Dual liquid separation stain reagent tube container and method of making same
By using a laminated sheet with an integral aluminum layer to manufacture a dual-liquid separation dye tube container, two compartments for the hair dye and the oxidant are formed. The explosion problem caused by the expansion of the oxidant is solved by injection molding head and sealing structure, thus achieving safe and economical manufacturing of dye tube containers.
Patent Information
- Application Number
- CN202311135293.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2023-01-10
- Filing Date
- 2023-09-05
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2043-09-05
AI Technical Summary
Existing dual-liquid separation dye tube containers pose a risk of explosion due to the expansion of the oxidant within the metal container, and also present challenges in separation and containment.
The partition is formed by hot-melting a laminated sheet with an integral aluminum layer, creating two compartments for hair dye and oxidant. The injection head and sealing structure ensure that the oxidant can breathe and prevent explosion caused by expansion.
It achieves safe use of a dual-liquid separation dye tube container, reduces manufacturing costs and increases productivity, ensures the functionalization of the oxidant to allow it to breathe, and maintains the filling state of the hair dye and oxidant stably for a long time.
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Figure CN117162556B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present invention relates to a dual-liquid separation dyeing agent tube container and a manufacturing method thereof, and more particularly to a dual-liquid separation dyeing agent tube container and a manufacturing method thereof, in which a single laminate sheet is heat-fused to form a partition so as to have two compartments separately storing a hair dye and an oxidizing agent, thereby being simply manufactured when the dual-liquid separation dyeing agent tube container is manufactured. BACKGROUND
[0002] Generally, a dyeing agent is composed of a hair dye and an oxidizing material, and is stored and kept in separate tube containers.
[0003] As described above, in order to prevent deterioration caused by ultraviolet rays, a hair dye configured in a dual-liquid separation storing type is stored in a tube container formed of an aluminum composite raw material in which an outer surface of aluminum is covered with polyethylene, and an oxidizing material does not contain a metallic substance, is breathable, and is stored in a polyethylene tube container having stability.
[0004] As described above, a hair dye stored in each of different types of tube containers is used by mixing a hair dye and an oxidizing material contained in each of the containers.
[0005] On the other hand, as described above, there is a problem in that a hair dye and an oxidizing agent are inconveniently stored in separate tube containers and used, and as introduced in Korean Patent No. 10-1088471 (Reference 1), a dual-liquid separation storing type dyeing tube container integrally formed by separating a hair dye storing portion and an oxidizing material storing portion using an aluminum composite raw material and a separation partition is disclosed.
[0006] However, according to the characteristics of an oxidizing agent filled into the oxidizing material storing portion of the conventional dual-liquid separation storing type dyeing tube container as described above, when a container storing and keeping the oxidizing agent in a closed state of a metallic component such as aluminum is received, there is a possibility of explosion caused by expansion.
[0007] PRIOR ART DOCUMENT
[0008] PATENT DOCUMENT
[0009] (Patent Document 0001) Reference 1: Korean Patent No. 10-1088471 SUMMARY
[0010] Therefore, in order to solve the problems of the related art, the present invention aims to provide a dual-liquid separation dyeing agent tube container and a manufacturing method thereof, in which a single laminate sheet is heat-fused to form a partition so as to have two compartments separately storing a hair dye and an oxidizing agent, thereby being simply manufactured when the dual-liquid separation dyeing agent tube container is manufactured.
[0011] In particular, the present application aims to provide a two-liquid separation hair dye tube container and a manufacturing method thereof, which are manufactured using a general laminated sheet having an aluminum layer integrally formed on one side or more of a polyethylene sheet, when a laminated tube of a two-liquid separation hair dye tube container is manufactured, and which form an ultraviolet ray blocking hair dye storage portion and an oxidizing agent storage portion for storing an oxidizing agent in a manner that the oxidizing agent is breathable as two compartments.
[0012] To solve the technical problem, the present application provides a two-liquid separation hair dye tube container, which integrally has a head portion at one end of a laminated tube having a tube partition formed inside by heat-fusing a laminated sheet and having a hair dye storage portion and an oxidizing agent storage portion as two compartments, characterized in that the laminated sheet has an aluminum layer integrally formed on one side or more of a polyethylene sheet; the head portion is separately formed by a hair dye discharge opening and an oxidizing agent discharge opening connected to the hair dye storage portion and the oxidizing agent storage portion, respectively, by a head partition; and one side of a film mask is airtightly bonded to an end of the hair dye discharge opening, and the other side of the film mask is bonded to an end of the oxidizing agent discharge opening in a non-bonding state, and a cap is combined.
[0013] Also, the present application provides a two-liquid separation hair dye tube container, which integrally has a head portion at one end of a laminated tube having a tube partition formed inside by heat-fusing a laminated sheet and having a hair dye storage portion and an oxidizing agent storage portion as two compartments, characterized in that the laminated sheet has an aluminum layer formed between polyethylene sheets; the head portion is separately formed by a hair dye discharge opening and an oxidizing agent discharge opening connected to the hair dye storage portion and the oxidizing agent storage portion, respectively, by a head partition; and one side of a film mask is airtightly bonded to an end of the hair dye discharge opening, and the other side of the film mask is bonded to an end of the oxidizing agent discharge opening in a non-bonding state, and a cap is combined.
[0014] At this time, the present application is characterized in that the other end of the laminated tube forms a sealing portion, and specifically forms a minute breather hole so that the oxidizing agent is breathable.
[0015] Furthermore, the present invention also provides a method for manufacturing a dual-liquid separation dye tube container, characterized by comprising: a first step of hot-melting laminated sheets to manufacture a laminated tube having an internally formed tube partition having a dye receiving portion and an oxidant receiving portion as two compartments; a second step of injection molding a head at one end of the laminated tube, wherein the dye discharge opening and the oxidant discharge opening, which are respectively connected to the dye receiving portion and the oxidant receiving portion, are separated by a head partition; a third step of cutting the end of the head to expose the dye discharge opening and the oxidant discharge opening, thereby completing the laminated compartment tube container; a fourth step of sealing and bonding one side of a mask to the end of the dye discharge opening at the end of the head of the laminated compartment tube container, and then bonding a cap to the other side of the mask so that the end of the oxidant discharge opening is in a non-bonded state; and a fifth step of filling the dye receiving portion and the oxidant receiving portion into the other end of the laminated tube to form a sealing portion that closes off the other end of the laminated tube.
[0016] At this point, the present invention is characterized in that, in the second step described above, a head injection molding device is used to injection mold the head, the head injection molding device comprising: a plurality of insert rods spaced apart from two semi-cylinders to facilitate the formation of a slit for insertion and installation in a manner that accommodates a tube partition for placing a laminated tube; a rotating body capable of rotatably mounting the plurality of insert rods at a set angle; and an injection molding part that integrally injection molds the head at one end of the laminated tube when the insert rods are rotated at the set angle.
[0017] Furthermore, the present invention is characterized in that, in the fourth step described above, a capping device is used to thread a cap, the capping device comprising: a plurality of insert rods spaced apart from two semi-cylinders to form a slit for insertion and installation in a manner similar to a tube partition for placing a laminated tube; a rotating body capable of rotatably mounting the plurality of insert rods at a set angle; a masking portion, which attaches a mask when the insert rods rotate at the set angle to close the open hair dye discharge opening and oxidant discharge opening at the end of the head; and a head threaded cap on which the mask is attached when the insert rods rotate at the set angle.
[0018] Furthermore, the present invention is characterized in that, in the fifth step described above, a sealing device is used to form a sealing portion at the other end of the laminated tube, which is filled with hair dye and oxidant in the hair dye receiving portion and the oxidant receiving portion, to terminate the seal. This sealing device includes: a fixing frame, disposed on a support, having a fixing guide rail; a transfer portion, capable of moving forward and backward along the fixing guide rail of the fixing frame, having a transfer guide rail; an ultrasonic vibration unit, disposed on the transfer portion, formed by a vibration component having a third protrusion; a fixing bracket, disposed on the support; a fixing portion, disposed on the fixing bracket, formed by a first protrusion and a second protrusion corresponding to the third protrusion of the vibration component; and a cylinder. At the aforementioned transfer section, the aforementioned vibrating component is moved forward and backward; the support is induced by arranging a laminated tube between the aforementioned second and third protrusions and concave portions. The support includes: a support member disposed on a fixed bracket and having a threaded hole; a support body disposed on the aforementioned support member and having a support surface; and a bolt fastened into the aforementioned support body and detachably disposed in the threaded hole of the aforementioned support member. The aforementioned first, second, and third protrusions and concave portions are tightly attached at a predetermined interval. Within the bonding induction zone separating the intervals of the aforementioned first and second protrusions and concave portions, the other end of the laminated tube is sealed in a "-" shape using the aforementioned ultrasonic vibration unit to form a sealing portion.
[0019] According to the present invention, the following advantages are available: when manufacturing a two-liquid separation dye tube container, a single ordinary laminate is simply manufactured by thermally fusing together to create a laminated tube with two compartments that separately contain the hair dye and the oxidant. The injection-molded head allows the oxidant to breathe even when the hair dye and oxidant are filled and sealed. When storing the two-liquid separation dye tube container filled and sealed with the hair dye and oxidant, there is no possibility of explosion due to expansion, and it can be used safely.
[0020] In particular, in this invention, manufacturing a laminated tube having two compartments that separate and contain hair dye and oxidant in a state where a conventional laminated sheet with an aluminum layer integrally formed on one or more sides of a polyethylene sheet is properly cut and remains unchanged can reduce manufacturing costs and increase productivity. It can also be functionalized in a way that allows the oxidant to breathe and can stably maintain the filling state of hair dye and oxidant for a long time. Attached Figure Description
[0021] Figure 1 This is a partial cross-sectional perspective view showing the internal structure of the two-liquid separation dye tube container of the present invention.
[0022] Figure 2 for Figure 1 A sectional view along line “A”-“A”.
[0023] Figure 3 for Figure 1 Sectional view along line “B”-“B”.
[0024] Figure 4a are cross-sectional views sequentially showing a manufacturing process of a laminate tube according to an embodiment of the present application.
[0025] Figure 4b are cross-sectional views sequentially showing a manufacturing process of a laminate tube according to another embodiment of the present application.
[0026] Figure 5 are diagrams sequentially showing an operation relation of a laminate tube manufacturing apparatus for manufacturing the laminate tube of the present application.
[0027] Figures 6a to 6c is a diagram showing a head injection molding apparatus used when manufacturing the dual liquid separation dyeing agent tube container of the present application.
[0028] Figure 7 is a diagram showing a cutting apparatus used when manufacturing the dual liquid separation dyeing agent tube container of the present application.
[0029] Figure 8a and Figure 8b is a diagram showing a cap sealing apparatus and a mask attachment state used when manufacturing the dual liquid separation dyeing agent tube container of the present application.
[0030] Figure 9a is a cross-sectional view of a sealing apparatus used when manufacturing the dual liquid separation dyeing agent tube container of the present application.
[0031] Figure 9b is a diagram showing a support portion of the sealing apparatus used when manufacturing the dual liquid separation dyeing agent tube container of the present application.
[0032] Figure 9c is a diagram showing a sealing state of the sealing apparatus used when manufacturing the dual liquid separation dyeing agent tube container of the present application.
[0033] Explanation of reference numerals
[0034] 1: dual liquid separation dyeing agent tube container
[0035] 10: laminate tube
[0036] 10a: laminate sheet
[0037] 10b, 10d: polyethylene sheet
[0038] 10c: aluminum layer
[0039] 20: head
[0040] 100: compartment tube manufacturing apparatus
[0041] 200: head injection molding apparatus
[0042] 300: cutting device
[0043] 400: capping device
[0044] 500: sealing device DETAILED DESCRIPTION
[0045] Hereinafter, the features of the dual liquid separation dyeing agent tube container according to the present application and the manufacturing method thereof will be understood by the embodiments of the detailed description with reference to the accompanying drawings.
[0046] Reference Figure 1 Referring to FIG. 4, the dual liquid separation dyeing agent tube container 1 according to the present application includes a laminated tube 10 formed by heat-fusing a single laminated sheet 10a, and a head 20 formed of a neck 21 and a shoulder 22 integrally injection-molded at one end of the laminated tube 10.
[0047] At this time, as shown in FIG. 1, the single laminated sheet 10a can use a sheet in which an aluminum layer 10c to which aluminum is attached is formed on one side of a polyethylene sheet 10b in a width length of 100% of a width length. That is, the laminated sheet 10a of the present application uses a known sheet formed of a structure in which the aluminum layer 10c is integrally formed on one side of the polyethylene sheet 10b without change. As such, by using the mass-produced laminated sheet 10a, there is an advantage that an increase in manufacturing cost can be prevented. Figure 4a As shown in FIG. 2, the laminated sheet 10a can use a structure in which the aluminum layer 10c to which aluminum is attached is formed on one side of the polyethylene sheet 10b and an additional other polyethylene sheet 10d is integrally formed on a surface of the aluminum layer 10c. That is, the laminated sheet 10a can use a structure in which the aluminum layer 10c is formed between the polyethylene sheets 10b and 10d.
[0048] Figure 4b As shown in FIG. 2, the laminated sheet 10a can use a structure in which the aluminum layer 10c to which aluminum is attached is formed on one side of the polyethylene sheet 10b and an additional other polyethylene sheet 10d is integrally formed on a surface of the aluminum layer 10c. That is, the laminated sheet 10a can use a structure in which the aluminum layer 10c is formed between the polyethylene sheets 10b and 10d.
[0049] On the other hand, the laminated tube 10 has the hair dye container 1a and the oxidizing agent container 1b as two compartments by forming a linear tube partition 12 inside the laminated tube 10 in a process of heat-fusing the laminated sheet 10a to manufacture a cylindrical shape. That is, the laminated tube 10 is manufactured using only the single laminated sheet 10a without using an additional member, and has the hair dye container 1a containing a hair dye that is resistant to ultraviolet rays and the oxidizing agent container 1b containing an oxidizing agent as two compartments separately divided by the tube partition 12.
[0050] The head 20 formed of a neck 21 and a shoulder 22 is integrally injection-molded at one end of the laminated tube 10. The hair dye discharge opening 2a and the oxidizing agent discharge opening 2b as two discharge openings are separately formed in the head 20 by a head partition 2c. Also, the hair dye discharge opening 2a and the oxidizing agent discharge opening 2b of the head 20 are formed to be connected to the hair dye accommodation portion la and the oxidizing agent accommodation portion lb of the laminated tube 10, respectively.
[0051] Also, a coupling portion 2d is formed at the one end of the laminated tube 10 when the head 20 is injection-molded at the one end of the laminated tube 10. The coupling portion 2d is injection-molded to surround the edge of the one end of the laminated tube 10 and the one end of the tube partition 12. In particular, the coupling portion 2d extends to the end of the head partition 2c that divides the hair dye discharge opening 2a and the oxidizing agent discharge opening 2b of the head 20, and is integrally coupled to the one end of the tube partition 12 of the laminated tube 10.
[0052] On the other hand, a mask 24 of a film material is attached to the end of the head 20. At this time, the end of the hair dye discharge opening 2a is tightly bonded, and the oxidizing agent discharge opening 2b is attached with the mask 24 of the film material in a non-bonding state. That is, at the end of the head 20, one side of the mask 24 of the film material is tightly bonded to the end of the hair dye discharge opening 2a, and the other side of the mask 24 of the film material is in close contact with the end of the oxidizing agent discharge opening 2b in a non-bonding state.
[0053] As such, the oxidizing agent discharge opening 2b is in a non-bonding state, and when the oxidizing agent is accommodated in the oxidizing agent accommodation portion lb, it is breathable, and according to the characteristics of the oxidizing agent, when it is accommodated and stored in a tightly closed container of a metal component such as aluminum, the possibility of explosion due to expansion can be blocked. Of course, after the mask 24 of the film material is attached to the end of the head 20, the cap 30 is threadedly coupled to block the leakage of the oxidizing agent to the outside.
[0054] Also, after the cap 30 is threadedly coupled to the end of the head 20, after the hair dye and the oxidizing agent are filled into the hair dye accommodation portion la and the oxidizing agent accommodation portion lb through the other end of the laminated tube 10 to be accommodated, a sealing portion 18 that finishes the other end of the laminated tube 10 is formed. In this case, the sealing portion 18 of the laminated tube 10 is integrally sealed to achieve perfect tightness, thereby blocking the leakage of the hair dye and the oxidizing agent to the outside.
[0055] Of course, if the other end of the laminated tube 10 is closed as needed to loosen the lower end seal 18 to form a vent hole, the oxidizing agent can be breathed, in which case, the vent hole is formed slightly to the extent that it cannot be recognized by the naked eye, and the oxidizing agent is also breathable when it is stored in the oxidizing agent storage portion lb, and depending on the characteristics of the oxidizing agent, when it is stored in a sealed container of a metal component such as aluminum, the possibility of explosion due to expansion can be blocked.
[0056] Hereinafter, referring to Figure 1 To FIG. 9, the manufacturing process of the dual liquid separation dyeing agent tube container according to the present application is explained.
[0057] The manufacturing process of the dual liquid separation dyeing agent tube container 1 according to the present application includes a laminated tube 10 manufacturing step Sl to manufacture the laminated tube 10 by heat fusing the laminated sheet 10a, a head portion 20 injection molding step S2 to injection mold the head portion 20 at one end of the manufactured laminated tube 10, a capping step S3, and a dyeing agent and oxidizing agent filling and sealing step S4.
[0058] At this time, the above-mentioned laminated tube manufacturing step Sl, head portion 20 injection molding step S2, capping step S3, and dyeing agent and oxidizing agent filling and sealing step S4 are separately performed, and each step is explained in detail below.
[0059] Laminated tube 10 manufacturing step Sl
[0060] The laminated tube 10 is manufactured only from the laminated sheet 10a, as Figure 3 As confirmed in FIG. 4, the laminated sheet 10a is formed in a structure in which the first joint portion 11, the tube partition 12, the first compartment sheet 13, the second compartment sheet 14, and the second joint portion 15 are continuously connected.
[0061] The manufacturing process of the laminated tube 10 using such a laminated sheet 10a is as follows.
[0062] First, the first joint portion 11 bent at a right angle is formed at one end of the tube partition 12 of the laminated sheet 10a, and the dyeing agent storage portion la in a semicircular shape is formed using the first compartment sheet 13 connected to the other end of the above-mentioned tube partition 12. Also, after being integrally combined by heat fusing in a state in which the inner side surface of one end of the second compartment sheet 14 continuously connected to the above-mentioned first compartment sheet 13 is in close contact with the above-mentioned first joint portion 11, the oxidizing agent storage portion lb in a semicircular shape is formed using the second compartment sheet 14. Thereafter, by integrally combining by heat fusing in a state in which the second joint portion 15 connected to the end portion of the above-mentioned second compartment sheet 14 is in close contact with the outer side surface of one end portion of the first compartment sheet 13, the laminated tube 10 having the dyeing agent storage portion la and the oxidizing agent storage portion lb as two compartments is completed.
[0063] The laminator manufacturing apparatus 100 for manufacturing the aforementioned laminated tube 10 is a separate device. When the operator feeds in the laminating sheet 10a, the laminated tube 10, which has a hair dye receiving section 1a and an oxidant receiving section 1b, is discharged. The laminator manufacturing apparatus 100 is shown in [the image / description]. Figure 5 In the process of manufacturing laminate 10, the manufacturing process is as follows: Figure 5 (a) to (e).
[0064] That is, such as Figure 5 As shown in (a), by means of the inlet 101 of the laminate manufacturing apparatus 100, one end of the laminate sheet 10a cut to a predetermined length, namely the first joint 11, is made to pass through the side of the two-segmented molding cylinder 110. Furthermore, as... Figure 5 As shown in (b), when the molding cylinder 110 is rotated 180° in one direction, a first joint 11 with a right-angle bend is formed at one end of the tube partition 12 of the laminate 10a, and a first compartment 1a in a semi-circular shape is formed by the first compartment piece 13 connected to the other end of the tube partition 12. Then, as Figure 5 As shown in (c), the molding cylinder 110 is further rotated 90° in one direction. With the inner surface of one end of the second compartment piece 14, which is continuously connected to the first compartment piece 13, tightly pressed against the first joint portion 11, the fusion portion 120 descends, thermally fusioning and integrally joining together. Furthermore, as... Figure 5 As shown in (d), when the forming cylinder 110 is further rotated 90° in one direction, a semi-circular second compartment 1b is formed using the second compartment piece 14. Then, as... Figure 5 As shown in (e), when the molding cylinder 110 is rotated 90° in one direction and the second joint 15, which is connected to the end of the second compartment piece 14, is pressed against the outer side of one end of the first compartment piece 13, the fusion part 120 descends and is thermally fused together to form an integral bond, thereby completing the laminated tube 10 having a hair dye receiving part 1a and an oxidant receiving part 1b as two compartments. The separation part 130 moves toward the end of the molding cylinder 110 and pulls the completed laminated tube 10 from the molding cylinder 110 to separate and discharge it.
[0065] The laminated tube 10, thus completed, is supplied to the head injection molding device 200 for the injection molding of the head 20, which will be described later.
[0066] Head 20 Injection Molding Step S2
[0067] The laminated tubes 10 manufactured by the aforementioned laminate manufacturing apparatus 100 are manually transferred by workers to an additional device. Figures 6a to 6c The head injection molding device 200 is installed to integrally injection mold the head 20 at one end of the laminated tube 10. In this case, the head 20 is injection molded from high-density polyethylene (HDPE) resin.
[0068] In the head injection molding device 200 described above, the plurality of insertion rods 210 that form the slit 213 by spacing the two half cylinders 211, 212 are rotatably installed at a set angle in the rotating body 201, and as the rotating body 201 rotates, the insertion rods 210 rotate at a set angle, and the tube partition 12 of the laminated tube 10 is inserted and installed in the slit 213 of the insertion rod 210, so that the tube partition 12 of the laminated tube 10 is positioned in the slit 213 of the insertion rod 210.
[0069] After that, when the rotating body 201 rotates to rotate the insertion rods 210 at a set angle of 90°, the injection molding portion 220 is moved, and the head 20 is integrally injection molded at one end of the laminated tube 10. After that, the plurality of insertion rods 210 are rotated at a set angle of 90° and are then discharged.
[0070] In the head injection molding device 200 described above, the plurality of insertion rods 210 that form the slit 213 by spacing the two half cylinders 211, 212 are rotatably installed at a set angle in the rotating body 201, and as the rotating body 201 rotates, the insertion rods 210 rotate at a set angle, and the tube partition 12 of the laminated tube 10 is inserted and installed in the slit 213 of the insertion rod 210, so that the tube partition 12 of the laminated tube 10 is positioned in the slit 213 of the insertion rod 210.
[0071] The injection molding portion 220 described above has a neck portion mold 221 and a shoulder portion mold 222, and the head cavity 223 between the neck portion mold 221 and the shoulder portion mold 222 is injection molded with molten resin to form the head 20 formed of the neck portion 21 and the shoulder portion 22.
[0072] When the head 20 is injection molded, the end portion of the head partition 2c that divides the hair dye discharge opening 2a and the oxidizing agent discharge opening 2b is integrally combined with one end of the tube partition 12 of the laminated tube 10 at the joint portion 2d.
[0073] The capping step S3
[0074] When the head 20 is injection molded at one end of the laminated tube 10 by the head injection molding device 200 described above, the end portion 20a of the head 20 is in a plugged state, and thus a worker manually cuts the end portion 20a of the head 20 using an additional device, i.e., a cutting device 300. Figure 7 The laminated partition tube container 1 in which the hair dye discharge opening 2a and the oxidizing agent discharge opening 2b are exposed is completed.
[0075] The laminated partition tube container 1 completed as such is manually moved by a worker to an additional device, i.e., a capping device 400 of FIG. 8, to install a screw-coupled cap 30.
[0076] In the above-described capping device 400, the plurality of insertion rods 410 that separate the two half-cylinders 411, 412 are rotatably installed at a fixed angle in the rotating body 401 so as to form the slits 413, and as the rotating body 401 rotates, the insertion rods 410 are rotated at a fixed angle of 45°, and the tube partition 12 of the laminate tube 10 is partially installed in the slits 413 of the insertion rods 410. Here, the separation distance of the slits 413 between the two half-cylinders 411, 412 that constitute the insertion rods 410 is also fixed, and the two half-cylinders 411, 412 are moved apart from each other or are moved to be close to each other.
[0077] In order for the insertion rods 410 to rotate at a fixed angle, the film material mask 24 is attached to the open state of the end portion of the finishing head 20, the hair dye discharge opening 2a, and the oxidizing agent discharge opening 2b. At this time, the end portion of the hair dye discharge opening 2a is tightly bonded, and the oxidizing agent discharge opening 2b is attached to the film material mask 24 in a non-bonding state.
[0078] After that, the insertion rods 410 are further rotated in the direction of the capping portion 430, and then the cap 30 is threadedly combined with the head 20. After that, the plurality of insertion rods 410 are rotated at a fixed angle of 45°, and then moved to the discharge position, and then discharged.
[0079] Hair dye and oxidizing agent filling and sealing step S4
[0080] After the cap 30 is threadedly combined with the capping device 400 installed in the above-described capping device 400, the hair dye and the oxidizing agent are filled into the hair dye storage portion la and the oxidizing agent storage portion lb through the other end of the laminate tube 10, and then stored, and then the sealing portion 18 that finishes the other end of the laminate tube 10 is formed. In this case, the sealing portion 18 is formed using the sealing device 500 shown in Figures 9a to 9c .
[0081] According to Figures 9a to 9c , the above-described sealing device 500 for sealing the other end of the laminate tube 10 of the dual-liquid separation dyeing agent tube container 1 having the other end portion open and filled with contents includes a bracket 520, a fixing bracket 530 and a moving portion 540 provided in the bracket 520, an ultrasonic vibration unit 550 provided in the moving portion 540, a fixing bracket 560 provided in the bracket 520, a fixing portion 570 provided in the fixing bracket 560 while corresponding to the ultrasonic vibration unit 550, an air cylinder 580 provided in the fixing bracket 530 and the moving portion 540 to induce the forward and backward movement of the ultrasonic vibration unit 550, a support 590 to guide the position of the dual-liquid separation dyeing agent tube container 1, and a bonding induction interval P to induce the close contact of the laminate tube 10 of the dual-liquid separation dyeing agent tube container 1 using the ultrasonic vibration unit 550.
[0082] At this time, a caster is movably provided at a lower portion of the bracket 520, and a control unit for inducing the operation of the cylinder 580 and the ultrasonic vibration unit 550 is provided, and the fixed guide 531 is provided in a manner that it can advance and retreat.
[0083] Also, the transfer unit 540 has a transfer guide 541 that advances and retreats along the fixed guide 531, and the ultrasonic vibration unit 550 is provided at an intermediate portion thereof. The ultrasonic vibration unit 550 is of a general structure, and thus a detailed description thereof will be omitted, and a vibration member 551 is provided at a front portion surface thereof.
[0084] At this time, a third concave-convex portion 552 is formed at a front portion surface of the vibration member 551, and the third concave-convex portion 552 can have a general "V" or oval shape, but is not limited thereto, and can have various shapes and patterns.
[0085] Also, the fixing unit 570 is provided at one side surface of a fixed bracket 560, and is provided in correspondence with the front portion surface of the vibration member 551, and a first concave-convex portion 571 is formed at both sides of one surface of the fixing unit 570, and a second concave-convex portion 572 is formed between the first concave-convex portions 571.
[0086] Here, the first concave-convex portions 571 and the second concave-convex portions 572 are formed in a structure that is concave-convexly combined in correspondence with the third concave-convex portion 552 and can be separated from each other.
[0087] Also, in the cylinder 580, as a rod is extended and retracted, the transfer guide 541 of the transfer unit 540 advances and retreats along the fixed guide 531 of the fixed guide 531, and the ultrasonic vibration unit 550 provided at the transfer unit 540 advances and retreats at a predetermined interval.
[0088] At this time, the fixed guide 531 and the transfer guide 541 can be formed of an LM guide or a slide rail structure.
[0089] On the other hand, the support 590 includes a support member 591 provided at the fixed bracket 560, a support body 593 provided at an upper portion surface of the support member 591, and a bolt 595 screwed into the support body 593 and fixed to the support member 591.
[0090] At this time, the support member 591 has a threaded hole 592 that can be threadedly combined with the bolt 595, the support body 593 has an elongated hole formed in a length direction thereof, and a support surface 594 is formed at a front portion surface thereof. Also, the support surface 594 closely contacts and fixes an upper side surface and an intermediate portion of the laminated tube 10 of the dual liquid separation dyeing agent tube container 1.
[0091] When the bolt 595 is loosened, the support 590 advances and retreats by a predetermined interval along the upper surface of the support member 591 with the long hole of the support body 593 in this state, and the bolt 595 is tightened to the threaded hole 592 side to fix the support body 593.
[0092] The bonding induction interval P refers to the boundary portion of the first and second concave-convex portions 571 and 572, and the second concave-convex portion 572 is formed inwardly from the reference of the first concave-convex portion 571 to a distance corresponding to the interval L.
[0093] In the sealing device 500 of the present application, after the contents, i.e., the hair dye and the oxidizing agent, are filled into the hair dye storage portion la and the oxidizing agent storage portion lb in the laminate tube 10 of the dual-liquid separation dye tube container 1, the support surface 594 of the support member 591 and the support body 593 in the state where the laminate tube 10 of the dual-liquid separation dye tube container 1 is in close contact with the support surface 594, the transfer portion 540 advances along the fixed guide rail 531 of the fixed frame 530 by the action of the air cylinder 580, and at this time, the upper end portion of the laminate tube 10 of the dual-liquid separation dye tube container 1 is in close contact with a predetermined interval in the bonding induction interval P between the third concave-convex portion 552 of the vibration member 551 and the second concave-convex portion 572 of the fixed portion 570. Then, by the action of the vibration member 551 of the ultrasonic vibration unit 550, as shown in Figs. 6 and 7, the other end portion of the laminate tube 10 of the three layers is sealed, and a sealing portion 18 is formed. Figure 9b and Figure 9c As shown in Figs. 6 and 7, the other end portion of the laminate tube 10 of the three layers is sealed in the bonding induction interval P at a distance L between the first and second concave-convex portions 571 and 572 by the ultrasonic vibration unit 550, and a sealing portion 18 is formed, thereby ensuring the reliability of the product.
[0094] The compartment tube manufacturing device 100 for manufacturing the laminate tube 10 is a device in which a head portion injection device 200 for integrally injecting a head portion 20 at one end portion of the compartment tube 10a, a cutting device 300, a cap sealing device 400 for screwing a cap 30, and a sealing device 500, and the like are operated individually, and thus the devices are not organically connected and do not perform an automatic continuous process. The intermediate manufactured product is manually carried and installed to each device 100, 200, 300, 400, and 500 by a worker, and the process is sequentially performed in different steps, and the dual-liquid separation dye tube container 1 is completed.
[0095] The compartment tube manufacturing device 100 for manufacturing the laminate tube 10 is a device in which a head portion injection device 200 for integrally injecting a head portion 20 at one end portion of the compartment tube 10a, a cutting device 300, a cap sealing device 400 for screwing a cap 30, and a sealing device 500, and the like are operated individually, and thus the devices are not organically connected and do not perform an automatic continuous process. The intermediate manufactured product is manually carried and installed to each device 100, 200, 300, 400, and 500 by a worker, and the process is sequentially performed in different steps, and the dual-liquid separation dye tube container 1 is completed.
[0096] Of course, the booth pipe manufacturing apparatus 100, the head injection molding apparatus 200, the cutting apparatus 300, the capping apparatus 400 for the thread-coupled cap 30, and the sealing apparatus 500 are operated by being changed into a single integrated mechanical apparatus through automation design, whereby all processes can be performed at one time or a part of the processes can be integrated to be performed.
[0097] The above description is only illustrative of the technical idea of the present application, and various modifications and changes can be made by those skilled in the art without departing from the essential characteristics of the present application. The scope of protection of the present application should be interpreted according to the appended claims, and all technical ideas within the equivalent scope thereof should be interpreted as being included in the claims of the present application.
Claims
1. A method of manufacturing a dual-liquid separation dyeing agent tube container, characterized by comprising: a first step of heat-fusing a laminate sheet (10a) in which an aluminum layer (10c) is formed between polyethylene sheets (10b, 10d) to manufacture a laminate tube (10) in which a tube partition (12) is formed inside to have a hair dye container portion (la) and an oxidizing agent container portion (lb) as two compartments; a second step of injection molding, at one end portion of the laminate tube (10), a head portion (20) in which a hair dye discharge opening (2a) and an oxidizing agent discharge opening (2b) connected to the hair dye container portion (la) and the oxidizing agent container portion (lb), respectively, are individually separated by a head partition (2c); a third step of cutting an end portion (20a) of the head portion (20) to expose the hair dye discharge opening (2a) and the oxidizing agent discharge opening (2b), and completing a laminate compartment tube container (1); a fourth step of, at the end portion (20a) of the head portion (20) of the laminate compartment tube container (1), sealing one side of a mask (24) to an end portion of the hair dye discharge opening (2a), and closely attaching the other side of the mask (24) to an end portion of the oxidizing agent discharge opening (2b) in a non-sealed state, and then combining a cap (30); and a fifth step of filling hair dye and an oxidizing agent into the hair dye container portion (la) and the oxidizing agent container portion (lb) through the other end of the laminate tube (10) to complete a seal portion (18) that finishes the other end of the laminate tube (10), in the fifth step, a seal device (500) is used to form the seal portion (18) that finishes the other end of the laminate tube (10) in which the hair dye container portion (la) and the oxidizing agent container portion (lb) are filled with the hair dye and the oxidizing agent, the seal device (500) includes: a fixed frame (530) provided to a bracket (520) and having a fixed guide rail (531); a transfer portion (540) capable of advancing and retreating along the fixed guide rail (531) of the fixed frame (530) and having a transfer guide rail (541); an ultrasonic vibration unit (550) provided to the transfer portion (540) and formed of a vibration member (551) having a third concave-convex portion (552); a fixed bracket (560) provided to the bracket (520); a fixed portion (570) provided to the fixed bracket (560) and formed of a first concave-convex portion (571) and a second concave-convex portion (572) corresponding to the third concave-convex portion (552) of the vibration member (551); a pneumatic cylinder (580) provided to the transfer portion (540) and advancing and retreating the vibration member (551); a support (590) inducing the laminate tube (10) to be disposed between the second concave-convex portion (572) and the third concave-convex portion (552), the support (590) includes: a support member (591) provided to the fixed bracket (560) and formed with a threaded hole (592); a support body (593) provided to the support member (591) and formed with a support surface (594); A bolt (595) is screwed into the support body (593) and detachably provided in a threaded hole (592) of the support member (591), The first, second, and third concave-convex portions (571, 572, 552) are in close contact with a prescribed interval, and a bonding-inducing section (P) of the second concave-convex portion (572) corresponding to the interval (L) is formed inside from the first concave-convex portion (571) to the inner side, and the other end portion of the laminate tube (10) is sealed and laminated in a "- " shape by the ultrasonic vibration unit (550), and a sealing portion (18) is formed.
2. The manufacturing method of the dual liquid separation dyeing agent tube container according to claim 1, wherein In the second step, the head portion (20) is injection molded by a head portion injection molding device (200), The head portion injection molding device (200) includes: A plurality of first insertion rods (210) are spaced apart by two first half cylinders (211, 212) to form a first slit (213) in which the tube spacer (12) of the laminate tube (10) is inserted and installed; A first rotating body (201) rotatably installs the plurality of first insertion rods (210) at a set angle; An injection molding portion (220) integrally injection molds the head portion (20) at one end of the laminate tube (10) when the first insertion rod (210) is rotated at a set angle.
3. The manufacturing method of the dual liquid separation dyeing agent tube container according to claim 1, wherein In the fourth step, the cap (30) is threadedly coupled by a cap sealing device (400), The cap sealing device (400) includes: A plurality of second insertion rods (410) are spaced apart by two second half cylinders (411, 412) to form a second slit (413) in which the tube spacer (12) of the laminate tube (10) is inserted and installed; A second rotating body (401) rotatably installs the plurality of second insertion rods (410) at a set angle; A masking portion (420) attaches a mask (24) to close the open hair dye discharge opening (2a) and the oxidizing agent discharge opening (2b) at the end of the head portion (20) when the second insertion rod (410) is rotated at a set angle; A cap portion (430) threadedly couples the cap (30) to the head portion (20) to which the mask (24) is attached at the end when the second insertion rod (410) is rotated at a set angle.
Citation Information
Patent Citations
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