A wind tunnel change device

By using mechanical clamping and airbag fixing of the air duct box, the air duct replacement is automated, solving the safety and efficiency problems in the air duct replacement process and improving operational safety and efficiency.

CN117208813BActive Publication Date: 2025-11-07浙江独山能源有限公司
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Patent Information

Application Number
CN202311266673.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-27
Publication Date
2025-11-07
Estimated Expiration
2043-09-27

AI Technical Summary

Technical Problem

The replacement of ventilation ducts poses risks of personal injury and falling objects from heights, and requires multiple operators, resulting in low efficiency.

Method used

Mechanical devices are used for replacing the air duct. The air duct box is fixed by clamping rods and airbags, and the lifting and placing devices are automated through hydraulic devices, reducing manual intervention.

Benefits of technology

It improves the safety and efficiency of duct replacement, reduces the risk of personnel injury and the possibility of falling objects from heights, and reduces manpower requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of wind tube replacement device, including frame, lifting frame is installed on the upper side of the frame;The inside sliding connection installation frame of the lifting frame;The installation frame is driven to rise and fall by hydraulic device;Clamping device includes clamping rod, screw, screw seat and rotary valve;Two clamping rods are slidingly connected on the installation frame;The screw seat is installed on the both sides of the installation frame;The opposite outer side end surface of the two clamping rods is equipped with screw, and the screw passes through the screw seat, and one end is equipped with the rotary valve;The upper side of the installation frame is equipped with wind tube clamping device, and the wind tube clamping device includes air pipe, and the air outlet of the air pipe is downwardly equipped with a plurality of air bags, and the air inlet is connected to pressure regulating device to inflate and deflate the air bag.The present application discloses a kind of wind tube replacement device, can synchronously lift wind tube box and wind tube, replace manpower with mechanical device, and safety is high.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of spinning equipment, in particular to a wind cylinder replacing device. BACKGROUND

[0002] The process of extruding the spinning fluid from the capillary hole of the spinneret or spinneret plate by the spinning pump or metering pump continuously, quantitatively and uniformly into a liquid stream, and then solidifying into a yarn in the air, water or coagulation bath is called spinning. The melt spinning method is also called melt spinning, and is simply called melt spinning. The polymer is heated and melted, extruded through the spinneret hole, and cooled and solidified in the air to form a fiber. The polymer used for melt spinning must be able to melt into a viscous flow state without significant decomposition. The wind cylinder is an important equipment in the spinning process.

[0003] The wind cylinder needs to be taken down. Since the weight is heavy and the position is high, two people are usually needed to operate to take down or put down on the side. This method has the risk of personnel injury and the possibility of falling objects at high altitude. SUMMARY

[0004] The present application provides a wind cylinder replacing device to solve the above technical problems. The mechanical device is used to replace the wind cylinder to improve the replacement efficiency, reduce the risk of personnel injury and the possibility of falling objects at high altitude.

[0005] The present application discloses a wind cylinder replacing device. The wind cylinder replacing device comprises a vehicle frame, a moving wheel is arranged on the lower side of the vehicle frame, and a lifting frame is arranged on the vehicle frame. Slides are arranged on the inner sides of the lifting frame, and mounting frames are arranged in the slides. The mounting frames are driven to rise and fall by a hydraulic device on the vehicle frame. Two horizontal guide rails are arranged on the mounting frames. A clamping device is arranged on the mounting frames. The clamping device comprises clamping rods, and the clamping rods are arranged on the guide rails of the mounting frames through slides. Screw rod seats are arranged on the two sides of the mounting frames, and the screw rod seats are located between the two guide rails. Screw rods are arranged in the screw rod seats, and rotary valves are arranged at one end of the screw rods. The other end of the screw rod is rotatably connected with the clamping rod on the same side. A wind cylinder clamping device is arranged on the upper side of the mounting frame. The wind cylinder clamping device comprises an air guide pipe, and a plurality of air bags are arranged downward at the air outlet of the air guide pipe. The number and positions of the air bags correspond to the wind cylinders of the wind cylinder boxes one by one, and the air inlet of the air guide pipe is connected with a high-pressure gas source through a pressure regulating device.

[0006] Further, a counterweight is arranged on the vehicle frame, and the counterweight and the clamping device are arranged on the two sides of the mounting frame, respectively.

[0007] Further, the clamping rods are in L-shaped structure, one end of the L-shaped structure is provided with a slide, and the slide is connected with the guide rail.

[0008] Further, the lifting frame is provided with a placing device, which is composed of two telescopic steel pipes; the placing device is installed below the mounting frame.

[0009] Further, the air duct clamping device further comprises a pneumatic switch, which is arranged on a pressure regulating device arranged at the upper end of the side of the lifting frame.

[0010] Further, the clamping rod is provided with a handle, which is installed on the outer side of the short side of the two clamping rods; the inner side of the long side of the two clamping rods is provided with a rubber pad.

[0011] Further, the lifting frame is provided with a handrail on both sides.

[0012] Further, the hydraulic device is provided with a pressure rod, which controls the hydraulic device.

[0013] The air duct replacement device obtained by the application adopts a screw rod to drive a clamping rod to clamp an air duct box, and utilizes an air bag to fix the air duct, so that the air duct box and the air duct can become an integral whole during the dismounting process, the dismounting process is convenient, the safety is high, and the dismounting efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structural front view of the application;

[0015] Figure 2 It is a structural schematic view of the mounting frame of the application;

[0016] Figure 3 It is a structural schematic view of the clamping rod of the application;

[0017] Figure 4 It is a structural schematic view of the air duct clamping device of the application;

[0018] Figure 5 It is a structural front view of the air duct clamping device of the application;

[0019] Figure 6 It is a local enlarged schematic view of the air bag of the application;

[0020] Figure 7 It is a structural front view of the air duct mounting device of the application;

[0021] Figure 8 It is a structural side view of the air duct mounting device of the application;

[0022] Figure 9 It is a local enlarged schematic view of Figure 8 the application. DETAILED DESCRIPTION

[0023] To further illustrate the technical means and effects of the present invention in achieving its intended purpose, the following detailed description of the specific implementation methods, structures, features, and effects of the present invention, in conjunction with the accompanying drawings and preferred embodiments, is provided below.

[0024] Example 1:

[0025] like Figures 1-6 As shown, this invention discloses a duct replacement device, including a frame 1. The frame 1 has casters on its underside, which can be two directional casters 24 and two omnidirectional casters 25, allowing the trolley to move more flexibly. A lifting frame 2 is mounted on the frame 1. A sliding groove is provided inside the lifting frame 2, and a mounting frame 4 is disposed on the sliding groove. The mounting frame 4 can move up and down along the sliding groove. The mounting frame 4 is driven to rise and fall by a hydraulic device 7, replacing manual labor. The hydraulic device 7 is a hydraulic cylinder mounted on the frame 1. Two guide rails 5 are provided on the mounting frame 4, which are parallel to each other and spaced apart, and are horizontally arranged. The mounting frame 4 is equipped with a clamping device, which includes clamping rods 6. The clamping rods 6 are L-shaped and consist of two rods. The short sides of the two clamping rods are provided with sliding tracks 18. The clamping rods 6 are mounted on the guide rails 5 of the mounting frame 4 and can move left and right along the guide rails 5. The mounting frame 4 has two sides respectively... A screw seat 17 is provided, located between two guide rails 5. Two screws 16 are provided, each passing through the screw seat 17. One end of each screw 16 is connected to the short side of the clamping rod 6, and the screws 16 and clamping rod 6 are rotatably connected. The other end is provided with a rotary valve 15 for driving the screws 16 to rotate. The rotary valve 15 can drive the screws 16 to rotate in the screw seat 17. During rotation, the screws 16 move along the threads in the screw seat 17, thereby driving the clamping rod 6 to move within the screw seat 17. The guide rail 5 moves horizontally, and the two clamping rods 6 are used to clamp the air duct box. The upper side of the mounting frame 4 is equipped with an air duct clamping device, which includes an air guide pipe 11. The air guide pipe 11 is fixed on the connecting plate 10. The air inlet of the air guide pipe 11 is provided with several airbags 12 facing downwards. The airbags 12 are connected to the connecting plate 10. The number and position of the airbags 12 correspond one-to-one with the air duct of the air duct box. The air outlet is connected to a pressure regulating device 13 to inflate and deflate the airbags 12. When the clamping device clamps the air duct box, the pressure regulating device 13 inflates the airbags through the air guide pipe 11. The airbags 12 expand, and the inflated airbags 12 in the air duct squeeze the inner wall of the air duct, generating friction to achieve the purpose of gripping the air duct. Thus, the air duct and the air duct box can be kept as one unit during the disassembly and assembly of the air duct box and the air duct. The movement process is safe and reliable, and the air duct will not fall and cause accidents.

[0026] The frame 1 is equipped with a counterweight 3, which is located on both sides of the mounting frame 4 with the clamping device. It is used to balance the frame 1 so that the air duct replacement device will not tip over after grabbing the air duct box.

[0027] According to the actual size of the wind cylinder box, the position, height, width, etc. of the clamping device are matched. The clamping force of the clamping device is greater than or equal to 100N and less than or equal to 150N, which ensures that the wind cylinder box can be clamped without damaging the wind cylinder box.

[0028] The lifting frame 2 is provided with a placing device 14 composed of two telescopic steel pipes. The placing device 14 is installed below the mounting frame 4 and is used to place the wind cylinder box and the wind cylinder mounting device 21.

[0029] According to the actual size of the wind cylinder box and the wind cylinder, the height difference between the clamping device and the wind cylinder mounting device should be greater than or equal to 27.5cm to provide space for taking out the wind cylinder.

[0030] As shown in Figure 7 , Figure 8 , Figure 9 The wind cylinder mounting device 21 is also included, which is a rectangular flat plate. The wind cylinder mounting device 21 is provided with a mounting position 22 corresponding to the wind cylinder. The mounting position 22 is a circular ring slot with the same outer diameter as the wind cylinder and the same inner diameter as the wind cylinder. A protrusion 27 is provided at the center of the circular ring slot, and the outer diameter of the protrusion 27 is equal to the inner diameter of the wind cylinder. The circular ring slot is used to place the wind cylinder.

[0031] The wind cylinder mounting device 21 can be placed on the placing device 14.

[0032] The wind cylinder clamping device also includes a pneumatic switch 23, which is provided on the pressure regulating device 13 to control the pressure regulating device 13. The pressure regulating device 13 is provided on the upper end of the side of the lifting frame 2. After the air bag 12 is inflated, it is used to clamp the wind cylinder. The outer side of the air bag of the wind cylinder clamping device is provided with a superimposed rubber pad 24, which can improve the adhesion to the wind cylinder during the clamping process and prevent the wind cylinder from falling off due to the impact of the wind cylinder box.

[0033] The clamping rod 6 is provided with a handle 20, which is installed on the short side of the opposite outer side of the two clamping rods 6. The long side of the clamping rod 6 is provided with a rubber pad 19, which better clamps the wind cylinder box to prevent loosening.

[0034] Handrails 21 are provided on both sides of the lifting frame 2 to facilitate workers to push the device.

[0035] The hydraulic device 7 is provided with a pressure rod 9 for controlling the hydraulic cylinder to make the mounting frame 4 rise and fall.

[0036] The wind cylinder replacement device aligns the wind cylinder box that needs to be replaced, the installation frame 4 is lifted by the pressure rod 9 control liquid device 7, and the installation frame 4 is lifted to the corresponding height along the sliding groove, the wind cylinder replacement device is pushed to the wind cylinder box direction through the handrail 21, the clamping rod 6 can clamp the wind cylinder box, the clamping rod 6 is clamped by rotating the rotary valve 15, the pneumatic switch 23 is opened at the same time, the pressure regulating device 13 is started, the air bag 12 is inflated to fill the wind cylinder so that the wind cylinder cannot fall off, the device is pushed to the safe position; the empty wind cylinder installation device 21 is placed on the placing device 14, the wind cylinder box is lowered so that the lower surface of the wind cylinder box is attached to the upper surface of the placing device 14, the air bag 12 is deflated, the wind cylinder box is lifted, and the wind cylinder falls off in the installation position 22 of the placing device 14; the old wind cylinder replaced on the placing device 14 is replaced with a new wind cylinder, the wind cylinder box is lowered in the same operation, the air bag 12 is inflated to clamp the wind cylinder, the wind cylinder box is lifted, the wind cylinder replacement device is pushed to return to the original position, the air bag 12 is deflated, the rotary valve 15 is rotated, the wind cylinder box is loosened, the pushing device is pushed away, and the replacement is completed.

[0037] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise explicitly specified and limited.

[0038] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0039] In the present application, unless specifically stated and limited otherwise, "on" or "under" of a first feature with respect to a second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, "on", "above" and "over" of a first feature with respect to a second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the first feature is higher than the second feature in horizontal height. "Under", "below" and "underneath" of a first feature with respect to a second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the first feature is lower than the second feature in horizontal height.

[0040] The above description is only the preferred embodiment of the present application, and is not intended to limit the present application in any form. Although the present application has been disclosed as above with the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content to make equivalent embodiments with equivalent changes, without departing from the technical solution of the present application. Any simplification, modification, equivalent change and modification of the above embodiments made according to the technical essence of the present application, without departing from the technical solution of the present application, still belongs to the scope of the technical solution of the present application.

Claims

1. A wind pipe replacing device comprising a vehicle frame, the lower side of which is provided with moving wheels, characterized in that, The lifting frame is provided with sliding grooves on both sides of the inner side, and mounting frames are arranged in the sliding grooves.

2. A duct replacement apparatus according to claim 1, wherein The lifting frame is provided with a placing device, and the placing device is composed of two telescopic steel pipes.

3. A duct replacement apparatus according to claim 1, wherein The air cylinder clamping device further comprises an air-operated switch, which is arranged on the pressure regulating device and at the upper end of the side of the lifting frame.

4. A duct replacement apparatus according to claim 1, wherein A handle is arranged on the clamping rod, and the handle is arranged on the outer side of the short side of the two clamping rods.

5. A duct replacement apparatus according to claim 1, wherein Rubber pads are arranged on the inner sides of the long sides of the two clamping rods.

6. A duct replacement apparatus according to claim 1, wherein Handrails are arranged on both sides of the lifting frame. The hydraulic device is provided with a pressure rod, and the pressure rod controls the hydraulic device.

Citation Information

Patent Citations

  • Air duct replacing device

    CN220926188U