Solar energy profile automatic processing line
By automatically identifying and sorting out defects in aluminum frame profiles through a profile defect identification mechanism, the problem of undetected defects before punching aluminum frames is solved, thereby improving the service life of photovoltaic panels and the automation level of the production line.
Patent Information
- Application Number
- CN202311098015.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-29
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-08-29
AI Technical Summary
The failure to perform defect detection on the side where the photovoltaic panel is installed before punching holes in the aluminum frame may result in surface defects on the aluminum frame potentially damaging the photovoltaic panel.
The system employs a profile defect identification mechanism, including a CCD camera and a feeding roller, to identify and automatically pick out defective aluminum frame profiles. Servo motors control the feeding rollers and sealing racks to output waste materials, and a robotic arm and pneumatic gripper complete the automated processing.
This technology enables automatic identification and sorting of defective aluminum frame profiles before punching, preventing damage to photovoltaic panels, improving the lifespan of photovoltaic panels, and increasing the automation level of the production line.
Smart Images

Figure CN117102339B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of profile processing, in particular to a solar profile automatic processing line. BACKGROUND
[0002] With the increasingly prominent energy problem, solar energy as a new type of clean energy is more and more favored by people because of its clean and cheap advantages, and thus there is a greater demand for solar energy collection and utilization devices. The commonly used method is to collect energy through a solar photovoltaic panel, which is generally installed by a profile. The profile and the photovoltaic panel are generally installed and fixed by glue and screws, so the profile needs to be punched.
[0003] For example, a solar photovoltaic panel aluminum frame profile production integrated equipment is disclosed in Chinese patent CN113649813B, which completes the processing of the aluminum frame through a feeding unit, a sawing unit, a punching unit and a stamping unit. The aluminum frame is punched by the punching unit to facilitate the subsequent leakage of glue and the installation of screws. Although the aluminum frame can be initially punched, the aluminum frame is usually directly stacked together before punching, and defects such as dents and scratches may occur on the surface of the aluminum frame during handling. When the photovoltaic panel is installed, the photovoltaic panel is easily damaged, so defect detection of the aluminum frame on the side where the photovoltaic panel is installed is required before punching to improve the service life of the photovoltaic panel. SUMMARY
[0004] The solar profile automatic processing line proposed by the present application solves the problem of not detecting defects on the side where the photovoltaic panel is installed before punching the aluminum frame.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0006] A solar profile automatic processing line, comprising a bottom plate and a storage box, a conveyor belt and a punching mechanism arranged in sequence on the upper side of the bottom plate, the upper side of the bottom plate is further provided with a profile defect identification mechanism between the storage box and the conveyor belt, which is used to identify the surface defects of each profile and to transfer the aluminum frame profiles in the storage box to the conveyor belt at equal intervals.
[0007] Preferably, the profile defect identification mechanism comprises a discharging identification box arranged on the upper side of the bottom plate, the bottom of the storage box is provided with a discharging pipe in communication with one side of the discharging identification box, the inner side of the discharging identification box is rotatably connected with a feeding roller, the edge of the feeding roller is provided with a plurality of transfer grooves, the bottom of the plurality of transfer grooves is communicated with a waste output assembly, the inner side of the feeding roller is provided with a plugging mechanism for controlling the closure of the waste output assembly, the top of the discharging identification box is provided with a profile identification assembly, and the upper side of the discharging pipe is provided with an intermittent discharging mechanism matched with the feeding roller.
[0008] Preferably, the waste output assembly comprises a waste channel formed in the inside of the feeding roller and communicated with the bottom of the transfer groove, one side of the profile recognition box is provided with a servo motor for driving the feeding roller to rotate, the center of the feeding roller is horizontally provided with a transmission cavity, the center of the transmission cavity is provided with a transmission rod fixedly connected with both ends of the feeding roller, the outer side of the transmission rod is fixedly connected with a plurality of partition plates for equally dividing the transmission cavity into a plurality of small transmission cavities, and the bottom of each small transmission cavity is provided with a conveying wheel for conveying the defective profile falling into the small transmission cavity from the waste channel.
[0009] Preferably, the plugging mechanism comprises a driving gear arranged in the inside of the feeding roller, and a sealing rack arranged in the inside of the feeding roller and slidingly connected with the driving gear and used for controlling the opening and closing of the waste channel.
[0010] Preferably, the profile recognition assembly comprises a recognition box arranged on the top of the profile recognition box, and the inside of the recognition box is provided with a CCD camera, a fixing seat for fixing the CCD camera and a light supplementing lamp for light supplementing.
[0011] Preferably, the intermittent discharging mechanism comprises a U-shaped sleeve fixedly connected with the upper side of the discharging pipe, one end of the U-shaped sleeve is slidingly connected with a first blocking plate penetrating through the discharging pipe, the other end of the U-shaped sleeve is slidingly connected with a second blocking plate penetrating through the discharging pipe, the upper end of the first blocking plate is fixedly connected with a sliding sleeve slidingly connected with the U-shaped sleeve, the inside of the sliding sleeve is fixedly connected with a return spring, one end of the return spring is fixedly connected with a pull plate penetrating through the sliding sleeve, one side of the profile recognition box is provided with a pulling groove matched with the sliding sleeve and the pull plate, the edge of the feeding roller is provided with a plurality of transmission grooves matched with the pull plate in gaps, the upper side of the sliding sleeve is fixedly connected with a first tension spring fixedly connected with the inside of the U-shaped sleeve, the upper end of the second blocking plate is fixedly connected with a second tension spring fixedly connected with the inside of the U-shaped sleeve, and the upper side of the sliding sleeve is fixedly connected with a pull rope located in the inside of the U-shaped sleeve and having the other end fixedly connected with the upper end of the second blocking plate.
[0012] Preferably, one side of the profile recognition box is obliquely downward provided with a guide plate matched with the upper side of one end of the conveying belt, and one side of the profile recognition box is provided with a discharging port matched with the guide plate.
[0013] Preferably, one side of the profile recognition box is provided with a waste port matched with the transmission cavity and a waste discharging hopper matched with the waste port.
[0014] Preferably, the punching mechanism comprises a supporting base on the upper side of the bottom plate, the upper side of the supporting base is fixedly connected with a plurality of supporting rods, the upper ends of the plurality of supporting rods are fixedly connected with a top plate, the upper side of the top plate is fixedly connected with a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected with a punching head, the upper side of the supporting base is provided with a punching base matched with the punching head, a limiting groove for limiting the aluminum frame profile is formed on the punching base, the inner side of the two opposite side walls of the limiting groove is provided with a limiting plate for supporting the aluminum frame profile, the side of the top plate close to the conveying belt is provided with a second mechanical arm for moving the aluminum frame profile on the upper side of the conveying belt into the inner side of the limiting groove, and the side of the top plate is provided with a material moving mechanism.
[0015] Preferably, the material moving mechanism comprises a first mechanical arm provided on the side of the top plate, the output ends of the first mechanical arm and the second mechanical arm are both provided with pneumatic grippers, and the side of the supporting base is provided with a plurality of feeding wheels.
[0016] The beneficial effects of the present application are as follows:
[0017] 1. The CCD camera can detect the upper side of each aluminum frame profile conveyed to the lower side of the identification box through the transfer groove. The CCD camera transmits images to the computer, and the computer identifies data. When the aluminum frame profile has defects, the control driving gear rotates to drive the sealing rack to slide, thereby opening the waste channel. Then the defective aluminum frame profile is horizontally conveyed out of the waste outlet through the conveying wheel at the bottom of the waste channel, and the aluminum frame profile is sent out through the waste discharge hopper. The waste conveying of the aluminum frame profile is completed. The aluminum frame profile can be automatically identified and the defective aluminum frame profile can be automatically picked out before punching, preventing damage to the photovoltaic panel and increasing the service life of the subsequent photovoltaic panel assembly.
[0018] 2. The transmission groove at the edge of the feeding roller cooperates with the pull plate to drive the pull plate and the sliding sleeve to slide along the U-shaped sleeve, so that the first blocking plate is opened and the second blocking plate simultaneously blocks the upper side of the discharge pipe. This allows one aluminum frame profile to slide into the transfer groove at a time, completing the feeding of one aluminum frame profile at a time. When feeding is not required, the first blocking plate blocks the rotation of the feeding roller to prevent damage to the aluminum frame profile. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a first overall schematic view of a solar profile automatic processing line proposed by the present application.
[0020] Figure 2 It is a second overall schematic view of a solar profile automatic processing line proposed by the present application.
[0021] Figure 3 A third overall schematic view of a solar profile automatic processing line according to the present application;
[0022] Figure 4 A front view schematic view of a solar profile automatic processing line according to the present application;
[0023] Figure 5 A front view schematic view of a blanking identification mechanism of a solar profile automatic processing line according to the present application;
[0024] Figure 6 A schematic view of an enlarged view of A in Figure 1
[0025] Figure 7 A schematic view of an enlarged view of B in Figure 1
[0026] Figure 8 A schematic view of an enlarged view of C in Figure 5
[0027] Figure 9 A schematic view of an enlarged view of D in Figure 5
[0028] Reference numerals in the figure: 1, base plate; 2, storage box; 3, blanking identification box; 4, blanking pipe; 5, aluminum frame profile; 6, conveying belt; 7, support base; 8, feeding wheel; 9, first mechanical arm; 10, support rod; 11, top plate; 12, hydraulic cylinder; 13, second mechanical arm; 14, U-shaped sleeve; 15, identification box; 16, pneumatic gripper; 17, waste blanking hopper; 18, guide plate; 19, blanking port; 20, waste port; 21, servo motor; 22, punching base; 23, limiting groove; 24, feeding roller; 25, transmission groove; 26, light supplementing lamp; 27, fixing seat; 28, CCD camera; 29, transfer groove; 30, conveying cavity; 31, transmission rod; 32, conveying wheel; 33, partition plate; 34, waste passage; 35, limiting plate; 36, punching head; 37, first blocking plate; 38, return spring; 39, pull plate; 40, sliding sleeve; 41, pull groove; 42, first pull spring; 43, pull rope; 44, second pull spring; 45, second blocking plate; 46, driving gear; 47, sealing rack. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.
[0030] Embodiment 1
[0031] Reference Figures 1-3 The utility model provides a kind of solar section bar automatic processing line, including bottom plate 1 and the material storage box 2, conveying belt 6 and punching mechanism sequentially arranged on the upside of bottom plate 1, the upside of bottom plate 1 is also provided with profile defect identification mechanism between material storage box 2 and conveying belt 6, for identifying each profile surface defect and equidistantly transporting aluminum frame section bar 5 inside material storage box 2 to conveying belt 6.
[0032] Through material storage box 2, profile defect identification mechanism, conveying belt 6 and punching mechanism, the defect detection of photovoltaic aluminum frame section bar can be completed, and the aluminum frame section bar with defects can be easily picked out, preventing damage to the photovoltaic panel during assembly and affecting the service life of the photovoltaic panel.
[0033] Embodiment 2
[0034] In combination Figures 4-5 Further improved in that the profile defect identification mechanism includes a discharge identification box 3 arranged on the upside of the bottom plate 1, the bottom of the material storage box 2 is provided with a discharge pipe 4 in communication with one side of the discharge identification box 3, the inner side of the discharge identification box 3 is rotatably connected with a feeding roller 24, a plurality of transfer grooves 29 are formed in the edge of the feeding roller 24, the bottom of the plurality of transfer grooves 29 is communicated with a waste output assembly, the inner side of the feeding roller 24 is provided with a plugging mechanism for controlling the closure of the waste output assembly, the top of the discharge identification box 3 is provided with a profile identification assembly, and the upper side of the discharge pipe 4 is provided with an intermittent discharge mechanism matched with the feeding roller 24.
[0035] By driving the feeding roller 24 to rotate through the servo motor 21, the plurality of transfer grooves 29 in the edge of the feeding roller 24 can be rotated, so that the aluminum frame section bar 5 inside the discharge pipe 4 can be conveyed to one side of the discharge port 19, and then moved to the conveying belt 6, completing the transfer of the aluminum frame section bar 5, improving the transfer efficiency, and also allowing the aluminum frame section bar 5 to be equidistantly arranged on the conveying belt 6, facilitating subsequent continuous punching operation.
[0036] In combination Figure 5 And Figure 6 The waste output assembly includes a waste passage 34 formed in the inside of the feeding roller 24 and communicated with the bottom of the transfer groove 29, one side of the discharge identification box 3 is provided with a servo motor 21 for driving the feeding roller 24 to rotate, the center of the feeding roller 24 is horizontally provided with a conveying cavity 30, the center of the conveying cavity 30 is provided with a transmission rod 31 fixedly connected with both ends of the feeding roller 24, the outer side of the transmission rod 31 is fixedly connected with a plurality of partitions 33 for equidistantly dividing the conveying cavity 30 into a plurality of small conveying cavities, the bottom of each small conveying cavity is provided with a conveying wheel 32 for conveying the defective section bar falling from the waste passage 34 into the inside of the small conveying cavity.
[0037] Through the waste passage 34 and the conveying cavity 30, the aluminum frame section bar 5 with defects can be automatically outputted, completing the automatic picking of the aluminum frame section bar 5.
[0038] In combination Figure 5 And Figure 9 The blocking mechanism includes a drive gear 46 arranged inside the feeding roller 24, one side of the drive gear 46 is engaged with a sealing rack 47 which slides inside the feeding roller 24 and controls the opening and closing of the waste passage 34.
[0039] By driving the drive gear 46 to rotate through the driving motor on one side, the sealing rack 47 is driven to slide inside the feeding roller 24, thereby making the waste passage 34 close and open, so that the defective aluminum frame profile 5 falls to the inside of the conveying cavity 30, completes the conveying of the waste, so that the defective aluminum frame profile 5 is automatically output, without manual picking out the defective aluminum frame by personnel, improving the picking efficiency, and preventing personnel injury.
[0040] Embodiment 3
[0041] On the basis of embodiment 2, further improvement lies in that, as shown in Figure 5 The profile identification assembly includes an identification box 15 arranged at the top of the blanking identification box 3, the inside of the identification box 15 is provided with a CCD camera 28, a fixing seat 27 for fixing the CCD camera 28 and a fill light 26 for fill light.
[0042] Through the CCD camera 28, the upper side of the aluminum frame profile 5 moving to the lower side of the identification box 15 can be photographed once, so that the image of each aluminum frame profile 5 is transmitted to the computer, and the computer is calculated and identified, and the signal is fed back to the servo motor 21 and the driving motor driving the drive gear 46 to rotate, so that the defective aluminum frame profile is quickly conveyed out through the waste passage 34 and the conveying cavity 30, completing automatic picking.
[0043] As shown in Figure 8As shown, the intermittent feeding mechanism includes a U-shaped sleeve 14 fixedly connected to the upper side of the feeding pipe 4. One end of the U-shaped sleeve 14 is slidably connected to a first blocking plate 37 penetrating the feeding pipe 4, and the other end of the U-shaped sleeve 14 is slidably connected to a second blocking plate 45 penetrating the feeding pipe 4. The upper end of the first blocking plate 37 is fixedly connected to a sliding sleeve 40 slidably connected to the U-shaped sleeve 14. A return spring 38 is fixedly connected to the inner side of the sliding sleeve 40. One end of the return spring 38 is fixedly connected to a pull plate 39 that slides through one end of the sliding sleeve 40. The feeding mechanism... The identification box 3 has a groove 41 on one side that cooperates with the sliding sleeve 40 and the pull plate 39. The edge of the feeding roller 24 has multiple transmission grooves 25 that are clearance-fitted with the pull plate 39. The upper side of the sliding sleeve 40 is fixedly connected to a first tension spring 42 that is fixedly connected to the inner side of the U-shaped sleeve 14. The upper end of the second blocking plate 45 is fixedly connected to a second tension spring 44 that is fixedly connected to the inner side of the U-shaped sleeve 14. The upper side of the sliding sleeve 40 is fixedly connected to a pull rope 43 that is located inside the U-shaped sleeve 14 and whose other end is fixedly connected to the upper end of the second blocking plate 45.
[0044] In the initial state, the pull plate 39 slides into the sliding sleeve 40, and the return spring 38 is in a compressed state. The rotation of the feeding roller 24 causes the transmission groove 25 on the edge of the feeding roller 24 to engage with the pull plate 39. At this time, the pull plate 39 slides into the transmission groove 25 under the action of the return spring 38. When the feeding roller 24 continues to rotate, it can drive the pull plate 39 and the sliding sleeve 40 to slide together along the U-shaped sleeve 14, causing the first blocking plate 37 to open. At this time, the first tension spring 42 is compressed. Because the second tension spring 44 pushes the second blocking plate 45 into the feed tube 4, the second blocking plate... Plate 45 blocks the upper side of the feed tube 4, allowing one aluminum frame profile to slide into the transfer groove 29 at a time, completing the feeding of one aluminum frame profile at a time. The elastic coefficient of the first tension spring 42 is greater than that of the second tension spring 44. When the transmission groove 25 disengages from the pull plate 39, the elastic force of the first tension spring 42 can push the sliding sleeve 40 and the first blocking plate 37 to reset and slide back into the feed tube 4, thus blocking the aluminum frame profile 5 inside the feed tube 4 and preventing the feeding roller 24 from damaging the aluminum frame profile 5 before the next transfer groove 29 arrives.
[0045] like Figures 1-3 As shown, a guide plate 18 is inclined downward on one side of the material identification box 3 to cooperate with the upper side of one end of the conveyor belt 6, and a material discharge port 19 is opened on one side of the material identification box 3 to cooperate with the guide plate 18. A waste discharge port 20 and a waste discharge hopper 17 are opened on one side of the material identification box 3 to cooperate with the conveying cavity 30.
[0046] The waste hopper 17 allows defective aluminum frame profiles 5 discharged from the waste outlet 20 to be guided to the adjacent storage rack for subsequent processing.
[0047] likeFigure 1 And Figure 7 As shown in the figure, the punching mechanism includes a support base 7 on the upper side of the bottom plate 1, the upper side of the support base 7 is fixedly connected with a plurality of support rods 10, the upper ends of the plurality of support rods 10 are fixedly connected with a top plate 11, the upper side of the top plate 11 is fixedly connected with a hydraulic cylinder 12, the output end of the hydraulic cylinder 12 is fixedly connected with a punching head 36, the upper side of the support base 7 is provided with a punching base 22 matched with the punching head 36, the punching base 22 is provided with a limiting groove 23 limiting the aluminum frame profile 5, the inner side of the two opposite side walls of the limiting groove 23 is provided with a limiting plate 35 supporting the aluminum frame profile 5, the side of the top plate 11 close to the conveying belt 6 is provided with a second mechanical arm 13 moving the aluminum frame profile 5 on the upper side of the conveying belt 6 to the inner side of the limiting groove 23, the side of the top plate 11 is provided with a first mechanical arm 9, the output ends of the first mechanical arm 9 and the second mechanical arm 13 are provided with pneumatic grippers 16, and the side of the support base 7 is provided with a plurality of feeding wheels 8.
[0048] Through the pneumatic gripper 16 at the output end of the second mechanical arm 13, the aluminum frame profile 5 on the conveying belt 6 can be moved to the inside of the limiting groove 23 in the middle of the punching base 22, supported by the limiting plate 35, completed punching, and through the pneumatic gripper 16 at the output end of the first mechanical arm 9, the aluminum frame profile 5 completed punching can be moved to the feeding wheel 8, and then the conveying of the material is completed, so that the entire aluminum frame profile 5 completes the picking, feeding, punching and discharging the entire process, improving the automation of the production line.
[0049] Working principle: in use, the servo motor 21 drives the feeding roller 24 to rotate, the transmission groove 25 at the edge of the feeding roller 24 cooperates with the pull plate 39, the pull plate 39 and the sliding sleeve 40 slide along the U-shaped sleeve 14, the first blocking plate 37 is opened, the second blocking plate 45 blocks the upper side of the blanking pipe 4, one aluminum frame profile 5 is fed into the transfer groove 29 at a time, and the feeding of the aluminum frame profile is completed at a time, and when feeding is not required, the first blocking plate 37 is blocked to prevent the feeding roller 24 from rotating and damaging the aluminum frame profile, when the aluminum frame profile 5 is moved to the lower side of the identification box 15, the CCD camera 28 takes a photo of the aluminum frame profile 5 and transmits it to the computer, when the computer finds that the surface of the aluminum frame profile 5 has defects, the driving motor drives the driving gear 46 to rotate, the sealing rack 47 opens the waste channel 34, the aluminum frame profile 5 falls into the conveying cavity 30 by gravity, then the conveying wheel 32 at the bottom of the conveying cavity 30 drives the aluminum frame profile 5 to slide out of the waste port 20 horizontally, the output of the defective aluminum frame profile 5 is completed, the aluminum frame profile 5 without defects is moved to the upper side of the conveying belt 6 through the blanking port 19, and is conveyed to the side of the second mechanical arm 13, the pneumatic gripper 16 at the output end of the second mechanical arm 13 can move the aluminum frame profile 5 on the conveying belt 6 to the limiting groove 23 in the middle of the punching base 22, the limiting plate 35 supports, punching is completed, and the pneumatic gripper 16 at the output end of the first mechanical arm 9 can move the punched aluminum frame profile 5 to the feeding wheel 8, thereby completing the conveying of the material, and the entire aluminum frame profile 5 completes the picking, feeding, punching and blanking process, improving the automation of the production line.
[0050] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0051] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.
[0052] The above merely provides the preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical scheme and the inventive concept of the present application, can make equivalent replacements or changes within the technical scope disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A solar section bar automatic processing line, comprising a base plate (1) and a storage box (2), a conveying belt (6) and a punching mechanism arranged in sequence on the upper side of the base plate (1), characterized in that, The upper side of the bottom plate (1) is further provided with a profile defect identification mechanism between the storage box (2) and the conveying belt (6), which is used for identifying the surface defects of each profile and transferring the aluminum frame profiles (5) in the storage box (2) to the conveying belt (6) at equal intervals; The profile defect identification mechanism comprises a discharging identification box (3) arranged on the upper side of the bottom plate (1), the bottom of the storage box (2) is provided with a discharging pipe (4) in communication with one side of the discharging identification box (3), the inner side of the discharging identification box (3) is rotatably connected with a feeding roller (24), the edge of the feeding roller (24) is provided with a plurality of transfer grooves (29), the bottoms of the plurality of transfer grooves (29) are communicated with a waste output assembly, the inner side of the feeding roller (24) is provided with a plugging mechanism for controlling the waste output assembly to be closed, the top of the discharging identification box (3) is provided with a profile identification assembly, and the upper side of the discharging pipe (4) is provided with an intermittent discharging mechanism matched with the feeding roller (24); The waste output assembly comprises a waste channel (34) arranged in the interior of the feeding roller (24) and communicated with the bottoms of the transfer grooves (29), one side of the discharging identification box (3) is provided with a servo motor (21) for driving the feeding roller (24) to rotate, the center of the feeding roller (24) is horizontally provided with a conveying cavity (30), the center of the conveying cavity (30) is provided with a transmission rod (31) fixedly connected with both ends of the feeding roller (24), the outer side of the transmission rod (31) is fixedly connected with a plurality of partition plates (33) for equally dividing the conveying cavity (30) into a plurality of small conveying cavities, and the bottoms of the plurality of small conveying cavities are all provided with conveying wheels (32) for conveying the profiles with defects falling into the small conveying cavities from the waste channel (34); The plugging mechanism comprises a driving gear (46) arranged on the inner side of the feeding roller (24), and one side of the driving gear (46) is engaged with a sealing rack (47) sliding in the inner side of the feeding roller (24) and controlling the waste channel (34) to be opened or closed.
2. A solar profile automatic processing line as claimed in claim 1, characterized in that, The profile identification assembly comprises an identification box (15) arranged on the top of the discharging identification box (3), the inner side of the identification box (15) is provided with a CCD camera (28), a fixing seat (27) for fixing the CCD camera (28) and a light supplementing lamp (26) for light supplementing.
3. A solar profile automatic processing line as claimed in claim 1, characterized in that, The intermittent blanking mechanism comprises a U-shaped sleeve (14) fixedly connected with the upper side of the blanking pipe (4), one end of the U-shaped sleeve (14) is slidably connected with a first blocking plate (37) penetrating through the blanking pipe (4), the other end of the U-shaped sleeve (14) is slidably connected with a second blocking plate (45) penetrating through the blanking pipe (4), the upper end of the first blocking plate (37) is fixedly connected with a sliding sleeve (40) slidably connected with the U-shaped sleeve (14), the inner side of the sliding sleeve (40) is fixedly connected with a return spring (38), one end of the return spring (38) is fixedly connected with a pull plate (39) penetrating through the sliding sleeve (40), one side of the blanking identification box (3) is provided with a pull slot (41) matched with the sliding sleeve (40) and the pull plate (39), the edge of the feeding roller (24) is provided with a plurality of transmission grooves (25) matched with the pull plate (39) in gaps, the upper side of the sliding sleeve (40) is fixedly connected with a first tension spring (42) fixedly connected with the inner side of the U-shaped sleeve (14), the upper end of the second blocking plate (45) is fixedly connected with a second tension spring (44) fixedly connected with the inner side of the U-shaped sleeve (14), and the upper side of the sliding sleeve (40) is fixedly connected with a pull rope (43) located on the inner side of the U-shaped sleeve (14) and having the other end fixedly connected with the upper end of the second blocking plate (45).
4. A solar profile automatic processing line as claimed in claim 1, characterized in that, One side of the blanking identification box (3) is provided with a guide plate (18) matched with the upper side of one end of the conveying belt (6) and inclined downward.
5. A solar profile automatic processing line as claimed in claim 1, characterized in that, One side of the blanking identification box (3) is provided with a waste outlet (20) matched with the conveying cavity (30) and a waste blanking hopper (17) matched with the waste outlet (20).
6. A solar profile automatic processing line as claimed in claim 1, characterized in that, The punching mechanism comprises a supporting base (7) located on the upper side of the bottom plate (1), a plurality of supporting rods (10) are fixedly connected with the upper side of the supporting base (7), the upper ends of the plurality of supporting rods (10) are fixedly connected with a top plate (11), the upper side of the top plate (11) is fixedly connected with a hydraulic cylinder (12), the output end of the hydraulic cylinder (12) is fixedly connected with a punching head (36), the upper side of the supporting base (7) is provided with a punching base (22) matched with the punching head (36), the punching base (22) is provided with a limiting groove (23) limiting the aluminum frame profile (5), the inner sides of two opposite side walls of the limiting groove (23) are provided with limiting plates (35) supporting the aluminum frame profile (5), one side of the top plate (11) close to the conveying belt (6) is provided with a second mechanical arm (13) moving the aluminum frame profile (5) on the upper side of the conveying belt (6) to the inner side of the limiting groove (23), and one side of the top plate (11) is provided with a material moving mechanism.
7. A solar profile automatic processing line as claimed in claim 6, characterized in that, The material moving mechanism comprises a first mechanical arm (9) provided on one side of the top plate (11), the output ends of the first mechanical arm (9) and the second mechanical arm (13) are provided with pneumatic grippers (16), and one side of the supporting base (7) is provided with a plurality of feeding wheels (8).
Citation Information
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