A pulp molding drying line
Through the improved pulp molding drying line structure, the combination of the grab assembly and air intake hood is used to realize mold release and uniform heating of the drying mold, solving the problems of uneven and deformation of hot air drying, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202310097346.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-10
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2043-02-10
AI Technical Summary
In the existing pulp molding drying line, the drying method of hot air flowing on the product surface leads to uneven drying and large deformation of the product drying.
The pulp molding drying line consisting of a mold transfer robot, a drying unit, a turner and a moving trolley is used to combine the grab assembly and air intake hood to realize the mold release and uniform heating of the drying mold, and use hot air to discharge from the internal breathable holes of the mold to ensure uniform heating inside and outside the product.
It improves the mold release efficiency and the production efficiency of the drying line, ensures the uniformity of the product drying, avoids product shape deformation, and improves the drying quality.
Smart Images

Figure CN117091365B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pulp molding production, in particular to a pulp molding drying line. Background Art
[0002] Pulp molding is a three-dimensional papermaking technology. It uses waste paper as raw material, shaping paper products into specific shapes using specialized molds on a molding machine. It offers four key advantages: The raw material, including cardboard, waste carton paper, and waste white-edge paper, is widely available; the production process, consisting of pulping, adsorption molding, and drying and setting, is environmentally friendly; it is recyclable; and it is smaller than foamed plastic, allowing for stacking and convenient transportation.
[0003] Traditional pulp molding drying lines generally rely on hot air to flow on the surface of pulp molded products to remove moisture from the pulp molded products. However, this drying method has the disadvantages of uneven drying and large deformation of the products during drying. Summary of the Invention
[0004] The purpose of the present invention is to provide a pulp molding drying line, which solves the problem in the prior art that the hot air is used to flow on the surface of the pulp molded product, which will lead to uneven drying and large deformation of the product.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] A pulp molding drying line includes a mold moving manipulator, a drying unit, a turning machine, a conveying track and a mobile trolley;
[0007] There are several drying group units, and multiple groups of the drying group units are arranged in the front-to-back direction. Two adjacent drying group units can be detachably connected to each other. The rear side of the drying group unit at the rear end is installed with the turning machine, the front side of the drying group unit at the front end is installed with the mold-moving manipulator, and the front side of the mold-moving manipulator is installed with the turning machine. The mold-moving manipulator, the drying group units and the turning machine are respectively provided with the conveying rails, and the conveying rails are installed with the moving trolley;
[0008] The mold transfer robot includes a first frame, a movable plate, a grabbing assembly, a third air inlet cover, a first driving device, a second driving device and a third driving device;
[0009] The movable plate is mounted on the first frame body so as to be movable left and right, and the first driving device is used to drive the movable plate to move left and right;
[0010] The grabbing assembly is mounted on the movable plate and can be moved up and down. The grabbing assembly opens and closes by moving up and down. The second driving device is used to drive the grabbing assembly to move up and down.
[0011] The third air intake hood is mounted on the movable plate and can be moved up and down. The third air intake hood is located below the grabbing assembly. The third driving device is used to drive the third air intake hood to move up and down.
[0012] The drying group unit includes a second frame, a drying mold, a first air intake cover, a second air intake cover, a fourth driving device and a fifth driving device;
[0013] The second frame is provided with a conveying track, the mobile trolley is movably mounted on the conveying track, and the mobile trolley is equipped with the drying mold;
[0014] The first air intake hood is mounted on the second frame, the first air intake hood is located above the drying mold, the first air intake hood can cover the top surface of the drying mold, the first air intake hood can be connected to the upper mold of the drying mold, the upper mold of the drying mold is provided with a first left air inlet and a first right air inlet, and the fourth driving device is used to drive the first air intake hood to move up and down;
[0015] The second air intake hood is installed on the second frame, and the second air intake hood is located below the moving trolley. The second air intake hood can cover the bottom surface of the moving trolley. The second air intake hood is connected to the lower mold of the drying mold, and the lower mold of the drying mold is provided with a second left air inlet and a second right air inlet. The fifth driving device is used to drive the second air intake hood to move up and down.
[0016] Furthermore, the grab assembly includes a first mounting seat, a crossbeam, a swing rod, a clamping seat, a first slide rail and a first slider;
[0017] The second driving device is mounted on the movable plate, the output end of the second driving device is mounted with the first mounting seat, the bottom surface of the first mounting seat is mounted with the crossbeam, and the clamping seat is mounted on the end of the bottom surface of the crossbeam so as to be movable left and right;
[0018] One end of the swing rod is hinged to the first mounting seat, and the other end of the swing rod is hinged to the clamping seat;
[0019] The first slide rail is mounted on the end of the bottom surface of the beam, the first slider is slidably mounted on the first slide rail, and the first slider is connected to the top surface of the clamping seat;
[0020] The clamping seat includes a hinge block, a connecting plate and a tilting block;
[0021] One end of the connecting plate is connected to the outer side of the hinge block, and the other end of the connecting plate is installed with the tilting block. The tilting block is provided with an inclined surface, and the inclined surface faces the upper mold of the drying mold.
[0022] Specifically, the mold transfer robot further includes a guide assembly, a second slide rail and a second slide block, and the guide assembly includes a mounting frame, a guide rod and a mounting plate;
[0023] One end of the guide rod is mounted on the bottom surface of the mounting frame, the other end of the guide rod passes through the movable plate, and the other end of the guide rod is connected to the top surface of the mounting plate, the top surface of the mounting plate is mounted on the bottom surface of the first mounting seat, and the bottom surface of the mounting plate is mounted on the top surface of the beam;
[0024] The second slide rail is installed on the first frame, the second slider is slidably installed on the second slide rail, and the top surface of the second slider is connected to the bottom surface of the movable plate.
[0025] Preferably, the third driving device is mounted on the mounting bracket, and the output end of the third driving device is connected to the third air inlet cover;
[0026] The top surface of the third air intake cover is provided with a first valve, and the interior of the third air intake cover is provided with two air intake cavities, the two air intake cavities can be interconnected through the first valve, and first sealing rubber gaskets are installed around the bottom surfaces of the two air intake cavities;
[0027] The first driving device includes a rack, a first gear and a first motor. The rack is installed on the first frame. The first motor is installed on the movable plate. The output end of the first motor is installed with the first gear, and the first gear is engaged with the rack.
[0028] In some embodiments, the first air intake hood is provided with a first inner cavity and a second inner cavity, and the second air intake hood is provided with a third inner cavity and a fourth inner cavity;
[0029] The drying group unit further includes a first hot air pipe, a second hot air pipe, a third hot air pipe and a fourth hot air pipe;
[0030] The first hot air pipe is connected to the first left air inlet through the first inner cavity, the second hot air pipe is connected to the first right air inlet through the second inner cavity, the third hot air pipe is connected to the second left air inlet through the third inner cavity, and the fourth heat branch pipe is connected to the second right air inlet through the fourth inner cavity;
[0031] The first hot air duct is connected to the first inner cavity of the two first air intake hoods, the second hot air duct is connected to the second inner cavity of the two first air intake hoods, the third air intake duct is connected to the third inner cavity of the two second air intake hoods, and the fourth air intake duct is connected to the fourth inner cavity of the two second air intake hoods.
[0032] Furthermore, the first air intake cover and the second air intake cover are both provided with a second sealing rubber gasket;
[0033] The conveying track is provided with a trapezoidal guide rail, the moving trolley is provided with a trapezoidal groove pulley, the trapezoidal groove pulley is slidably mounted on the trapezoidal guide rail, and the second frame is provided with an inspection door.
[0034] Specifically, the U-turn machine includes a third frame, a moving seat, a pulling assembly, an air intake assembly, a third slide rail, a fourth slide rail, a sixth drive device and a seventh drive device;
[0035] The third slide rail is mounted on the third frame, the movable base is slidably mounted on the third slide rail, and the sixth driving device is used to drive the movable base to move left and right;
[0036] The movable seat is provided with a conveying track, the movable trolley is slidably mounted on the conveying track, the fourth slide rail is mounted on the movable seat, the pulling assembly is slidably mounted on the fourth slide rail, the pulling assembly is connectable to the movable trolley, and the seventh driving device is used to drive the pulling assembly to move forward and backward;
[0037] The air intake assembly is installed on the third frame, and the air intake assembly is used to assist the mold demoulding or molding of the mobile vehicle.
[0038] Preferably, the sixth driving device includes a sixth driving portion, a rack and a second gear;
[0039] The rack is mounted on the bottom surface of the movable base, the sixth driving unit is mounted on the third frame, the output end of the sixth driving unit is mounted with the second gear, and the second gear is engaged with the rack;
[0040] The seventh driving device includes a seventh driving part, a first fixing seat, a second fixing seat and a chain;
[0041] The first fixed seat is installed on the front side of the movable seat, the first fixed seat is installed with the seventh driving part, the second fixed seat is installed on the rear side of the movable seat, one end of the chain is rotatably installed on the seventh driving part, the other end of the chain is rotatably installed on the second fixed seat, the chain is connected to the pulling assembly, and the seventh driving part is used to drive the chain to rotate.
[0042] In some embodiments, the pulling assembly includes a pulling seat, a hook, a second mounting seat, an adjusting screw, a spring, and a reset plate;
[0043] The pulling seat is slidably mounted on the fourth slide rail, the pulling seat is connected to the chain, the second mounting seat is mounted on the pulling seat, and the hook is swingably mounted on the second mounting seat;
[0044] The adjusting screw and the spring are respectively mounted on the hook, the adjusting screw is located at the rear side of the second mounting seat, and the end of the adjusting screw can abut against the pulling seat, and the spring is located at the front side of the second mounting seat, and the end of the spring abuts against the pulling seat;
[0045] The second fixing seat is provided with a hook baffle, and the reset plate is installed on the bottom surface of the hook, and the reset plate is directly opposite to the hook baffle.
[0046] Furthermore, the air intake assembly includes a third driving portion, a fourth air intake cover, an air intake pipe and a second valve;
[0047] The third driving unit is installed on the moving base, and the output end of the third driving unit is connected to the fourth air intake cover, and the fourth air intake cover can cover the moving trolley;
[0048] The number of the third driving part and the number of the fourth air intake covers are two respectively, the two fourth air intake covers are connected through the air intake pipe, and the air intake pipe is installed with the second valve.
[0049] Compared with the prior art, one of the above technical solutions has the following beneficial effects:
[0050] 1. Through the second drive device, the grabbing assembly, the third air inlet cover and the third drive device, the grabbing assembly's lifting and pressure are used to assist in demoulding the upper and lower molds of the drying mold, and to ensure that the product and the upper mold of the drying mold are separated, so that the product remains in the lower mold of the drying mold, making it convenient to take out the product in the subsequent process, thereby improving the demoulding efficiency of the mold transfer robot;
[0051] 2. Through the grabbing assembly and the second driving device, the grabbing assembly can be opened and closed during the lifting process, which is convenient and fast. In conjunction with the moving plate and the first driving device, rapid mold transfer is achieved, and demoulding and mold transfer are combined. In addition, a continuous production structure with a circular station is adopted to improve the production efficiency of the pulp molding drying line.
[0052] 3. Hot air passes through the first air inlet hood and the second air inlet hood, enters the internal cavity of the product from the first right air inlet and the second right air inlet, evenly and directly penetrates the dried product, and then is discharged from the air vents of the mold, so that the dried paper plastic product is heated evenly inside and outside, ensuring uniform drying, which is conducive to improving the drying effect. In the drying process, the paper plastic product is clamped and dried by the drying mold. The paper plastic product can maintain its original shape from wet product to dry product, and will not have defects such as product shrinkage, cracking and deformation. The drying deformation is small, achieving the effect of improving the production quality of the drying group unit. BRIEF DESCRIPTION OF THE DRAWINGS
[0053] Figure 1This is a schematic structural diagram of a pulp molding drying line according to one embodiment of the present invention;
[0054] Figure 2 This is a schematic structural diagram of a mold transfer robot according to one embodiment of the present invention;
[0055] Figure 3 is a schematic structural diagram of a guide assembly according to one embodiment of the present invention;
[0056] Figure 4 is a schematic structural diagram of an air intake cavity according to one embodiment of the present invention;
[0057] Figure 5 yes Figure 4 A schematic structural diagram of a partial enlarged view of point A;
[0058] Figure 6 This is a schematic structural diagram of a drying group unit according to one embodiment of the present invention;
[0059] Figure 7 This is a structural diagram of a front view of a drying group unit in one embodiment of the present invention;
[0060] Figure 8 This is a schematic structural diagram of the third inner cavity and the fourth inner cavity of one embodiment of the present invention;
[0061] Figure 9 This is a schematic structural diagram of the first inner cavity and the second inner cavity of one embodiment of the present invention;
[0062] Figure 10 This is a schematic structural diagram of a U-turn machine according to one embodiment of the present invention;
[0063] Figure 11 is a schematic structural diagram of an air intake assembly according to one embodiment of the present invention;
[0064] Figure 12 yes Figure 11 A schematic structural diagram of a partial enlarged view of point B;
[0065] Figure 13 is a schematic structural diagram of a second driving device according to one embodiment of the present invention;
[0066] Figure 14 is a schematic structural diagram of a pulling assembly according to one embodiment of the present invention;
[0067] Wherein: mold transfer robot 1, first frame 11, moving plate 12, grab assembly 13, first mounting seat 131, crossbeam 132, swing rod 133, clamping seat 134, hinge block 1341, connecting plate 1342, tilting block 1343, inclined surface 13431, first slide rail 135, first slider 136, third air inlet cover 14, first valve 141, air inlet chamber 142, first driving device 15, rack 151, first gear 152, first motor 153 , second drive device 16, third drive device 17, guide assembly 18, mounting frame 181, guide rod 182, mounting plate 183, second slide rail 191, second slider 192, drying group unit 2, second frame 21, inspection door 211, drying mold 23, first left air inlet 231, first right air inlet 232, second left air inlet 233, second right air inlet 234, first air inlet cover 241, first inner cavity 2411, second inner cavity 2412, second air inlet Cover 242, third inner cavity 2421, fourth inner cavity 2422, second sealing gasket 243, fourth driving device 251, fifth driving device 252, first hot air pipe 261, second hot air pipe 262, third hot air pipe 263, fourth hot air pipe 264, U-turn machine 3, third frame 31, movable seat 32, pulling assembly 33, pulling seat 331, hook 332, second mounting seat 333, adjusting screw 334, spring 335, reset plate 336, air intake assembly 35, third drive unit 351, fourth air intake hood 352, air intake pipe 353, second valve 354, third slide rail 361, fourth slide rail 362, sixth drive device 37, sixth drive unit 371, rack 372, second gear 373, seventh drive device 38, seventh drive unit 381, first fixed seat 382, second fixed seat 383, hook baffle 3831, chain 384, conveying track 4, trapezoidal guide rail 41, moving trolley 5, trapezoidal groove pulley 51. DETAILED DESCRIPTION
[0068] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0069] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", "inner end", "outer end", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, features defined as "first" or "second" may explicitly or implicitly include one or more of the features, and are used to distinguish the described features, without distinction of order or importance. In the description of the present invention, unless otherwise specified, "multiple" means more than two.
[0070] In one embodiment of the invention, Figure 1-14As shown, a pulp molding drying line includes a mold shifting robot 1, a drying group unit 2, a turning machine 3, a conveying track 4 and a mobile car 5; the number of the drying group units 2 is several, and multiple groups of the drying group units 2 are arranged along the front and rear directions. The two adjacent drying group units 2 can be detachably connected to each other, the rear side of the drying group unit 2 at the rear end is installed with the turning machine 3, the front side of the drying group unit 2 at the front end is installed with the mold shifting robot 1, the front side of the mold shifting robot 1 is installed with the turning machine 3, the mold shifting robot 1, the drying group unit 2 and the The turning machine 3 is respectively provided with the conveying track 4, and the conveying track 4 is installed with the mobile trolley 5; the mold transfer robot 1 includes a first frame 11, a mobile plate 12, a grabbing assembly 13, a third air intake cover 14, a first driving device 15, a second driving device 16 and a third driving device 17; the mobile plate 12 can be moved left and right and is installed on the first frame 11, and the first driving device 15 is used to drive the mobile plate 12 to move left and right; the grabbing assembly 13 can be moved up and down and is installed on the mobile plate 12, and the grabbing assembly 13 is stretched by moving up and down The second driving device 16 is used to drive the grabbing assembly 13 to move up and down; the third air intake cover 14 can be moved up and down and is installed on the movable plate 12, and the third air intake cover 14 is located below the grabbing assembly 13. The third driving device 17 is used to drive the third air intake cover 14 to move up and down; the drying group unit 2 includes a second frame 21, a drying mold 23, a first air intake cover 241, a second air intake cover 242, a fourth driving device 251 and a fifth driving device 252; the second frame 21 is provided with a conveying track 4, and the mobile trolley 5 can be The drying mold 23 is installed on the mobile trolley 5 and is movable on the conveying track 4. The first air intake cover 241 is installed on the second frame 21. The first air intake cover 241 is located above the drying mold 23. The first air intake cover 241 can cover the top surface of the drying mold 23. The first air intake cover 241 can be connected to the upper mold of the drying mold 23. The upper mold of the drying mold 23 is provided with a first left air inlet 231 and a first right air inlet 232. The fourth driving device 251 is used to drive the first air intake cover 241 to move up and down.The second air intake hood 242 is installed on the second frame 21, and the second air intake hood 242 is located below the moving cart 5. The second air intake hood 242 can cover the bottom surface of the moving cart 5. The second air intake hood 242 is connected to the lower mold of the drying mold 23. The lower mold of the drying mold 23 is provided with a second left air inlet 233 and a second right air inlet 234. The fifth driving device 252 is used to drive the second air intake hood 242 to move up and down. In this embodiment, the number of the drying group units 2 is three, and the first frame 11 is provided with two conveying rails 4 along its front and rear directions, and each conveying rail 4 is installed with a mobile trolley 5, and the left mobile trolley 5 is placed with a drying mold 23, specifically the upper mold of the drying mold 23 and the lower mold of the drying mold 23, and the upper mold of the drying mold 23 is provided with an air inlet, and the right mobile trolley 5 is only placed with the lower mold of the drying mold 23. When working, the right mobile trolley 5 moves on the right conveying rail, and the left mobile trolley 5 moves on the left conveying rail 4. Until it moves to the bottom of the movable plate 12, the first driving device 15 drives The movable plate 12 is moved to the left, so that the third air intake hood 14 is located just above the drying mold 23, and then the second driving device 16 drives the grabbing assembly 13 to descend. The grabbing assembly 13 gradually opens during the descending process until the third driving device 17 drives the third air intake hood 14 to fit the top surface of the drying mold 23. The second driving device 16 drives the grabbing assembly 13 to rise. During the rising process, the grabbing assembly 13 clamps the upper mold of the drying mold 23, and the third air intake hood 14 is pressed against the top surface of the upper mold of the drying mold 23. At the same time, air is blown into the third air intake hood 14. The gas enters the interior of the drying mold 23 from the air inlet of the upper mold of the drying mold 23, and assists the upper mold and the lower mold of the drying mold 23 to be demoulded by the pressure. The grabbing assembly 13 grabs the upper mold of the drying mold 23, and after it rises to a set height, the air inlet is closed. Then the first driving device 15 drives the movable plate 12 to move right, so that the upper mold grabbed by the grabbing assembly 13 is facing the lower mold of the right moving trolley 5. The second driving device 16 drives the grabbing assembly 13 to descend until the grabbing assembly 13 closes the upper mold with the lower mold of the right moving trolley 5. After closing the mold, the movable plate 12 and the grabbing assembly 13 are closed. The assembly 13 and the third air inlet hood 14 are reset, and the mobile trolley 5 on the right side moves toward the multiple groups of drying group units 2 for subsequent drying. After the mobile trolley 5 enters the second frame 21, the second driving device 16, the grabbing assembly 13, the third air inlet hood 14 and the third driving device 17 are used to assist the upper and lower molds of the drying mold 23 in demoulding by utilizing the grabbing, lifting and pressure of the grabbing assembly 13, and ensure that the product is separated from the upper mold of the drying mold 23, so that the product remains in the lower mold of the drying mold 23, which is convenient for the subsequent process to take out the product, thereby improving the demoulding efficiency of the mold transfer robot 1;Through the grabbing assembly 13 and the second driving device 16, the grabbing assembly 13 can be opened and closed during the lifting process, which is convenient and quick. In conjunction with the movable plate 12 and the first driving device 15, rapid mold shifting is achieved, and demoulding and mold shifting are combined. In addition, a structure of continuous production of a circular station is adopted to achieve the effect of improving the production efficiency of the pulp molding drying line; further, an air vent is provided on the bottom surface of the movable trolley 5, and the second air inlet hood 242 is connected to the lower mold of the drying mold 23 through the air vent. The drying mold 23 is provided with a mold air vent and a product air inlet. The first left air inlet 231 and the second left air inlet 23 3 are respectively connected to the mold air vents, the first right air inlet 232 and the second right air inlet 234 are respectively connected to the product air inlet. When working, the mobile trolley 5 carries the drying mold 23 to move on the conveying track 4. After moving to the set position, the fourth driving device 251 drives the first air inlet cover 241 to descend, so that the first air inlet cover 241 is attached to the top surface of the upper mold of the drying mold 23. The fifth driving device 252 drives the second air inlet cover 242 to rise, so that the second air inlet cover 242 is attached to the bottom surface of the lower mold of the drying mold 23. The fourth driving device 251 and the fifth driving device 252 They are all cylinders. During the drying process, hot air passes through the first air inlet cover 241 and the second air inlet cover 242, enters the internal cavity of the product from the first right air inlet 232 and the second right air inlet 234, evenly and directly penetrates the dried product, and then is discharged from the air vents of the mold, so that the dried paper-plastic product is evenly heated inside and outside, ensuring uniform drying, which is conducive to improving the drying effect. In addition, during the drying process, the paper-plastic product is clamped and dried by the drying mold 23. The paper-plastic product can maintain its original shape from wet product to dry product, and will not have defects such as product shrinkage, cracking and deformation. The drying deformation is small, achieving the effect of improving the production quality of the drying group unit; After drying, the mobile carriage 5 moves toward the rearmost turning machine 3. The rearmost turning machine 3 then transfers the mobile carriage 5 from the right conveyor track 4 to the left conveyor track 4. After passing through multiple drying units 2 again, the mobile carriage 5 arrives under the moving plate 12 of the mold transfer robot 1 for a new round of mold transfer. After mold transfer is completed, the left mobile carriage 5 moves toward the frontmost turning machine 3. The frontmost turning machine 3 transfers the mobile carriage from the left conveyor track 4 to the right conveyor track 4. The mobile carriage 5 that has moved to the right moves toward the mold transfer robot 1 and waits for the next round of upper mold closing.
[0071] like Figure 3-5As shown, the grabbing assembly 13 includes a first mounting seat 131, a crossbeam 132, a swing rod 133, a clamping seat 134, a first slide rail 135 and a first slider 136; the second driving device 16 is installed on the movable plate 12, the output end of the second driving device 16 is installed with the first mounting seat 131, the bottom surface of the first mounting seat 131 is installed with the crossbeam 132, and the clamping seat 134 can be moved left and right and is installed at the end of the bottom surface of the crossbeam 132; one end of the swing rod 133 is hinged to the first mounting seat 131, and the other end of the swing rod 133 is hinged to the clamping seat Tight seat 134; the first slide rail 135 is installed at the end of the bottom surface of the beam 132, the first slider 136 is slidably installed on the first slide rail, and the first slider 136 is connected to the top surface of the clamping seat 134; the clamping seat 134 includes a hinge block 1341, a connecting plate 1342 and a tilting block 1343; one end of the connecting plate 1342 is connected to the outer side of the hinge block 1341, and the other end of the connecting plate 1342 is installed with the tilting block 1343, and the tilting block 1343 is provided with an inclined surface 13431, and the inclined surface 13431 faces the upper mold of the drying mold. When the first and second cams 132 are in operation, the first and second cams 133 are in operation, and the first and second cams 134 are in operation. In this embodiment, by setting the inclined block 1343 and making the inclined surface 13431 of the inclined block 1343 face the upper mold of the drying mold, during the lowering and clamping process, the inclined surface 13431 can facilitate the inclined block 1343 to quickly and smoothly clamp the upper mold of the drying mold, thereby achieving the effect of improving the clamping efficiency of the clamping seat 134.
[0072] like Figure 2-4As shown, the mold-moving robot 1 also includes a guide assembly 18, a second slide rail 191 and a second slider 192. The guide assembly 18 includes a mounting frame 181, a guide rod 182 and a mounting plate 183; one end of the guide rod 182 is installed on the bottom surface of the mounting frame 181, and the other end of the guide rod 182 passes through the movable plate 12, and the other end of the guide rod 182 is connected to the top surface of the mounting plate 183, the top surface of the mounting plate 183 is installed on the bottom surface of the first mounting seat 131, and the bottom surface of the mounting plate 183 is installed on the top surface of the beam 132; the second slide rail 191 is installed on the first frame 11, and the second slider 192 is slidably installed on the second slide rail 191, and the top surface of the second slider 192 is connected to the bottom surface of the movable plate 12. In this embodiment, there are four guide rods 182. One end of each of the four guide rods 182 is interconnected via the mounting bracket 181, and the other end of each of the four guide rods 182 is interconnected via the mounting plate 183. This helps improve the structural stability of the mold transfer robot. Furthermore, the provision of four guide rods 182 ensures the stability and smooth movement of the gripping assembly 13. In this embodiment, when the movable plate 12 moves, specifically, the second slider 192 on the bottom surface of the movable plate 12 moves left and right on the first slide rail 91, which helps improve the smooth movement of the movable plate 12.
[0073] like Figure 3-4As shown, the third driving device 17 is installed on the mounting frame 181, and the output end of the third driving device 17 is connected to the third air intake hood 14; the top surface of the third air intake hood 14 is provided with a first valve 141, and the interior of the third air intake hood 14 is provided with two air intake cavities 142, and the two air intake cavities 142 can be connected to each other through the first valve 141, and the first sealing rubber gaskets (not shown in the figure) are installed around the bottom surfaces of the two air intake cavities 142; the first driving device 15 includes a rack 151, a first gear 152 and a first motor 153, the rack 151 is installed on the first frame 11, the first motor 153 is installed on the movable plate 12, and the output end of the first motor 153 is installed with the first gear 152, and the first gear 152 is engaged with the rack 151. In this embodiment, the third drive device 17 is a cylinder, and the first valve 141 is connected to an external air supply device. During demolding, the external air supply device introduces air into the first valve 141, and the air then enters the interior of the drying mold through the air inlet chamber 142. It should be noted that for double-sided slurry absorption drying products, only a single air inlet chamber 142 is required, that is, there is no need to open the first valve 141, so that the two air inlet chambers 142 are independent of each other. However, for single-sided slurry absorption drying products, two air inlet chambers 142 are required for air intake, that is, the first valve 141 needs to be opened to connect the two air inlet chambers 142. Elastic first sealing gaskets are installed around the bottom surfaces of the two air inlet chambers 142 to prevent leakage during blowing. In this embodiment, during operation, the first motor 153 drives the first gear 152 to rotate, and the first gear 152 moves left and right on the rack 151, thereby moving the movable plate 12 left and right, which is convenient and fast, and has high transmission efficiency.
[0074] like Figure 7-9As shown, the first air intake cover 241 is provided with a first inner cavity 2411 and a second inner cavity 2412, and the second air intake cover 242 is provided with a third inner cavity 2421 and a fourth inner cavity 2422; the drying group unit 2 further includes a first hot air pipe 261, a second hot air pipe 262, a third hot air pipe 263 and a fourth hot air pipe 264; the first hot air pipe 261 is connected to the first left air inlet 231 through the first inner cavity 2411, the second hot air pipe 262 is connected to the first right air inlet 232 through the second inner cavity 2412, and the third hot air pipe 263 is connected to the fourth hot air pipe 264. It is connected to the second left air inlet 233 through the third inner cavity 2421, and the fourth heat distribution pipe 64 is connected to the second right air inlet 234 through the fourth inner cavity 2422; the first hot air pipe 261 is connected to the first inner cavity 2411 of the two first air inlet covers 241, and the second hot air pipe 262 is connected to the second inner cavity 2412 of the two first air inlet covers 241, the third air inlet pipe 63 is connected to the third inner cavity 2421 of the two second air inlet covers 242, and the fourth air inlet pipe 64 is connected to the fourth inner cavity 2422 of the two second air inlet covers 242. In this embodiment, the first hot air pipe 261, the second hot air pipe 262, the third hot air pipe 263 and the fourth hot air pipe 264 are respectively provided with corresponding control valves, so as to control the hot air inlet and outlet of the air inlets of the upper mold and the lower mold. For single-sided slurry absorption products, since the product has no inner cavity, the hot air directly passes through the product from the air inlet of the upper mold and the mold air holes to the mold air holes of the lower mold, and is discharged from multiple air inlets of the lower mold. Furthermore, because the upper mold and the lower mold are provided with separate left and right air inlets, and cooperate with the control valves, the flow direction of the hot air can be controlled, thereby realizing the drying of single-sided slurry absorption and double-sided slurry absorption products. In this embodiment, the second frame 21 is provided with two conveying rails 4, each conveying rail 4 is installed with the moving trolley 5, and the moving directions of the two moving trolleys 5 are opposite. When the two moving trolleys 5 approach each other and the two moving trolleys 5 move to the bottom of the corresponding first air intake hood 241, the fourth driving device 251 drives the first air intake hood 241 to descend, so that the two first air intake hoods 241 are in contact with the top surface of the upper mold of the drying mold 23, and the fifth driving device 252 drives the second air intake hood 242 to rise, so that the two second air intake hoods 242 are in contact with the bottom surface of the lower mold of the drying mold 23. The two first air intake hoods 241 are both controlled by the same first heat distribution pipe 61 and the same second hot air pipe 262 to control the air intake, and the two second air intake hoods 242 are both controlled by the same third hot air pipe 263 and the same fourth heat distribution pipe 64 to control the air intake, which is convenient and fast.In this embodiment, the first hot air pipe 261, the second heat branch pipe 62, the third hot air pipe 263 and the fourth heat branch pipe 64 are all wrapped with a heat insulation layer, thereby reducing the loss of heat energy and ensuring that heat energy can be directly provided to the drying products, thereby achieving the effect of improving heat energy utilization.
[0075] like Figure 6 and Figure 8-9 As shown, the first air intake hood 241 and the second air intake hood 242 are both provided with a second sealing rubber gasket 243; the conveying track 4 is provided with a trapezoidal guide rail 41, and the movable trolley 5 is provided with a trapezoidal groove pulley 51, which is slidably mounted on the trapezoidal guide rail 41. The second frame 21 is provided with an inspection door 211. In this embodiment, the bottom surface of the first air intake hood 241 and the top surface of the second air intake hood 242 are both provided with a second sealing rubber gasket 243, which helps to improve the sealing of the air intake hood and ensure that there is no air leakage during the air intake and outlet. In this embodiment, three trapezoidal groove pulleys 51 are provided on the left and right sides of the movable trolley 5. The cooperation between the trapezoidal groove pulleys 51 and the trapezoidal guide rail 41 helps to improve the smoothness and stability of the movement of the movable trolley 5. The inspection door 211 is provided on one side of the drying mold 23 to facilitate observation and maintenance operations.
[0076] like Figure 10-12As shown, the turning machine 3 includes a third frame 31, a movable seat 32, a pulling assembly 33, an air intake assembly 35, a third slide rail 361, a fourth slide rail 362, a sixth drive device 37 and a seventh drive device 38; the third slide rail 361 is installed on the third frame 31, the movable seat 32 can be slidably installed on the third slide rail 361, and the sixth drive device 37 is used to drive the movable seat 32 to move left and right; the movable seat 32 is provided with a conveying rail 4, the movable trolley 5 can be slidably installed on the conveying rail 4, the fourth slide rail 362 is installed on the movable seat 32, the pulling assembly 33 can be slidably installed on the fourth slide rail 362, the pulling assembly 33 can be connected to the movable trolley 5, and the seventh drive device 38 is used to drive the pulling assembly 33 to move forward and backward; the air intake assembly 35 is installed on the third frame 31, and the air intake assembly 35 is used to assist the movable trolley 5 in mold demolding or molding. In this embodiment, the left end of the third frame 31 is the material taking station, and the right end of the third frame 31 is the material loading station. When working, the sixth drive device 37 drives the moving seat 32 to move to the left, so that the moving seat 32 moves on the third slide rail 361 until the moving seat 32 is located at the material taking station at the left end of the third frame 31, and the moving trolley 5 moves from the previous process to the direction of the moving seat 32, and the moving lower car 4 moves to the moving seat 32 through the conveying track 4, and the seventh drive device 38 drives the pulling component 33 to move back and forth, so that the pulling component 33 moves along the length direction of the fourth slide rail 362 until the pulling component 33 contacts and connects with the moving trolley 5, and then the seventh drive device 38 pulls the moving trolley 5 to the set position through the pulling component 33. When demoulding and taking materials, the air intake component 35 is moved into the moving trolley 5 Inflation separates the product from the mold, thereby achieving the effect of assisting demoulding. After demoulding is completed, the first driving device 7 drives the movable seat 32 to move to the right, so that the movable seat 32 moves to the loading station at the right end of the third frame 31, and the product is placed on the mold of the movable trolley 5. Then the air intake component 35 inhales air, and the product is tightly fitted on the mold of the movable trolley 5 through vacuum adsorption, and then a new round of drying is started; this application uses the sixth driving device 37 and the movable seat 32 to link the loading station and the taking station to achieve reciprocating continuous operation, thereby achieving the effect of improving the production efficiency of the turning machine; further, through the pulling component 33 and the seventh driving device 38, it is ensured that there is enough space for taking and loading materials after the movable trolley 5 moves into place, thereby ensuring the stability of the work, and through the air intake component 35, the movable trolley 5 is assisted in demoulding and loading the mold, thereby further improving production efficiency.
[0077] like Figure 11-12As shown, the sixth driving device 37 includes a sixth driving part 371, a rack 372 and a second gear 373; the rack 372 is installed on the bottom surface of the movable base 32, the sixth driving part 371 is installed on the third frame 31, the output end of the sixth driving part 371 is installed with the second gear 373, and the second gear 373 is engaged with the rack 372; the seventh driving device 38 includes a seventh driving part 381, a first fixed base 382, a second fixed base 383 and a chain 384; the first fixed base 382 is installed on the front side of the movable base 32, the first fixed base 382 is installed with the seventh driving part 381, the second fixed base 383 is installed on the rear side of the movable base 32, one end of the chain 384 is rotatably installed on the seventh driving part 381, and the other end of the chain 384 is rotatably installed on the second fixed base 383, the chain 384 is connected to the pulling assembly 33, and the seventh driving part 381 is used to drive the chain 384 to rotate. In this embodiment, the sixth driving part 371 and the seventh driving part 381 are both motors. When working, the sixth driving part 371 drives the second gear 373 to rotate, so that the rack 372 drives the movable seat 32 to move left and right, and the seventh driving part 381 drives the chain 384 to rotate. The rotation of the chain 384 drives the pulling component 33 to slide on the fourth slide rail 362, which is convenient and fast, and has high transmission efficiency.
[0078] like Figure 13-14As shown, the pulling assembly 33 includes a pulling seat 331, a hook 332, a second mounting seat 333, an adjusting screw 334, a spring 335 and a reset plate 336; the pulling seat 331 is slidably mounted on the fourth slide rail 362, the pulling seat 331 is connected to the chain 384, the second mounting seat 333 is mounted on the pulling seat 331, and the hook 332 is swingably mounted on the second mounting seat 333; the adjusting screw 334 and the spring 335 are respectively mounted on The hook 332 and the adjusting screw 334 are located on the rear side of the second mounting seat 333, and the end of the adjusting screw 334 can abut against the pulling seat 331. The spring 335 is located on the front side of the second mounting seat 333, and the end of the spring 335 abuts against the pulling seat 331. The second fixed seat 383 is provided with a hook baffle 3831, and the reset plate 336 is installed on the bottom surface of the hook 332, and the reset plate 336 is opposite to the hook baffle 3831. In this embodiment, the mobile trolley 5 is provided with a card slot for hooking with the hook 332. When the mobile trolley 5 moves to the set position, the seventh driving part 381 drives the chain 384 to rotate, and the rotation of the chain 384 drives the pulling seat 331 to move toward the mobile trolley 5, so that the hook 332 of the pulling seat 331 hooks the mobile trolley 5, thereby facilitating the pulling of the mobile trolley 5 to the set position. When it is necessary to unhook, the seventh driving part 381 drives the chain 384 to rotate, and the rotation of the chain 384 drives the pulling seat 331 to the second fixed seat 383. , until the reset plate 336 collides with the hook baffle 3831. Because the hook 332 can be swingably mounted on the second mounting seat 333, the hook 33 swings along the hinge of the second mounting seat 333. At this time, the spring 335 is compressed, thereby decoupling the hook 332 from the moving trolley 5. After decoupling, the hook 332 returns to its original position under the elastic force of the spring 335, and the hooking position of the hook 332 and the moving trolley 5 can be adjusted by the adjusting screw 334. The structure is convenient and reliable, which is conducive to improving the hooking efficiency and hooking quality.
[0079] like Figure 10-11 and Figure 13As shown, the air intake assembly 35 includes a third drive unit 351, a fourth air intake cover 352, an air intake pipe 353 and a second valve 354; the third drive unit 351 is installed on the movable seat 32, and the output end of the third drive unit 351 is connected to the fourth air intake cover 352, and the fourth air intake cover 352 can cover the movable cart 5; the number of the third drive unit 351 and the fourth air intake cover 352 are two respectively, and the two fourth air intake covers 352 are connected through the air intake pipe 353, and the air intake pipe 353 is installed with the second valve 354. In this embodiment, a vent is provided at the bottom of the movable trolley 5, and the third drive unit 351 is a cylinder. When in operation, the output shaft of the third drive unit 351 extends, so that the fourth air inlet cover 352 covers the vent at the bottom of the movable trolley 5, thereby facilitating the external air source equipment to inflate the mold of the movable trolley 5, thereby improving the demolding efficiency and demolding quality. In addition, a third sealing rubber pad is provided on the fourth air inlet cover 352, so that the sealing performance of the fourth air inlet cover 352 can be increased to prevent leakage. In this embodiment, the number of the third drive unit 351 and the number of the fourth air inlet cover 352 are two, and the two fourth air inlet covers 352 are connected through the air inlet pipe 353. The main function of providing the second valve 354 is to provide different air inlet cover channels for products with single-sided slurry suction and products with double-sided slurry suction, which are suitable for the demolding of different products, thereby achieving the effect of improving the versatility of the air inlet assembly 35. It should be noted that sealing plates are installed on the exteriors of the first frame 11 , the second frame 21 and the third frame 31 , so as to ensure the heat utilization rate of the pulp molding drying line.
[0080] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative uses of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0081] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the claims and their equivalents.
Claims
1. A pulp molding drying line, characterized by: It includes mold transfer robot, drying unit, turning machine, conveyor track and mobile trolley; There are several drying group units, and multiple groups of the drying group units are arranged in the front-to-back direction. Two adjacent drying group units can be detachably connected to each other. The rear side of the drying group unit at the rear end is installed with the turning machine, the front side of the drying group unit at the front end is installed with the mold-moving manipulator, and the front side of the mold-moving manipulator is installed with the turning machine. The mold-moving manipulator, the drying group units and the turning machine are respectively provided with the conveying track, and the conveying track is installed with the moving trolley; The mold transfer robot includes a first frame, a movable plate, a grabbing assembly, a third air inlet cover, a first driving device, a second driving device and a third driving device; The movable plate is mounted on the first frame body so as to be movable left and right, and the first driving device is used to drive the movable plate to move left and right; The grabbing assembly is mounted on the movable plate and can be moved up and down. The grabbing assembly opens and closes by moving up and down. The second driving device is used to drive the grabbing assembly to move up and down. The third air intake hood is mounted on the movable plate and can be moved up and down. The third air intake hood is located below the grabbing assembly. The third driving device is used to drive the third air intake hood to move up and down. The drying group unit includes a second frame, a drying mold, a first air intake cover, a second air intake cover, a fourth driving device and a fifth driving device; The second frame is provided with a conveying track, the mobile trolley is movably mounted on the conveying track, and the mobile trolley is equipped with the drying mold; The first air intake hood is mounted on the second frame, the first air intake hood is located above the drying mold, the first air intake hood can cover the top surface of the drying mold, the first air intake hood can be connected to the upper mold of the drying mold, the upper mold of the drying mold is provided with a first left air inlet and a first right air inlet, and the fourth driving device is used to drive the first air intake hood to move up and down; The second air intake hood is installed on the second frame, and the second air intake hood is located below the moving trolley. The second air intake hood can cover the bottom surface of the moving trolley. The second air intake hood is connected to the lower mold of the drying mold, and the lower mold of the drying mold is provided with a second left air inlet and a second right air inlet. The fifth driving device is used to drive the second air intake hood to move up and down.
2. A pulp molding drying line according to claim 1, characterized in that: The grabbing assembly includes a first mounting seat, a crossbeam, a swing rod, a clamping seat, a first slide rail and a first slider; The second driving device is mounted on the movable plate, the output end of the second driving device is mounted with the first mounting seat, the bottom surface of the first mounting seat is mounted with the crossbeam, and the clamping seat is mounted on the end of the bottom surface of the crossbeam so as to be movable left and right; One end of the swing rod is hinged to the first mounting seat, and the other end of the swing rod is hinged to the clamping seat; The first slide rail is mounted on the end of the bottom surface of the beam, the first slider is slidably mounted on the first slide rail, and the first slider is connected to the top surface of the clamping seat; The clamping seat includes a hinge block, a connecting plate and a tilting block; One end of the connecting plate is connected to the outer side of the hinge block, and the other end of the connecting plate is installed with the tilting block. The tilting block is provided with an inclined surface, and the inclined surface faces the upper mold of the drying mold.
3. A pulp molding drying line according to claim 2, characterized in that: The mold transfer robot further comprises a guide assembly, a second slide rail and a second slide block, wherein the guide assembly comprises a mounting frame, a guide rod and a mounting plate; One end of the guide rod is mounted on the bottom surface of the mounting frame, the other end of the guide rod passes through the movable plate, and the other end of the guide rod is connected to the top surface of the mounting plate, the top surface of the mounting plate is mounted on the bottom surface of the first mounting seat, and the bottom surface of the mounting plate is mounted on the top surface of the beam; The second slide rail is installed on the first frame, the second slider is slidably installed on the second slide rail, and the top surface of the second slider is connected to the bottom surface of the movable plate.
4. A pulp molding drying line according to claim 3, characterized in that: The third driving device is installed on the mounting frame, and the output end of the third driving device is connected to the third air inlet cover; The top surface of the third air intake cover is provided with a first valve, and the interior of the third air intake cover is provided with two air intake cavities, the two air intake cavities can be interconnected through the first valve, and first sealing rubber gaskets are installed around the bottom surfaces of the two air intake cavities; The first driving device includes a rack, a first gear and a first motor. The rack is installed on the first frame. The first motor is installed on the movable plate. The output end of the first motor is installed with the first gear, and the first gear is engaged with the rack.
5. The pulp molding drying line according to claim 1, characterized in that: The first air intake hood is provided with a first inner cavity and a second inner cavity, and the second air intake hood is provided with a third inner cavity and a fourth inner cavity; The drying group unit further includes a first hot air pipe, a second hot air pipe, a third hot air pipe and a fourth hot air pipe; The first hot air pipe is connected to the first left air inlet through the first inner cavity, the second hot air pipe is connected to the first right air inlet through the second inner cavity, the third hot air pipe is connected to the second left air inlet through the third inner cavity, and the fourth hot air pipe is connected to the second right air inlet through the fourth inner cavity; The first hot air pipe is connected to the first inner cavity of the two first air intake hoods, the second hot air pipe is connected to the second inner cavity of the two first air intake hoods, the third hot air pipe is connected to the third inner cavity of the two second air intake hoods, and the fourth hot air pipe is connected to the fourth inner cavity of the two second air intake hoods.
6. The pulp molding drying line according to claim 1, characterized in that: The first air intake cover and the second air intake cover are both provided with a second sealing rubber gasket; The conveying track is provided with a trapezoidal guide rail, the moving trolley is provided with a trapezoidal groove pulley, the trapezoidal groove pulley is slidably mounted on the trapezoidal guide rail, and the second frame is provided with an inspection door.
7. The pulp molding drying line according to claim 1, characterized in that: The U-turn machine includes a third frame, a movable seat, a pulling assembly, an air intake assembly, a third slide rail, a fourth slide rail, a sixth drive device and a seventh drive device; The third slide rail is mounted on the third frame, the movable base is slidably mounted on the third slide rail, and the sixth driving device is used to drive the movable base to move left and right; The movable seat is provided with a conveying track, the movable trolley is slidably mounted on the conveying track, the fourth slide rail is mounted on the movable seat, the pulling assembly is slidably mounted on the fourth slide rail, the pulling assembly is connectable to the movable trolley, and the seventh driving device is used to drive the pulling assembly to move forward and backward; The air intake assembly is installed on the third frame, and the air intake assembly is used to assist the mold demoulding or molding of the mobile vehicle.
8. The pulp molding drying line according to claim 7, characterized in that: The sixth driving device includes a sixth driving part, a rack and a second gear; The rack is mounted on the bottom surface of the movable base, the sixth driving unit is mounted on the third frame, the output end of the sixth driving unit is mounted with the second gear, and the second gear is engaged with the rack; The seventh driving device includes a seventh driving part, a first fixing seat, a second fixing seat and a chain; The first fixed seat is installed on the front side of the movable seat, the first fixed seat is installed with the seventh driving part, the second fixed seat is installed on the rear side of the movable seat, one end of the chain is rotatably installed on the seventh driving part, the other end of the chain is rotatably installed on the second fixed seat, the chain is connected to the pulling assembly, and the seventh driving part is used to drive the chain to rotate.
9. The pulp molding drying line according to claim 8, characterized in that: The pulling assembly includes a pulling seat, a hook, a second mounting seat, an adjusting screw, a spring and a reset plate; The pulling seat is slidably mounted on the fourth slide rail, the pulling seat is connected to the chain, the second mounting seat is mounted on the pulling seat, and the hook is swingably mounted on the second mounting seat; The adjusting screw and the spring are respectively mounted on the hook, the adjusting screw is located at the rear side of the second mounting seat, and the end of the adjusting screw can abut against the pulling seat, and the spring is located at the front side of the second mounting seat, and the end of the spring abuts against the pulling seat; The second fixing seat is provided with a hook baffle, and the reset plate is installed on the bottom surface of the hook, and the reset plate is directly opposite to the hook baffle.
10. The pulp molding drying line according to claim 7, characterized in that: The air intake assembly includes a third driving part, a fourth air intake cover, an air intake pipe and a second valve; The third driving unit is installed on the moving base, and the output end of the third driving unit is connected to the fourth air intake cover, and the fourth air intake cover can cover the moving trolley; The number of the third driving part and the number of the fourth air intake covers are two respectively, the two fourth air intake covers are connected through the air intake pipe, and the air intake pipe is installed with the second valve.
Citation Information
Patent Citations
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