Hammering apparatus for removing weld layer stress
By designing a hammer mechanism consisting of an eccentric shaft, a swing frame and a push rod, the problem of uneven stress removal during welding repair of the precision forging machine hammer head is solved, stable and efficient stress removal is achieved, and repair efficiency and safety are improved.
Patent Information
- Application Number
- CN202311067513.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-23
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2043-08-23
AI Technical Summary
In the prior art, the welding repair process of the hammer head of a precision forging machine has the problems of uneven stress removal, high labor intensity and insecurity.
A hammering device for removing stress from weld layers is designed. The hammering mechanism consists of an eccentric shaft, a swing frame and a push rod. The rotational driving force of the power source is converted into a stable hammering action. By combining a robotic arm with the hammering device, the weld parts are hammered layer by layer to remove welding stress.
The uniform and stable removal of welding stress is achieved, the repair efficiency is improved, the labor intensity is reduced and the safety and applicability of the equipment are improved.
Smart Images

Figure CN117102892B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of precision forging machine push head repair equipment, in particular to a hammering device for removing weld layer stress. Background Art
[0002] The working hammerhead of a precision forging machine is subject to high-frequency, high-intensity impact loads. Consequently, the contact area between the hammerhead and the forging (the top of the hammerhead) often suffers from severe impact, resulting in localized dents, cracks, or uneven surfaces. These dents can severely impact the efficiency of the precision forging machine and the quality of the forged parts. Furthermore, the hammerhead's use of specialized steel contributes to its high production cost. Discarding a hammerhead with localized dents or cracks would be a significant waste of resources.
[0003] For these reasons, and in line with the principles of cost-saving and waste recycling, the damaged parts of the "precision forging hammer" are repaired with welding and reused. During the welding repair process, the entire damaged surface of the "precision forging hammer" is first removed by lathe turning (for multiple purposes: 1. To avoid deep cracks; 2. To ensure balanced strength and flexibility at the "precision forging hammer"'s striking area through this integrated repair process) to form a "weld matrix." Then, argon arc surfacing is applied layer by layer to each surface of this "weld matrix" (the striking surface) until it is welded to the desired height, width, and thickness of the "precision forging hammer"'s striking area.
[0004] During the cladding modification process for the "precision forging machine hammer head," a "layer-by-layer stress relief method" was employed to maximize the removal of stress caused by welding. After workers welded the hammering area of the "precision forging machine hammer head" to the specified number of layers (one or more) as per design requirements, they then used hand or electric hammering to stress-relieve the multiple layers. The disadvantages of this method include: lack of professionalism, high labor intensity, uneven striking, inability to effectively guarantee stress relief, and certain safety risks. Summary of the Invention
[0005] To this end, the technical problem to be solved by the present invention is to overcome the stress problem existing in the existing technology during the surfacing welding modification process of the precision forging machine hammer head, and provide a hammering device for removing the stress of the weld layer, which can knock the welding part layer by layer when the precision forging machine hammer head is repaired and remove the stress formed by welding.
[0006] In order to solve the above technical problems, the present invention provides a hammering device for removing stress of the welding layer, comprising:
[0007] Support;
[0008] The hammering device comprises: a housing assembly and a driving assembly, wherein the housing assembly is slidably disposed on the support, and the housing assembly comprises: an elastic connecting member, an eccentric shaft supporting member, and a mandrel supporting member, wherein the elastic connecting member is connected to the support, and the eccentric shaft supporting member and the mandrel supporting member are used to install and carry the driving assembly;
[0009] The driving assembly includes: a power source, a transmission member and a hammer mechanism, the hammer mechanism includes: an eccentric shaft connected to the transmission member, a swing frame sleeved outside the eccentric shaft, a push rod connected to the swing frame, and a hammer head arranged at the end of the push rod, the swing frame is arranged in the eccentric shaft support member, the eccentric shaft is passed through the eccentric shaft support member, the push rod is passed through the push rod support member, the hammer head protrudes from the push rod support member, the power source drives the eccentric shaft to rotate through the transmission member, the eccentric shaft drives the swing frame to swing back and forth in the eccentric shaft support member, and the push rod drives the hammer head to realize the reciprocating hammering action.
[0010] In one embodiment of the present invention, the support is used to connect with the robotic arm, and the support includes:
[0011] A bracket, wherein the bracket is provided with a lifting ear, an elastic connector mounting portion, a robotic arm connecting seat mounting portion, and a module slider mounting portion;
[0012] A robotic arm connecting seat, provided on the robotic arm connecting seat mounting portion, for connecting the bracket and the robotic arm;
[0013] The module slider is arranged on the module slider installation part, and the hammer device is arranged on the slider module. The hammer device slides along the extension direction of the slider module to squeeze the elastic connecting piece.
[0014] In one embodiment of the present invention, the elastic connector comprises:
[0015] A support rod is provided on the eccentric shaft support member, and a thread is provided on the end of the support rod;
[0016] an elastic member, sleeved on the support rod;
[0017] An upper protective cover and a lower protective cover are sleeved on the support rod and abut against the upper and lower sides of the elastic member;
[0018] The anti-slip nut is connected with the thread on the end of the support rod.
[0019] In one embodiment of the present invention, the eccentric shaft support comprises:
[0020] an eccentric shaft support, provided with a through hole for the push rod to pass through, and a drive source mounting bracket connected to the power source;
[0021] An eccentric shaft top cover is buckled on the eccentric shaft support and cooperates with the eccentric shaft support to form a cavity for accommodating the swing frame and a shaft hole for the eccentric shaft to pass through;
[0022] A rotating positioning sleeve is arranged in the cavity and is used to support the shaft of the eccentric shaft.
[0023] In one embodiment of the present invention, the mandrel support comprises:
[0024] A push rod support seat is connected to the eccentric shaft support member and is provided with a through hole for the push rod to pass through, a sliding sleeve embedding hole and a hole retaining ring groove are provided in the through hole, and an oil nozzle is provided on the push rod support seat;
[0025] An upper sliding sleeve and a lower sliding sleeve are arranged in the sliding sleeve embedding hole and sleeved outside the push rod to provide sliding support for the push rod in the push rod support seat;
[0026] The upper anti-dropout hole retaining ring and the lower anti-dropout hole retaining ring are arranged in the hole retaining ring clamping groove.
[0027] In one embodiment of the present invention, the eccentric shaft comprises:
[0028] A shaft rod is inserted into the eccentric shaft support member;
[0029] A cam is eccentrically sleeved outside the shaft to form an eccentric structure relative to the shaft;
[0030] The oil injection channel is provided in the shaft rod and includes an oil injection port and an oil outlet provided on the shaft rod, and an oil channel provided in the shaft rod and communicating with the oil injection port and the oil outlet.
[0031] In one embodiment of the present invention, the hammer mechanism further comprises:
[0032] A flywheel is respectively sleeved on both ends of the eccentric shaft corresponding to the transmission member;
[0033] Eccentric shaft connecting keys, embedded at both ends of the eccentric shaft, for connecting with the transmission member and the flywheel;
[0034] A transmission member anti-slip plate is provided at the end of the eccentric shaft to limit the axial movement of the transmission member along the extension direction of the eccentric shaft;
[0035] A flywheel anti-slip plate is provided at the end of the eccentric shaft to limit the axial movement of the flywheel along the extension direction of the eccentric shaft;
[0036] A swing frame positioning sleeve, disposed inside the swing frame;
[0037] A mandrel positioning pin, wherein a connection hole is provided at a position where the mandrel is connected to the swing frame, and the mandrel positioning pin is passed through the connection hole to connect the mandrel and the swing frame;
[0038] A push rod bushing is arranged in the connecting hole.
[0039] In one embodiment of the present invention, the hammer head is detachably mounted on the mandrel by a clamping device, and the clamping device includes:
[0040] The hammer head positioning seat is provided with a through hole for installing the push rod and the hammer head;
[0041] The hammer head anti-slip bracket includes: a handle, a connecting plate, and a pin. The pin is inserted into the through hole from the side of the hammer head positioning seat. The pin has a thin column structure and a thick column structure with different diameters. Pulling the handle can adjust the thin column structure and the thick column structure to penetrate the through hole respectively; an anti-slip groove is formed on the hammer head. When the thick column structure enters the through hole, the thick column structure is clamped in the anti-slip groove;
[0042] The anti-slip expansion pin is sleeved on the pin column and arranged in the hammer head anti-slip bracket to fill the gap between the hammer head anti-slip bracket and the pin column.
[0043] In one embodiment of the present invention, the clamping device further comprises:
[0044] An elastic reset member is sleeved on the pin and arranged outside the hammer head anti-detachment bracket, and one end of the elastic reset member abuts against the hammer head anti-detachment bracket;
[0045] An elastic reset member anti-slip nut, wherein the end of the pin is provided with a thread, the elastic reset member anti-slip nut cooperates with the thread, and the other end of the elastic reset member abuts against the elastic reset member anti-slip nut;
[0046] In one embodiment of the present invention, the hammering device further includes a protective cover assembly, and the protective cover assembly includes:
[0047] The transmission member protection cover body and the flywheel protection cover body are arranged on both sides of the housing assembly and cover the transmission member and the flywheel respectively;
[0048] The adapter bracket is used to connect the transmission member protective cover body and the housing assembly, and the flywheel protective cover body and the housing assembly.
[0049] The above technical solution of the present invention has the following advantages over the prior art:
[0050] The hammering device for removing weld layer stress of the present invention uses a hammering mechanism consisting of an eccentric shaft, a swing frame, a mandrel, and a hammer head to convert the rotational driving force provided by a power source into a hammering driving force. While changing the direction of the force, it can provide a stable and continuous hammering action. It is suitable for hammering the welded parts layer by layer when the hammer head of a precision forging machine performs repair welding to remove the stress formed by the welding. Compared with the existing method of hammering with a hand hammer or an electric hammer, the hammering force applied by the device is uniform, stable, and more efficient, and can improve the effect of stress removal.
[0051] In addition, the shell assembly is provided with an eccentric shaft support and a push rod support, which can provide support and limitation for the eccentric shaft, swing frame, and push rod, ensure the structural strength of the entire equipment, and improve the applicability and safety of the equipment; the shell assembly is provided with an elastic connecting member, which can elastically support the entire drive assembly, and the elastic connecting member can effectively reduce the impact damage to the actuator caused by the reaction force of the hammer head. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings, wherein:
[0053] Figure 1 It is a schematic diagram of the overall structure of the hammering device for removing weld layer stress of the present invention;
[0054] Figure 2 It is a schematic structural diagram of the hammering device of the present invention when used in conjunction with a robotic arm;
[0055] Figure 3 It is a schematic diagram of the exploded structure of the support of the present invention;
[0056] Figure 4 It is a schematic structural diagram of the stent of the present invention;
[0057] Figure 5 It is a structural schematic diagram of the hammering device of the present invention;
[0058] Figure 6 This is a schematic structural diagram of the housing assembly of the present invention.
[0059] Figure 7 Schematic diagram of the exploded structure of the housing assembly of the present invention;
[0060] Figure 8 It is a structural schematic diagram of the eccentric shaft support of the present invention;
[0061] Figure 9 It is a structural schematic diagram of the eccentric shaft top cover of the present invention;
[0062] Figure 10It is a structural schematic diagram of the push rod support seat of the present invention;
[0063] Figure 11 is a schematic structural diagram of the drive assembly of the present invention;
[0064] Figure 12 It is a schematic diagram of the explosion structure of the hammer mechanism of the present invention;
[0065] Figure 13 It is a structural schematic diagram of the eccentric shaft of the present invention;
[0066] Figure 14 It is a schematic diagram of the exploded structure of the clamping device of the present invention;
[0067] Figure 15 It is a structural schematic diagram of the hammer head anti-drop bracket of the present invention;
[0068] Figure 16 It is a schematic structural diagram of the clamping device of the present invention when clamping the hammer head;
[0069] Figure 17 This is a schematic structural diagram of the clamping device of the present invention when replacing the hammer head;
[0070] Figure 18 It is a schematic structural diagram of the protective cover assembly of the present invention.
[0071] Description of the accompanying drawings:
[0072] 1. Support; 11. Bracket; 111. Lifting ear; 112. Elastic connector mounting portion; 113. Robotic arm connector mounting portion; 114. Module slider mounting portion; 12. Robotic arm connector; 13. Module slider;
[0073] 2. Hammering device;
[0074] 21. Shell assembly; 211. Elastic connector; 2111. Support rod; 2112. Elastic member; 2113. Upper protective cover; 2114. Lower protective cover; 2115. Anti-slip nut; 212. Eccentric shaft support; 2121. Eccentric shaft support; 2122. Eccentric shaft top cover; 2123. Rotary positioning sleeve; 2124. Cavity; 2125. Shaft hole; 2126. Through hole; 212 7. Drive source mounting bracket; 2128. Protective cover bracket; 2129. Oil filling socket; 213. Ejector rod support; 2131. Ejector rod support seat; 2132. Upper sliding sleeve; 2133. Lower sliding sleeve; 2134. Retaining ring for upper anti-drop hole; 2135. Retaining ring for lower anti-drop hole; 2136. Through hole; 2137. Sliding sleeve mounting hole; 2138. Retaining ring slot; 2139. Oil nipple;
[0075] 22. Drive assembly; 221. Power source; 222. Transmission element; 223. Eccentric shaft; 2231. Shaft; 2232. Cam; 2233. Oil injection channel; 224. Swing frame; 225. Ejector rod; 226. Hammer head; 227. Flywheel; 228. Eccentric shaft connecting key; 229. Transmission element anti-slip plate; 230. Flywheel anti-slip plate; 231. Swing frame positioning sleeve; 232. Ejector rod positioning pin; 233. Ejector rod bushing;
[0076] 24. Clamping device; 241. Hammer head positioning seat; 242. Hammer head anti-drop bracket; 2421. Handle; 2422. Connecting plate; 2423. Thin column structure; 2424. Thick column structure; 243. Through hole; 244. Anti-drop expansion pin; 245. Elastic reset member; 246. Elastic reset member anti-drop nut;
[0077] 25. Protective cover assembly; 251. Transmission protective cover body; 252. Flywheel protective cover; 253. Adapter bracket
[0078] 3. Robotic arm. DETAILED DESCRIPTION
[0079] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.
[0080] Reference Figure 1 As shown, the present invention discloses a hammering device for removing stress of a welding layer, comprising: a support 1 and a hammering device 2. The support 1 is provided to provide an installation space for the hammering device 2.
[0081] Reference Figure 5 and Figure 6 As shown, the hammering device 2 includes: a shell assembly 21 and a driving assembly 22, wherein: the shell assembly 21 is slidably arranged on the support 1, and the shell assembly 21 includes: an elastic connecting member 211, an eccentric shaft support member 212 and a push rod support member 213, the elastic connecting member 211 is connected to the support 1, and the shell assembly 21 is elastically supported by the elastic connecting member 211, the eccentric shaft support member 212 and the push rod support member 213 are connected to the elastic connecting member 211, the eccentric shaft support member 212 is slidably arranged on the support 1, thereby driving the push rod support member 213 to also be slidably arranged relative to the support 1, the eccentric shaft support member 212 slides on the support 1 and can press the elastic connecting member 211, and the elastic supporting force is provided by the elastic connecting member 211; specifically, in this embodiment, in order to protect the driving assembly 22, a protective cover assembly 25 is also provided in this embodiment.
[0082] Reference Figure 11 、 Figure 12 and Figure 13 As shown, the driving assembly 22 includes: a power source 221, a transmission member 222 and a hammer mechanism, wherein the power source 221 is a motor, the transmission member 222 is a driving gear sleeved on the motor and a driven gear meshing with the driving gear, and the hammer mechanism includes: an eccentric shaft 223 connected to the driven gear, a swing frame 224 sleeved outside the eccentric shaft 223, a push rod 225 connected to the swing frame 224, and a hammer head 226 arranged at the end of the push rod 225, the eccentric shaft 223 includes a shaft 2231 and a cam 2232, the cam 2232 is eccentrically sleeved outside the shaft 2231 to form an eccentric structure relative to the shaft 2231, the swing frame 224 is sleeved on the cam 2232, and when the eccentric shaft 223 rotates, The cam 2232 can push the swing frame 224 to swing, and the swing frame 224 is arranged in the eccentric shaft support 212, and the eccentric shaft 223 is inserted in the eccentric shaft support 212. An installation space for the shaft rod 2231 supporting the eccentric shaft 223 is provided in the eccentric shaft support 212, and the push rod 225 passes through the eccentric shaft support 212 and is inserted in the push rod support 213. The hammer head 226 protrudes from the push rod support 213, and the power source 221 drives the eccentric shaft 223 to rotate through the transmission member 222. The eccentric shaft 223 drives the swing frame 224 to swing back and forth in the eccentric shaft support 212, and the hammer head 226 is driven by the push rod 225 to realize the reciprocating hammering action;
[0083] Specifically, in order to ensure that the eccentric shaft 223 can rotate unaffected in the eccentric shaft support 212, an oil filling channel 2233 is also provided in the shaft 2231, including an oil filling port and an oil outlet provided on the shaft 2231, and an oil channel arranged in the shaft 2231 and connected to the oil filling port and the oil outlet. Lubricating oil is injected into the surface of the eccentric shaft 223 through the oil filling channel 2233 to achieve lubricated rotation of the eccentric shaft 223.
[0084] The hammering device for removing stress of the weld layer of the present invention converts the rotational driving force provided by the power source 221 into a hammering driving force, and can provide a stable and continuous hammering action while changing the direction of the force. It is suitable for knocking the welding parts layer by layer when the hammer head 226 of the precision forging machine is performing repair welding to remove the stress formed by welding. Compared with the existing technology of knocking by hand hammer or electric hammer, the knocking force applied by this device is uniform, stable, and more efficient, which can improve the effect of removing stress.
[0085] Reference Figure 2As shown, the support 1 is configured to be connected to the robot arm 3, thereby realizing the transfer of the hammering device 2 and the robot arm 3, and the hammering device 2 is driven by the robot arm 3 to move. In this embodiment, the hammering device is fixed to the end of the robot arm 3 located at the welding station using bolts, and the power supply and control signal are turned on; after welding one or more layers of the repair surface of the precision forging machine hammer head 226 (determined according to the design, not described here), the welding operation is suspended; the control program of the robot arm 3 and the hammering device is set; the knocking frequency, knocking force and relative distance of each knocking point of the knocking device are set; the robot arm 3 and the hammering device are started, and the weld layer of the repair surface of the precision forging machine hammer head 226 is hammered in an orderly manner from point to surface.
[0086] In this embodiment, the shell assembly 21 is provided with an eccentric shaft support 212 and a push rod support 213, which can provide support and limitation for the eccentric shaft 223, the swing frame 224, and the push rod 225, thereby ensuring the structural strength of the entire equipment and improving the applicability and safety of the equipment; the shell assembly 21 is provided with an elastic connecting member 211, which can elastically support the entire driving assembly 22, and the elastic connecting member 211 can effectively reduce the impact damage to the actuator caused by the hammering reaction force of the hammer head 226.
[0087] Reference Figure 3 and Figure 4 As shown, in this embodiment, in order to realize the connection between the hammering device and the mechanical arm 3, the support 1 includes: a bracket 11, a mechanical arm connecting seat 12 and a module slider 13, wherein: the bracket 11 is provided with a lifting ear 111 to facilitate the overall lifting of the hammering device, and the bracket 11 is also provided with an elastic connector mounting portion 112 for fixing the elastic connector 211, a mechanical arm connecting seat mounting portion 113 for fixing the mechanical arm connecting seat 12, and a module slider mounting portion 114 for fixing the module slider 13, and a mounting hole is correspondingly opened in each mounting portion; the mechanical arm connecting seat 12 is provided on the mechanical arm connecting seat mounting portion 113, and the mechanical arm connecting seat 12 is provided on the mechanical arm connecting seat mounting portion 113. The seat 12 is a flange structure, which is locked and connected to the bracket 11 and the robotic arm 3 through the flange structure and bolts; the module slider 13 is arranged on the module slider mounting part 114, and the module slider 13 includes a slide rail and a slider sliding on the slide rail. The hammer device 2 is arranged on the slider of the slider module, and the hammer device 2 slides along the extension direction of the slider module to squeeze the elastic connecting member 211. When the hammering device 2 is used to complete the hammering action, the reaction force generated by the hammering pushes the hammering device 2 to slide on the module slider 13 and press against the elastic connecting member 211. The elastic connecting member 211 can buffer the impact of the reaction force.
[0088] Reference Figure 7As shown, the elastic connecting member 211 includes: a support rod 2111, an elastic member 2112, an upper protective cover 2113, a lower protective cover 2114 and an anti-slip nut 2115, wherein: the support rod 2111 is arranged on the eccentric shaft support member 212, the support rod 2111 and the eccentric shaft support member 212 are integrally formed, and the support rod 2111 provides a support for the elastic member 2112, the upper protective cover 2113, the lower protective cover 2114 and the anti-slip nut 2115. Installation space, the elastic member 2112, the upper protective cover 2113 and the lower protective cover 2114 are all mounted on the support rod 2111, the upper protective cover 2113 and the lower protective cover 2114 are in contact with the upper and lower sides of the elastic member 2112, the end of the support rod 2111 is provided with a thread, and the anti-slip nut 2115 is connected with the thread at the end of the support rod 2111 to fix the elastic member 2112, the upper protective cover 2113 and the lower protective cover 2114.
[0089] Reference Figure 7 、 Figure 8 and Figure 9 As shown, the eccentric shaft support 212 includes: an eccentric shaft support 2121, an eccentric shaft top cover 2122 and a rotation positioning sleeve 2123, wherein: the eccentric shaft support 2121 is a block structure, the eccentric shaft top cover 2122 is buckled on the eccentric shaft support 2121, the eccentric shaft support 2121 and the eccentric shaft top cover 2122 cooperate to form a cavity 2124 for accommodating the swing frame 224, and an axial hole 2125 for the eccentric shaft 223 to pass through, and the rotation positioning sleeve 2123 is set in the cavity 2124 to support the eccentric shaft The shaft 2231 of the shaft 223, the eccentric shaft 223 is rotatably set in the shaft hole 2125, and the swing frame 224 slides in the cavity 2124; the eccentric shaft support 2121 is provided with a through hole 2126 for the push rod 225 to pass through, a driving source mounting bracket 2127 connected to the power source 221, a protective cover bracket 2128 connected to the protective cover assembly 25, and an oil filling socket 2129 passing through the eccentric shaft support 212, and lubricating oil can be injected into the cavity 2124 through the oil filling socket 2129.
[0090] Reference Figure 7 and Figure 10As shown, the push rod support member 213 includes: a push rod support seat 2131, an upper sliding sleeve 2132 and a lower sliding sleeve 2133, an upper anti-drop hole retaining ring 2134 and a lower anti-drop hole retaining ring 2135, wherein: the push rod support seat 2131 is connected to the eccentric shaft support member 212, the push rod support seat 2131 is provided with a through hole 2136 for the push rod 225 to pass through, a sliding sleeve inlay hole 2137 is provided in the through hole 2136, the upper sliding sleeve 2132 and the lower sliding sleeve 2133 are arranged in the sliding sleeve inlay hole 2137, the upper sliding sleeve 2132 and The lower sliding sleeve 2133 is sleeved on the outside of the push rod 225 to provide sliding support for the push rod 225 in the push rod support seat 2131. A hole retaining ring groove 2138 is also provided in the through hole 2136. The upper anti-drop hole retaining ring 2134 and the lower anti-drop hole retaining ring 2135 are provided in the hole retaining ring groove 2138 to prevent the upper sliding sleeve 2132 and the lower sliding sleeve 2133 from falling off from the through hole 2136. An oil nozzle 2139 is provided on the push rod support seat 2131, and lubricating oil can be injected into the push rod support seat 2131 through the oil nozzle 2139.
[0091] Reference Figure 12 As shown, the hammer mechanism also includes: a flywheel 227, an eccentric shaft connecting key 228, a transmission member anti-slipping pressure plate 229, a flywheel anti-slipping pressure plate 230, a swing frame positioning sleeve 231, a push rod positioning pin 232 and a push rod bushing 233, wherein: the flywheel 227 is sleeved on the eccentric shaft 223, and the flywheel 227 and the transmission member 222 are respectively arranged at both ends of the eccentric shaft 223. On the one hand, the flywheel 227 can store rotational kinetic energy and provide inertia for the rotation operation of the eccentric shaft 223. On the other hand, it is arranged corresponding to the transmission member 222 to ensure the balance of the entire eccentric shaft 223; the eccentric shaft connecting key 228 is embedded in the two ends of the eccentric shaft 223 for connecting with the transmission member 222 and the flywheel 227; the transmission member anti-slipping pressure plate 230 29 and the flywheel anti-slip plate 230 are correspondingly arranged at both ends of the eccentric shaft 223, and the transmission member anti-slip plate 229 limits the axial movement of the transmission member 222 along the extension direction of the eccentric shaft 223; the flywheel anti-slip plate 230 limits the axial movement of the flywheel 227 along the extension direction of the eccentric shaft 223; the swing frame positioning sleeve 231 is arranged in the swing frame 224, for supporting and connecting the eccentric shaft 223 and the swing frame 224; a connecting hole is opened at the position where the push rod 225 is connected to the swing frame 224, and the push rod positioning pin 232 is passed through the connecting hole, for connecting the push rod 225 and the swing frame 224; the push rod bushing 233 is arranged in the connecting hole, for supporting and connecting the push rod positioning pin 232 and the push rod 225.
[0092] Reference Figure 12 As shown, the hammering mechanism also includes: a clamping device 24, and the hammer head 226 is detachably mounted on the top rod 225 through the clamping device 24. During actual use, hammer heads 226 of different specifications can be replaced according to different hammering requirements, which can further expand the applicability of the entire equipment.
[0093] Reference Figure 14 and Figure 15 As shown, in order to facilitate the replacement of the hammer head 226, the clamping device 24 is provided, including: a hammer head positioning seat 241 and a hammer head anti-detachment bracket 242. The hammer head positioning seat 241 is provided with a through hole 243 for installing the push rod 225 and the hammer head 226. The push rod 225 and the hammer head 226 are respectively inserted into the hammer head positioning seat 241 from both ends of the through hole 243. A connecting hole for inserting the hammer head anti-detachment bracket 242 can also be provided on the side of the hammer head positioning seat 241. The hammer head anti-detachment bracket 242 includes: a handle 2421, a connecting plate 2422, and a pin. The pin penetrates into the through hole 243 from the side of the hammer head positioning seat 241. The pin has a thin column structure 242 with different diameters. 3 and the thick column structure 2424, pulling the handle 2421 can adjust the thin column structure 2423 and the thick column structure 2424 to respectively penetrate into the through hole 243; an anti-slip groove is provided on the hammer head 226, and when the thick column structure 2424 enters the through hole 243, the thick column structure 2424 is snapped into the anti-slip groove, and the thick column structure 2424 can be snapped into the anti-slip groove and the hammer head positioning seat 241, thereby limiting the movement of the hammer head 226, and when the thin column structure 2423 enters the through hole 243, the thin column structure 2423 cannot be snapped into the anti-slip groove, thereby failing to limit the movement of the hammer head 226, and the hammer head 226 can be plugged in and out for replacement.
[0094] Specifically, the clamping device 24 also includes an anti-slip expansion pin 244, which is sleeved on the pin column and arranged in the hammer head anti-slip bracket 242 to fill the gap between the hammer head anti-slip bracket 242 and the pin column, and can prevent the hammer head anti-slip bracket 242 from sliding out of the hammer head positioning seat 241.
[0095] Specifically, the clamping device 24 also includes: an elastic reset member 245 and an elastic reset member anti-slip nut 246. The elastic reset member 245 is sleeved on the pin and arranged outside the hammer head anti-slip bracket 242. One end of the elastic reset member 245 abuts against the hammer head anti-slip bracket 242; the end of the pin is provided with a thread, and the elastic reset member anti-slip nut 246 cooperates with the thread, and the other end of the elastic reset member 245 abuts against the elastic reset member anti-slip nut 246.
[0096] Reference Figure 16 and Figure 17 As shown, the process of locking and quickly replacing the hammer head 226 is as follows: the elastic reset member 245 is set to always pull the hammer head anti-detachment bracket 242, so that the thick column structure 2424 in the hammer head anti-detachment bracket 242 is always located in the through hole 243, thereby achieving locking of the hammer head 226; only when the hammer head 226 needs to be replaced, the hammer head anti-detachment bracket 242 is pulled to make the thin column structure 2423 in the hammer head anti-detachment bracket 242 enter the through hole 243, and the hammer head 226 can be pulled to be taken out and replaced. At this time, the elastic reset member 245 is compressed under the drive of external pulling. After the hammer head 226 is replaced, when no external force is applied, the elastic reset member 245 elastically resets, and the thick column structure 2424 in the hammer head anti-detachment bracket 242 is located in the through hole 243, thereby achieving locking of the hammer head 226.
[0097] Reference Figure 18 As shown, the protective cover assembly 25 includes: a transmission member protective cover body 251 and a flywheel protective cover body 252. The transmission member protective cover body 251 and the flywheel protective cover body 252 are arranged on both sides of the shell assembly 21, and are respectively covered outside the transmission member 222 and the flywheel 227; the protective cover assembly 25 also includes an adapter bracket 253 for connecting the transmission member protective cover body 251 and the shell assembly 21, and the flywheel protective cover body 252 and the shell assembly 21.
[0098] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A hammering device for removing stress from a weld layer, characterized in that: include: Support; The hammering device comprises: a housing assembly and a driving assembly, wherein the housing assembly is slidably disposed on the support, and the housing assembly comprises: an elastic connecting member, an eccentric shaft supporting member, and a mandrel supporting member, wherein the elastic connecting member is connected to the support, and the eccentric shaft supporting member and the mandrel supporting member are used to install and carry the driving assembly; The driving assembly includes: a power source, a transmission member and a hammer mechanism, the hammer mechanism includes: an eccentric shaft connected to the transmission member, a swing frame sleeved outside the eccentric shaft, a push rod connected to the swing frame, and a hammer head arranged at the end of the push rod, the swing frame is arranged in the eccentric shaft support member, the eccentric shaft is passed through the eccentric shaft support member, the push rod is passed through the push rod support member, the hammer head protrudes from the push rod support member, the power source drives the eccentric shaft to rotate through the transmission member, the eccentric shaft drives the swing frame to swing back and forth in the eccentric shaft support, and the push rod drives the hammer head to realize the reciprocating hammering action; The hammer head is detachably mounted on the mandrel by a clamping device, and the clamping device includes: The hammer head positioning seat is provided with a through hole for installing the push rod and the hammer head; The hammer head anti-slip bracket includes: a handle, a connecting plate, and a pin. The pin is inserted into the through hole from the side of the hammer head positioning seat. The pin has a thin column structure and a thick column structure with different diameters. Pulling the handle can adjust the thin column structure and the thick column structure to penetrate the through hole respectively; an anti-slip groove is formed on the hammer head. When the thick column structure enters the through hole, the thick column structure is clamped in the anti-slip groove; The anti-slip expansion pin is sleeved on the pin column and arranged in the hammer head anti-slip bracket to fill the gap between the hammer head anti-slip bracket and the pin column.
2. The hammering device for removing stress from the weld layer according to claim 1, characterized in that: The support is used to connect with the robotic arm, and the support includes: A bracket, wherein the bracket is provided with a lifting ear, an elastic connector mounting portion, a robotic arm connecting seat mounting portion, and a module slider mounting portion; A robotic arm connecting seat, provided on the robotic arm connecting seat mounting portion, for connecting the bracket and the robotic arm; The module slider is arranged on the module slider installation portion, and the hammer device is arranged on the module slider. The hammer device slides along the extension direction of the module slider to squeeze the elastic connecting piece.
3. The hammering device for removing stress from weld layers according to claim 1, characterized in that: The elastic connecting member comprises: A support rod is provided on the eccentric shaft support member, and a thread is provided on the end of the support rod; an elastic member, sleeved on the support rod; An upper protective cover and a lower protective cover are sleeved on the support rod and abut against the upper and lower sides of the elastic member; The anti-slip nut is connected with the thread on the end of the support rod.
4. The hammering device for removing stress from weld layers according to claim 1, characterized in that: The eccentric shaft support comprises: an eccentric shaft support, provided with a through hole for the push rod to pass through, and a drive source mounting bracket connected to the power source; An eccentric shaft top cover is buckled on the eccentric shaft support and cooperates with the eccentric shaft support to form a cavity for accommodating the swing frame and a shaft hole for the eccentric shaft to pass through; A rotating positioning sleeve is arranged in the cavity and is used to support the shaft of the eccentric shaft.
5. The hammering device for removing stress from weld layers according to claim 1, characterized in that: The top rod support member includes: A push rod support seat is connected to the eccentric shaft support member and is provided with a through hole for the push rod to pass through, a sliding sleeve embedding hole and a hole retaining ring groove are provided in the through hole, and an oil nozzle is provided on the push rod support seat; An upper sliding sleeve and a lower sliding sleeve are arranged in the sliding sleeve embedding hole and sleeved outside the push rod to provide sliding support for the push rod in the push rod support seat; The upper anti-dropout hole retaining ring and the lower anti-dropout hole retaining ring are arranged in the hole retaining ring clamping groove.
6. The hammering device for removing stress from weld layers according to claim 1, characterized in that: The eccentric shaft comprises: A shaft rod is inserted into the eccentric shaft support member; A cam is eccentrically sleeved outside the shaft to form an eccentric structure relative to the shaft; The oil injection channel is provided in the shaft, and includes an oil injection port and an oil outlet provided on the shaft, and an oil channel provided in the shaft and communicating with the oil injection port and the oil outlet.
7. The hammering device for removing stress from weld layers according to claim 1, characterized in that: The hammer mechanism also includes: A flywheel is respectively sleeved on both ends of the eccentric shaft corresponding to the transmission member; Eccentric shaft connecting keys, embedded at both ends of the eccentric shaft, for connecting with the transmission member and the flywheel; A transmission member anti-slip plate is provided at the end of the eccentric shaft to limit the axial movement of the transmission member along the extension direction of the eccentric shaft; A flywheel anti-slip plate is provided at the end of the eccentric shaft to limit the axial movement of the flywheel along the extension direction of the eccentric shaft; A swing frame positioning sleeve, disposed inside the swing frame; A mandrel positioning pin, wherein a connection hole is provided at a position where the mandrel is connected to the swing frame, and the mandrel positioning pin is passed through the connection hole to connect the mandrel and the swing frame; A push rod bushing is arranged in the connecting hole.
8. The hammering device for removing stress from weld layers according to claim 1, characterized in that: The clamping device also includes: An elastic reset member is sleeved on the pin and arranged outside the hammer head anti-detachment bracket, and one end of the elastic reset member abuts against the hammer head anti-detachment bracket; The elastic reset member anti-slip nut is provided with a thread at the end of the pin, the elastic reset member anti-slip nut cooperates with the thread, and the other end of the elastic reset member abuts against the elastic reset member anti-slip nut.
9. The hammering device for removing stress from weld layers according to claim 7, characterized in that: The hammering device further includes a protective cover assembly, which includes: The transmission member protection cover body and the flywheel protection cover body are arranged on both sides of the housing assembly and cover the transmission member and the flywheel respectively; The adapter bracket is used to connect the transmission member protective cover body and the housing assembly, and the flywheel protective cover body and the housing assembly.
Citation Information
Patent Citations
Device for controlling welding stress deformation by welding with point-to-point extrusion
CN101554693A
Hammer rod mechanism of sub-transmission direct-drive four-hammerhead precision forging machine
CN208991667U