A box girder bottom plate concrete vibrating device, a control system and a construction method thereof

Abstract

The application provides a box girder bottom plate concrete vibrating device, a control system and a construction method thereof, and comprises a frame body, two ground rail section steels are arranged at the bottom of the frame body, a driving track and a driven track are arranged at the top of the frame body, a plurality of vibrating devices are arranged at the top of the driving track and the driven track, and the ground rail section steels are installed on the box girder bottom plate. The frame body adopts a truss structure, each independent vibrating device can be self-adaptively adjusted according to different vibrating points, can adapt to the vibrating operation of the box girder bottom plate of various types and hole positions, and has good application scene expandability. The application further provides a construction method of the box girder bottom plate concrete vibrating device, and the automatic vibrating operation of the box girder bottom plate is completed through the vibrating device, so that the vibrating quality and efficiency of the concrete are effectively improved, the construction safety risk is reduced, the engineering labor cost is reduced, the automation and intelligent level of the bridge engineering field construction are improved, and the application is suitable for popularization and use.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of vibrating, in particular to a box girder bottom plate concrete vibrating device, a control system and a construction method thereof. BACKGROUND

[0002] The box girder has the advantages of high strength, large rigidity and strong bearing capacity, and is widely used in bridge construction. Generally, in the construction process of the box girder, after the binding of the bottom plate reinforcement and the web reinforcement is completed, part of the inner mold can be installed for concrete pouring of the bottom plate. During the concrete pouring of the bottom plate, a vibrating rod needs to be used to vibrate the poured concrete in time to expel the air bubbles in the concrete, thereby improving the compactness of the concrete, ensuring the compactness of the concrete and ensuring the construction quality of the box girder.

[0003] The concrete of the bottom plate part of the box girder is usually vibrated manually, that is, a worker holds an electric vibrating rod and inserts it into the vibrating hole on the formwork to vibrate the concrete. This method has the following limitations: 1. The insertion and extraction speed, vibration time and vibration depth of the vibrating rod need to be effectively controlled according to the construction requirements. However, the control of the above parameters relies on the operating experience and it is difficult to control accurately, which may affect the quality of the vibration and the quality of the concrete pouring. 2. Since the amount of vibration of the box girder bottom plate is large and there are many vibrating holes, many workers need to work simultaneously. On the one hand, this method uses more manpower, and on the other hand, it is easy to cause concrete leakage when multiple people work, which not only increases the construction cost but also has a certain degree of construction quality risk. 3. The vibrating tool is usually powered by a cable, and the construction site conditions are often complex. Therefore, when workers use the vibrating tool, they not only have the problems of high labor intensity and low construction efficiency, but also have a certain degree of safety risk. Therefore, we propose a box girder bottom plate concrete vibrating device, a control system and a construction method thereof to solve the above problems. SUMMARY

[0004] The technical problem to be solved by the present application is to provide a box girder bottom plate concrete vibrating device, a control system and a construction method thereof, which solves the problem of manual vibration of the box girder bottom plate concrete, that is, the vibration relies on operating experience and it is difficult to control accurately, which may affect the quality of the vibration and the quality of the concrete pouring, and the problem of many workers, high labor intensity, difficult to guarantee the quality of vibration and high construction risk.

[0005] To solve the above technical problems, the technical solution adopted by the present application is: a box girder bottom plate concrete vibrating device, comprising a frame body, two ground rail type steels are arranged at the bottom of the frame body, a driving track and a driven track are arranged at the top of the frame body, a plurality of vibrating devices are arranged at the top of the driving track and the driven track, and the ground rail type steels are installed on the box girder bottom plate.

[0006] In the preferred embodiment, the frame body comprises a well support, the bottom of the well support is provided with two lower running beams, the lower running beams abut against the ground rail section steel, a running track is arranged between the lower running beams and the ground rail section steel, one end of the lower running beam is provided with a servo motor assembly, the top of the well support is provided with two upper running beams, and an electric box is arranged on the well support.

[0007] In the preferred embodiment, the servo motor assembly comprises a gear at one end, a rack is arranged on the running track, the gear of the servo motor assembly is engaged with the rack of the running track, the two upper running beams are respectively provided with a driving track and a driven track, a second rack is arranged on the driving track, and a track is arranged on the driven track.

[0008] In the preferred embodiment, the vibrating device comprises a running support, a lifting sleeve is arranged on the running support, a vibrator is arranged on the lifting sleeve, and the running support slides on the driving track or the driven track.

[0009] In the preferred embodiment, the running support comprises two running beams, one end of one running beam is provided with a moving motor assembly, the gear of the moving motor assembly is engaged with the second rack on the driving track, and the bottom of the other running beam is provided with a driven wheel assembly, the roller of the driven wheel assembly abuts against the track of the driven track.

[0010] In the preferred embodiment, the lifting sleeve comprises a hollow outer sleeve and a hollow inner sleeve, the inner sleeve abuts against the outer sleeve, one end of the inner sleeve is provided with a damping clamping sleeve, a lower lug is arranged on the outer sleeve, and the lower lug is connected with one end of the servo cylinder.

[0011] In the preferred embodiment, the vibrator comprises a hose, the hose penetrates through the lifting sleeve, one end of the hose is provided with a vibrating rod, the other end of the hose is provided with a vibrating motor, an upper flange is arranged on the hose, the upper flange is connected with one end of the servo cylinder, and the damping clamping sleeve clamps the vibrating rod.

[0012] In the preferred embodiment, an inner formwork is arranged between the box girder bottom plate and the ground rail section steel, the inner formwork comprises a plurality of panel surfaces, a plurality of struts are arranged between two different inclined panel surfaces, and a plurality of vibrating holes are arranged on the panel surfaces.

[0013] A control system of a box girder bottom plate concrete vibrating device, characterized in that: the control system comprises a running control system, a moving control system, a lifting control system and a vibrating point position control system;

[0014] The running control system controls the servo motor assembly and the moving motor assembly to realize accurate positioning and automatic running of the frame body.

[0015] The moving control system controls the moving motor assembly to realize independent control of accurate positioning and automatic running of the vibrating device on the upper running beam.

[0016] The lifting control system controls the servo cylinder to realize controllable vibration parameters.

[0017] The vibration point position control system synchronously records the point position information of the completed vibration and the non-vibration, automatically calculates the control parameters of the walking control system, the moving control system and the lifting control system according to the coordinate values of the vibration point positions, and then transmits the control parameters into the corresponding control system.

[0018] A construction method of a box girder bottom plate concrete vibration device, the method is: S1, preparation before vibration: the inner formwork is laid on the box girder bottom plate and the box girder web plate, and two ground rail type steels are laid on the inner formwork;

[0019] S2, coordinate system is established, and the frame body is positioned: taking the end of one of the ground rail type steels as the origin of the coordinate system, the servo motor assembly, the moving motor assembly and the servo cylinder are zeroed, and the coordinates of each vibration hole from the first row to the last row are calibrated according to the overall device zero attitude;

[0020] S3, the control parameters of the corresponding servo motor assembly, moving motor assembly and servo cylinder are calculated according to the coordinates of the first row of vibration holes;

[0021] S4, the servo motor assembly is controlled according to the control parameters, and the frame body is driven to walk to the position corresponding to the first row of working point positions;

[0022] S5, the moving motor assembly is controlled according to the control parameters, and the vibration device is driven to move above the position corresponding to the first row of working point positions;

[0023] S6, the vibrator and the servo cylinder are started, the servo cylinder is controlled according to the control parameters, and then the vibration rod is driven to insert into the vibration hole of the first row of working holes to vibrate the box girder bottom plate;

[0024] S7, after the first row of working holes is vibrated, the vibrator is turned off, the servo cylinder is zeroed, and the moving motor assembly is zeroed

[0025] S8, S3~S7 are repeated, and the second row to the last row of vibration holes are vibrated in turn.

[0026] The application provides a box girder bottom plate concrete vibration device, a control system and a construction method thereof, a servo motor assembly is driven to move the frame body on the walking track, to move the vibration device longitudinally relative to the box girder bottom plate, a moving motor assembly is driven to move the walking support on the upper walking beam, to move the vibration device transversely relative to the box girder bottom plate, a servo cylinder is driven to move the vibrator vertically relative to the box girder bottom plate, and a vibration motor is driven to vibrate the vibrator to the vibration hole.

[0027] The frame body adopts a truss structure, and combined with multiple-point independent vibrating devices, realizes the overall device walking in the working face and the accurate positioning of the vibrating point, on the one hand, can realize multi-point simultaneous vibrating operation instead of manual operation, on the other hand, can avoid the phenomenon of missing vibration according to the operation point information, not only reduces the engineering construction labor cost and the labor intensity, but also effectively improves the construction safety and the construction efficiency, and can also prevent the missing vibration from occurring, and ensures the vibrating quality.

[0028] The vibrating device is used for the vibrating operation of the box girder bottom plate, the vibrating time, the plug-in speed and the vibrating depth of the vibrating rod can be accurately controlled, the fine control of the vibrating parameters can be realized, the vibrating quality is effectively improved, and the construction quality of the box girder is improved.

[0029] The frame body adopts a truss structure, and each independent vibrating device can be adaptively adjusted according to different vibrating points, can adapt to box girder bottom plate vibrating operation of various types and hole positions, and has good application scene expandability. A construction method of the box girder bottom plate concrete vibrating device is provided, the automatic vibrating operation of the box girder bottom plate is completed through the vibrating device, so that the vibrating quality and the vibrating efficiency of the concrete are effectively improved, the construction safety risk is reduced, the engineering labor cost is reduced, the automation and the intelligent level of the bridge engineering field construction are improved, and the construction method is suitable for popularization and use. BRIEF DESCRIPTION OF DRAWINGS

[0030] The application will be further described below in combination with the drawings and embodiments:

[0031] Figure 1 It is an axial view of a partial structure of the application;

[0032] Figure 2 It is an elevation view of a partial structure of the application;

[0033] Figure 3 It is a top view of a partial structure of the application;

[0034] Figure 4 It is a side view of a partial structure of the application;

[0035] Figure 5 It is an axial view of a frame body of the application;

[0036] Figure 6 It is an axial view of a vibrating device of the application;

[0037] Figure 7 It is a partial sectional view of the vibrating device of the application;

[0038] Figure 8 It is an axial view of an overall structure of the application;

[0039] Figure 9A top view when establishing a coordinate system for the overall structure of the present application;

[0040] Figure 10 A front view when establishing a coordinate system for the overall structure of the present application;

[0041] Figure 11 An axial side view of step S3 when vibrating the present application;

[0042] Figure 12 An axial side view of step S4 when vibrating the present application;

[0043] Figure 13 An axial side view of step S5 when vibrating the present application;

[0044] Figure 14 An axial side view of step S6 when vibrating the present application;

[0045] In the figure: ground rail steel 1; walking track 2; servo motor assembly 3; frame body 4; lower walking beam 401; well support 402; upper walking beam 403; vibrating device 5; walking support 501; walking beam 5011; connecting beam 5012; lifting sleeve 502; outer sleeve 5021; lower lug 5022; inner sleeve 5023; upper flange 5024; upper lug 5025; moving motor assembly 503; driven wheel assembly 504; servo cylinder 505; damping clamping sleeve 506; vibrator 507; vibration motor 5071; hose 5072; vibrating rod 5073; drive track 6; driven track 7; electrical box 8; seed guide groove 801; box girder bottom plate 9; box girder web plate 10; inner formwork 11; plate surface 1101; brace 1102; vibrating hole 1103. DETAILED DESCRIPTION

[0046] Example 1:

[0047] As Figures 1-13 In the present application, a box girder bottom plate concrete vibrating device, control system and construction method, comprising a frame body 4, the bottom of the frame body 4 is provided with two ground rail steels 1, the top of the frame body 4 is provided with a drive track 6 and a driven track 7, the top of the drive track 6 and the driven track 7 is provided with a plurality of vibrating devices 5, the ground rail steel 1 is installed on the box girder bottom plate 9. With this structure, the servo motor assembly 3 is driven to move the frame body 4 on the walking track 2 to move the vibrating device 5 longitudinally relative to the box girder bottom plate 9, the moving motor assembly 503 is driven to move the walking support 501 on the upper walking beam 403 to move the vibrating device 5 transversely relative to the box girder bottom plate 9, the servo cylinder 505 is driven to move the vibrator 507 vertically relative to the box girder bottom plate 9, and the vibration motor 5071 is driven to vibrate the vibrator 507 against the vibrating hole 1103.

[0048] The frame body 4 adopts a truss structure, and combined with multiple independent vibrating devices 5, realizes the walking of the overall device in the working face and the accurate positioning of the vibrating points, on the one hand, can realize the simultaneous vibrating operation of multiple points instead of manual operation, on the other hand, can avoid the phenomenon of missing vibration according to the operation point information, not only reduces the labor cost of engineering construction and reduces the labor intensity, but also effectively improves the construction safety and construction efficiency, and can also prevent the occurrence of missing vibration and ensure the vibrating quality.

[0049] The vibrating device 5 is used for the vibrating operation of the box girder bottom plate 9, which can accurately control the vibrating time, plug-in speed and vibrating depth of the vibrating rod 5073, realize fine control of vibrating parameters, effectively improve the vibrating quality, and help improve the construction quality of the box girder.

[0050] The frame body 4 adopts a truss structure, and each independent vibrating device 5 can be adaptively adjusted according to different vibrating points, can adapt to box girder bottom plate vibrating operation of multiple types and hole positions, and has good application scene expandability. A construction method of the box girder bottom plate concrete vibrating device is provided, and the automatic vibrating operation of the box girder bottom plate 9 is completed by the vibrating device 5, so as to effectively improve the vibrating quality and efficiency of the concrete, reduce the construction safety risk, reduce the engineering labor cost, and improve the automation and intelligent level of the bridge engineering field construction.

[0051] In the preferred scheme, the frame body 4 includes a well bracket 402, the bottom of the well bracket 402 is provided with two lower walking beams 401, the lower walking beams 401 abut on the ground rail section steel 1, a walking track 2 is arranged between the lower walking beams 401 and the ground rail section steel 1, one end of the lower walking beam 401 is provided with a servo motor assembly 3, the top of the well bracket 402 is provided with two upper walking beams 403, and the well bracket 402 is provided with an electric box 8. Through the structure, the well bracket 402 includes four columns, the middle parts of adjacent columns are connected by a connecting beam, an inclined brace is arranged between the column and the upper walking beam 403, the two lower walking beams 401 are connected by a plurality of lower connecting beams, and the two upper walking beams 403 are connected by a plurality of upper connecting beams. The well bracket 402 has a simple structure, the electric box 8 can be arranged in the middle of the well bracket 402, and the well bracket 402 provides power for the overall structure.

[0052] The electric box 8 is a power module and a control module of the vibrating device 5, which can convert the electric energy of the external cable into current and voltage suitable for the normal work of the vibrating device 5 and the frame body 4, and on the other hand, contains the control hardware of the vibrating device 5 and the frame body 4.

[0053] The frame body 4 adopts a truss structure, and combined with the multiple-point independent vibrating device 5, realizes the overall device walking in the working face and the accurate positioning of the vibrating point, on the one hand, can realize the multiple-point simultaneous vibrating operation instead of manual operation, on the other hand, can avoid the missing vibration phenomenon according to the operation point information, not only reduces the engineering construction labor cost and reduces the labor intensity, but also effectively improves the construction safety and construction efficiency, and can also prevent the missing vibration from occurring, and ensures the vibrating quality.

[0054] In the preferred scheme, the servo motor assembly 3 includes a gear at the end, the walking track 2 is provided with a rack, the gear of the servo motor assembly 3 is engaged with the rack of the walking track 2, and the two upper walking beams 403 are respectively provided with a driving track 6 and a driven track 7. The driving track 6 is provided with a second rack, and the driven track 7 is provided with a track. With this structure, the lower walking beam 401 is assembled and fixed with the servo motor assembly 3, and the servo motor assembly 3 and the walking track 2 form a gear and rack structure. When the servo motor assembly 3 works, it can drive the frame body 4 to walk along the walking track 2.

[0055] The two upper walking beams 403 are respectively provided with a driving track 6 and a driven track 7, and the driving moving motor assembly 503 is arranged to move the walking support 501 on the upper walking beam 403, so as to move the vibrating device 5 transversely relative to the box girder bottom plate 9.

[0056] In the preferred scheme, the vibrating device 5 includes a walking support 501, the walking support 501 is provided with a lifting sleeve 502, the lifting sleeve 502 is provided with a vibrator 507, and the walking support 501 slides on the driving track 6 or the driven track 7. With this structure, the driving moving motor assembly 503 is arranged to move the walking support 501 on the upper walking beam 403, so as to move the vibrating device 5 transversely relative to the box girder bottom plate 9, the driving servo cylinder 505 is arranged to move the vibrator 507 vertically relative to the box girder bottom plate 9, and the driving vibrating motor 5071 is arranged to vibrate the vibrator 507 relative to the vibrating hole 1103.

[0057] In the preferred scheme, the walking support 501 includes two walking beams 5011, one walking beam 5011 is provided at one end with a moving motor assembly 503, the gear of the moving motor assembly 503 is engaged with the second rack on the driving track 6, and the other walking beam 5011 is provided at the bottom with a driven wheel assembly 504, and the roller of the driven wheel assembly 504 abuts against the track of the driven track 7.

[0058] In the preferred embodiment, the lifting sleeve 502 comprises a hollow outer sleeve 5021 and a hollow inner sleeve 5023, the inner sleeve 5023 is abutted on the outer sleeve 5021, the inner sleeve 5023 is provided with a damping clamping sleeve 506 at one end, and the outer sleeve 5021 is provided with a lower lug 5022 connected with one end of the servo cylinder 505. With this structure, the servo cylinder 505 is driven to lift the lifting sleeve 502, so that the inner sleeve 5023 slides in the outer sleeve 5021, and the hose 5072 lifts along with the extension and contraction of the inner sleeve 5023, so that the vibrator 507 and the hose 5072 lift relative to the outer sleeve 5021.

[0059] In the preferred embodiment, the vibrator 507 comprises a hose 5072, the hose 5072 penetrates the lifting sleeve 502, the hose 5072 is provided with a vibrating rod 5073 at one end, and the hose 5072 is provided with a vibrating motor 5071 at the other end, and the hose 5072 is provided with an upper flange 5024 connected with one end of the servo cylinder 505, and the damping clamping sleeve 506 clamps the vibrating rod 5073. With this structure, the vibrating rod 5073 is clamped by the damping clamping sleeve 506, the vibrating rod 5073 is fixed at one end of the lifting sleeve 502 by the damping clamping sleeve 506, and the damping clamping sleeve 506 also functions as a limiting part.

[0060] In the preferred embodiment, the inner formwork 11 is provided between the box girder bottom plate 9 and the ground rail section steel 1, the inner formwork 11 comprises a plurality of panel surfaces 1101, a plurality of struts 1102 are provided between two different inclined panel surfaces 1101, and a plurality of vibrating holes 1103 are provided on the panel surfaces 1101. With this structure, the box girder bottom plate 9 and the box girder web plate 10 are in a state of being bound by steel bars; the inner formwork 11 is composed of the panel surfaces 1101, the struts 1102 and the vibrating holes 1103, and the vibrating holes 1103 are used for inserting the vibrator 507 for vibration.

[0061] Embodiment 2:

[0062] Further illustrated in combination with Embodiment 1: a control system of a box girder bottom plate concrete vibrating device, characterized in that: comprising a walking control system, a moving control system, a lifting control system and a vibrating point position control system;

[0063] The walking control system controls the servo motor assembly 3 and the moving motor assembly 503 to realize precise positioning and automatic walking of the frame body 4; the servo motor assembly 3 can be closed-loop controlled according to the working position coordinates of the frame body 4, so as to realize precise positioning and automatic walking of the vibrating device 5 on the walking track 2.

[0064] The moving control system controls the moving motor assembly 503, which can be closed-loop controlled according to the working point position coordinates of the vibrating device 5 to independently control the precise positioning and automatic walking of the vibrating device 5 on the upper walking beam 403.

[0065] The lifting control system controls the servo cylinder 505, and can perform closed-loop control on the servo cylinder 505 according to the vibration time, the insertion and extraction speed and the vibration depth of the vibration point, so as to realize controllable vibration parameters.

[0066] The vibration point control system includes a vibration point parameter library and a robot execution solving system. The vibration point parameter library includes coordinate values and vibration parameter control values of all vibration points, and can synchronously record point information of vibration-completed points and non-vibrated points. The robot execution solving system can automatically calculate control parameters of the walking control system, the moving control system and the lifting control system according to the coordinate values of each vibration point, and then transmit the control parameters into the corresponding control system.

[0067] Embodiment 2

[0068] The construction method of the box girder bottom plate concrete vibration device is further illustrated in combination with Embodiment 1, and includes the following steps: S1, preparation before vibration: the inner formwork 11 is laid on the box girder bottom plate 9 and the box girder web plate 10, and the two ground rail type steels 1 are laid on the inner formwork 11;

[0069] S2, establishing a coordinate system and positioning the frame body 4: taking the end of one of the ground rail type steels 1 as the origin of the coordinate system, the servo motor assembly 3, the moving motor assembly 503 and the servo cylinder 505 are zeroed, the coordinates of each vibration hole 1103 from the first row to the last row are calibrated according to the overall device zero position; the walking control system, the moving control system and the lifting control system are zeroed, and the corresponding actuators, i.e., the servo motor assembly 3, the moving motor assembly 503 and the servo cylinder 505, are zeroed; secondly, the coordinates of the a1, a2, a3, a4, i1, i2, i3, i4 vibration holes are calibrated according to the frame body 4 zero position, as shown in FIG. 4. Figures 9-10

[0070] S3, according to the coordinates of the first row of vibration holes 1103, the control parameters of the corresponding servo motor assembly 3, moving motor assembly 503 and servo cylinder 505 are calculated; the vibration point control system works, the control parameters of the corresponding walking control system, moving control system and lifting control system are calculated according to the coordinates of the a1, a2, a3, a4 vibration hole positions, and then input into the corresponding system;

[0071] S4, the walking control system works, and the servo motor assembly 3 is controlled to act according to the control parameters, so as to drive the frame body 4 to walk to the positions corresponding to the a1, a2, a3, a4 working point positions, as shown in FIG. 5. Figure 11

[0072] ​​S5, the root movement control system works, according to the control parameter control movement servo motor assembly 503 action, drive the vibrating device 5 moves to a1, a2, a3, a4 work point position corresponding position above, such as Figure 12 As shown;

[0073] S6, open each vibrator 507, lifting control system works, according to the control parameter control servo cylinder 505 action, in turn drive vibrating rod 5073 inserted into a1, a2, a3, a4 work hole vibrating hole a box girder bottom plate 9 for vibrating operation, such as Figure 13 As shown;

[0074] S7, a1, a2, a3, a4 work hole vibrating after finishing, first close each vibrator 507, then the lifting control system zero, finally the movement control system zero, drive the corresponding actuator - servo cylinder 505 and mobile motor assembly 503 zero in turn; such as Figure 14 As shown;

[0075] S8, repeat S3~S7, in turn b1, b2, b3, b4~i1, i2, i3, i4 all vibrating hole position vibrating operation.

[0076] The above examples are only the preferred technical solutions of the present application, and should not be regarded as a limitation of the present application, the examples in the present application and the features in the examples can be combined with each other in the case of no conflict. The protection scope of the present application should be the technical solutions recited in the claims, including the equivalent replacement scheme of the technical features recited in the claims as the protection scope. That is, the equivalent replacement improvement within this range is also within the protection scope of the present application.

Claims

1. A concrete vibration device for the bottom slab of a box girder, characterized in that: Includes a frame (4), with two ground rail steel sections (1) at the bottom of the frame (4), a drive rail (6) and a driven rail (7) at the top of the frame (4), and multiple vibrating devices (5) at the top of the drive rail (6) and the driven rail (7). The ground rail steel sections (1) are installed on the bottom plate (9) of the box girder. The frame (4) includes a well support (402), with two lower walking beams (401) at the bottom of the well support (402). The lower walking beams (401) abut against the ground rail steel (1). A walking track (2) is provided between the lower walking beams (401) and the ground rail steel (1). A servo motor assembly (3) is provided at one end of the lower walking beams (401). Two upper walking beams (403) are provided at the top of the well support (402). An electrical box (8) is provided on the well support (402). The vibrating device (5) includes a traveling support (501), a lifting sleeve (502) is provided on the traveling support (501), a vibrator (507) is provided on the lifting sleeve (502), and the traveling support (501) slides on the driving rail (6) or the driven rail (7). The traveling support (501) includes two traveling beams (5011). One traveling beam (5011) has a moving motor assembly (503) at one end. The gear of the moving motor assembly (503) meshes with the second rack on the drive rail (6). The other traveling beam (5011) has a driven wheel assembly (504) at the bottom. The rollers of the driven wheel assembly (504) abut against the rail of the driven rail (7). The lifting sleeve (502) includes a hollow outer sleeve (5021) and a hollow inner sleeve (5023). The inner sleeve (5023) abuts against the outer sleeve (5021). One end of the inner sleeve (5023) is provided with a vibration damping clamping sleeve (506). The outer sleeve (5021) is provided with a lower ear plate (5022). The lower ear plate (5022) is connected to one end of the servo electric cylinder (505). An inner formwork (11) is provided between the bottom plate (9) of the box girder and the ground rail steel (1). The inner formwork (11) includes multiple plate surfaces (1101). Multiple struts (1102) are provided between two plate surfaces (1101) with different inclinations. Multiple vibration holes (1103) are provided on the plate surface (1101).

2. The box girder bottom plate concrete vibrating device according to claim 1, characterized in that: The servo motor assembly (3) includes a gear at the end, and a rack is provided on the travel track (2). The gear of the servo motor assembly (3) meshes with the rack of the travel track (2). The two upper travel beams (403) are respectively provided with a drive track (6) and a driven track (7). The drive track (6) is provided with a second rack, and the driven track (7) is provided with a track.

3. The box girder bottom plate concrete vibrating device according to claim 1, characterized in that: The vibrator (507) includes a hose (5072), which passes through the lifting sleeve (502). One end of the hose (5072) is provided with a vibrating rod (5073), and the other end of the hose (5072) is provided with a vibration motor (5071). An upper flange (5024) is provided on the hose (5072), and one end of the upper flange (5024) is connected to a servo electric cylinder (505). A vibration damping clamping sleeve (506) clamps the vibrating rod (5073).

4. The control system for the box girder bottom plate concrete vibrating device according to claim 1, characterized in that: The walking control system, the moving control system, the lifting control system and the vibrating point position control system are included. The walking control system controls the servo motor assembly (3) and the moving motor assembly (503), so as to realize accurate positioning and automatic walking of the frame body (4). The moving control system controls the moving motor assembly (503), so as to realize accurate positioning and automatic walking of the vibrating device (5) on the upper walking beam (403). The lifting control system controls the servo cylinder (505), so as to realize controllable vibrating parameters. The vibrating point position control system synchronously records the point position information of the already vibrated and not vibrated points, automatically calculates the control parameters of the walking control system, the moving control system and the lifting control system according to the coordinate values of the vibrating point positions, and then transmits the control parameters into the corresponding control systems.

5. The construction method of the box girder bottom plate concrete vibrating device according to claim 1, wherein the method is: S1, preparation before vibrating: the box girder bottom plate (9) and the box girder web plate (10) are laid with inner formworks (11), and two ground rail type steels (1) are laid on the inner formworks (11); S2, establishing a coordinate system and positioning the frame body (4): taking the end of one of the ground rail type steels (1) as the origin of the coordinate system, the servo motor assembly (3), the moving motor assembly (503) and the servo cylinder (505) are zeroed, and the coordinates of the vibrating holes (1103) from the first row to the last row are calibrated according to the overall device zero attitude; S3, according to the coordinates of the first row of vibrating holes (1103), the control parameters of the corresponding servo motor assembly (3), moving motor assembly (503) and servo cylinder (505) are calculated; S4, according to the control parameters, the servo motor assembly (3) is controlled to drive the frame body (4) to walk to the position corresponding to the first row of working point positions; S5, according to the control parameters, the moving motor assembly (503) is controlled to drive the vibrating device (5) to move above the position corresponding to the first row of working point positions; S6, the vibrator (507) and the servo cylinder (505) are started, the servo cylinder (505) is controlled to act according to the control parameters, and then the vibrating rod (5073) is driven to insert into the vibrating hole (1103) of the first row of working holes to vibrate the box girder bottom plate (9); S7, after the first row of working holes are vibrated, the vibrator (507) is turned off, the servo cylinder (505) is zeroed, and the moving motor assembly (503) is zeroed; S8, repeat S3-S7 to successively vibrate the second row to the last row of vibrating holes (1103).

Images