second sliding groove 7, and after adjustment, the vertical mounting plate 8 can be fixed by the second bolt 10 passing through the second through groove 13 and the through hole 9 on the vertical mounting plate 8 and being fixed in the connecting hole 202 on the DC generator set 2. In this way, the installation position between the DC generator set 2 and the support base 1 can be adjusted according to actual needs, so that the connection between the two can be quickly and efficiently realized.

[0034] By Figure 5 It is given that the vertical mounting plate 8 is further provided with a fine adjustment part 11 for fine adjustment of the position of the through hole 9. The fine adjustment part 11 comprises a circular hole 1101 opened in the vertical mounting plate 8, a cylindrical body 1102 movably connected in the circular hole 1101, an integral ring body 1103 fixedly connected to the outer wall of the cylindrical body 1102, a ring groove 1104 opened in the inner wall of the circular hole 1101, the ring body 1103 movably connected with the ring groove 1104, a fine adjustment groove 1105 opened in the inside of the cylindrical body 1102, a fine adjustment opening 1106 opened in the inside of the fine adjustment groove 1105, a fine adjustment block 1107 slidably connected in the inside of the fine adjustment groove 1105, and the through hole 9 is opened in the fine adjustment block 1107.

[0035] In this way, by moving the fine adjustment block 1107 in the fine adjustment groove 1105 and then rotating the cylindrical body 1102, the through hole 9 can be comprehensively adjusted in a small range, so that the through hole 9 on the fine adjustment block 1107 can reach the required position according to actual needs, and the positioning is more accurate when the through hole 9 is aligned with the connecting hole 202 on the DC generator set 2, and there is no deviation that needs to be adjusted again.

[0036] By Figures 5-8 It is given that the vertical mounting plate 8 is further provided with a stabilizing part 12 for increasing the stability of the connection between the support base 1 and the DC generator set 2. The stabilizing part 12 comprises two groups of first gear racks 1201, one of which is integrated with the fine adjustment block 1107, and the other of which is integrated with the fine adjustment groove 1105.

[0037] In this way, after installation, the locking between the fine adjustment block 1107 and the fine adjustment groove 1105 can be realized by the mutual engagement of the two groups of first gear racks 1201, so as to avoid the deviation of the two due to vibration and improve the stability after installation.

[0038] The stabilizing piece 12 further comprises a compression ring 1202 integrated with the cylinder 1102, and two sets of second gear racks 1205, wherein the diameter of the compression ring 1202 is greater than the width of the second through slot 13, one set of the second gear racks 1205 is integrated with the vertical mounting plate 8, and the other set of the second gear racks 1205 is integrated with the second sliding groove 7, the vertical mounting plate 8 is symmetrically provided with two sets of notches 1203, each set of the notches 1203 is provided with two sliding connections with corresponding two slot blocks 1204, and the two slot blocks 1204 are fixedly connected with a limiting block 1206, and the second sliding groove 7 is internally provided with a limiting groove 15 in sliding connection with the limiting block 1206;

[0039] In this way, after installation, the locking between the vertical mounting plate 8 and the second sliding groove 7 can be achieved through the mutual meshing of the two sets of second gear racks 1205, so as to avoid the deviation of the two due to vibration and improve the stability after installation; the vertical mounting plate 8 and the limiting block 1206 can move up and down relative to each other, so as to facilitate the movement of the vertical mounting plate 8 during installation.

[0040] By Figures 9-10 It is given that the second bolt piece 10 comprises a second screw 1001, the bottom of the second screw 1001 is sleeved with an expansion spring 1002 and a top plate 1003 located above the expansion spring 1002, the top plate 1003 is symmetrically fixedly connected with integral teeth 1004, the teeth 1004 are used in cooperation with the first gear rack 1201 on the fine adjustment block 1107, and the top of the second screw 1001 is threadedly connected with a second nut 1005; the second screw hole 1006 in the second nut 1005 is T-shaped, and the inside of the second screw hole 1006 is uniformly provided with a check valve, and the second screw 1001 is uniformly provided with a blocking groove 1009 in the circumferential direction, which cooperates with the check valve;

[0041] The check valve comprises a baffle 1007 hinged with the second screw hole 1006, and the baffle 1007 and the second screw hole 1006 are fixedly connected through a supporting spring 1008;

[0042] In this way, under the action of the expansion spring 1002, the teeth 1004 on the top plate 1003 are meshed with the first gear rack 1201 on the fine adjustment block 1107, the locking of the second screw 1001 is achieved, and the rotation of the second screw 1001 is avoided, the check valve is provided, the loosening of the second nut 1005 from the second screw 1001 due to vibration is avoided, and the loosening prevention effect is achieved.

[0043] The structure of the first bolt piece 6 is the same as that of the second bolt piece 10, and the bottom of the horizontal mounting plate 5 is provided with a tooth groove matched with the teeth 1004;

[0044] In this way, the first bolt member 6 is prevented from loosening, and the stability of the horizontal mounting plate 5 after installation is improved.

[0045] By Figure 11 The support base 1 is internally fixedly connected with a reinforcing rib 101, and a shock absorber 102 is fixedly connected at each corner of the support base 1, and each shock absorber 102 is fixedly connected with a placement base 103.

[0046] In this way, the support strength of the support base 1 is improved by the reinforcing rib 101, and the shock absorber 102 can reduce the shock when the direct-current generator set 2 is working.

[0047] Working principle: when working, first, the distance between the two horizontal mounting plates 5 is adjusted according to actual needs, and then the horizontal mounting plate 5 is fixed in the first sliding groove 3 on the support base 1 through the first bolt member 6; then, the position of the vertical mounting plate 8 in the second sliding groove 7 is adjusted according to actual needs, and then the position of the through hole 9 is fine-tuned through the fine-tuning member 11, and then the vertical mounting plate 8 and the direct-current generator set 2 are fixed together through the second bolt member 10, which is more convenient.

[0048] It should be noted that, in this text, relational terms such as first and second are used merely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprise", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article or equipment.

[0049] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A high efficient and robust direct current generator set comprising a support base (1) and a direct current generator set (2), characterized in that, The support base (1) is symmetrically provided with first sliding grooves (3), each of which is symmetrically provided with a first through groove (4), and two first sliding grooves (3) are symmetrically connected with horizontal mounting plates (5) through sliding, both ends of each horizontal mounting plate (5) are provided with mounting holes (14), and the mounting holes (14) and the first through grooves (4) are fixedly connected through first bolt members (6); each horizontal mounting plate (5) is symmetrically provided with a second sliding groove (7), the second sliding groove (7) is provided with a second through groove (13), each second sliding groove (7) is connected with a vertical mounting plate (8) through sliding, each vertical mounting plate (8) is formed with a through hole (9), and the through hole (9) and the direct current generator set (2) are fixedly connected through a second bolt member (10); The direct current generator set (2) is fixedly connected with a connecting block (201) at four corners, each connecting block (201) is provided with a connecting hole (202), and the connecting hole (202) on the direct current generator set (2) and the through hole (9) on the support base (1) are fixedly connected through the second bolt member (10); The vertical mounting plate (8) is further provided with a fine adjustment member (11) for fine adjustment of the position of the through hole (9); the fine adjustment member (11) comprises a circular hole (1101) formed in the vertical mounting plate (8), a circular column (1102) movably connected in the circular hole (1101), an integral ring body (1103) fixedly connected to the outer wall of the circular column (1102), a ring groove (1104) formed in the inner wall of the circular hole (1101), the ring body (1103) movably connected with the ring groove (1104), a fine adjustment groove (1105) formed in the inner part of the circular column (1102), a fine adjustment opening (1106) formed in the inner part of the fine adjustment groove (1105), and a fine adjustment block (1107) slidably connected in the fine adjustment groove (1105), and the through hole (9) is formed in the fine adjustment block (1107); The vertical mounting plate (8) is further provided with a stabilizing member (12) for increasing the stability of the connection between the support base (1) and the direct current generator set (2); the stabilizing member (12) comprises two groups of first gear racks (1201), one group of the first gear racks (1201) is integrated with the fine adjustment block (1107), and the other group of the first gear racks (1201) is integrated with the fine adjustment groove (1105). The stabilizing piece (12) further comprises a compression ring (1202) integrated with the cylinder (1102) and two sets of second gear racks (1205), wherein the diameter of the compression ring (1202) is greater than the width of the second through groove (13), one set of the second gear racks (1205) is two and is integrated with the vertical mounting plate (8), the other set of the second gear racks (1205) is two and is integrated with the second sliding groove (7), the vertical mounting plate (8) is symmetrically provided with two sets of notches (1203), each set of the notches (1203) is two and is in sliding connection with two corresponding slot blocks (1204), the two slot blocks (1204) are fixedly connected with a limiting block (1206), and the second sliding groove (7) is internally provided with a limiting groove (15) in sliding connection with the limiting block (1206).

2. A high efficient and robust DC generator set as claimed in claim 1, wherein: The second bolt piece (10) comprises a second screw (1001), the bottom of the second screw (1001) is sleeved with an expansion spring (1002) and a top plate (1003) above the expansion spring (1002), the top plate (1003) is fixedly connected with integral teeth (1004) symmetrically, the teeth (1004) are used in cooperation with the first gear rack (1201) on the fine adjustment block (1107), the top of the second screw (1001) is threadedly connected with a second nut (1005), the second screw hole (1006) in the second nut (1005) is T-shaped, the inside of the second screw hole (1006) is uniformly provided with a check valve, and the second screw (1001) is uniformly provided with a blocking groove (1009) in the circumferential direction.

3. A high efficient and robust DC generator set as claimed in claim 2, wherein: The check valve comprises a blocking plate (1007) hinged with the second screw hole (1006), and the blocking plate (1007) and the second screw hole (1006) are fixedly connected through a supporting spring (1008).

4. A high efficient and robust DC generator set as claimed in claim 1, wherein: The first bolt piece (6) has the same structure as the second bolt piece (10), and the bottom of the horizontal mounting plate (5) is provided with a tooth groove matched with the teeth (1004).

5. A high efficient and robust DC generator set as claimed in claim 1, wherein: The inside of the supporting base (1) is fixedly connected with a reinforcing rib (101), and each corner of the supporting base (1) is fixedly connected with a shock absorber (102), and each shock absorber (102) is fixedly connected with a placing base (103).

Citation Information

Patent Citations

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    CN115955037A