A T-shaped steel rust removal device and rust removal process for shipbuilding

By designing a T-shaped steel rust removal equipment including cleaning parts, rotating sleeves, transmission components and other components, the problem of difficult rust removal at the corners of T-shaped steel in the prior art is solved, and an efficient and low-cost rust removal effect is achieved, reducing maintenance workload.

CN117139219BActive Publication Date: 2025-05-27ZHOUSHAN NINGXING SHIPBUILDING CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202311236828.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-22
Publication Date
2025-05-27
Estimated Expiration
2043-09-22

AI Technical Summary

Technical Problem

The prior art is difficult to completely remove rust at the corners of T-shaped steel during ship manufacturing, resulting in more serious rust and may even lead to T-shaped steel breakage. At the same time, the existing rust removal device is inefficient, high cost and large maintenance workload.

Method used

A T-shaped steel rust removal equipment for ship-made T-shaped steel is designed, including a cleaning member, a rotating sleeve, a first gear, a transmission assembly, an elastic assembly, a push rod and a driving device. The transmission assembly drives the cleaning member to rotate, and the cleaning member cleans the turning points and side walls of the T-shaped steel, and uses the elastic assembly and a driving device to realize automatic reset and comprehensive cleaning of the cleaning member.

Benefits of technology

Effectively remove rust at the corners of T-shaped steel, improve rust removal efficiency, reduce maintenance costs and workload, and ensure the integrity and service life of T-shaped steel.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117139219B_ABST
    Figure CN117139219B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of shipbuilding, and specifically relates to a T-shaped steel rust removal device and rust removal process for shipbuilding, including a housing, a cleaning device and a conveying device; a cleaning liquid is arranged inside the housing, a rotating sleeve is arranged inside the housing, there are four rotating sleeves, every two rotating sleeves form a group, and one ends of the two rotating sleeves in each group are close to each other; there are two first gears, and the two first gears are respectively fixedly arranged on the side walls of the two rotating sleeves at the ends close to each other, and the two first gears are meshed with each other; a cleaning member is rotatably arranged at the end of the rotating sleeve away from the first gear; a transmission assembly is arranged inside the rotating sleeve; a push rod is arranged on the side of the rotating sleeve close to the housing, and the push rod penetrates through the side wall of the housing; an elastic assembly is arranged inside the push rod; a driving device is arranged on the upper part of the push rod, so that the device can clean the turning part of the T-shaped steel more cleanly, and at the same time can reduce the maintenance cost and maintenance workload.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of shipbuilding, and more particularly to a T-shaped steel rust removal device and rust removal process for shipbuilding. Background Art

[0002] During the shipbuilding process, T-shaped steel is required. However, before use, the T-shaped steel is stored in a warehouse, and during storage, the surface of the T-shaped steel is prone to moisture and rust. When using T-shaped steel to build a ship, it is necessary to first perform rust removal on the outer surface of the T-shaped steel. The current rust removal method is to immerse the T-shaped steel in the rust removal liquid, and then use an ultrasonic generator to generate ultrasonic waves. The ultrasonic waves shake off the loose rust through high-frequency vibration, thereby achieving the rust removal effect. However, the current rust removal device has the following disadvantages: The support part of the T-shaped steel is fixed and cannot be adjusted, resulting in the ultrasonic waves and the rust removal liquid being unable to contact the support part of the T-shaped steel, so that the rust on the support part of the T-shaped steel cannot be completely removed, and it is necessary to perform additional rust removal operations on the support part of the T-shaped steel separately. The operation is cumbersome, the operation efficiency is low, and the rust removal operation takes a long time.

[0003] Chinese Patent CN112376063B discloses a rust removal device for T-shaped steel used in shipbuilding, including: a rust removal tank, a power mechanism, a support mechanism, and a grasping mechanism. The rust removal tank is used to hold the rust removal liquid. The power mechanism is arranged between the inner bottom surface and the side wall of the rust removal tank. The support mechanism is movably arranged on the power mechanism and can support the T-shaped steel. The grasping mechanism is arranged on the outer side wall of the rust removal tank and can grasp the T-shaped steel to put the T-shaped steel into the rust removal tank or take the T-shaped steel out of the rust removal tank. At least four support mechanisms are provided, and the four support mechanisms are respectively distributed at both ends of the bottom surface of the T-shaped steel. The support mechanism includes a moving block, a first telescopic member, an auxiliary roller, a diagonal support rod, a supporting roller, and a winding mechanism. The moving block can move along the height direction of the rust removal tank. The first telescopic member is fixedly arranged at the inner bottom end of the moving block. The auxiliary roller is rotatably arranged at the inner end of the first telescopic member and is used to assist in supporting the web of the T-shaped steel. The diagonal support rod is rotatably arranged at the inner top end of the moving block. The supporting roller is rotatably arranged at the inner end of the diagonal support rod and is used to support the bottom surface of the top plate of the T-shaped steel. The winding mechanism is arranged at the top of the moving block and can drive the diagonal support rod to swing around the moving block. An ultrasonic generator is arranged on the inner wall of the rust removal tank, and the ultrasonic generator is immersed in the rust removal liquid inside the rust removal tank.

[0004] Although the above solution does not require rust removal of the support components of the T-shaped steel, due to the structural characteristics of the T-shaped steel, the existing rust removal devices cannot completely clean the corners of the T-shaped steel. As a result, the rust at the corners of the T-shaped steel will become more and more serious, which may lead to the fracture of the T-shaped steel. Moreover, the devices specifically for cleaning the corners are too inefficient and not conducive to production use. At the same time, the existing devices for cleaning the side walls of the T-shaped steel require multiple sets of drivers, which not only increases the cost but also the workload of later maintenance. Summary of the Invention

[0005] In view of the above problems, a rust removal device and a rust removal process for T-shaped steel in shipbuilding are provided. The conveying device drives the T-shaped steel to move along the length direction of the outer shell. The driving device first drives the push rod to approach the T-shaped steel, and the sides of the two rotating sleeves close to the T-shaped steel gradually separate. The first gear drives the cleaning member arranged on the rotating sleeve to rotate through the transmission component, and the cleaning member cleans the rust at the turning points of the T-shaped steel. Then the driving device drives the push rod to move away from the T-shaped steel, and the elastic component pulls the rotating sleeve back to its original position. The cleaning member can clean the side wall of the T-shaped steel more completely, enabling the device to clean the turning points of the T-shaped steel more thoroughly, and at the same time reducing the maintenance cost and the workload of maintenance.

[0006] To solve the problems of the prior art, the technical solution adopted by the present invention is as follows:

[0007] A rust removal device for T-shaped steel in shipbuilding includes an outer shell for receiving the T-shaped steel, a cleaning device, and a conveying device; the cleaning device includes a cleaning member, a rotating sleeve, a first gear, a transmission component, an elastic component, a push rod, and a driving device; a cleaning liquid is provided inside the outer shell, the rotating sleeve is arranged inside the outer shell, and there are four rotating sleeves. Every two rotating sleeves form a group, and the ends of the two rotating sleeves in each group are close to each other; there are two first gears, and the two first gears are respectively fixedly arranged on the side walls of the two mutually close ends of the two rotating sleeves, and the two first gears are meshed with each other; the cleaning member is rotatably arranged at the end of the rotating sleeve away from the first gear, and the cleaning member contacts the side wall of the T-shaped steel; the transmission component is arranged inside the rotating sleeve, and the first gear drives the cleaning member to rotate through the transmission component; the push rod is arranged on the side of the rotating sleeve close to the outer shell, the push rod penetrates through the side wall of the outer shell, and the mutually close ends of the two rotating sleeves are hinged to the end of the push rod, and the push rod can move horizontally along the width direction of the outer shell; the elastic component is arranged inside the push rod, and the elastic component can drive the two rotating sleeves to rotate and approach each other; the driving device is arranged on the upper part of the push rod, and the driving device drives the push rod to reciprocate along the width direction of the outer shell.

[0008] Preferably, the transmission assembly includes a second gear, a third gear, a fourth gear and a belt drive assembly; the second gear is arranged on one side of the first gear, and the second gear meshes with the first gear; the third gear is fixedly arranged on one side of the second gear along the axis of the second gear, and the diameter of the third gear is larger than that of the second gear; the fourth gear is arranged on one side of the third gear close to the rotating sleeve, and the fourth gear meshes with the third gear; the belt drive assembly is arranged on one side of the fourth gear, and the fourth gear drives the cleaning member to rotate through the belt drive assembly.

[0009] Preferably, the belt drive assembly includes a synchronous pulley and a synchronous belt; there are two synchronous pulleys, and the two synchronous pulleys are arranged along the length direction of the rotating sleeve. One of the synchronous pulleys is fixedly arranged on one side of the fourth gear, and the other synchronous pulley is fixedly arranged on one side of the cleaning member; both ends of the synchronous belt are respectively sleeved on the two synchronous pulleys, and the synchronous pulley and the synchronous belt are in transmission cooperation.

[0010] Preferably, the elastic assembly includes a wire reel, a sliding block, a first spring and a traction rope; the wire reel is arranged on the side wall of the first gear; a chute is opened at one end of the pushing block close to the rotating sleeve, and the sliding block is slidably arranged in the chute; the traction rope is wound in the wire reel, and one end of the traction rope away from the wire reel is fixedly connected to the pushing block, and the first gear can drive the wire reel to retract the traction rope; there is a first gap between the sliding block and the bottom of the chute, and the first spring is arranged in the first gap.

[0011] Preferably, the driving device includes a disc, a first connecting rod, a connecting frame, an extension rod, a rotating wheel, a driving belt and a rotary driver; the rotating wheel is rotatably arranged on the upper part of the housing, and the axis of the rotating wheel is parallel to the height direction of the housing; the driving belt is arranged on one side of the rotating wheel, and the driving belt is in transmission cooperation with the rotating wheel; the rotary driver is arranged at one end of the driving belt, and the rotary driver can drive the driving belt to rotate; there are two discs, and the two discs are respectively fixedly arranged on the upper and lower sides of the rotating wheel along the axis of the rotating wheel; the connecting frame is fixedly arranged at the end of the pushing rod away from the rotating sleeve; the extension rod is fixedly arranged on the end of the connecting frame away from the rotating sleeve along the width direction of the housing; a hinge column is fixedly arranged on the side of the disc away from the rotating wheel, and the hinge column is located at a position away from the center of the disc; both ends of the first connecting rod are respectively hinged to the hinge column and the end of the extension rod away from the connecting frame.

[0012] Preferably, the driving device further includes a stabilizing seat; the stabilizing seats are arranged uniformly along the length direction of the extension rod, and the extension rod is in sliding cooperation with the stabilizing seats.

[0013] Preferably, the driving device further includes a pressing assembly, and the pressing assembly includes a second spring, a pressing seat and a pressing wheel; the pressing wheel is arranged on the side of the driving belt away from the rotating wheel; the pressing seat is arranged on the side of the pressing wheel away from the pressing wheel; the second spring is arranged on the side of the pressing seat away from the pressing wheel, and the second spring is in a compressed state.

[0014] Preferably, the pressing assembly further includes a guide rail; the guide rail is arranged on one side of the pressing seat along the width direction of the housing, and the guide rail is used to guide the pressing seat to move along the width direction of the housing.

[0015] Preferably, the elastic assembly further includes a guide rod; the guide rod is fixedly arranged in the chute along the extending direction of the chute, the guide rod penetrates through the sliding block, and the guide rod is in sliding fit with the sliding block.

[0016] The present invention also includes a T-shaped steel rust removal process for shipbuilding, and the specific steps are as follows:

[0017] S1. The conveying device drives the T-shaped steel to move along the length direction of the housing, and the driving device first drives the push rod to approach the T-shaped steel;

[0018] S2. The two rotating sleeves gradually separate on the side close to the T-shaped steel, and the first gear drives the cleaning member arranged on the rotating sleeve to rotate through the transmission assembly, and the cleaning member cleans the rust at the turning point of the T-shaped steel;

[0019] S3. The driving device drives the push rod to move away from the T-shaped steel, and the elastic assembly pulls the rotating sleeve to reset.

[0020] The beneficial effects of the present invention compared with the prior art are:

[0021] By arranging the cleaning member, the rotating sleeve, the first gear, the transmission assembly, the elastic assembly, the push rod and the driving device, the conveying device drives the T-shaped steel to move along the length direction of the housing, the driving device first drives the push rod to approach the T-shaped steel, the two rotating sleeves gradually separate on the side close to the T-shaped steel, the first gear drives the cleaning member arranged on the rotating sleeve to rotate through the transmission assembly, the cleaning member cleans the rust at the turning point of the T-shaped steel, the driving device drives the push rod to move away from the T-shaped steel, and the elastic assembly pulls the rotating sleeve to reset. The cleaning member cleans the side wall of the T-shaped steel more completely, so that the device can clean the turning point of the T-shaped steel more cleanly, and at the same time, it can reduce the maintenance cost and the maintenance workload. Description of the Drawings

[0022] Figure 1 is a three-dimensional schematic diagram of a T-shaped steel rust removal device for shipbuilding;

[0023] Figure 2 is a three-dimensional schematic diagram of a T-shaped steel rust removal device for shipbuilding after removing the housing;

[0024] Figure 3 is a three-dimensional schematic diagram of a T-shaped steel rust removal device for shipbuilding after removing the housing and the T-shaped steel;

[0025] Figure 4 is a three-dimensional schematic diagram of a T-shaped steel rust removal device for shipbuilding after removing the driving device, the housing and the T-shaped steel;

[0026] Figure 5 is a side view of a T-shaped steel rust removal device for shipbuilding after removing the drive device, the housing and the T-shaped steel;

[0027] Figure 6 is a Figure 5 cross-sectional schematic view at A-A in;

[0028] Figure 7 is a Figure 6 local enlarged schematic view at B in;

[0029] Figure 8 is a three-dimensional schematic view of the drive device of a T-shaped steel rust removal device for shipbuilding;

[0030] Figure 9 is a three-dimensional schematic view of the drive device of a T-shaped steel rust removal device for shipbuilding after removing the sliding block, the first spring and the guide rod;

[0031] Figure 10 is an exploded three-dimensional schematic view of the drive device of a T-shaped steel rust removal device for shipbuilding after removing the sliding block, the first spring and the guide rod.

[0032] The reference numerals in the figure are:

[0033] 1 - housing;

[0034] 2 - cleaning device;

[0035] 21 - cleaning part;

[0036] 22 - rotating sleeve; 221 - first gear;

[0037] 23 - transmission assembly; 231 - second gear; 232 - third gear; 233 - fourth gear; 234 - belt drive assembly; 2341 - synchronous pulley; 2342 - synchronous belt;

[0038] 24 - elastic assembly; 241 - wire reel; 242 - sliding block; 243 - first spring; 244 - towing rope; 245 - guide rod;

[0039] 25 - push rod;

[0040] 26 - drive device; 261 - disc; 262 - first connecting rod; 263 - connecting frame; 2631 - extension rod; 264 - rotating wheel; 265 - drive belt; 266 - stable seat; 267 - pressing assembly; 2671 - second spring; 2672 - pressing seat; 2673 - pressing wheel. Detailed implementation manners

[0041] In order to further understand the features, technical means, specific purposes and functions achieved by the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0042] Referring to Figure 1 、 Figure 6 、 Figure 9 and Figure 10 : A T-shaped steel rust removal device for shipbuilding, including a housing 1 for receiving the T-shaped steel, a cleaning device 2 and a conveying device; the cleaning device 2 includes a cleaning member 21, a rotating sleeve 22, a first gear 221, a transmission assembly 23, an elastic assembly 24, a push rod 25 and a driving device 26; a cleaning liquid is provided in the housing 1, the rotating sleeve 22 is provided in the housing 1, there are four rotating sleeves 22, every two rotating sleeves 22 form a group, and one ends of the two rotating sleeves 22 in each group are close to each other; there are two first gears 221, and the two first gears 221 are respectively fixedly arranged on the side walls of the two rotating sleeves 22 at the ends close to each other, and the two first gears 221 are meshed with each other; the cleaning member 21 is rotatably arranged at the end of the rotating sleeve 22 away from the first gear 221, and the cleaning member 21 contacts the side wall of the T-shaped steel; the transmission assembly 23 is arranged in the rotating sleeve 22, and the first gear 221 drives the cleaning member 21 to rotate through the transmission assembly 23; the push rod 25 is arranged on the side of the rotating sleeve 22 close to the housing 1, the push rod 25 penetrates through the side wall of the housing 1, and one ends of the two rotating sleeves 22 close to each other are hinged to the end of the push rod 25, and the push rod 25 can horizontally move along the width direction of the housing 1; the elastic assembly 24 is arranged inside the push rod 25, and the elastic assembly 24 can drive the two rotating shells to rotate and approach each other; the driving device 26 is arranged on the upper part of the push rod 25, and the driving device 26 drives the push rod 25 to reciprocate along the width direction of the housing 1.

[0043] Place the T-shaped steel on the conveying device. The conveying device drives the T-shaped steel, causing the T-shaped steel to move along the length direction of the outer shell 1. Two sets of rotating sleeves 22 are respectively arranged on both sides of the T-shaped steel. The cleaning member 21 is always in contact with the side wall of the T-shaped steel. When the device is started, the driving device 26 will be started synchronously. The driving device 26 drives the push rod 25 to reciprocate along the width direction of the outer shell 1. The push rod 25 slides relative to the side wall of the outer shell 1. Under the push of the push rod 25, the rotating sleeve 22 hinged to one end of the push rod 25 will rotate. The two rotating sleeves 22 arranged at one end of the push rod 25 gradually separate. In this way, the cleaning member 21 arranged on the rotating sleeve 22 will move along the height direction of the outer shell 1. This is because the cleaning member 21 is always in contact with the side wall of the T-shaped steel, and the T-shaped steel only moves along the length direction of the outer shell 1. In this way, it is ensured that the cleaning member 21 can only move along the height direction of the outer shell 1. After the two rotating sleeves 22 separate, the cleaning member 21 on the upper rotating sleeve 22 will contact the turning point of the T-shaped steel. Since the rotating sleeve 22 is in a state of continuously opening and closing under the push of the push rod 25, in this way, under the transmission of the transmission component 23, the cleaning member 21 is always in a rotating state, so that the cleaning member 21 can clean the turning point of the T-shaped steel and the entire side wall of the T-shaped steel. When the push rod 25 drives the rotating sleeve 22 away from the T-shaped steel, the elastic component 24 in the push rod 25 generates a pulling force on the rotating sleeve 22, so that the cleaning member 21 on the rotating sleeve 22 is always in contact with the side wall of the T-shaped steel, so that the device can clean the turning point of the T-shaped steel more cleanly, and at the same time can reduce the maintenance cost and maintenance workload.

[0044] Refer to Figure 6 、 Figure 9 and Figure 10 : The transmission component 23 includes a second gear 231, a third gear 232, a fourth gear 233 and a belt drive component 234; The second gear 231 is arranged on one side of the first gear 221, and the second gear 231 meshes with the first gear 221; The third gear 232 is fixedly arranged on one side of the second gear 231 along the axis of the second gear 231, and the diameter of the third gear 232 is larger than that of the second gear 231; The fourth gear 233 is arranged on one side of the third gear 232 close to the rotating sleeve 22, and the fourth gear 233 meshes with the third gear 232; The belt drive component 234 is arranged on one side of the fourth gear 233, and the fourth gear 233 drives the cleaning member 21 to rotate through the belt drive component 234.

[0045] When the push rod 25 pushes the rotating sleeve 22, the cleaning member 21 provided on the rotating sleeve 22 will extrude the T-shaped steel, and at the same time, the two rotating sleeves 22 will gradually separate. In this way, the first gears 221 provided at one end of the two rotating sleeves 22 will rotate relatively. Since the first gear 221 and the second gear 231 are meshed with each other, the second gear 231 will be driven to rotate by the first gear 221. Since the second gear 231 is fixedly connected to the third gear 232, the angular velocity of the rotation of the third gear 232 is always the same as that of the second gear 231. In this way, the third gear 232 will also rotate synchronously with the second gear 231. The third gear 232 is meshed with the fourth gear 233, so the fourth gear 233 will also rotate. The fourth gear 233 drives the cleaning member 21 to rotate through the belt drive assembly 234. In this way, the use of the driver is reduced, and the later maintenance cost is reduced.

[0046] Refer to Figure 7 and Figure 9 : The belt drive assembly 234 includes a synchronous pulley 2341 and a synchronous belt 2342; there are two synchronous pulleys 2341, and the two synchronous pulleys 2341 are arranged along the length direction of the rotating sleeve 22. One of the synchronous pulleys 2341 is fixedly provided on one side of the fourth gear 233, and the other synchronous pulley 2341 is fixedly provided on one side of the cleaning member 21; both ends of the synchronous belt 2342 are sleeved on the two synchronous pulleys 2341 respectively, and the synchronous pulley 2341 is in transmission cooperation with the synchronous belt 2342.

[0047] After the fourth gear 233 rotates, since one of the synchronous pulleys 2341 is fixedly connected to the fourth gear 233, the synchronous pulley 2341 provided on one side of the fourth gear 233 will rotate synchronously, and the synchronous belt 2342 is in transmission cooperation with the synchronous pulley 2341, so that the synchronous pulley 2341 will rotate synchronously. Since the other synchronous pulley 2341 is fixedly connected to the cleaning member 21, the cleaning member 21 can be driven to rotate.

[0048] Refer to Figure 6 and Figure 8 : The elastic component 24 includes a wire reel 241, a sliding block 242, a first spring 243 and a towing rope 244; the wire reel 241 is provided on the side wall of the first gear 221;

[0049] A chute is opened at one end of the push block close to the rotating sleeve 22, and the sliding block 242 is slidably arranged in the chute; the towing rope 244 is wound in the wire reel 241, and one end of the towing rope 244 away from the wire reel 241 is fixedly connected to the push block. The first gear 221 can drive the wire reel 241 to retract the towing rope 244; there is a first gap between the sliding block 242 and the bottom of the chute, and the first spring 243 is arranged in the first gap.

[0050] When the first gear 221 rotates, the first gear 221 drives the winding box to wind the towing rope 244. The towing rope 244 pulls the sliding block 242 to slide in the chute. Since there is a first gap between the sliding block 242 and the bottom of the chute, when the sliding block 242 is pulled by the towing rope 244, the first gap between the sliding block 242 and the bottom of the chute gradually becomes larger. Both ends of the first spring 243 arranged in the first gap are fixedly connected to the sliding block 242 and the bottom of the chute respectively. In this way, after the sliding block 242 is driven by the towing rope 244 to slide, the first spring 243 is gradually stretched. When the pushing block drives the rotating sleeve 22 to move away, the reaction force of the first spring 243 will pull the sliding block 242, so that the towing rope 244 wound in the winding box is stretched out. In this way, it will drive the first gear 221 arranged on one side of the winding box to rotate. Under the meshing action of the two first gears 221, the rotating sleeves 22 will approach each other.

[0051] Refer to Figures 1 - 3 : The driving device 26 includes a disc 261, a first connecting rod 262, a connecting frame 263, an extension rod 2631, a rotating wheel 264, a driving belt 265 and a rotary driver; the rotating wheel 264 is rotatably arranged on the upper part of the housing 1, and the axis of the rotating wheel 264 is parallel to the height direction of the housing 1; the driving belt 265 is arranged on one side of the rotating wheel 264, and the driving belt 265 is in transmission cooperation with the rotating wheel 264; the rotary driver is arranged at one end of the driving belt 265, and the rotary driver can drive the driving belt 265 to rotate; there are two discs 261, and the two discs 261 are respectively fixedly arranged on the upper and lower sides of the rotating wheel 264 along the axis of the rotating wheel 264; the connecting frame 263 is fixedly arranged at the end of the pushing rod 25 away from the rotating sleeve 22; the extension rod 2631 is fixedly arranged on the end of the connecting frame 263 away from the rotating sleeve 22 along the width direction of the housing 1; a hinge column is fixedly arranged on the side of the disc 261 away from the rotating wheel 264, and the hinge column is located at a position away from the center of the disc 261; both ends of the first connecting rod 262 are respectively hinged to the hinge column and the end of the extension rod 2631 away from the connecting frame 263.

[0052] When driving the pushing rod 25 to move, the rotary driver is first started. The rotary driver drives the driving belt 265 to rotate, and the driving belt 265 drives the rotating wheel 264 to rotate. Since the rotating wheel 264 is fixedly connected to the disc 261, the disc 261 will be driven by the rotating wheel 264 to rotate. Since a hinge column is arranged on the upper part of the disc 261 and the hinge column is located at a position away from the center of the disc 261, when the disc 261 rotates, the hinge column rotates around the axis of the disc 261 and drives the first connecting rod 262 to drive the extension rod 2631 to move along the width direction of the housing 1, so that the extension rod 2631 drives the pushing rod 25 to move horizontally through the connecting frame 263.

[0053] Refer to Figure 1And Figure 3 : The driving device 26 further includes a stabilizing base 266; the stabilizing bases 266 are arranged uniformly along the length direction of the extension rod 2631, and the extension rod 2631 is in sliding fit with the stabilizing base 266.

[0054] The position of the stabilizing base 266 never changes. When the extension rod 2631 moves, the extension rod 2631 and the stabilizing base 266 slide relative to each other. Since the stabilizing bases 266 are arranged along the width direction of the housing 1, the moving direction of the extension rod 2631 must be the same as the width direction of the housing 1.

[0055] Refer to Figure 3 : The driving device 26 further includes a pressing assembly 267. The pressing assembly 267 includes a second spring 2671, a pressing seat 2672, and a pressing wheel 2673; the pressing wheel 2673 is arranged on the side of the driving belt 265 away from the rotating wheel 264; the pressing seat 2672 is arranged on the side of the pressing wheel 2673 away from the pressing wheel 2673; the second spring 2671 is arranged on the side of the pressing seat 2672 away from the pressing wheel 2673, and the second spring 2671 is in a compressed state.

[0056] Since the second spring 2671 is always in a compressed state, the reaction force of the second spring 2671 acts on the pressing wheel 2673 through the pressing seat 2672. The pressing wheel 2673 and the rotating wheel 264 squeeze the driving belt 265, ensuring that when the driving belt 265 rotates, the driving belt 265 can be in close contact with the rotating wheel 264, ensuring the stability of the transmission and preventing the driving belt 265 from slipping when driving the rotating wheel 264 to rotate.

[0057] Refer to Figure 2 : The pressing assembly 267 further includes a guide rail; the guide rail is arranged on one side of the pressing seat 2672 along the width direction of the housing 1, and the guide rail is used to guide the pressing seat 2672 to move along the width direction of the housing 1.

[0058] Under the guidance of the guide rail, the pressing seat 2672 can move stably along the width direction of the housing 1.

[0059] Refer to Figure 6 And Figure 8 : The elastic component 24 further includes a guide rod 245; the guide rod 245 is fixedly arranged in the chute along the extending direction of the chute. The guide rod 245 penetrates through the sliding block 242, and the guide rod 245 is in sliding fit with the sliding block 242.

[0060] By arranging the guide rod 245, the sliding block 242 can slide more stably along the length direction of the chute, avoiding the influence on the rotation of the first gear 221 when the cleaning liquid flows in the housing 1, and further making the extension length of the traction rope 244 in the take-up box 241 uneven.

[0061] Reference Figures 1 - 10 : The present invention also includes a rust removal process for T-shaped steel in shipbuilding, and the specific steps are as follows:

[0062] S1. The conveying device drives the T-shaped steel to move along the length direction of the outer shell 1, and the driving device 26 first drives the push rod 25 to approach the T-shaped steel;

[0063] S2. The sides of the two rotating sleeves 22 close to the T-shaped steel gradually separate, and the first gear 221 drives the cleaning member 21 provided on the rotating sleeve 22 to rotate through the transmission assembly 23, and the cleaning member 21 cleans the rust at the turning points on the T-shaped steel;

[0064] S3. The driving device 26 drives the push rod 25 away from the T-shaped steel, and the elastic assembly 24 pulls the rotating sleeve 22 back to its original position.

[0065] The above embodiments only represent one or several implementation manners of the present invention, and the description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.

Claims

1. A rust removal device for T-shaped steel in shipbuilding, comprising a housing (1) for receiving the T-shaped steel, a cleaning device (2) and a conveying device; Characterized in that, The cleaning device (2) includes a cleaning member (21), a rotating sleeve (22), a first gear (221), a transmission assembly (23), an elastic assembly (24), a push rod (25) and a driving device (26); There is cleaning liquid in the housing (1), the rotating sleeve (22) is arranged in the housing (1), there are four rotating sleeves (22), every two rotating sleeves (22) form a group, and one ends of the two rotating sleeves (22) in each group are close to each other; There are two first gears (221), and the two first gears (221) are respectively fixedly arranged on the side walls of the two rotating sleeves (22) at the ends close to each other, and the two first gears (221) are meshed with each other; The cleaning member (21) is rotatably arranged at the end of the rotating sleeve (22) away from the first gear (221), and the cleaning member (21) contacts the side wall of the T-shaped steel; The transmission assembly (23) is arranged in the rotating sleeve (22), and the first gear (221) drives the cleaning member (21) to rotate through the transmission assembly (23); The push rod (25) is arranged on the side of the rotating sleeve (22) close to the housing (1), the push rod (25) is arranged through the side wall of the housing (1), and one ends of the two rotating sleeves (22) close to each other are hinged to the end of the push rod (25), and the push rod (25) can move horizontally along the width direction of the housing (1); The elastic assembly (24) is arranged inside the push rod (25), and the elastic assembly (24) can drive the two rotating shells to rotate and approach each other; The driving device (26) is arranged on the upper part of the push rod (25), and the driving device (26) drives the push rod (25) to reciprocate along the width direction of the housing (1); The elastic assembly (24) includes a wire winding box (241), a sliding block (242), a first spring (243) and a towing rope (244); The wire winding box (241) is arranged on the side wall of the first gear (221); A chute is opened at one end of the push block close to the rotating sleeve (22), and the sliding block (242) is slidably arranged in the chute; The towing rope (244) is wound in the wire winding box (241), one end of the towing rope (244) away from the wire winding box (241) is fixedly connected to the push block, and the first gear (221) can drive the wire winding box (241) to retract the towing rope (244); There is a first gap between the sliding block (242) and the bottom of the chute, and the first spring (243) is arranged in the first gap.

2. The rust removal device for T-shaped steel in shipbuilding according to claim 1, Characterized in that, The transmission assembly (23) includes a second gear (231), a third gear (232), a fourth gear (233) and a belt drive assembly (234); The second gear (231) is arranged on one side of the first gear (221), and the second gear (231) is meshed with the first gear (221); The third gear (232) is fixedly arranged on one side of the second gear (231) along the axis of the second gear (231), and the diameter of the third gear (232) is larger than that of the second gear (231); The fourth gear (233) is arranged on the side of the third gear (232) close to the rotating sleeve (22), and the fourth gear (233) meshes with the third gear (232); The belt drive assembly (234) is arranged on one side of the fourth gear (233), and the fourth gear (233) drives the cleaning member (21) to rotate through the belt drive assembly (234).

3. The T-shaped steel rust removal device for shipbuilding according to claim 2, characterized in that, The belt drive assembly (234) includes a synchronous pulley (2341) and a synchronous belt (2342); There are two synchronous pulleys (2341), and the two synchronous pulleys (2341) are arranged along the length direction of the rotating sleeve (22). One of the synchronous pulleys (2341) is fixedly arranged on one side of the fourth gear (233), and the other synchronous pulley (2341) is fixedly arranged on one side of the cleaning member (21); Both ends of the synchronous belt (2342) are sleeved on the two synchronous pulleys (2341) respectively, and the synchronous pulley (2341) is in transmission cooperation with the synchronous belt (2342).

4. The T-shaped steel rust removal device for shipbuilding according to claim 1, characterized in that, The driving device (26) includes a disc (261), a first connecting rod (262), a connecting frame (263), an extension rod (2631), a rotating wheel (264), a driving belt (265) and a rotary driver; The rotating wheel (264) is rotatably arranged on the upper part of the housing (1), and the axis of the rotating wheel (264) is parallel to the height direction of the housing (1); The driving belt (265) is arranged on one side of the rotating wheel (264), and the driving belt (265) is in transmission cooperation with the rotating wheel (264); The rotary driver is arranged at one end of the driving belt (265), and the rotary driver can drive the driving belt (265) to rotate; There are two discs (261), and the two discs (261) are respectively fixedly arranged on the upper and lower sides of the rotating wheel (264) along the axis of the rotating wheel (264); The connecting frame (263) is fixedly arranged at the end of the push rod (25) far from the rotating sleeve (22); The extension rod (2631) is fixedly arranged on the end of the connecting frame (263) far from the rotating sleeve (22) along the width direction of the housing (1); An articulated column is fixedly arranged on the side of the disc (261) far from the rotating wheel (264), and the articulated column is located at a position far from the center of the disc (261); Both ends of the first connecting rod (262) are hinged to the articulated column and the end of the extension rod (2631) far from the connecting frame (263).

5. The T-shaped steel rust removal device for shipbuilding according to claim 4, characterized in that, The driving device (26) further includes a stabilizing seat (266); The stabilizing seats (266) are arranged uniformly along the length direction of the extension rod (2631), and the extension rod (2631) is in sliding cooperation with the stabilizing seats (266).

6. The T-shaped steel rust removal device for shipbuilding according to claim 4, characterized in that, the driving device (26) further includes a pressing assembly (267), and the pressing assembly (267) includes a second spring (2671), a pressing seat (2672) and a pressing wheel (2673); the pressing wheel (2673) is arranged on the side of the driving belt (265) away from the rotating wheel (264); the pressing seat (2672) is arranged on the side of the pressing wheel (2673) away from the pressing wheel (2673); the second spring (2671) is arranged on the side of the pressing seat (2672) away from the pressing wheel (2673), and the second spring (2671) is in a compressed state.

7. The T-shaped steel rust removal device for shipbuilding according to claim 6, characterized in that, the pressing assembly (267) further includes a guide rail; the guide rail is arranged on one side of the pressing seat (2672) along the width direction of the outer shell (1), and the guide rail is used to guide the pressing seat (2672) to move along the width direction of the outer shell (1).

8. The T-shaped steel rust removal device for shipbuilding according to claim 1, characterized in that, the elastic assembly (24) further includes a guide rod (245); the guide rod (245) is fixedly arranged in the chute along the extension direction of the chute, the guide rod (245) penetrates through the sliding block (242), and the guide rod (245) is slidably matched with the sliding block (242).

9. A T-shaped steel rust removal process for shipbuilding, using the T-shaped steel rust removal device for shipbuilding according to any one of claims 1-8, characterized in that, the specific steps are as follows: S1. The conveying device drives the T-shaped steel to move along the length direction of the outer shell (1), and the driving device (26) first drives the push rod (25) to approach the T-shaped steel; S2. The sides of the two rotating sleeves (22) close to the T-shaped steel gradually separate, and the first gear (221) drives the cleaning member (21) arranged on the rotating sleeve (22) to rotate through the transmission assembly (23), and the cleaning member (21) cleans the rust at the turning part of the T-shaped steel; S3. The driving device (26) drives the push rod (25) away from the T-shaped steel, and the elastic assembly (24) pulls the rotating sleeve (22) back to its original position.

Citation Information

Patent Citations

  • A rust removal device for T-shaped steel used in shipbuilding.

    CN112376063B

  • Rust removal device for ship manufacturing T-shaped steel and using method of rust removal device

    CN112376063A

  • High -efficient floor cleaning device

    CN206979449U

  • Adjustable strip brush

    CN215198381U