An automatic production process for flanges of automotive platform parts
By alternating between flange holes and connection holes and utilizing multi-mode processing of surface pretreatment equipment, the problem of multiple position changes during flange processing is solved, improving efficiency and precision, and enabling rapid collection of debris and coolant.
Patent Information
- Application Number
- CN202311233361.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-22
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2043-09-22
AI Technical Summary
Flanges require multiple repositionings during processing for chip removal, grinding, and polishing, resulting in reduced processing efficiency and decreased precision.
An automated production process for automotive platform-based flange parts is adopted, which utilizes the alternating fixing of flange holes and connection holes, and performs grinding and polishing through surface pretreatment equipment. It provides four processing modes to flexibly process the side wall, flange holes and connection holes of the flange, reducing the need for position changes.
It improves the processing efficiency and precision of flanges, reduces the number of position changes, enhances processing flexibility, and reduces interference through rapid collection of debris and coolant.
Smart Images

Figure CN117161692B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of automobile part processing, and particularly relates to an automatic production process for flanges of automobile platform parts. BACKGROUND
[0002] Flanges (flange plates) play a connecting and fixing role on automobiles and are widely applied to parts such as wheels, suspension systems and transmission systems. In the automatic production process of flanges, the machining precision is crucial and has an influence on the application of the flanges on automobiles.
[0003] Therefore, many automatic production processes for flanges are proposed in the prior art; for example, CN112792511B proposes a high-precision flange plate production and machining process, which comprises the following steps: S1, blank making: after the metal blank is heated to a high temperature, it is placed on a forging machine for forging, and the metal blank is forged into a flange plate blank with a circular hole in the middle and a circular ring structure; S2, blank machining: the flange plate blank obtained in step S1 is extruded, and the inner wall of the circular hole in the middle of the flange plate blank is supported, and the outer circular surface of the flange plate is extruded by a rotating compression roller. The second centering clamp hand on the two sides is driven to extend and retract by the corresponding second electric push rod, so that the second centering clamp hand can be adapted to the gradually increasing inner diameter and outer diameter of the flange plate blank after being extruded, and then adaptively retreat, so that the second centering clamp plate can effectively center and remove chips according to the outer circular surface of the flange plate.
[0004] However, the above technical solution and many flange machining processes in the prior art are similar, and in the surface chip removal, polishing and polishing machining stages in the machining process of the flange, the flange needs to be removed and replaced in the fixed position after the above machining is completed on one surface, and then the above machining is continued on the other surface.
[0005] Firstly, the process of replacing the flange fixing position will reduce the flange machining efficiency, and secondly, due to the change of the replacement position, a small error may be introduced every time the clamping position is replaced, and even if the error is very small, the overall machining precision may be reduced after being accumulated for many times. SUMMARY
[0006] The purpose of the present application is to provide an automatic production process for flanges of automobile platform parts, which solves the problem of reducing the machining efficiency and the machining precision caused by the need to replace the fixing position for chip removal, polishing and polishing during flange machining.
[0007] In order to achieve the above purpose, the technical solution of the present application is as follows: an automatic production process for flanges of automobile platform parts, comprising the following steps:
[0008] Step 1, planning: according to the design drawing, processing demand and processing specification, the geometric shape, size and connection requirement of the flange are determined;
[0009] Step 2, material preparation: according to the geometric shape, size and connection requirement of the flange, the pre-processing material is prepared, and the pre-processing material is pretreated;
[0010] Step 3, shape processing: according to the geometric shape, size and connection requirement of the flange, the pretreated pre-processing material is used for flange shape processing, and the flange shape processing includes processing the contour of the flange, the flange hole and the connecting hole;
[0011] Step 4, surface treatment: (1) surface pretreatment: taking the flange hole and the connecting hole of the flange as the fixed point, the flange is preliminarily fixed, and the flange hole and the connecting hole of the flange are alternately fastened and loosened, and in the case that the flange plate position is kept fixed relative to the fixed point, the side wall, the flange hole and the connecting hole of the flange are alternately polished and polished, (2) surface treatment: according to the processing demand, the flange after surface pretreatment is treated;
[0012] Step 5, quality inspection: according to the geometric shape, size and connection requirement of the flange, the flange after shape processing and surface treatment is inspected in size, shape and connection requirement, and the inspection report is issued, and when the inspection report meets the requirements, the flange plate processing is completed.
[0013] Further, in step 2, the material preparation process specifically includes: selecting appropriate materials, according to the processing demand, taking corresponding cutting or processing mode, cutting the materials into the approximate shape of the required flange; The cutting or processing mode includes shearing, sawing, flame cutting or numerical control cutting.
[0014] Further, in step 2, the pretreatment process of the pre-processing material specifically includes: removing dirt, oil and iron powder on the surface of the material, and checking the size and quality of the material according to the geometric shape, size and connection requirement of the flange.
[0015] Further, in step 4, surface treatment, the surface pretreatment process is specifically carried out by surface pretreatment equipment; The surface pretreatment equipment includes a base, the base is slidably connected with a side wall processing assembly on both sides, and a first driving assembly for driving the side wall processing assembly to move horizontally is fixedly connected on both sides of the base;
[0016] The bottom end is fixedly connected with a shell, the side wall of the shell is provided with a first driving member, a second driving member and a fixing assembly, the fixing assembly comprises an inner fixing disc and an outer fixing disc which are rotationally connected with each other, the inner fixing disc and the outer fixing disc are coaxially fixedly connected with synchronous wheels, the synchronous wheels on the inner fixing disc and the outer fixing disc are drivingly connected with the first driving member and the second driving member respectively, the outer fixing disc is provided with a connecting hole processing assembly, the connecting hole processing assembly corresponds to the number and position of the connecting holes of the flange in one-to-one manner, the inner fixing disc is provided with a flange hole processing assembly;
[0017] The connecting hole processing assembly comprises a first clamping sleeve rotationally connected with the outer fixing disc, the first clamping sleeve is composed of a plurality of first elastic clamping pieces, the side wall of each first elastic clamping piece is fixedly connected with a first polishing piece, the first elastic clamping pieces are arranged and combined in a cylindrical structure, and a first extrusion component is slidingly fitted in the first clamping sleeve; a first tightening cavity is formed in the first clamping sleeve, a first telescopic assembly is arranged in the first tightening cavity, the first telescopic assembly is fixedly connected with the first extrusion component, and a third driving member is fixedly connected to the rear end of the outer fixing disc at the first clamping sleeve, and the output shaft of the third driving member is coaxially fixedly connected with the first clamping sleeve;
[0018] The flange hole processing assembly comprises a second clamping sleeve coaxially fixedly connected with the inner fixing disc, the second clamping sleeve is composed of a plurality of second elastic clamping pieces, the side wall of each second elastic clamping piece is fixedly connected with a second polishing piece, the second elastic clamping pieces are arranged and combined in a cylindrical structure, and a second extrusion component is slidingly fitted in the second clamping sleeve; a second tightening cavity is formed in the inner fixing disc at the second clamping sleeve, and a second telescopic assembly is arranged in the second tightening cavity, the second telescopic assembly is fixedly connected with the second extrusion component.
[0019] Further, the surface pretreatment process performed by the surface pretreatment device comprises the following processing modes:
[0020] Mode one: the side wall processing assembly is operated, the first driving member is operated, the second driving member is operated, and the third driving member is not operated; the first telescopic assembly is operated, and the second telescopic assembly is not operated; the side wall of the flange and the flange hole are polished and polished;
[0021] Mode two: the side wall processing assembly is not operated, the first driving member is not operated, the second driving member is not operated, and the third driving member is operated; the first telescopic assembly is not operated, and the second telescopic assembly is operated; the connecting hole is polished and polished;
[0022] Mode three: the side wall processing assembly is not operated, the first driving member is not operated, the second driving member is not operated, and part of the third driving member is operated; the first telescopic assembly corresponding to the third driving member is operated, and the second telescopic assembly is operated; part of the connecting hole is polished and polished;
[0023] Mode four: the side wall processing assembly is operated, the first driving member is not operated, the second driving member is operated, and part of the third driving member is operated; the first telescopic assembly corresponding to the third driving member is operated, and the second telescopic assembly is not operated; the side wall of the flange, the flange hole and part of the connecting hole are polished and polished;
[0024] The surface pretreatment process is sequentially performed in mode one and mode two to complete the rough polishing and polishing of the side wall of the flange, the flange hole and the connecting hole; then mode one and mode two are repeatedly performed to complete the fine polishing and polishing of the side wall of the flange, the flange hole and the connecting hole; finally, mode three or mode four is executed according to the requirement, and the side wall of the flange, the flange hole and part of the connecting hole are polished again.
[0025] Further, the side wall processing assembly comprises a support seat slidingly connected with the base, a support frame is arranged at the upper end of the support seat, a polishing wheel is rotatably connected in the support frame, the polishing wheel extends out of the support frame, a fourth driving member is fixedly connected to the side wall of the support frame, and the output shaft of the fourth driving member is in transmission connection with the polishing wheel.
[0026] Further, a second driving assembly for driving the horizontal movement of the support frame is arranged between the support seat and the support frame.
[0027] Further, the first driving assembly comprises a bracket fixedly connected with the base, a servo motor is fixedly connected to the bracket, a screw pair is in transmission connection with the servo motor, a driving sleeve is arranged on the screw pair, and the driving sleeve is fixedly connected with the support seat.
[0028] Further, a collecting groove for collecting debris is formed in the bottom of the base, a collecting pipe is in communication with the collecting groove, and a negative pressure pump is in communication with the collecting pipe. The collecting pipe is used for conveying debris.
[0029] Further, a plurality of cooling liquid pipelines for conveying cooling liquid are arranged at the end of the support frame close to the fixing assembly.
[0030] The above scheme has the following beneficial effects:
[0031] 1. In the surface pretreatment (polishing and polishing) process of the flange, the flange hole and the connecting hole of the flange are used to fix and surface pretreat the flange in the surface treatment process alternately, that is, the side wall of the flange, the flange hole and the connecting hole are polished and polished, which can effectively reduce the replacement of the fixing position of the flange, improve the flange processing efficiency and processing precision compared with the prior art.
[0032] 2、The surface of the flange is pre-treated by the surface pre-treatment equipment, the surface pre-treatment equipment can provide four different processing modes, and the side wall of the flange and the polishing of the flange hole can be realized; the polishing of the connecting hole; the polishing of part of the connecting hole; and the polishing of the side wall of the flange, the flange hole and part of the connecting hole; corresponding modes can be executed to pre-treat different parts of the flange, and the side wall of the flange, the flange hole and the connecting hole can be polished without re-fixing the position of the flange during the whole process.
[0033] In addition, the fixed point can be freely switched, and the parts that need further fine polishing are processed, so that the flange surface pre-treatment process is more flexible.
[0034] 3、In the process of surface pre-treatment (polishing) of the flange, the debris is quickly collected by the collecting groove, the collecting pipe and the negative pressure pump, and the cooling liquid is also quickly collected by the collecting groove, the collecting pipe and the negative pressure pump, so as to avoid the interference of the debris and the cooling liquid in the process of surface pre-treatment of the flange.
[0035] Additional aspects and advantages of the application will be described in part below, some will become apparent from the following description, or will be learned by practice of the application. BRIEF DESCRIPTION OF DRAWINGS
[0036] Figure 1 The flowchart of the flange automatic production process for the automobile platform part of the application is shown in the figure;
[0037] Figure 2 The surface pre-treatment equipment appearance diagram of the flange automatic production process for the automobile platform part of the application is shown in the figure;
[0038] Figure 3 The surface pre-treatment equipment section view of the flange automatic production process for the automobile platform part of the application is shown in the figure;
[0039] Figure 4 The fixed assembly front view of the flange automatic production process for the automobile platform part of the application is shown in the figure;
[0040] Figure 5 The fixed assembly side view of the flange automatic production process for the automobile platform part of the application is shown in the figure;
[0041] Figure 6 The fixed assembly section view of the flange automatic production process for the automobile platform part of the application is shown in the figure;
[0042] Figure 7Second clamping sleeve section view for the flange automatic production process embodiment of the automobile platform part of the present application;
[0043] Figure 8 First driving assembly structure schematic view for the flange automatic production process embodiment of the automobile platform part of the present application. DETAILED DESCRIPTION
[0044] The embodiments of the present application will be described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only, for the purpose of explaining the present application, and should not be understood as a limitation of the present application.
[0045] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "lateral", "vertical", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0046] In the description of the present application, unless otherwise specified and limited, it should be noted that the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be a mechanical connection or an electrical connection, or a communication between two elements, or a direct connection, or an indirect connection through an intermediate medium, and the specific meaning of the above terms can be understood by those skilled in the art according to the specific circumstances.
[0047] The specific embodiments are described in detail below:
[0048] The reference signs in the drawings of the specification include: base 100, first driving assembly 200, side wall processing assembly 300, fixing assembly 400, second driving assembly 500, housing 600, collection groove 11, collection pipe 12, elastic hose 13, servo motor 21, bracket 22, screw pair 23, driving sleeve 24, fourth driving part 31, support frame 32, polishing wheel 33, support seat 34, cooling liquid pipeline 35, outer fixing disc 41, inner fixing disc 42, first clamping sleeve 43, first extrusion part 44, first polishing piece 45, second clamping sleeve 46, second extrusion part 47, second polishing piece 48, synchronous wheel 49, third driving part 50, second telescopic assembly 51, first telescopic assembly 52.
[0049] Embodiment one
[0050] As shown in the drawingsFigure 1 A process for the automatic production of automotive platform parts flanges, comprising the following steps:
[0051] Step 1, planning: according to the design drawing, processing requirements and processing specifications, determine the geometric shape, size and connection requirements of the flange;
[0052] Among them, the connection requirements include sealing performance, strength and reliability, and corrosion and wear resistance, etc.
[0053] Step 2, preparation: according to the geometric shape, size and connection requirements of the flange, prepare the pre-processing material, and pretreat the pre-processing material;
[0054] Among them, the preparation of pre-processing material process specifically includes: selecting appropriate materials, according to the processing requirements, taking appropriate cutting or processing methods, cutting the materials into the required flange shape; Cutting or processing methods include shearing, sawing, flame cutting or numerical control cutting.
[0055] Among them, the pretreatment process of the pre-processing material specifically includes: removing dirt, grease and iron powder on the surface of the material, checking the size and quality of the material according to the geometric shape, size and connection requirements of the flange.
[0056] Step 3, shape processing: according to the geometric shape, size and connection requirements of the flange, using the pretreated pre-processing material to process the shape of the flange, the flange shape processing includes processing the contour of the flange, the flange hole and the connecting hole;
[0057] Among them, the flange shape processing includes turning, milling, drilling, boring, cutting, etc.
[0058] Step 4, surface treatment: (1) surface pretreatment: taking the flange hole and the connecting hole of the flange as the fixed point, the flange is preliminarily fixed, the flange hole and the connecting hole of the flange are alternately fastened and loosened, and the side wall, the flange hole and the connecting hole of the flange are alternately polished and polished while keeping the flange position fixed relative to the clamping equipment, (2) surface treatment: according to the processing requirements, the flange after surface pretreatment is treated on the surface;
[0059] Among them, the surface treatment includes chrome plating, zinc plating, spraying and other treatment methods.
[0060] Step 5, quality inspection: according to the geometric shape, size and connection requirements of the flange, the size, shape and connection requirements of the flange after shape processing and surface treatment are inspected, and the inspection report is issued. When the inspection report meets the requirements, the flange processing is completed.
[0061] The flange plate after machining should be cleaned of cutting fluid, metal chips and dirt generated during machining before quality inspection to avoid interference of cutting fluid, metal chips and dirt with quality inspection.
[0062] Example Two
[0063] As shown in the accompanying drawings, Figures 2-8 The present embodiment provides a surface pretreatment device suitable for the surface pretreatment process in step 4, surface treatment.
[0064] The surface pretreatment device comprises a base 100, which is rectangular in structure and has four legs fixedly connected at the bottom corners thereof, and a side wall treatment assembly 300 slidingly connected to the upper surface of the base 100 on the left and right sides thereof, and first drive assemblies 200 fixedly connected to the sides of the base 100 for driving the side wall treatment assembly 300 to move horizontally.
[0065] The side wall treatment assembly 300 comprises a support seat 34 slidingly connected to the base 100, a support frame 32 fixedly connected to the upper end of the support seat 34, a grinding wheel 33 rotatably connected in the support frame 32, the grinding wheel 33 extending out of the support frame 32, a fourth drive member 31 fixedly connected to the side wall of the support frame 32, and an output shaft of the fourth drive member 31 in transmission connection with the grinding wheel 33. In the present embodiment, the fourth drive member 31 and the grinding wheel 33 are in transmission connection through a synchronous belt.
[0066] The support frame 32 is provided near one end of the fixed assembly 400 with a plurality of cooling liquid pipes 35 for conveying cooling liquid to perform cooling treatment on the surface of the flange during the surface pretreatment process of the flange.
[0067] In order to further fine-tune the position of the grinding wheel 33, a second drive assembly 500 for driving the support frame 32 to move horizontally is arranged between the support seat 34 and the support frame 32.
[0068] The first drive assembly 200 comprises a bracket 22 fixedly connected to the base 100, a servo motor 21 fixedly connected to the bracket 22, a screw pair 23 in transmission connection with the servo motor 21, a drive sleeve 24 threadedly connected to the screw pair 23, and the drive sleeve 24 fixedly connected to the support seat 34. The second drive assembly 500 in the present embodiment adopts the same structure as the first drive assembly 200, which will not be described herein.
[0069] A housing 600 is fixedly connected to the upper end of the base 100, and the front of the housing 600 is of an open structure with a protective door slidingly connected in the opening. During use of the device, the flange chips and cooling liquid during the surface pretreatment process can be protected by closing the protective door to avoid splashing. Preferably, the protective door is made of transparent material for facilitating observation of the machining state of the flange.
[0070] The first driving member (not shown in the figure), the second driving member (not shown in the figure) are fixedly connected to the side wall of the shell 600, and the fixed assembly 400 is rotationally connected, the fixed assembly 400 comprises the inner fixed disc 42 and the outer fixed disc 41 rotationally connected to each other, the inner fixed disc 42 and the outer fixed disc 41 are coaxially fixedly connected with the synchronous wheel 49, the synchronous wheel 49 on the inner fixed disc 42 and the synchronous wheel 49 on the outer fixed disc 41 are respectively in transmission connection with the first driving member and the second driving member, the connecting hole processing assembly is arranged on the outer fixed disc 41, the connecting hole processing assembly corresponds to the number and position of the connecting holes of the flange one by one, in the embodiment, six groups of circumferentially distributed connecting hole processing assemblies are arranged on the outer fixed disc 41, the surface pretreatment of the flange of the six circumferentially distributed connecting holes can be realized, the user can change the position and number of the connecting hole processing assembly according to the structure of the actual flange, and the flange hole processing assembly is arranged on the inner fixed disc 42.
[0071] The connecting hole processing assembly comprises the first clamping sleeve 43 rotationally connected with the outer fixed disc 41, the first clamping sleeve 43 is composed of six first elastic clamping pieces, the first elastic clamping pieces are fixedly connected with the first grinding pieces 45 on the side wall, the first elastic clamping pieces are arranged and combined in a cylindrical structure, and the first extrusion component 44 is slidingly fitted in the first clamping sleeve 43; in the initial state, the first extrusion component 44 does not extrude the first clamping sleeve 43, and the diameter of the first clamping sleeve 43 is smaller than the diameter of the connecting hole of the flange to be pretreated.
[0072] The first clamping sleeve 43 is provided with the first tightening cavity, the first tightening cavity is provided with the first telescopic assembly 52, the first telescopic assembly 52 is fixedly connected with the first extrusion component 44, the outer fixed disc 41 at the first clamping sleeve 43 is fixedly connected with the third driving member 50, and the output shaft of the third driving member 50 is coaxially fixedly connected with the first clamping sleeve 43.
[0073] The flange hole processing assembly comprises the second clamping sleeve 46 coaxially fixedly connected with the inner fixed disc 42, the second clamping sleeve 46 is composed of six second elastic clamping pieces, the second elastic clamping pieces are fixedly connected with the second grinding pieces 48 on the side wall, the second elastic clamping pieces are arranged and combined in a cylindrical structure, and the second extrusion component 47 is slidingly fitted in the second clamping sleeve 46; in the initial state, the second extrusion component 47 does not extrude the second clamping sleeve 46, and the diameter of the second clamping sleeve 46 is smaller than the diameter of the connecting hole of the flange to be pretreated.
[0074] The second clamping sleeve 46 is provided with the second tightening cavity, the second tightening cavity is provided with the second telescopic assembly 51, and the second telescopic assembly 51 is fixedly connected with the second extrusion component 47.
[0075] In the embodiment, the first driving member, the second driving member, the third driving member 50 and the fourth driving member 31 are all self-locking motors, specifically, the first driving member, the second driving member and the fourth driving member 31 are worm gear reduction motors, and the third driving member 50 is a servo motor 21. The first telescopic assembly 52 and the second telescopic assembly 51 are both air cylinders, in order to facilitate the arrangement of the lines or pipelines of the third driving member 50, the first telescopic assembly 52 and the second telescopic assembly 51, a slip ring is used for the transmission of the power supply of the servo motor 21 and the air flow of the air cylinder, so that the third driving member 50, the first telescopic assembly 52 and the second telescopic assembly 51 can normally operate under the condition that the fixed assembly 400 rotates.
[0076] The base 100 is provided with a collecting groove 11 at the bottom for collecting debris, the collecting groove 11 is communicated with a collecting pipe 12, and the collecting pipe 12 is communicated with a negative pressure pump. The collecting pipe 12 is used for conveying debris and cooling liquid in the flange surface pretreatment process.
[0077] The specific implementation process is as follows:
[0078] The surface pretreatment equipment includes the following processing modes:
[0079] Mode one: the side wall processing assembly 300 operates, the first driving member operates, the second driving member operates, and the third driving member 50 does not operate; the first telescopic assembly 52 operates, and the second telescopic assembly 51 does not operate; polishing and grinding of the side wall of the flange and the flange hole are performed;
[0080] Mode two: the side wall processing assembly 300 does not operate, the first driving member does not operate, the second driving member does not operate, and the third driving member 50 operates; the first telescopic assembly 52 does not operate, and the second telescopic assembly 51 operates; polishing and grinding of the connecting hole are performed;
[0081] Mode three: the side wall processing assembly 300 does not operate, the first driving member does not operate, the second driving member does not operate, and part of the third driving member 50 operates; the first telescopic assembly 52 corresponding to the third driving member 50 operates, and the second telescopic assembly 51 operates; polishing and grinding of part of the connecting hole are performed;
[0082] Mode four: the side wall processing assembly 300 operates, the first driving member does not operate, the second driving member operates, and part of the third driving member 50 operates; the first telescopic assembly 52 corresponding to the third driving member 50 operates, and the second telescopic assembly 51 does not operate; polishing and grinding of the side wall of the flange, the flange hole and part of the connecting hole are performed;
[0083] The surface pretreatment process is executed in mode one and mode two in turn, to complete rough polishing and polishing of the side wall of the flange, the flange hole and the connecting hole; then mode one and mode two are repeatedly executed to complete fine polishing and polishing of the side wall of the flange, the flange hole and the connecting hole; finally, mode three or mode four is executed according to requirements, to perform fine polishing and polishing on the side wall of the flange, the flange hole and part of the connecting hole again.
[0084] In order to avoid the situation that the temperature is too high due to the long processing time of a certain part during the flange surface pretreatment process, the execution rate of mode one and mode two can be increased, or mode three or mode four can be directly executed, which can avoid the situation that the temperature is too high due to the long processing time of a certain part during the flange surface pretreatment process.
[0085] The above is only an embodiment of the present application, and the common knowledge of specific structures and / or characteristics in the scheme is not described in detail. It should be pointed out that for those skilled in the art, without departing from the structure of the present application, a number of modifications and improvements can be made, which should be considered as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope of the present application should be subject to the content of its claims, and the specific implementation mode and the like in the specification can be used to explain the content of the claims.
Claims
1. An automotive platformed part flange automated production process characterized by, It comprises the following steps: Step 1, planning: according to the design drawing, processing demand and processing specification, the geometric shape, size and connection requirement of the flange are determined; Step 2, material preparation: according to the geometric shape, size and connection requirement of the flange, the pre-processing material is prepared, and the pre-processing material is pretreated; Step 3, shape processing: according to the geometric shape, size and connection requirement of the flange, the pre-processing material after pretreatment is used for flange shape processing, which includes processing the contour of the flange, the flange hole and the connecting hole; Step 4, surface treatment: (1) surface pretreatment: taking the flange hole and the connecting hole of the flange as the fixed point, the flange is preliminarily fixed, the flange hole and the connecting hole of the flange are alternately fastened and loosened, and the side wall, the flange hole and the connecting hole of the flange are alternately polished and polished while keeping the position of the flange plate fixed relative to the clamping equipment, (2) surface treatment: according to the processing demand, the flange after surface pretreatment is treated; Step 5, quality inspection: according to the geometric shape, size and connection requirement of the flange, the size, shape and connection requirement of the flange after shape processing and surface treatment are inspected, and the inspection report is issued, and when the inspection report meets the requirements, the flange plate processing is completed; In step 4, surface pretreatment, the surface pretreatment process is carried out by a surface pretreatment device; the surface pretreatment device comprises a base, side wall treatment assemblies are slidably connected to the two sides of the base, and first driving assemblies for driving the side wall treatment assemblies to move horizontally are fixedly connected to the two sides of the base; A housing is fixedly connected to the upper end of the base, first driving members, second driving members and fixing assemblies are arranged on the side wall of the housing, the fixing assemblies comprise inner fixing discs and outer fixing discs which are rotatably connected to each other, the inner fixing discs and the outer fixing discs are coaxially fixedly connected with synchronous wheels, the synchronous wheels on the inner fixing discs and the synchronous wheels on the outer fixing discs are drivingly connected with the first driving members and the second driving members respectively, connecting hole treatment assemblies are arranged on the outer fixing discs, the connecting hole treatment assemblies correspond one by one to the number and positions of the connecting holes of the flange, and flange hole treatment assemblies are arranged on the inner fixing discs; The connecting hole treatment assembly comprises a first clamping sleeve rotatably connected with the outer fixing disc, the first clamping sleeve is composed of a plurality of first elastic clamping pieces, the first elastic clamping pieces are fixedly connected with first polishing pieces on the side wall, the first elastic clamping pieces are arranged in combination in a cylindrical structure, and a first extrusion component is slidably fitted in the first clamping sleeve; a first tightening cavity is formed in the first clamping sleeve, a first telescopic assembly is arranged in the first tightening cavity, the first telescopic assembly is fixedly connected with the first extrusion component, and a third driving member is fixedly connected to the rear end of the outer fixing disc at the first clamping sleeve, and the output shaft of the third driving member is coaxially fixedly connected with the first clamping sleeve; The flange hole processing assembly comprises a second clamping sleeve coaxially fixedly connected with the inner fixing disc, the second clamping sleeve is composed of a plurality of second elastic clamping pieces, the side wall of each second elastic clamping piece is fixedly connected with a second grinding piece, the second elastic clamping pieces are arranged in combination in a cylindrical structure, and a second extrusion component is slidably connected in the second clamping sleeve; a second tightening cavity is formed in the inner fixing disc at the second clamping sleeve, a second telescopic assembly is arranged in the second tightening cavity, and the second telescopic assembly is fixedly connected with the second extrusion component; The surface pretreatment process by the surface pretreatment device comprises the following processing modes: Mode one: the side wall processing assembly operates, the first driving member operates, the second driving member operates, and the third driving member does not operate; the first telescopic assembly operates, and the second telescopic assembly does not operate; The side wall of the flange and the flange hole are polished and polished; Mode two: the side wall processing assembly does not operate, the first driving member does not operate, the second driving member does not operate, and the third driving member operates; the first telescopic assembly does not operate, and the second telescopic assembly operates; the connecting hole is polished and polished; Mode three: the side wall processing assembly does not operate, the first driving member does not operate, the second driving member does not operate, and part of the third driving member operates; the first telescopic assembly corresponding to the third driving member that does not operate operates, and the second telescopic assembly operates; part of the connecting hole is polished and polished; Mode four: the side wall processing assembly operates, the first driving member does not operate, the second driving member operates, and part of the third driving member operates; the first telescopic assembly corresponding to the third driving member that does not operate operates, and the second telescopic assembly does not operate; The side wall of the flange, the flange hole and part of the connecting hole are polished and polished; The surface pretreatment process sequentially executes mode one and mode two to complete rough polishing and polishing of the side wall of the flange, the flange hole and the connecting hole; then mode one and mode two are repeatedly executed to complete fine polishing and polishing of the side wall of the flange, the flange hole and the connecting hole; finally, mode three or mode four is executed according to requirements, and the side wall of the flange, the flange hole and part of the connecting hole are fine polished and polished again.
2. The automotive platformization part flange automated production process of claim 1, wherein: In the step 2 of preparing materials, the pretreatment process of the pre-processed material specifically comprises: selecting appropriate materials, according to the processing requirements, adopting corresponding cutting or processing methods, and cutting the materials into the approximate shape of the required flange; the cutting or processing methods include shearing, sawing, flame cutting or numerical control cutting.
3. The automotive platformization part flange automated production process of claim 2, wherein: In the step 2 of preparing materials, the pretreatment process of the pre-processed material specifically comprises: removing dirt, grease and iron powder on the surface of the material, and checking the size and quality of the material according to the geometric shape, size and connection requirements of the flange.
4. The automotive platformization part flange automated production process of claim 1, wherein: The side wall processing assembly comprises a support seat slidably connected with the base, a support frame is arranged at the upper end of the support seat, a grinding wheel is rotatably connected in the support frame, the grinding wheel extends out of the support frame, a fourth driving member is fixedly connected to the side wall of the support frame, and the output shaft of the fourth driving member is in transmission connection with the grinding wheel.
5. The automotive platformization part flange automated production process of claim 4, wherein: A second driving assembly for driving the horizontal movement of the support frame is arranged between the support seat and the support frame.
6. The automotive platformization part flange automated production process of claim 5, wherein: The first driving assembly comprises a bracket fixedly connected with the base, a servo motor fixedly connected with the bracket, a screw pair in transmission connection with the servo motor, and a driving sleeve provided on the screw pair and fixedly connected with the support seat.
7. The automotive platformization part flange automated production process of claim 6, wherein: The base bottom is provided with a collecting groove for collecting debris, the collecting groove is communicated with a collecting pipe, and the collecting pipe is communicated with a negative pressure pump; the collecting pipe is used for conveying the debris.
8. The automotive platformization part flange automation production process of claim 7, wherein: The support frame is provided with a plurality of cooling liquid pipelines for conveying the cooling liquid at one end close to the fixing assembly.
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