Cloth cutting machine tool noise reduction device based on humidification treatment

By wetting the fabric on the cutting machine to enhance its adsorption and damping, the noise problem of the vacuum adsorption system was solved, achieving noise reduction and improved precision, while reducing energy consumption and cost.

CN117107508BActive Publication Date: 2025-11-07NINGBO INST OF NORTHWESTERN POLYTECHNICAL UNIV
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Patent Information

Application Number
CN202311121185.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-31
Publication Date
2025-11-07
Estimated Expiration
2043-08-31

AI Technical Summary

Technical Problem

Existing cutting machines generate high noise when using vacuum adsorption systems, and existing noise reduction measures increase cost and complexity, failing to achieve noise reduction through humidification.

Method used

Ultrasonic atomizing nozzles are installed on the cutting machine to humidify the fabric, enhancing its adsorption and damping properties, reducing the power requirements of the suction device, and thus reducing noise.

Benefits of technology

Humidification reduces noise during the cutting process, improves fabric retention and cutting accuracy, reduces energy consumption and costs, and improves the operating environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN117107508B_ABST
Patent Text Reader

Abstract

The application discloses a cloth cutting machine tool noise reduction device based on humidification treatment, which comprises a machine tool, a plurality of mounting brackets are arranged on the top of the machine tool, a fixed top plate is arranged on the top of the plurality of mounting brackets, a plurality of ultrasonic atomizing nozzles are arranged on the surface of the fixed top plate facing the machine tool, a water storage tank is arranged on one side of the machine tool, a water delivery pipe is arranged between the water storage tank and the fixed top plate, a water pump is arranged on the water delivery pipe, and an air pump device is arranged at the bottom of the machine tool. The ultrasonic atomizing nozzles arranged above the machine tool can humidify the cloth, reduce the air permeability of the cloth, increase the weight of the cloth, and further enhance the adsorption between the cloth and the machine tool, so that the cloth can be fixed more easily, and the power requirement of the air suction device is reduced. The device noise is inhibited from the source, and the working environment of workers is effectively improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cutting machine tools, in particular to a cloth cutting machine tool noise reduction device based on humidification treatment. BACKGROUND

[0002] Cutting machine tools are widely used in the garment processing industry, and are mainly used for cutting various flexible materials such as cloth. In the cutting process, measures need to be taken to fix the cloth to prevent it from slipping. Currently, enterprises use vacuum suction systems instead of traditional mechanical fixing methods to improve work efficiency, but the air pump as a vacuum generating device often produces high radiation noise due to the high-speed rotation of the fan impeller, affecting the health of the operators. To reduce noise hazards, the air pump needs to be treated to reduce noise, such as adding a silencer, a soundproof cover, etc., which inevitably leads to an increase in cost. For example, Chinese patent CN218454849U discloses a noise reduction type high pressure fan, which reduces the noise of the high pressure fan by setting a noise reduction assembly and a vibration reduction assembly, but this results in a more complex structure and an increase in cost.

[0003] In the textile processing process, sometimes in order to improve the toughness of the cloth, or to facilitate the steaming of the printed cloth, the cloth is pre-humidified before ironing. For example, Chinese patent CN217997556U discloses a cloth humidifying device that uniformly sprays water on multiple layers of cloth to prevent resource waste. However, in the field of cloth cutting, no one has considered using humidification treatment to reduce noise. SUMMARY

[0004] The present application aims to provide a cloth cutting machine tool noise reduction device based on humidification treatment to solve the problems raised in the background art.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions:

[0006] A cloth cutting machine tool noise reduction device based on humidification treatment, comprising a machine tool, a plurality of mounting brackets are arranged on the top of the machine tool, a fixed top plate is arranged on the top of the plurality of mounting brackets, a plurality of ultrasonic atomizing nozzles are arranged on the surface of the fixed top plate facing the machine tool, a water storage tank is arranged on one side of the machine tool, a water supply pipe is arranged between the water storage tank and the fixed top plate, a water pump is arranged on the water supply pipe, and an air pump device is arranged at the bottom of the machine tool.

[0007] Further preferably, the machine tool comprises a machine body, a horizontal plate is arranged on the top of the machine body, air suction holes are arranged on the horizontal plate, first linear guides are arranged on the two sides of the top of the machine tool, a cross beam is movably arranged on the first linear guides, second linear guides are further arranged on the top of the machine tool, the second linear guides are arranged perpendicularly to the first linear guides, and a cutting tool is movably arranged on the cross beam.

[0008] Further preferably, the air pump device comprises an air suction device arranged below the horizontal plate, and a hose is arranged between the air suction device and the air suction holes.

[0009] Further preferably, the plurality of ultrasonic atomizing nozzles are uniformly arranged on the surface of the fixed top plate facing the machine tool.

[0010] Further preferably, the fixed top plate is internally hollow, holes are arranged on the surface of the fixed top plate facing the machine tool, the holes arranged on the surface of the fixed top plate facing the machine tool are in communication with the ultrasonic atomizing nozzles, and holes are also arranged on the side surface of the fixed top plate, the holes arranged on the side surface of the fixed top plate are in communication with the water supply pipe.

[0011] Further preferably, a hole is arranged on the top of the water storage tank, and the hole arranged on the top of the water storage tank is in communication with the water supply pipe.

[0012] Further preferably, four mounting brackets are arranged on the top of the machine tool, and the four mounting brackets are respectively fixedly connected to the four corners of the machine tool.

[0013] Further preferably, the fixed top plate is a cuboid structure, and the water storage tank is a cuboid structure.

[0014] Further preferably, the water supply pipe is an L-shaped structure, the water supply pipe comprises a horizontal segment and a vertical segment, the horizontal segment of the water supply pipe is in communication with the fixed top plate, and the vertical segment of the water supply pipe is in communication with the water pump.

[0015] Compared with the prior art, the application has the following beneficial effects:

[0016] 1. The application can reduce the air permeability of the cloth, increase the weight of the cloth, and further enhance the adsorption between the cloth and the machine tool, so that the cloth can be fixed more easily, and the power requirement of the air suction device is reduced. The device noise is suppressed from the source, and the working environment of workers is effectively improved.

[0017] 2. The application can enhance the damping and toughness of the cloth by humidifying the cloth, improve the cutting precision of the tool, and also reduce the cutting noise of the tool to a certain extent.

[0018] 3. The application effectively reduces the energy consumption of the machine tool air extraction device, avoids the high cost caused by additional noise reduction measures, and has stronger economic and environmental performance. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a schematic diagram of the overall structure of the cloth cutting machine tool noise reduction device based on the humidification treatment of the application;

[0020] Figure 2 is a schematic diagram of the partial detail structure of the cloth cutting machine tool noise reduction device based on the humidification treatment of the application;

[0021] Figure 3 is Figure 1 is a schematic diagram of the distribution of the ultrasonic atomizing nozzle on the fixed top plate;

[0022] In the figure: 1, machine tool; 2, mounting bracket; 3, fixed top plate; 4, ultrasonic atomizing nozzle; 5, water storage tank; 6, water supply pipe; 7, water pump; 8, first linear guide rail; 9, cross beam; 10, second linear guide rail; 11, air suction device; 12, air suction hole; 13, hose; 14, cutting tool; 15, machine body; 16, horizontal plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the application.

[0024] Embodiment:

[0025] Please refer to Figure 1 , Figure 2 The application provides a technical solution:

[0026] The application discloses a cloth cutting machine bed noise reduction device based on humidification treatment, which comprises a machine bed 1, a plurality of mounting supports 2 arranged on the top of the machine bed 1, a fixed top plate 3 arranged on the top of the plurality of mounting supports 2, a plurality of ultrasonic atomization nozzles 4 arranged on the surface of the fixed top plate 3 facing the machine bed 1, and the ultrasonic atomization nozzles 4 adopt a high-frequency ultrasonic wave oscillation atomization principle, rely on high-frequency sound wave oscillation to atomize liquid, have the advantages of uniform atomization, high precision, high raw material utilization rate and no blockage and the like.

[0027] The machine bed 1 comprises a machine body 15, a horizontal plate 16 arranged on the top of the machine body 15, an air suction hole 12 arranged on the horizontal plate 16, first linear guides 8 arranged on the top of the machine bed 1, a cross beam 9 movably arranged on the first linear guides 8, second linear guides 10 arranged on the top of the machine bed 1 and perpendicular to the first linear guides 8, and a cutting tool 14 movably arranged on the cross beam 9.

[0028] The air pump device comprises an air suction device 11 arranged below the horizontal plate 16, and a hose 13 arranged between the air suction device 11 and the air suction hole 12.

[0029] Further, the plurality of ultrasonic atomization nozzles 4 are uniformly arranged on the surface of the fixed top plate 3 facing the machine bed 1, are controlled to be opened and closed by a general switch, can realize uniform and large-area humidification, and ensure the adsorption force of the whole cloth.

[0030] The fixed top plate 3 is internally hollow, the surface of the fixed top plate 3 facing the machine bed 1 is provided with a hole, the hole on the surface of the fixed top plate 3 facing the machine bed 1 is communicated with the ultrasonic atomization nozzle 4, the side surface of the fixed top plate 3 is also provided with a hole, and the hole on the side surface of the fixed top plate 3 is communicated with the water supply pipe 6.

[0031] The top of the water storage tank 5 is provided with a hole, and the hole on the top of the water storage tank 5 is communicated with the water supply pipe 6.

[0032] The top of the machine tool 1 is provided with four mounting supports 2, which are respectively fixedly connected to four corners of the machine tool 1.

[0033] Further, the machine tool 1 is an upside-down U-shaped structure.

[0034] The fixed top plate 3 is a cuboid structure, and the water storage tank 5 is a cuboid structure.

[0035] The water feeding pipe 6 is an L-shaped structure, which includes a horizontal section and a vertical section. The horizontal section of the water feeding pipe 6 is in communication with the fixed top plate 3, and the vertical section of the water feeding pipe 6 is in communication with the water pump 7.

[0036] The cloth cutting machine tool noise reduction device based on humidification processing disclosed in the present application can reduce the requirement for the power of the air suction device in the cutting process, control the noise generated by the machine tool 1 in the cloth cutting process from the source, solve the high noise problem caused by the air suction pump of the existing machine tool 1 and the additional cost caused by noise reduction, effectively expand the application occasions of the machine tool 1, and improve the enterprise benefits; the cloth damping is improved by humidification, and the cutting precision can be further improved.

[0037] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and range of the equivalent elements of the claims are intended to be embraced in the present application, and any reference signs in the claims should not be considered as limiting the involved claims.

[0038] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed in the present application, which should be covered in the protection scope of the present application.

Claims

1. A cloth cutting machine tool noise reduction device based on humidification treatment, characterized by: The machine tool (1) is provided with a plurality of mounting brackets (2) on the top, and the top of the mounting bracket (2) is provided with a fixed top plate (3), a plurality of ultrasonic atomizing nozzles (4) are arranged on the surface of the fixed top plate (3) facing the machine tool (1), a water storage tank (5) is arranged on one side of the machine tool (1), a water supply pipe (6) is arranged between the water storage tank (5) and the fixed top plate (3), a water pump (7) is arranged on the water supply pipe (6), and a gas pump device is arranged at the bottom of the machine tool (1); The machine tool (1) comprises a machine body (15), a horizontal plate (16) is arranged on the top of the machine body (15), an air inlet hole (12) is arranged on the horizontal plate (16), first linear guides (8) are arranged on both sides of the top of the machine tool (1), a cross beam (9) is movably arranged on the first linear guides (8), second linear guides (10) are further arranged on the top of the machine tool (1), the second linear guides (10) are perpendicular to the first linear guides (8), and a cutting tool (14) is movably arranged on the cross beam (9); The gas pump device comprises an air suction device (11), the air suction device (11) is arranged below the horizontal plate (16), and a hose (13) is arranged between the air suction device (11) and the air inlet hole (12); The fixed top plate (3) is a hollow structure, and the surface of the fixed top plate (3) facing the machine tool (1) is provided with a hole, the hole of the fixed top plate (3) facing the machine tool (1) is communicated with the ultrasonic atomizing nozzle (4); the side surface of the fixed top plate (3) is also provided with a hole, and the hole of the fixed top plate (3) is communicated with the water supply pipe (6).

2. The noise reduction device for a cloth cutting machine based on humidification treatment according to claim 1, characterized in that: The plurality of ultrasonic atomizing nozzles (4) are uniformly arranged on the surface of the fixed top plate (3) facing the machine tool (1).

3. The noise reduction device for a cloth cutting machine based on humidification treatment according to claim 1, characterized in that: The top of the water storage tank (5) is provided with a hole, and the hole of the water storage tank (5) is communicated with the water supply pipe (6).

4. The noise reduction device for a cloth cutting machine based on humidification treatment according to claim 1, characterized in that: The top of the machine tool (1) is provided with four mounting brackets (2), and the four mounting brackets (2) are respectively fixedly connected to four corners of the machine tool (1).

5. The noise reduction device for a cloth cutting machine based on humidification treatment according to claim 1, characterized in that: The fixed top plate (3) is a rectangular parallelepiped structure, and the water storage tank (5) is a rectangular parallelepiped structure.

6. The noise reduction device based on humidification treatment for cloth cutting machine tool according to claim 1, characterized in that: The water supply pipe (6) is an L-shaped structure, the water supply pipe (6) comprises a horizontal section and a vertical section, the horizontal section of the water supply pipe (6) is communicated with the fixed top plate (3), and the vertical section of the water supply pipe (6) is communicated with the water pump (7).

Citation Information

Patent Citations

  • Cloth humidifying device

    CN217997556U

  • Noise reduction type high-pressure fan

    CN218454849U

  • Automatic cloth cutting machine

    CN112726187A

  • Novel equipment is tailor to cloth

    CN206467484U