Mold press lens automatic loading and unloading apparatus

The design of an automatic lens loading and unloading device for the molding machine solves the problem of low efficiency of manual loading and unloading during the lens molding process. It achieves efficient unloading of finished lenses and efficient loading of pre-shaped lenses, with a high degree of automation and significantly improved production efficiency.

CN117185631BActive Publication Date: 2025-12-30GUANGDONG KINGDING OPTICAL TECH CO LTD
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Patent Information

Application Number
CN202311249585.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-25
Publication Date
2025-12-30
Estimated Expiration
2043-09-25

AI Technical Summary

Technical Problem

In the existing lens molding process, manual loading and unloading are inefficient, especially the long process of removing finished lenses and putting in pre-shaped bodies, which leads to low production efficiency.

Method used

An automatic lens loading and unloading device for a molding machine was designed, including a working platform, a conveying mechanism, a positioning mechanism, a picking and placing mechanism, a finished lens placement area, a pre-shaped lens placement area, a finished lens unloading mechanism, and a pre-shaped lens loading mechanism. Through the coordinated work of these mechanisms, efficient unloading of finished lenses and efficient loading of pre-shaped lenses are achieved, combined with the automatic detection and removal of defective lenses.

Benefits of technology

It greatly improves the efficiency of lens loading and unloading, realizes automated production, improves production efficiency, and can automatically remove defective lenses, thereby improving overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN117185631B_ABST
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Abstract

The present application belongs to the technical field of lens production equipment, and particularly relates to a mold pressing machine lens automatic loading and unloading equipment, which comprises a work platform, a conveying mechanism, a positioning mechanism, a taking and placing mechanism, a finished lens placing area, a preform lens placing area, a finished lens unloading mechanism and a preform lens feeding mechanism. When in use, the conveying mechanism conveys lens molds, the finished lens in the lens mold is first taken and placed to the finished lens unloading mechanism through the taking and placing mechanism, and then the finished lens of the finished lens unloading mechanism is placed in the finished lens placing area. The taking and placing mechanism and the finished lens unloading mechanism can work independently and synchronously, greatly improving the unloading efficiency of the finished lens. The preform lens in the preform lens placing area is first placed in the preform lens feeding mechanism, and then the preform lens is taken and placed into the lens mold through the taking and placing mechanism. The taking and placing mechanism and the preform lens feeding mechanism can work independently and synchronously, greatly improving the feeding efficiency of the preform lens, and further improving the production efficiency.
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Description

[Technical Field]

[0001] This invention belongs to the technical field of lens production equipment, and in particular relates to an automatic lens loading and unloading device for a molding machine. [Background Technology]

[0002] In the manufacturing process of optical lenses, there is a molding process that involves placing a glass preform into a lens mold for molding. After molding, the finished lens is removed. Currently, the industry generally uses manual labor to remove the upper mold core, place the preform inside, and then manually close the mold before placing it into the molding machine inlet. This process is time-consuming, labor-intensive, highly dependent on manual labor, and inefficient.

[0003] Therefore, the existing single-cavity automatic loader completes the loading and unloading operations of pre-shaped body input and finished lens output. It uses a mold-separating cylinder to remove the upper mold core, a finished lens suction pen to remove the finished lens and place it on the receiving tray, and then uses a pre-shaped body suction pen to remove the glass pre-shaped body from the raw material tray and put it into the mold. After the mold-separating cylinder closes the mold, the mold-grabbing cylinder puts it into the mold press inlet. However, due to the long stroke of the finished lens suction pen to remove the shaped lens and place it on the receiving tray, and the long stroke of the pre-shaped body suction pen to remove the glass pre-shaped body from the raw material tray and put it into the mold, the loading and unloading efficiency is low. [Summary of the Invention]

[0004] The purpose of this invention is to provide an automatic loading and unloading device for molded lenses that can greatly improve the efficiency of loading and unloading materials.

[0005] This invention is achieved by the following technical solution:

[0006] An automatic lens loading and unloading device for a molding machine includes a working platform, on which a conveying mechanism for conveying lens molds is provided. The lens mold includes an inner sleeve, an outer sleeve, an upper mold core, and a lower mold core. The device is characterized by further comprising:

[0007] A positioning mechanism, which is located on the working platform, is used to position the lens mold on the conveying mechanism;

[0008] The loading and unloading mechanism is used to load and unload outer sleeves, upper mold cores, finished lenses, or pre-shaped lenses.

[0009] The finished lens placement area is used to store finished lenses.

[0010] Pre-shaped lens placement area, used to place pre-shaped lenses;

[0011] Defective lens placement area, used to place defective lenses;

[0012] A finished lens unloading mechanism is used in conjunction with the pick-and-place mechanism to transfer finished lenses from the lens mold to the finished lens placement area;

[0013] A pre-shaped lens feeding mechanism is used in conjunction with the pick-and-place mechanism to transfer pre-shaped lenses from the pre-shaped lens placement area to the lens mold;

[0014] The defective lens inspection and unloading mechanism is used in conjunction with the pick-and-place mechanism to inspect finished lenses and transfer the inspected defective lenses to the defective lens placement area.

[0015] As described above, the automatic lens loading and unloading equipment for molding machines includes a finished lens unloading mechanism comprising a unloading slide rail mounted on a working platform, a finished lens transfer platform movably mounted on the unloading slide rail, and an unloading drive component for driving the finished lens transfer platform to move towards the conveying mechanism or towards the finished lens placement area. The working platform is also provided with a lens handling assembly. When the finished lens transfer platform moves towards the conveying mechanism and stops, the pick-and-place mechanism picks up and places the finished lens from the lens mold onto the finished lens transfer platform. When the finished lens transfer platform, which contains the finished lens, moves towards the finished lens placement area and stops, the lens handling assembly transports the finished lens on the finished lens transfer platform to the finished lens placement area.

[0016] As described above, in the automatic loading and unloading equipment for molded lenses, the finished product transfer table includes a feeding slide movably mounted on the feeding slide rail, a feeding rotation drive mounted on the feeding slide, and a feeding placement plate eccentrically mounted on the rotation output end of the feeding rotation drive. The feeding rotation drive can drive the feeding placement plate to swing so that the feeding placement plate is close to the conveying mechanism or close to the finished lens placement area.

[0017] As described above, in the automatic lens loading and unloading equipment for molding machines, the pre-shaped lens feeding mechanism includes a feeding slide rail on the working platform, a feeding sliding member movably mounted on the feeding slide rail, a feeding placement tray mounted on the feeding sliding member, and a feeding drive member for driving the feeding sliding member to move towards the pre-shaped lens placement area or towards the conveying mechanism. When the feeding sliding member moves towards the pre-shaped lens placement area and stops, the lens handling assembly transports the pre-shaped lens in the pre-shaped lens placement area to the feeding placement tray. When the feeding placement tray containing the pre-shaped lens moves towards the conveying mechanism and stops, the pick-and-place mechanism picks up and places the pre-shaped lens on the feeding placement tray onto the lens mold.

[0018] The lens handling assembly in the automatic lens loading and unloading equipment for molding machines described above includes:

[0019] The first transport guide rail is disposed on the working platform along the transport direction of the transport mechanism;

[0020] The second transport guide rail is movably mounted on the first transport guide rail and is arranged along the transport direction perpendicular to the transport mechanism;

[0021] A first transport drive component is used to drive the second transport guide rail to move;

[0022] A sliding component is movably mounted on the second transport guide rail;

[0023] The second transport drive component is used to drive the transport slider to move;

[0024] A transport mounting component, which is disposed on the transport sliding component;

[0025] Finished lens handling parts, used for picking up and placing finished lenses;

[0026] The third transport drive component is mounted on the transport mounting component and is used to drive the finished lens transport component to move up and down.

[0027] A pre-shaped lens handling component, used for picking up and placing pre-shaped lenses;

[0028] The fourth transport drive component is located on the transport mounting component and is used to drive the pre-shaped lens transport component to move up and down.

[0029] The positioning mechanism in the automatic lens loading and unloading equipment for molding machines described above includes:

[0030] The first positioning frame is located on one side of the conveying mechanism;

[0031] The first positioning slide rail is mounted on the first positioning frame.

[0032] The first positioning slider is movably mounted on the first positioning slide rail;

[0033] The first positioning guide is disposed on the first positioning slider;

[0034] The first positioning drive is used to drive the first positioning slider to move toward or away from the conveying mechanism.

[0035] The second positioning frame is arranged opposite to the first positioning frame and located on the other side of the conveying mechanism;

[0036] The second positioning slide rail is mounted on the second positioning frame.

[0037] The second positioning slider is movably mounted on the second positioning slide rail;

[0038] The second positioning guide is disposed on the second positioning slider and is opposite to the first positioning guide, and is used to cooperate with the first positioning guide to position and guide the lens mold located on the conveying mechanism.

[0039] The second positioning drive is used to drive the second positioning slider to move toward or away from the conveying mechanism.

[0040] The positioning mechanism in the automatic lens loading and unloading equipment for molding machines described above further includes:

[0041] The third positioning drive is disposed on the first positioning slider and is used to drive the first positioning guide to move toward or away from the conveying mechanism.

[0042] The fourth positioning drive is located on the second positioning slider and is used to drive the second positioning guide to move toward or away from the conveying mechanism.

[0043] The automatic lens loading and unloading equipment for molding machines described above includes, as follows:

[0044] Remove and place the mounting plate;

[0045] A lifting and traversing mechanism, which is mounted on the working platform, is used to drive the lifting and traversing of the pick-up and put-down mounting plate.

[0046] The outer sleeve clamping component is located on the pick-and-place mounting plate and is used to clamp the outer sleeve.

[0047] The upper mold core suction cup is located on the pick-up and drop-off mounting plate and is used to pick up the upper mold core;

[0048] The finished lens suction pen is mounted on the pick-up and drop-off mounting plate and is used to pick up finished lenses;

[0049] A pre-shaped lens pick-up pen, mounted on a pick-up and drop-off mounting plate, is used to pick up pre-shaped lenses;

[0050] The first pick-and-place drive unit is mounted on the pick-and-place mounting plate and is used to drive the outer sleeve to lift and move the pick-and-place mechanism.

[0051] The second pick-and-place drive unit is located on the pick-and-place mounting plate and is used to drive the upper mold core suction cup to move up and down.

[0052] The third pick-and-place drive unit is located on the pick-and-place mounting plate and is used to drive the lifting and lowering movement of the finished lens suction pen.

[0053] The fourth pick-and-place drive unit, which is located on the pick-and-place mounting plate, is used to drive the pre-shaped lens suction pen to move up and down.

[0054] As described above, in the automatic lens loading and unloading equipment for molding machines, the conveying mechanism includes a conveying track on the working platform, a transfer table movably mounted on the conveying track for receiving and conveying lens molds, and a conveying drive component for driving the transfer table.

[0055] The automatic lens loading and unloading equipment for molding machines described above further includes a docking mechanism, which comprises:

[0056] The docking conveyor line has one end for receiving the lens mold output from the molding machine, and the other end for connecting to the conveying mechanism to transport the lens mold onto the conveying mechanism.

[0057] A docking conveyor motor is used to drive the docking conveyor line;

[0058] An encoding and identification device is located on one side of the docking conveyor line and is used to identify the lens mold on the docking conveyor line.

[0059] Compared with the prior art, the present invention has the following advantages:

[0060] 1. This invention provides an automatic lens loading and unloading device for a molding machine, including a working platform, a conveying mechanism, a positioning mechanism, a pick-and-place mechanism, a finished lens placement area, a pre-shaped lens placement area, a finished lens unloading mechanism, and a pre-shaped lens loading mechanism. In use, the conveying mechanism transports the lens mold. First, the pick-and-place mechanism picks up and places the finished lens from the lens mold to the finished lens unloading mechanism. Then, the finished lens from the finished lens unloading mechanism is placed in the finished lens placement area. The pick-and-place mechanism and the finished lens unloading mechanism can work independently and synchronously, greatly improving the unloading efficiency of the finished lens. Similarly, the pre-shaped lens from the pre-shaped lens placement area is first placed in the pre-shaped lens loading mechanism. Then, the pick-and-place mechanism picks up and places the pre-shaped lens into the lens mold. The pick-and-place mechanism and the pre-shaped lens loading mechanism can work independently and synchronously, greatly improving the loading efficiency of the pre-shaped lens, thereby improving production efficiency.

[0061] 2. In addition, the automatic loading and unloading equipment for molded lenses of the present invention also includes a defective lens placement area for placing defective lenses, and a defective lens detection and unloading mechanism. The finished lens is picked up by the pick-up and place mechanism, and the finished lens is inspected by the defective lens detection and unloading mechanism. The defective lens after inspection is automatically transferred to the defective lens placement area, thereby realizing automatic removal of defective lenses and high production efficiency. [Attached Image Description]

[0062] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0063] Figure 1 This is a schematic diagram of the automatic lens loading and unloading equipment for molding machines according to a specific embodiment of the present invention;

[0064] Figure 2 This is a schematic diagram of the structure of the automatic lens loading and unloading equipment for molding machines in a specific embodiment of the present invention, after the hidden pick-and-place mechanism is shown.

[0065] Figure 3 This is a schematic diagram of the finished lens unloading mechanism in a specific embodiment of the present invention;

[0066] Figure 4 for Figure 2 A magnified view of part 'a';

[0067] Figure 5 This is a partial structural diagram of the positioning mechanism in a specific embodiment of the present invention;

[0068] Figure 6 This is a partial structural diagram of the positioning mechanism in a specific embodiment of the present invention;

[0069] Figure 7 This is a schematic diagram of the pick-and-place mechanism in a specific embodiment of the present invention.

Detailed Implementation Methods

[0070] To make the technical problems solved, the technical solutions, and the beneficial effects of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0071] When ordinal numbers such as "first" and "second" are mentioned in the embodiments of the present invention, unless they actually express the meaning of order according to the context, they should be understood as being used only for differentiation.

[0072] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0073] Specific embodiments, such as Figure 1-7The automatic lens loading and unloading equipment for a molding machine shown includes a work platform 1, on which a conveying mechanism 2 for conveying a lens mold 100 is provided. The lens mold 100 includes an inner sleeve, an outer sleeve, an upper mold core, and a lower mold core. The equipment is characterized by further including: a positioning mechanism 3, which is disposed on the work platform 1 and used to position the lens mold 100 on the conveying mechanism 2; a picking and placing mechanism 4, which is used to pick and place the outer sleeve, the upper mold core, a finished lens, or a pre-shaped lens; a finished lens placement area 51, which is used to place finished lenses; and a pre-shaped lens placement area 52, which is used for... The system includes: a pre-shaped lens placement area 51; a defective lens placement area 53 for placing defective lenses; a finished lens unloading mechanism 6 for cooperating with the pick-and-place mechanism 4 to transfer finished lenses from the lens mold 100 to the finished lens placement area 51; a pre-shaped lens loading mechanism 7 for cooperating with the pick-and-place mechanism 4 to transfer pre-shaped lenses from the pre-shaped lens placement area 52 to the lens mold 100; and a defective lens inspection and unloading mechanism 8 for cooperating with the pick-and-place mechanism 4 to inspect finished lenses and transfer the inspected defective lenses to the defective lens placement area 53. In use, the conveying mechanism transports the lens mold. First, the pick-and-place mechanism picks up and places the finished lenses from the lens mold to the finished lens unloading mechanism. Then, the finished lenses from the finished lens unloading mechanism are placed in the finished lens placement area. The pick-and-place mechanism and the finished lens unloading mechanism can work independently and synchronously, greatly improving the unloading efficiency of finished lenses. Similarly, the pre-shaped lenses from the pre-shaped lens placement area are first placed in the pre-shaped lens loading mechanism, and then the pick-and-place mechanism picks them up and places them into the lens mold. The pick-and-place mechanism and the pre-shaped lens loading mechanism can work independently and synchronously, greatly improving the loading efficiency of pre-shaped lenses, thereby increasing production efficiency. Simultaneously, the automatic lens loading and unloading equipment for the molding machine of this invention also includes a defective lens placement area for placing defective lenses, and a defective lens detection and unloading mechanism. Finished lenses are picked up by the pick-and-place mechanism, and the defective lens detection and unloading mechanism inspects the finished lenses and automatically transfers the inspected defective lenses to the defective lens placement area, achieving automatic removal of defective lenses with high production efficiency.

[0074] Specifically, the finished lens unloading mechanism 6 includes an unloading slide rail 61 mounted on the working platform 1, a finished lens transfer platform 62 movably mounted on the unloading slide rail 61, and an unloading drive component 63 for driving the finished lens transfer platform 62 to move towards the conveying mechanism 2 or towards the finished lens placement area 51. Optionally, the unloading drive component 63 can be a telescopic cylinder. The working platform 1 is also provided with a lens handling assembly 9. When the finished lens transfer platform 62 moves towards the conveying mechanism 2 and stops, the pick-and-place mechanism 4 picks up and places the finished lens in the lens mold 100 onto the finished lens transfer platform 62. When the finished lens transfer platform 62, which is loaded with finished lenses, moves towards the finished lens placement area 51 and stops, the lens handling assembly 9 transports the finished lens on the finished lens transfer platform 62 to the finished lens placement area 51. The finished lens unloading mechanism 6, the lens handling assembly 9, and the pick-and-place mechanism 4 can work simultaneously, greatly improving the efficiency of finished lens unloading.

[0075] In addition, the finished product transfer table 62 includes a feeding slide member 621 movably mounted on the feeding slide rail 61, a feeding rotation drive member 622 mounted on the feeding slide member 621, and a feeding placement tray 623 eccentrically mounted at the rotation output end of the feeding rotation drive member 622. The feeding rotation drive member 622 can drive the feeding placement tray 623 to swing, so that the feeding placement tray 623 is close to the conveying mechanism 2 or close to the finished lens placement area 51. Specifically, the feeding placement tray 623 is provided with a feeding placement groove 6231 for placing finished lenses, making the finished lenses more stable and preventing them from falling off. Multiple feeding placement grooves 6231 correspond one-to-one with the suction pen and are arranged circumferentially, allowing multiple lenses to be transported simultaneously for higher efficiency. Optionally, the feeding rotation drive member 622 can be a rotary cylinder.

[0076] Furthermore, the pre-shaped lens loading mechanism 7 includes a loading slide rail 71 mounted on the work platform 1, a loading slider 72 movably mounted on the loading slide rail 71, a loading placement tray 73 mounted on the loading slider 72, and a loading drive component 74 for driving the loading slider 72 to move towards the pre-shaped lens placement area 52 or towards the conveying mechanism 2. When the loading slider 72 moves towards the pre-shaped lens placement area 52 and stops, the lens handling assembly 9 transports the pre-shaped lens in the pre-shaped lens placement area 52 to the loading placement tray 73. When the loading placement tray 73 containing the pre-shaped lens moves towards the conveying mechanism 2 and stops, the pick-and-place mechanism 4 picks up and places the pre-shaped lens on the loading placement tray 73 onto the lens mold 100. The pre-shaped lens loading mechanism 7, the lens handling assembly 9, and the pick-and-place mechanism 4 can work synchronously, greatly improving the loading efficiency of the pre-shaped lens. The loading tray 73 is provided with loading slots 731 for placing pre-shaped lenses, making the pre-shaped lenses more stable and preventing them from falling off. Multiple loading slots 731 correspond one-to-one with the suction pen and are arranged circumferentially, allowing for simultaneous transport of multiple lenses for higher efficiency. Optionally, the loading drive 74 can be a telescopic cylinder.

[0077] More specifically, the lens handling assembly 9 includes: a first handling guide rail 91, which is disposed on the working platform 1 along the conveying direction of the conveying mechanism 2; a second handling guide rail 92, which is movably disposed on the first handling guide rail 91 and disposed along a direction perpendicular to the conveying mechanism 2; a first handling drive member 93, which is used to drive the second handling guide rail 92 to move; a handling slide member 94, which is movably disposed on the second handling guide rail 92; a second handling drive member 95, which is used to drive the handling slide member 94 to move; a handling mounting member 96, which is disposed on the handling slide member 94; a finished lens handling member 97, which is used to pick up and place finished lenses; a third handling drive member 98, which is disposed on the handling mounting member 96 and is used to drive the finished lens handling member 97 to move up and down; a pre-shaped lens handling member 99, which is used to pick up and place pre-shaped lenses; and a fourth handling drive member 910, which is disposed on the handling mounting member 96 and is used to drive the pre-shaped lens handling member 99 to move up and down. Optionally, the first transport drive unit 93, the second transport drive unit 95, the third transport drive unit 98, and the fourth transport drive unit 910 can be drive motors or telescopic cylinders. The drive units enable the lifting and lateral movement of the finished lens transport unit 97 and the pre-shaped lens transport unit 99 to transport the finished lens and the pre-shaped lens. Specifically, both the finished lens transport unit 97 and the pre-shaped lens transport unit 99 use a suction pen to pick up and place the lenses, avoiding damage to the lenses.

[0078] Further, the positioning mechanism 3 includes: a first positioning platform 31, which is disposed on one side of the conveying mechanism 2; a first positioning slide rail 32, which is disposed on the first positioning platform 31; a first positioning slider 33, which is movably disposed on the first positioning slide rail 32; a first positioning guide 34, which is disposed on the first positioning slider 33; a first positioning drive 35, which is used to drive the first positioning slider 33 to move towards or away from the conveying mechanism 2; a second positioning platform 36, which is disposed opposite to the first positioning platform 31 and located on the other side of the conveying mechanism 2; and a second positioning slide rail 35. 7. It is mounted on the second positioning frame 36; the second positioning slider 38 is movably mounted on the second positioning slide rail 37; the second positioning guide 39 is mounted on the second positioning slider 38 and is opposite to the first positioning guide 34, for cooperating with the first positioning guide 34 to position and guide the lens mold 100 located on the conveying mechanism 2; the second positioning drive 310 is used to drive the second positioning slider 38 to move closer to or away from the conveying mechanism 2. Optionally, the first positioning drive 35 and the second positioning drive 310 can be telescopic cylinders. The first positioning guide 34 includes a lower mold core guide clamp 341 for positioning and guiding the lower mold core, and an inner sleeve guide clamp 342 for positioning and guiding the inner sleeve. The second positioning guide 39 has the same structure as the first positioning guide 34. In use, the lower mold core is positioned and guided by the two opposite lower mold core guide clamps 341, and the inner sleeve is positioned and guided by the two opposite inner sleeve guide clamps 342. This makes the assembly and disassembly of lens molds more stable and accurate.

[0079] Furthermore, the positioning mechanism 3 further includes: a third positioning drive 311, which is disposed on the first positioning slider 33, for driving the first positioning guide 34 to move closer to or away from the conveying mechanism 2; and a fourth positioning drive 312, which is disposed on the second positioning slider 38, for driving the second positioning guide 39 to move closer to or away from the conveying mechanism 2. Optionally, the third positioning drive 311 and the fourth positioning drive 312 can be telescopic cylinders to achieve secondary positioning and ensure accurate positioning of the lens mold.

[0080] Specifically, the pick-and-place mechanism 4 includes: a pick-and-place mounting plate 41; a lifting and traversing mechanism 42, which is mounted on the working platform 1 and used to drive the pick-and-place mounting plate 41 to lift and traverse; an outer sleeve clamping component 43, which is mounted on the pick-and-place mounting plate 41 and used to clamp the outer sleeve; an upper mold core suction cup 44, which is mounted on the pick-and-place mounting plate 41 and used to pick up the upper mold core; a finished lens suction pen 45, which is mounted on the pick-and-place mounting plate 41 and used to pick up finished lenses; and a pre-shaped lens suction pen 46, which is mounted on the pick-and-place mounting plate 41 and used to pick up pre-shaped lenses. Multiple finished lens suction pens 45 are arranged circumferentially and connected to the loading platform 1. The placement groove 731 corresponds to the pre-shaped lens suction pens 46; multiple pre-shaped lens suction pens 46 are arranged circumferentially and correspond to the loading placement groove 731 to improve production efficiency; a first pick-and-place drive 47 is provided on the pick-and-place mounting plate 41 and is used to drive the outer sleeve clamping part 43 to move up and down; a second pick-and-place drive 48 is provided on the pick-and-place mounting plate 41 and is used to drive the upper mold core suction cup 44 to move up and down; a third pick-and-place drive 49 is provided on the pick-and-place mounting plate 41 and is used to drive the finished lens suction pen 45 to move up and down; a fourth pick-and-place drive 410 is provided on the pick-and-place mounting plate 41 and is used to drive the pre-shaped lens suction pen 46 to move up and down. Specifically, the first pick-and-place drive 47, the second pick-and-place drive 48, the third pick-and-place drive 49, and the fourth pick-and-place drive 410 all adopt telescopic cylinders; while the lifting and traversing mechanism 42 can drive the pick-and-place mounting plate 41 to move laterally along the lens mold conveying direction and horizontally perpendicular to the mold conveying direction through the cooperation of the telescopic cylinder or the drive motor and the slide rail. It includes a first traversing slide rail arranged horizontally perpendicular to the mold conveying direction, a second traversing slide rail movably arranged on the first traversing slide rail and arranged along the lens mold conveying direction, a slider movably arranged on the second traversing slide rail, and a lifting slide rail vertically arranged on the slider. The pick-and-place mounting plate 41 is arranged on the lifting slide rail and is driven to move by the telescopic cylinder or the drive motor to realize the lifting and traversing of the pick-and-place mounting plate 41.

[0081] More specifically, the conveying mechanism 2 includes a conveying track 21 disposed on the working platform 1, a transfer table 22 movably disposed on the conveying track 21 for receiving and conveying the lens mold 100, and a conveying drive component 23 for driving the transfer table 22. The conveying drive component 23 may be a drive motor or a telescopic cylinder.

[0082] In addition, the automatic lens loading and unloading equipment of the molding machine also includes a docking mechanism 10, which includes: a docking conveyor line 101, one end of which is used to receive the lens mold 100 output by the molding machine, and the other end is connected to the conveying mechanism 2 to convey the lens mold 100 to the conveying mechanism 2; a docking conveyor motor 102, which is used to drive the docking conveyor line 101; and an encoding and identification device 103, which is located on one side of the docking conveyor line 101 and is used to identify the lens mold 100 on the docking conveyor line 101.

[0083] Furthermore, the defective lens inspection and unloading mechanism 8 includes a visual inspection device 81 mounted on the work platform 1 and a defective lens pushing device 82. When the visual inspection device 81 detects that a finished lens is a good product, it places the finished lens on the finished lens transfer table 62 and finally transports it to the finished lens placement area 51. When the visual inspection device 81 detects that a finished lens is a defective product, it places the finished lens back into the lens mold 100 and pushes it to the defective lens placement area 53 by the defective lens pushing device 82. The visual inspection device 81 can be a CCD camera.

[0084] The above description is one embodiment provided in conjunction with specific content, and does not imply that the specific implementation of the present invention is limited to these descriptions. Furthermore, due to differences in industry naming conventions, the invention is not limited to the above names or English names. Any methods or structures similar to or identical to those of the present invention, or any technical deductions or substitutions made based on the concept of the present invention, should be considered within the scope of protection of the present invention.

Claims

1. A lens automatic loading and unloading equipment for a molding machine, comprising a workbench (1), a conveying mechanism (2) for conveying a lens mold (100) is arranged on the workbench (1), the lens mold (100) comprises an inner sleeve, an outer sleeve, an upper mold core and a lower mold core, characterized in that, Also comprising: a positioning mechanism (3) arranged on the working platform (1) for positioning the lens mold (100) on the conveying mechanism (2); a taking and placing mechanism (4) for taking and placing the outer sleeve or the upper mold or the finished lens or the preform lens; a finished lens placing area (51) for placing the finished lens; a preform lens placing area (52) for placing the preform lens; a defective lens placing area (53) for placing the defective lens; a finished lens unloading mechanism (6) for cooperating with the taking and placing mechanism (4) to move the finished lens in the lens mold (100) to the finished lens placing area (51); a preform lens loading mechanism (7) for cooperating with the taking and placing mechanism (4) to move the preform lens on the preform lens placing area (52) to the lens mold (100); a defective lens detection and unloading mechanism (8) for cooperating with the taking and placing mechanism (4) to detect the finished lens and move the detected defective lens to the defective lens placing area (53); the finished lens unloading mechanism (6) comprises an unloading slide rail (61) arranged on the working platform (1), a finished lens transfer station (62) movably arranged on the unloading slide rail (61), and an unloading driving member (63) for driving the finished lens transfer station (62) to move towards the conveying mechanism (2) or to move towards the finished lens placing area (51); the finished lens transfer station (62) comprises an unloading sliding member (621) movably arranged on the unloading slide rail (61), an unloading rotation driving member (622) arranged on the unloading sliding member (621), and an unloading placing disc (623) eccentrically arranged on the rotation output end of the unloading rotation driving member (622).

2. The mold press lens autohandler of claim 1 wherein, The working platform (1) is further provided with a lens carrying assembly (9), when the finished lens transfer station (62) moves towards the conveying mechanism (2) and stops, the taking and placing mechanism (4) takes the finished lens in the lens mold (100) and places it on the finished lens transfer station (62), when the finished lens transfer station (62) loaded with the finished lens moves towards the finished lens placing area (51) and stops, the lens carrying assembly (9) carries the finished lens on the finished lens transfer station (62) to the finished lens placing area (51).

3. The mold press lens autohandler of claim 2 wherein, The unloading rotation driving member (622) can drive the unloading placing disc (623) to swing, so that the unloading placing disc (623) is close to the conveying mechanism (2) or close to the finished lens placing area (51).

4. The mold press lens autohandler of claim 2 wherein, The preform lens loading mechanism (7) comprises a loading slide rail (71) arranged on the working platform (1), a loading slide (72) movably arranged on the loading slide rail (71), a loading placement disc (73) arranged on the loading slide (72), and a loading driving member (74) for driving the loading slide (72) to move towards the preform lens placement area (52) or the conveying mechanism (2), when the loading slide (72) moves towards the preform lens placement area (52) and stops, the lens carrying assembly (9) carries the preform lens in the preform lens placement area (52) to the loading placement disc (73), when the loading placement disc (73) loaded with the preform lens moves towards the conveying mechanism (2) and stops, the pick-and-place mechanism (4) picks and places the preform lens on the loading placement disc (73) to the lens mold (100).

5. The mold press lens autohandler of claim 4 wherein, The lens carrying assembly (9) comprises: a first carrying rail (91) arranged on the working platform (1) along the conveying direction of the conveying mechanism (2); a second carrying rail (92) movably arranged on the first carrying rail (91) and arranged along a direction perpendicular to the conveying direction of the conveying mechanism (2); a first carrying driving member (93) for driving the second carrying rail (92) to move; a carrying slide (94) movably arranged on the second carrying rail (92); a second carrying driving member (95) for driving the carrying slide (94) to move; a carrying mounting member (96) arranged on the carrying slide (94); a finished lens carrying member (97) for picking and placing a finished lens; a third carrying driving member (98) arranged on the carrying mounting member (96) and used for driving the finished lens carrying member (97) to move up and down; a preform lens carrying member (99) for picking and placing a preform lens; a fourth carrying driving member (910) arranged on the carrying mounting member (96) and used for driving the preform lens carrying member (99) to move up and down.

6. The mold press lens autohandler of claim 1 wherein, The positioning mechanism (3) comprises: a first positioning rack (31) arranged on one side of the conveying mechanism (2); a first positioning slide rail (32) arranged on the first positioning rack (31); a first positioning slide block (33) movably arranged on the first positioning slide rail (32); a first positioning guide member (34) arranged on the first positioning slide block (33); a first positioning driving member (35) for driving the first positioning slide block (33) to move towards or away from the conveying mechanism (2); a second positioning rack (36) arranged opposite to the first positioning rack (31) and located on the other side of the conveying mechanism (2); a second positioning slide rail (37) arranged on the second positioning rack (36); a second positioning slide block (38) movably arranged on the second positioning slide rail (37); A second positioning guide (39) is arranged on the second positioning slider (38) and is arranged opposite to the first positioning guide (34), and is used for cooperating with the first positioning guide (34) to guide the positioning of the lens mold (100) on the conveying mechanism (2); A second positioning driving member (310) is used for driving the second positioning slider (38) to move towards or away from the conveying mechanism (2).

7. The mold press lens autohandler of claim 6 wherein, The positioning mechanism (3) further comprises: A third positioning driving member (311) is arranged on the first positioning slider (33) and is used for driving the first positioning guide (34) to move towards or away from the conveying mechanism (2); A fourth positioning driving member (312) is arranged on the second positioning slider (38) and is used for driving the second positioning guide (39) to move towards or away from the conveying mechanism (2).

8. The mold press lens autohandler of claim 1 wherein, The taking and placing mechanism (4) comprises: A taking and placing mounting plate (41); A lifting and horizontal moving mechanism (42) is arranged on the working platform (1) and is used for driving the taking and placing mounting plate (41) to lift and horizontally move; A sleeve clamping member (43) is arranged on the taking and placing mounting plate (41) and is used for clamping a sleeve; An upper mold core suction disc (44) is arranged on the taking and placing mounting plate (41) and is used for sucking an upper mold core; A finished lens suction pen (45) is arranged on the taking and placing mounting plate (41) and is used for sucking a finished lens; A preform lens suction pen (46) is arranged on the taking and placing mounting plate (41) and is used for sucking a preform lens; A first taking and placing driving member (47) is arranged on the taking and placing mounting plate (41) and is used for driving the sleeve clamping member (43) to lift and move; A second taking and placing driving member (48) is arranged on the taking and placing mounting plate (41) and is used for driving the upper mold core suction disc (44) to lift and move; A third taking and placing driving member (49) is arranged on the taking and placing mounting plate (41) and is used for driving the finished lens suction pen (45) to lift and move; A fourth taking and placing driving member (410) is arranged on the taking and placing mounting plate (41) and is used for driving the preform lens suction pen (46) to lift and move.

9. The mold press lens autohandler of claim 1 wherein, The conveying mechanism (2) comprises a conveying track (21) arranged on the working platform (1), a transfer table (22) movably arranged on the conveying track (21) and used for receiving and conveying the lens mold (100), and a conveying driving member (23) used for driving the transfer table (22) to move.

10. The mold press lens autohandler of claim 1 wherein, The docking mechanism (10) comprises: A docking conveying line (101) is used for receiving the lens mold (100) output by the mold pressing machine and is connected with the conveying mechanism (2) to convey the lens mold (100) to the conveying mechanism (2); A docking conveying motor (102) is used for driving the docking conveying line (101); An encoding recognition device (103) is arranged on one side of the docking conveying line (101) and is used for recognizing the lens mold (100) on the docking conveying line (101).

Citation Information

Patent Citations

  • Multi-station automatic feeding and discharging method applied to lens mold pressing equipment

    CN116002957A

  • Automatic feeding and discharging device of molding press

    CN218521165U

  • Automatic loading and unloading equipment for lens of molding press

    CN220788384U