A plane hand-push type geomembrane automatic flat pressing device and flat pressing method
By designing an automated, hand-operated geomembrane flattening device, the problems of voids and unevenness in the geomembrane flattening process are solved by using a drive motor and heating mechanism. This enables the geomembrane to be quickly and evenly flattened, adapting to different terrains and improving engineering efficiency.
Patent Information
- Application Number
- CN202311287930.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-07
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2043-10-07
AI Technical Summary
Geomembranes are prone to hollowing during the flat pressing process. Manual flat pressing is inefficient and uneven, making it difficult to meet the needs of rapid flat pressing in engineering projects.
A planar hand-push type automatic geomembrane flattening device was designed, including a flattening trolley, a membrane laying mechanism, a heating mechanism, and a cleaning mechanism. The device uses a drive motor to rotate the geomembrane roll, the heating mechanism absorbs solar radiation heat to soften the geomembrane, the cleaning mechanism removes impurities from the ground, and the flattening roller is used to press and flatten the geomembrane.
It enables automated and rapid leveling of geomembranes, improves flattening efficiency and uniformity, adapts to different terrains and curves, and reduces manual labor.
Smart Images

Figure CN117188467B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of waterproof building materials technology, and in particular to a planar hand-push type automatic flat-pressing device and flat-pressing method for geomembranes. Background Technology
[0002] Geomembrane is a geosynthetic material made of plastic film as the impermeable base material and non-woven fabric. It is a waterproof building material that is impermeable and moisture-proof. It has excellent resistance to environmental stress cracking and excellent resistance to chemical corrosion. It is used in landfills, tailings storage sites, canal seepage prevention, dam seepage prevention and subway projects, etc.
[0003] Currently, during the flattening process of geomembranes, due to the relatively hard surface of the geomembrane, air pockets are prone to occur. Therefore, the geomembrane needs to be processed to ensure it adheres to the ground. Because the geomembrane is relatively thin and light, a protective layer of backfill material is required to prevent it from being blown away by the wind. This flattening process requires a large amount of manpower, and the flatness is not high and the flattening speed is slow, sometimes making it difficult to meet the needs of rapid flattening in engineering projects. Summary of the Invention
[0004] To address the technical problem that existing geomembranes are inconvenient to lay, this invention proposes a planar hand-push type automatic geomembrane leveling device and leveling method.
[0005] This invention proposes a planar hand-push type automatic geomembrane leveling device, comprising a leveling trolley, the leveling trolley being box-shaped with an open upper surface, a membrane-laying mechanism installed on the inner wall of the leveling trolley, the membrane-laying mechanism comprising a geomembrane roll, and insertion holes provided on the side wall surface of the leveling trolley through which the geomembrane roll is inserted into the leveling trolley; a heating mechanism is installed on the upper inner wall surface of the leveling trolley, the heating mechanism comprising a light-transmitting plate made of transparent plastic; and a cleaning mechanism is installed on the front inner wall of the leveling trolley, the cleaning mechanism comprising a blower.
[0006] Preferably, a first transmission mechanism is fixedly connected to the inner surface of the flatbed trolley. A rotating shaft is installed on the upper side wall surface of the first transmission mechanism. The surface of the rotating shaft is inserted into the inner wall of the geomembrane roll. A drive motor is installed on the lower side wall surface of the first transmission mechanism. The output shaft of the drive motor is connected to the rotating shaft through the first transmission mechanism. A membrane outlet is opened on the lower surface of the flatbed trolley, and the end of the geomembrane roll extends outward through the membrane outlet.
[0007] The above technical solution utilizes a drive motor to rotate the geomembrane roll via a rotating shaft, thereby facilitating the outward extension of the geomembrane on the surface of the geomembrane roll.
[0008] Preferably, a storage cylinder is fixedly connected to the inner rear wall of the flat-press trolley, the inside of the storage cylinder is filled with a flat-press layer, a feed inlet is opened on the upper side wall surface of the flat-press trolley, the inside of the feed inlet is connected to the inside of the storage cylinder, a discharge hopper is fixedly connected to the lower surface of the storage cylinder, the upper end of the discharge hopper is connected to the lower end of the storage cylinder, and a discharge outlet is opened on the lower surface of the flat-press trolley, the lower end of the discharge hopper is connected to the inside of the discharge outlet.
[0009] The above technical solution utilizes storage cylinders to store large quantities of flat-pressed layers, thereby facilitating their transport.
[0010] Preferably, a limiting cylinder is fixedly inserted into the middle side wall surface of the feeding hopper, the limiting cylinder is integrally formed with the feeding hopper, the inner wall of the limiting cylinder is rotatably connected to a limiting shaft through a bearing, the outer surface of the limiting shaft is fixedly connected to a limiting plate, and a plurality of limiting plates are arranged in a ring array on the surface of the limiting shaft with the axis of the limiting shaft as the array center. A second transmission mechanism is fixedly connected to the outer side wall surface of the limiting cylinder, the lower end of the second transmission mechanism is connected to one end of the limiting shaft, and the upper end of the second transmission mechanism is connected to the output shaft of the drive motor. The limiting shaft and the output shaft of the drive motor are connected through the second transmission mechanism. A flat pressure roller is installed on the lower surface of the flat pressure trolley, and the flat pressure roller is located between the discharge port and the film discharge port.
[0011] The above technical solution uses a flat roller to press and flatten the geomembrane, which facilitates the flat layer to cover the surface of the geomembrane.
[0012] Preferably, the upper surface of the flatbed trolley is fixedly connected to a mounting base, and the opposing surfaces of adjacent mounting bases are rotatably connected to a light-transmitting plate via a rotating shaft. Nylon cloth is fixedly connected to the lower surfaces of both ends of the light-transmitting plate, and the lower end of the nylon cloth is fixedly connected to the upper inner wall of the flatbed trolley. An extension roller is rotatably connected to the inner wall of the flatbed trolley via a rotating shaft. The three extension rollers and the geomembrane roll are combined in a trapezoidal shape, and the geomembrane of the geomembrane roll is stretched by the extension rollers.
[0013] The above technical solution utilizes stretching rollers to stretch the geomembrane in a flatbed trolley, thereby increasing the surface area of the geomembrane exposed to heat.
[0014] Preferably, a third transmission mechanism is driven to the rotating shaft surface of one of the stretching rollers, and a rotating disk is rotatably connected to the other end of the third transmission mechanism via a rotating shaft. The rotating disk and the stretching roller are driven to each other via the third transmission mechanism. A fixing block is fixedly connected to the side wall surface of the rotating disk, and a rotating block is rotatably connected to the side wall surface of the fixing block. A pull rod is slidably inserted into the surface of the rotating block, and a slider is slidably sleeved on the surface of the pull rod. A fixing rod is fixedly connected to the upper inner surface of the flat pressing trolley. The fixing rod is U-shaped, and the surface of the slider is slidably connected to the surface of the fixing rod.
[0015] The above technical solution utilizes the transmission connection between the third transmission mechanism and the extension roller connected to its own surface, while the outer shell of the third transmission mechanism is fixedly connected to the inner wall of the flat pressing cart through the rotating shaft on the surface of the extension roller, thereby facilitating the installation and fixation of the third transmission mechanism.
[0016] Preferably, a connecting plate is fixedly connected to the lower edge of the light-transmitting plate, and a sliding groove is formed on the upper surface of the connecting plate. The surface of the connecting plate is slidably sleeved with the upper end of the pull rod through the sliding groove. A limiting ring is fixedly sleeved on the upper surface of the pull rod. Two limiting rings on the same surface of the pull rod are respectively located at both ends of the connecting plate. The first transmission mechanism, the second transmission mechanism, and the third transmission mechanism are all composed of a transmission wheel, a transmission belt, and a housing. Two adjacent transmission wheels are respectively located at both ends of the housing. The transmission wheels are rotatably connected to the inner wall of the housing. The two transmission wheels inside the housing are connected by a transmission belt.
[0017] The above technical solution utilizes two limiting rings installed at the upper end of the same pull rod to facilitate pulling down or pushing up the connecting plate. Two limiting rings can also be installed at the lower end of the pull rod to facilitate transmission between the lower end of the pull rod and the rotating block.
[0018] Preferably, the surface of the blower is fixedly connected to the inner wall of the flatbed trolley, the blower is located below the stretching roller, the front surface of the flatbed trolley is provided with an air inlet groove, the air inlet groove is connected to the air inlet of the blower, the air outlet end of the blower is equipped with a connecting hose, the lower surface of the flatbed trolley is fixedly connected with a cleaning nozzle, the cleaning nozzle is located in front of the film outlet, and two adjacent cleaning nozzles are combined in a figure-eight shape.
[0019] The above technical solution utilizes two cleaning nozzles arranged in a figure-eight shape, which facilitates blowing impurities and dust to both sides of the flat-pressure trolley.
[0020] Preferably, the upper end of the cleaning nozzle is fixedly connected to and communicates with the lower end of the connecting hose, a push plate is fixedly connected to the lower surface of the flat pressure trolley, the push plate is located in front of the cleaning nozzle, and a baffle roller is installed on the lower surface of the flat pressure trolley, the baffle roller is located between the cleaning nozzle and the film outlet.
[0021] The above technical solution utilizes the lower surface of the baffle roller to contact the ground and the upper surface to be close to the lower surface of the flat-pressure trolley, thereby preventing impurities blown by the cleaning nozzle from splashing backward.
[0022] A flattening method for a planar hand-push type automatic geomembrane flattening device, the flattening method being as follows:
[0023] Step 1: Install and fix the geomembrane roll using the rotating shaft, and stretch the geomembrane roll into a trapezoidal shape using the stretching roller. Finally, extend the geomembrane roll through the outlet to the bottom of the flat pressing trolley and fill the storage cylinder with the flat pressing layer. Start the blower, and the blower blows and sweeps away the impurities and dust on the ground through the cleaning nozzle. Push the flat pressing trolley, and the flat pressing trolley pushes large impurities to both sides through the push plate.
[0024] Step 2: Fix one end of the geomembrane to the ground, start the drive motor, and the drive motor drives the rotating shaft to rotate through the first transmission mechanism. The geomembrane extends and passes through the surfaces of three extension rollers in sequence, rubbing against each of the extension rollers. The drive motor drives the limiting shaft and limiting plate to rotate through the second transmission mechanism. The flat pressing layer in the storage cylinder falls into the feeding hopper and enters. The limiting plate separates the flat pressing layer in the feeding hopper. When the limiting shaft rotates, the limiting plate pushes the separated flat pressing layer to the lower end of the feeding hopper. The flat pressing layer at the lower end of the feeding hopper covers the surface of the laid geomembrane. The flat pressing roller is pushed by the flat pressing trolley to squeeze the surface of the geomembrane.
[0025] Step 3: Solar heat energy is transferred to the surface of the geomembrane through the light-transmitting plate. The geomembrane is heated and becomes more flexible. The geomembrane drives the stretching roller to rotate through friction. The stretching roller drives the rotating disk to rotate through the third transmission mechanism. The rotating disk drives the fixed block to rotate around the axis of the rotating disk. When the rotating block and the fixed block rotate, the tie rod limits the rotating block. The rotating block and the fixed block rotate relative to each other. The rotating block drives the tie rod to deflect. Under the limitation of the slider and the fixed rod, the tie rod reciprocates on the surface of the limiting rod. At the same time, the upper end of the tie rod reciprocates laterally on the surface of the connecting plate. Under the pull of the slider, the tie rod reciprocates vertically. The upper end of the tie rod pushes the connecting plate through the limiting ring. The connecting plate drives one end of the light-transmitting plate to reciprocate. After the light-transmitting plate deflects, the impurities adhering to the surface are shaken off.
[0026] The beneficial effects of this invention are as follows:
[0027] 1. By installing a heating mechanism at the top of the flatbed trolley, the interior of the flatbed trolley is sealed by a light-transmitting plate in the heating mechanism. This reduces the airflow inside the flatbed trolley while the geomembrane, stretched by the stretching roller, absorbs the solar radiation heat energy, making the geomembrane softer and easier to bend, unfold, and flatten. Appropriate heating can improve the extensibility and plasticity of the geomembrane, helping to solve the difficulties encountered when laying geomembranes in low-temperature environments or hard soils. The heated geomembrane is also more adaptable to changes in terrain and curved shapes.
[0028] 2. By installing a geomembrane-laying mechanism inside the flatbed trolley, the geomembrane roll is installed using the rotating shaft in the geomembrane-laying mechanism. At the same time, the geomembrane roll is rotated by the drive motor, causing the geomembrane roll to extend. Simultaneously, the limiting shaft in the storage cylinder is rotated, thereby controlling the material discharge in the hopper. This makes the geomembrane-laying mechanism convenient for extending the geomembrane and simultaneously conveying the flatbed layer.
[0029] 3. By installing a sweeping mechanism inside the flatbed trolley, the blower in the sweeping mechanism blows air to sweep the ground while the motor end of the blower is close to the geomembrane. This allows the heat generated by the blower to be transferred to the surface of the geomembrane, thus providing auxiliary heating to the geomembrane. At the same time, the geomembrane facilitates the removal of heat from the flatbed trolley, preventing the blower from overheating. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of a planar hand-push type automatic geomembrane leveling device and leveling method proposed in this invention;
[0031] Figure 2 This is a three-dimensional view of the cleaning nozzle structure of a planar hand-push type automatic geomembrane leveling device and leveling method proposed in this invention.
[0032] Figure 3 This is a three-dimensional view of the blower structure of a planar hand-push type automatic geomembrane leveling device and leveling method proposed in this invention.
[0033] Figure 4 This is a cross-sectional view of the hopper structure of a planar hand-push type automatic geomembrane flattening device and flattening method proposed in this invention;
[0034] Figure 5 This is a three-dimensional view of the transparent plate structure of a planar hand-push type automatic flat-pressing device and flat-pressing method for geomembranes proposed in this invention.
[0035] Figure 6 This is an exploded view of the tie rod structure of the planar hand-push type automatic geomembrane flattening device and flattening method proposed in this invention;
[0036] Figure 7 This is a cross-sectional view of the outer shell structure of a planar hand-push type automatic geomembrane flattening device and flattening method proposed in this invention.
[0037] In the diagram: 1. Flatbed trolley; 2. Geomembrane roll; 21. First transmission mechanism; 22. Rotating shaft; 23. Drive motor; 24. Membrane outlet; 25. Storage cylinder; 26. Feed hopper; 27. Discharge port; 28. Limiting cylinder; 29. Limiting shaft; 210. Limiting plate; 211. Second transmission mechanism; 212. Flatbed roller; 3. Light-transmitting plate; 31. Mounting base; 32. Nylon cloth; 33. Stretch roller; 34. Third transmission mechanism; 35. Rotating disk; 36. Fixing block; 37. Rotating block; 38. Tie rod; 39. Slider; 310. Fixing rod; 311. Connecting plate; 312. Limiting ring; 313. Transmission wheel; 314. Transmission belt; 315. Outer shell; 4. Blower; 41. Connecting hose; 42. Cleaning nozzle; 43. Push plate; 44. Material blocking roller. Detailed Implementation
[0038] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0039] Reference Figures 1-7 A planar hand-push type automatic geomembrane leveling device includes a leveling trolley 1, which is box-shaped with an open upper surface. A membrane-laying mechanism, comprising a geomembrane roll 2, is installed on the inner wall of the leveling trolley 1. Insertion holes are provided on the side wall surface of the leveling trolley 1, through which the geomembrane roll 2 is inserted into the leveling trolley 1. A heating mechanism, comprising a light-transmitting plate 3 made of transparent plastic, is installed on the upper inner wall surface of the leveling trolley 1. A cleaning mechanism, comprising a blower 4, is installed on the front inner wall of the leveling trolley 1.
[0040] To place the geomembrane, a first transmission mechanism 21 is fixedly connected to the inner surface of the flatbed trolley 1. A rotating shaft 22 is installed on the upper side wall of the first transmission mechanism 21, and the surface of the rotating shaft 22 is inserted into the inner wall of the geomembrane roll 2. A drive motor 23 is installed on the lower side wall of the first transmission mechanism 21, and the output shaft of the drive motor 23 is connected to the rotating shaft 22 through the first transmission mechanism 21. A membrane outlet 24 is opened on the lower surface of the flatbed trolley 1, and the end of the geomembrane roll 2 extends outward through the membrane outlet 24. A drive motor 23 drives the geomembrane roll 2 to rotate via a rotating shaft 22, thereby facilitating the outward extension of the geomembrane on the surface of the geomembrane roll 2. A storage cylinder 25 is fixedly connected to the inner wall of the rear end of the flat pressing trolley 1. The storage cylinder 25 is filled with a flat pressing layer. A feed inlet is opened on the upper side wall surface of the flat pressing trolley 1, and the inside of the feed inlet is connected to the inside of the storage cylinder 25. A discharge hopper 26 is fixedly connected to the lower surface of the storage cylinder 25, and the upper end of the discharge hopper 26 is connected to the lower end of the storage cylinder 25. A discharge outlet 27 is opened on the lower surface of the flat pressing trolley 1. The lower end of the hopper 26 is connected to the interior of the discharge port 27. A large quantity of the flattened layer is stored in the storage cylinder 25, facilitating its transport. A limiting cylinder 28 is fixedly inserted into the middle side wall of the discharge hopper 26. The limiting cylinder 28 and the discharge hopper 26 are integrally formed. The inner wall of the limiting cylinder 28 is rotatably connected to a limiting shaft 29 via bearings. A limiting plate 210 is fixedly connected to the outer surface of the limiting shaft 29. Multiple limiting plates 210 are arranged in a circular array on the surface of the limiting shaft 29, with the axis of the limiting shaft 29 as the array center. The outer wall surface of the limiting cylinder 28 is fixedly connected to the limiting shaft 29. A second transmission mechanism 211 is fixedly connected. The lower end of the second transmission mechanism 211 is connected to one end of the limiting shaft 29, and the upper end of the second transmission mechanism 211 is connected to the output shaft of the drive motor 23. The limiting shaft 29 and the output shaft of the drive motor 23 are connected by the second transmission mechanism 211. A flat roller 212 is installed on the lower surface of the flat roller trolley 1. The flat roller 212 is located between the discharge port 27 and the membrane discharge port 24. The flat roller 212 is used to press and flatten the geomembrane, so as to facilitate the flat layer to cover the surface of the geomembrane.
[0041] By installing a geomembrane-laying mechanism inside the flat-press trolley 1, the geomembrane roll 2 is installed using the rotating shaft 22 in the geomembrane-laying mechanism. At the same time, the geomembrane roll 2 is rotated by the drive motor 23, causing the geomembrane roll 2 to extend. Simultaneously, the limiting shaft 29 in the storage cylinder 25 is rotated, thereby controlling the material discharge in the discharge hopper 26. This makes the geomembrane-laying mechanism convenient for extending the geomembrane and for synchronously conveying the flat-press layer.
[0042] To heat the geomembrane, mounting bases 31 are fixedly connected to the upper surface of the flatbed trolley 1. The opposing surfaces of adjacent mounting bases 31 are rotatably connected to a light-transmitting plate 3 via a rotating shaft. Nylon cloth 32 is fixedly connected to the lower surfaces of both ends of the light-transmitting plate 3. The lower ends of the nylon cloth 32 are fixedly connected to the upper inner wall of the flatbed trolley 1. An extension roller 33 is rotatably connected to the inner wall of the flatbed trolley 1 via a rotating shaft. The three extension rollers 33, combined with the geomembrane roll 2, form a trapezoidal shape. The geomembrane in the geomembrane roll 2 is stretched by the extension rollers 33. The extension rollers 33 pre-stretch the geomembrane within the flatbed trolley 1, thereby increasing the surface area of the geomembrane exposed to heat. A third transmission mechanism 34 is driven to the rotating shaft surface of an extension roller 33. The other end of the third transmission mechanism 34 is rotatably connected to a rotating disk 35 via a rotating shaft. The rotating disk 35 and the extension roller 33 are driven to each other via the third transmission mechanism 34. A fixing block 36 is fixedly connected to the side wall surface of the rotating disk 35. A rotating block 37 is rotatably connected to the side wall surface of the fixing block 36. A pull rod 38 is slidably inserted into the surface of the rotating block 37. A slider 39 is slidably sleeved on the surface of the pull rod 38. A fixing rod 310 is fixedly connected to the inner surface of the upper end of the flat pressing cart 1. The fixing rod 310 is U-shaped. The surface of the slider 39 is connected to the surface of the fixing rod 310. A sliding connection is used, utilizing the transmission connection between the third transmission mechanism 34 and the extension roller 33 connected to its own surface. The outer shell 315 inside the third transmission mechanism 34 is fixedly connected to the inner wall of the flat pressing cart 1 through the rotating shaft on the surface of the extension roller 33, thereby facilitating the installation and fixation of the third transmission mechanism 34. A connecting plate 311 is fixedly connected to the lower surface edge of the light-transmitting plate 3. A sliding groove is opened on the upper surface of the connecting plate 311. The surface of the connecting plate 311 is slidably sleeved with the upper end of the pull rod 38 through the sliding groove. A limit ring 312 is fixedly sleeved on the upper end surface of the pull rod 38. Two limit rings 312 on the same pull rod 38 surface are located at both ends of the connecting plate 311. The first transmission mechanism 21, the second transmission mechanism 211, and the third transmission mechanism 34 are all composed of transmission wheels 313, transmission belts 314, and housings 315. Two adjacent transmission wheels 313 are located at the two ends of the housing 315, and the transmission wheels 313 are rotatably connected to the inner wall of the housing 315. The two transmission wheels 313 inside the housing 315 are connected by transmission belts 314. By installing two limiting rings 312 at the upper end of the same pull rod 38, it is convenient to pull down or push up the connecting plate 311. Two limiting rings 312 can also be installed at the lower end of the pull rod 38 to facilitate the transmission between the lower end of the pull rod 38 and the rotating block 37.
[0043] By installing a heating mechanism at the top of the flatbed trolley 1, the interior of the flatbed trolley 1 is sealed by the light-transmitting plate 3 in the heating mechanism. This reduces the airflow inside the flatbed trolley 1 while the geomembrane, stretched by the stretching roller 33, absorbs the solar radiation heat energy, making the geomembrane softer and easier to bend, unfold, and flatten. Appropriate heating can improve the extensibility and plasticity of the geomembrane, helping to solve the difficulties encountered when laying geomembranes in low-temperature environments or hard soil. The heated geomembrane is also more adaptable to changes in terrain and curved shapes.
[0044] To clean the ground, the surface of the blower 4 is fixedly connected to the inner wall of the flatbed trolley 1. The blower 4 is located below the stretching roller 33. An air inlet slot is provided on the front surface of the flatbed trolley 1, which communicates with the air inlet of the blower 4. A connecting hose 41 is installed at the air outlet of the blower 4. A cleaning nozzle 42 is fixedly connected to the lower surface of the flatbed trolley 1. The cleaning nozzle 42 is located in front of the film outlet 24. Two adjacent cleaning nozzles 42 are combined in a V-shape. By using the V-shape combination of two cleaning nozzles 42, thus... To facilitate blowing impurities and dust to both sides of the flat-pressure trolley 1, the upper end of the cleaning nozzle 42 is fixedly connected to and communicates with the lower end of the connecting hose 41. A push plate 43 is fixedly connected to the lower surface of the flat-pressure trolley 1. The push plate 43 is located in front of the cleaning nozzle 42. A baffle roller 44 is installed on the lower surface of the flat-pressure trolley 1. The baffle roller 44 is located between the cleaning nozzle 42 and the film outlet 24. By using the lower surface of the baffle roller 44 to contact the ground and the upper surface to be close to the lower surface of the flat-pressure trolley 1, the impurities blown by the cleaning nozzle 42 are prevented from splashing backward.
[0045] By installing a cleaning mechanism inside the flatbed trolley 1, the blower 4 in the cleaning mechanism blows air to clean the ground while the motor end of the blower 4 is brought close to the geomembrane. This allows the heat generated by the blower 4 during operation to be transferred to the surface of the geomembrane, thereby providing auxiliary heating to the geomembrane. At the same time, it facilitates the removal of heat from the flatbed trolley 1 through the geomembrane, preventing the blower 4 from overheating.
[0046] The method of flattening is as follows:
[0047] Step 1: Install and fix the geomembrane roll 2 through the rotating shaft 22, and stretch the geomembrane roll 2 into a trapezoidal shape through the stretching roller 33. Finally, extend it through the membrane outlet 24 to the bottom of the flat pressing trolley 1 and fill the flat pressing layer into the storage cylinder 25. Start the blower 4. The blower 4 blows and sweeps the impurities and dust on the ground through the cleaning nozzle 42. Push the flat pressing trolley 1. The flat pressing trolley 1 pushes the large impurities to both sides through the push plate 43.
[0048] Step 2: Fix one end of the geomembrane to the ground, start the drive motor 23, drive the rotating shaft 22 to rotate through the first transmission mechanism 21, the geomembrane extends and passes through the surfaces of the three extension rollers 33 in sequence and rubs against each extension roller 33, drive the limiting shaft 29 and limiting plate 210 to rotate through the second transmission mechanism 211, the flat pressing layer in the storage cylinder 25 falls into the hopper 26, the limiting plate 210 separates the flat pressing layer in the hopper 26, and when the limiting shaft 29 rotates, the limiting plate 210 pushes the separated flat pressing layer to the lower end of the hopper 26, the flat pressing layer at the lower end of the hopper 26 covers the surface of the laid geomembrane, the flat pressing roller 212 squeezes the surface of the geomembrane under the push of the flat pressing trolley 1;
[0049] Step 3: Solar heat energy is transferred to the surface of the geomembrane through the light-transmitting plate 3. The geomembrane is heated, becoming more flexible. Friction causes the stretching roller 33 to rotate. The stretching roller 33, through the third transmission mechanism 34, drives the rotating disk 35 to rotate. The rotating disk 35 causes the fixed block 36 to rotate around its axis. As the rotating block 37 rotates with the fixed block 36, the pull rod 38 limits its movement. The rotating block 37 rotates relative to the fixed block 36. The pull rod 38 is deflected. Under the limitation of the slider 39 and the fixed rod 310, the pull rod 38 reciprocates on the surface of the limiting rod. While the upper end of the pull rod 38 reciprocates laterally on the surface of the connecting plate 311, the pull rod 38 reciprocates vertically under the pull of the slider 39. The upper end of the pull rod 38 pushes the connecting plate 311 through the limiting ring 312. The connecting plate 311 drives one end of the light-transmitting plate 3 to reciprocate and deflect. After the light-transmitting plate 3 deflects, the impurities adhering to the surface are shaken off.
[0050] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A flat hand-push geomembrane automatic flattening device, comprising a flattening cart (1), characterized in that: The flat pressing cart (1) is in the form of a box, the upper surface of the flat pressing cart (1) is in the form of an opening, the inner wall of the flat pressing cart (1) is provided with a geomembrane unwinding mechanism, the side wall surface of the flat pressing cart (1) is provided with a jack, the geomembrane roll (2) is inserted into the flat pressing cart (1) through the jack; The upper end inner wall surface of the flat pressing cart (1) is provided with a heating mechanism, the heating mechanism comprises a light-transmitting plate (3), and the material of the light-transmitting plate (3) is transparent plastic plate; The front end inner wall of the flat pressing cart (1) is provided with a cleaning mechanism, and the cleaning mechanism comprises a blower (4); The inner side surface of the flat pressing cart (1) is fixedly connected with a first transmission mechanism (21), the upper end side wall surface of the first transmission mechanism (21) is provided with a rotating shaft (22), the surface of the rotating shaft (22) is inserted into the inner wall of the geomembrane roll (2), the lower end side wall surface of the first transmission mechanism (21) is provided with a driving motor (23), the output shaft of the driving motor (23) is in transmission connection with the rotating shaft (22) through the first transmission mechanism (21), and the lower surface of the flat pressing cart (1) is provided with a film outlet (24), and the geomembrane tail end of the geomembrane roll (2) is outwardly stretched through the film outlet (24); The rear end inner wall of the flat pressing cart (1) is fixedly connected with a storage cylinder (25), the inside of the storage cylinder (25) is filled with a flat pressing layer, the upper end side wall surface of the flat pressing cart (1) is provided with a feeding port, the inside of the feeding port is in communication with the inside of the storage cylinder (25), the lower surface of the storage cylinder (25) is fixedly connected with a lower hopper (26), the upper end of the lower hopper (26) is in communication with the lower end of the storage cylinder (25), the lower surface of the flat pressing cart (1) is provided with a discharging port (27), and the lower end of the lower hopper (26) is in communication with the inside of the discharging port (27); The middle part side wall surface of the lower hopper (26) is fixedly inserted with a limiting cylinder (28), the limiting cylinder (28) is integrally formed with the lower hopper (26), the inner wall of the limiting cylinder (28) is rotatably connected with a limiting shaft (29) through a bearing, the outer surface of the limiting shaft (29) is fixedly connected with a limiting plate (210), a plurality of limiting plates (210) are arranged in an annular array on the surface of the limiting shaft (29) with the axis of the limiting shaft (29) as the array center, the outer side wall surface of the limiting cylinder (28) is fixedly connected with a second transmission mechanism (211), one end of the limiting shaft (29) is in transmission connection with the lower end of the second transmission mechanism (211), the upper end of the second transmission mechanism (211) is in transmission connection with the output shaft of the driving motor (23), the limiting shaft (29) and the output shaft of the driving motor (23) are in transmission connection through the second transmission mechanism (211), and the lower surface of the flat pressing cart (1) is provided with a flat pressing roller (212), and the flat pressing roller (212) is located between the discharging port (27) and the film outlet (24). The upper surface of the flat pressing cart (1) is fixedly connected with a mounting seat (31), the opposite surfaces of the mounting seat (31) are rotatably connected with a light-transmitting plate (3) through pivots, the lower surfaces of the two ends of the light-transmitting plate (3) are fixedly connected with nylon cloth (32), the lower end of the nylon cloth (32) is fixedly connected with the inner wall of the upper end of the flat pressing cart (1), the inner side wall of the flat pressing cart (1) is rotatably connected with an extending roller (33) through a pivot, three extending rollers (33) and the geomembrane roll (2) are combined in a trapezoidal shape, and the geomembrane of the geomembrane roll (2) is stretched through the extending roller (33). The pivot surface of one of the extending rollers (33) is drivingly connected with a third transmission mechanism (34), the other end of the third transmission mechanism (34) is rotatably connected with a rotating disc (35), the rotating disc (35) is drivingly connected with the extending roller (33) through the third transmission mechanism (34), the side wall surface of the rotating disc (35) is fixedly connected with a fixed block (36), the side wall surface of the fixed block (36) is rotatably connected with a rotating block (37), the surface of the rotating block (37) is slidingly inserted with a pull rod (38), the surface of the pull rod (38) is slidingly sleeved with a sliding block (39), the upper end inner side surface of the flat pressing cart (1) is fixedly connected with a fixed rod (310), the fixed rod (310) is in a U shape, and the surface of the sliding block (39) is slidingly connected with the surface of the fixed rod (310). The lower surface edge of the light-transmitting plate (3) is fixedly connected with a connecting plate (311), the upper surface of the connecting plate (311) is provided with a sliding groove, the surface of the connecting plate (311) is slidingly sleeved with the upper end of the pull rod (38) through the sliding groove, the upper end surface of the pull rod (38) is fixedly sleeved with a limiting ring (312), and the two limiting rings (312) on the surface of the same pull rod (38) are located at the two ends of the connecting plate (311). The first transmission mechanism (21), the second transmission mechanism (211) and the third transmission mechanism (34) are all composed of a transmission wheel (313), a transmission belt (314) and a shell (315), two adjacent transmission wheels (313) are located at the two ends of the shell (315), the transmission wheel (313) is rotatably connected with the inner wall of the shell (315), and the two transmission wheels (313) in the shell (315) are drivingly connected through the transmission belt (314).
2. The automatic flat pressing device for flat hand-pushed geomembrane according to claim 1, characterized in that: The surface of the air blower (4) is fixedly connected with the inner wall of the flat pressing cart (1), the air blower (4) is located below the extending roller (33), the front end surface of the flat pressing cart (1) is provided with an air inlet groove, the air inlet groove is in communication with the air inlet of the air blower (4), the air outlet end of the air blower (4) is provided with a connecting hose (41), the lower surface of the flat pressing cart (1) is fixedly connected with a cleaning nozzle (42), the cleaning nozzle (42) is located in front of the membrane outlet (24), and two adjacent cleaning nozzles (42) are combined in a splayed shape.
3. The automatic planar pressing device for planar hand-pushed geomembrane according to claim 2, characterized in that: The upper end of the cleaning nozzle (42) is fixedly connected and communicated with the lower end of the connecting hose (41), the lower surface of the flat pressing trolley (1) is fixedly connected with a push plate (43), the push plate (43) is located in front of the cleaning nozzle (42), the lower surface of the flat pressing trolley (1) is provided with a material blocking roller (44), and the material blocking roller (44) is located between the cleaning nozzle (42) and the film outlet (24).
4. The flat pressing method of the flat pressing device for automatic flat pressing of the plane hand-push type geomembrane according to claim 3, wherein the flat pressing method is: Step one, install and fix the geomembrane roll (2) through the rotating shaft (22), and stretch the geomembrane roll (2) into a trapezoidal shape through the stretching roller (33), finally extend it to the bottom of the flat pressing trolley (1) through the film outlet (24), and fill the flat pressing layer into the storage cylinder (25), start the air blower (4), the air blower (4) blows and cleans the impurities and dust on the ground through the cleaning nozzle (42), and pushes the flat pressing trolley (1), the flat pressing trolley (1) pushes the large-sized impurities to both sides through the push plate (43); Step two, fix one end of the stretched geomembrane to the ground, start the driving motor (23), the driving motor (23) drives the rotating shaft (22) to rotate through the first transmission mechanism (21), the geomembrane is stretched and sequentially passes through the surfaces of the three stretching rollers (33) and rubs with the stretching rollers (33), the driving motor (23) drives the limiting shaft (29) and the limiting plate (210) to rotate through the second transmission mechanism (211), the flat pressing layer in the storage cylinder (25) falls and enters through the discharge hopper (26), the limiting plate (210) separates the flat pressing layer in the discharge hopper (26), and when the limiting shaft (29) rotates, the limiting plate (210) pushes the separated flat pressing layer to the lower end of the discharge hopper (26), the flat pressing layer at the lower end of the discharge hopper (26) covers the surface of the laid geomembrane, and the flat pressing roller (212) extrudes the surface of the geomembrane under the pushing of the flat pressing trolley (1). Step three, solar thermal energy is transmitted to the surface of the geomembrane through the light-transmitting plate (3), the geomembrane is heated, the geomembrane is more flexible, the geomembrane drives the stretching roller (33) to rotate through friction, the stretching roller (33) drives the rotating disc (35) to rotate through the third transmission mechanism (34), the rotating disc (35) drives the fixed block (36) to rotate around the axis of the rotating disc (35), when the rotating block (37) and the fixed block (36) rotate, the pull rod (38) limits the rotating block (37), the rotating block (37) and the fixed block (36) rotate relatively, the rotating block (37) drives the pull rod (38) to deviate, the pull rod (38) reciprocates on the surface of the limiting rod under the limitation of the sliding block (39) and the fixed rod (310), the upper end of the pull rod (38) reciprocates in the horizontal direction on the surface of the connecting plate (311) while reciprocating in the vertical direction under the pulling of the sliding block (39), the upper end of the pull rod (38) pushes the connecting plate (311) through the limiting ring (312), one end of the light-transmitting plate (3) is deflected reciprocally under the driving of the connecting plate (311), and the light-transmitting plate (3) shakes off the impurities adhered to the surface after deflection.
Citation Information
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