Glass steel stirring tank leak detection device and method

By designing a leak detection device for fiberglass mixing tanks, the leak location can be accurately located using gas pressure detection and angle adjustment components. This solves the problem of inaccurate leak location in existing technologies and enables convenient tank repair.

CN117213748BActive Publication Date: 2025-12-16SHANDONG DAHUA GLASS FIBER REINFORCED PLASTIC CO LTD
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Patent Information

Application Number
CN202311162105.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-11
Publication Date
2025-12-16
Estimated Expiration
2043-09-11

AI Technical Summary

Technical Problem

Existing technology cannot accurately locate the leak in a fiberglass mixing tank, making tank repairs inconvenient.

Method used

A leak detection device for a fiberglass mixing tank was designed, comprising a tank body, an air inlet pipe, an exhaust pipe, a pressure relief assembly, a linear adjustment assembly, an angle adjustment assembly, and a seal. The device detects leaks by measuring gas pressure and utilizes the annular structure formed by the angle adjustment assembly and the seal to detect leaks, while an indicator light shows the location of the leak.

Benefits of technology

It enables accurate location of leaks in FRP mixing tanks, facilitating timely repairs and reducing economic losses.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application provides a glass steel stirring tank leak detection device, which comprises a tank body, an air inlet pipe, an exhaust pipe, a pressure relief assembly, a plurality of linear adjustment assemblies, a plurality of angle adjustment assemblies and a plurality of sealing pieces, wherein the tank body is fixedly arranged relative to the ground; the air inlet pipe and the exhaust pipe are both arranged on the side of the tank body away from the ground and are in communication with the inside of the tank body; the pressure relief assembly is arranged in the exhaust pipe and is used for relieving the pressure of the gas in the tank body; the plurality of linear adjustment assemblies are all arranged on the outer wall of the tank body; the plurality of angle adjustment assemblies are separately arranged on the two sides of the moving part of each linear adjustment assembly; and the plurality of sealing pieces are respectively arranged on the side of the moving part of each linear adjustment assembly and the adjusting part of each angle adjustment assembly close to the tank body. Through the cooperation of the pressure relief assembly, the linear adjustment assembly, the angle adjustment assembly and the sealing piece, the glass steel stirring tank can be detected for leakage, and the specific position of the damage or crack can be known, so that the glass steel tank body is convenient to repair.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of glass steel stirring tank, and particularly relates to a glass steel stirring tank leak detection device and method. BACKGROUND

[0002] The glass steel stirring tank is a kind of storage tank integrating stirring shaft, inner member, shaft seal, liquid seal, packing seal, machine seal, transmission device, motor and stirrer, which can flexibly add heating or cooling device and is widely used in chemical industry, environmental protection, building material, electronics, food, pharmaceutical industry and the like. With the development of the times, the market of glass steel is becoming wider and wider, and gradually occupies the storage tank industry, replaces stainless steel, carbon steel, plastic and the like, and becomes the leading product of the storage tank.

[0003] The high-pressure tank body leak detection machine disclosed in the publication No. CN208109348U comprises a base, a ring groove is arranged on the top of the base, a rubber layer is fixedly installed on the bottom wall of the ring groove, a small high-pressure tank body and a water tank are arranged on the top of the base, an outer cover is arranged on the outside of the small high-pressure tank body, the bottom of the outer cover is tightly attached to the top of the rubber layer, a connecting hole is arranged on the right end of the outer cover, one end of a gas pipe is fixedly installed in the connecting hole, and the other end of the gas pipe is located in the water tank. The outer cover is connected with the water tank through the gas pipe, the small high-pressure tank body is arranged in the outer cover, when the small high-pressure tank body leaks, the gas enters the water tank through the gas pipe, and bubbles are generated in the water in the water tank, so that whether the small high-pressure tank body leaks can be directly observed.

[0004] At present, most of the glass steel stirring tanks are generally installed outdoors, and are prone to aging under the action of ultraviolet rays, wind and sand, rain and snow, chemical medium and mechanical stress for a long time. Damage or cracks may occur on the tank wall, and then the tank body may leak. However, the existing technology can only detect whether the tank body leaks, but cannot know the specific damage or crack position, and thus the glass tank body cannot be repaired conveniently. SUMMARY

[0005] Therefore, the present application provides a glass steel stirring tank leak detection device and method, which can detect the leakage of the glass steel stirring tank and know the specific position of the damage or crack, so as to facilitate the repair of the glass steel tank body.

[0006] The technical scheme of the present application is implemented as follows: the present application provides a glass steel stirring tank leak detection device, which comprises a tank body, an air inlet pipe, an exhaust cylinder, a pressure relief assembly, a plurality of straight adjusting assemblies, a plurality of angle adjusting assemblies and a plurality of sealing members, wherein,

[0007] The tank body is fixedly arranged relative to the ground in a cylindrical shape;

[0008] The air inlet pipe is arranged on the side of the tank body far from the ground and is connected with the inside of the tank body, and is used for conveying gas to the inside of the tank body.

[0009] The air outlet cylinder is arranged on the side of the tank body far from the ground and is connected with the inside of the tank body, and the outside of the air outlet cylinder is provided with an air outlet hole.

[0010] The pressure relief assembly is arranged in the air outlet cylinder, and the pressure relief assembly has a movable part that can move linearly along the axial direction of the air outlet cylinder.

[0011] The linear adjustment assemblies are arranged on the outer wall of the tank body and are arranged at intervals around the tank body, and the linear adjustment assemblies have a moving part that can move linearly along the axial direction of the tank body.

[0012] The angle adjustment assemblies are arranged on both sides of the moving part of each linear adjustment assembly, and the angle adjustment assemblies have an adjustment part that can change the angle in the radial direction of the tank body.

[0013] The sealing members are arranged on the side of the moving part of each linear adjustment assembly and the adjustment part of each angle adjustment assembly close to the tank body; the adjustment part makes the corresponding sealing member abut against the outer wall of the tank body to form an annular shape for leak detection of the side wall of the tank body in the area.

[0014] On the basis of the above technical scheme, preferably, the pressure relief assembly comprises a piston, a blocking piece, a top column and an elastic piece, wherein,

[0015] The piston is slidingly connected to the inside of the air outlet cylinder, and the outer wall of the piston abuts against the inner wall of the air outlet cylinder, and the piston serves as the movable part of the pressure relief assembly.

[0016] The blocking piece is fixedly arranged on the inside of the air outlet cylinder and located on the side of the piston away from the tank body, and the blocking piece is provided with a guide hole.

[0017] The top column is fixed on the side of the piston close to the blocking piece, and the top column is slidingly connected in the guide hole and extends outward through the guide hole.

[0018] The elastic piece is sleeved on the outside of the top column, and the two side end faces of the elastic piece abut against the opposite side end faces of the piston and the blocking piece.

[0019] On the basis of the above technical scheme, preferably, the number of the air outlet holes is several, and the several air outlet holes are arranged in a ring-shaped equidistant array with the axis of the air outlet cylinder as the center, and the air outlet holes are located between the piston and the blocking piece.

[0020] On the basis of the above technical scheme, preferably, it further comprises a plurality of supporting pieces, a plurality of lug blocks, a feeding cover, a gate valve and a valve body.

[0021] The plurality of supports are arranged on the ground, and the tank body is fixedly arranged between the plurality of supports and perpendicular to the ground;

[0022] The plurality of ear blocks are fixedly arranged on the outer side wall of the tank body, and are arranged in a ring-shaped equidistant array with the axis of the tank body as the center, the number and positions of the ear blocks corresponding to those of the supports;

[0023] The feeding cover is hingedly arranged on the side of the tank body away from the ground and is sealingly connected with the tank body;

[0024] The gate valve is arranged on the side of the tank body away from the ground and is arranged close to the feeding cover for locking the position of the feeding cover;

[0025] The valve body is arranged at the discharging end of the tank body for opening and closing the discharging of the material in the tank body.

[0026] On the basis of the above technical scheme, preferably, the straight-line adjusting assembly comprises a rotating member, a movable member, a guide member and a transmission assembly, wherein,

[0027] The rotating member is rotatably connected between the support and the corresponding ear block through a bearing, and one end of the rotating member penetrates the support and is arranged to extend towards the side of the ground;

[0028] The movable member is threadedly connected on one side of the rotating member, and the movable member serves as a movable part of the straight-line adjusting assembly;

[0029] The guide member is fixed between the support and the corresponding ear block, and one end of the guide member penetrates the movable member and is slidingly connected with the movable member;

[0030] The transmission assembly is arranged between the outer sides of the ends of the plurality of rotating members extending out of the support, for driving the plurality of rotating members to synchronously and uniformly rotate.

[0031] On the basis of the above technical scheme, preferably, the transmission assembly comprises a plurality of transmission members, a transmission belt and a driving member, wherein,

[0032] The plurality of transmission members are separately arranged on the outer sides of the rotating members;

[0033] The transmission belt is sleeved between the plurality of transmission members;

[0034] The driving member is relatively fixed on the side of one support close to the tank body, and the output end of the driving member is fixedly connected with the corresponding rotating member, for driving the rotating member to rotate circumferentially.

[0035] On the basis of the above technical scheme, preferably, the angle adjusting assembly comprises an arc-shaped member and an extension member, wherein,

[0036] The movable member is provided with an avoiding groove on both sides in the radial direction of the rotating member;

[0037] One end of the arc-shaped piece extends into the escape groove and is hinged to the movable piece;

[0038] The telescopic piece has a movable end and a fixed end, the movable end is hinged to the outer wall of the arc-shaped piece, and the fixed end abuts against the side wall of the movable piece; the telescopic piece is adjusted to change the angle of the arc-shaped piece.

[0039] On the basis of the above technical scheme, preferably, the indication assembly comprises a signal lamp, an energy supply piece, a first conductive piece and a second conductive piece, wherein,

[0040] The signal lamp is fixedly arranged at one end of the exhaust cylinder away from the tank body;

[0041] The energy supply piece is fixedly arranged on the inner wall of the exhaust cylinder and is arranged opposite to the position of the blocking piece;

[0042] The first conductive piece and the second conductive piece are both arranged on the side of the energy supply piece close to the blocking piece, the second conductive piece has an elastic reset property, and the initial position of the second conductive piece does not abut against the first conductive piece;

[0043] The output end of the energy supply piece is electrically connected with the first conductive piece, the second conductive piece is electrically connected with the input end of the signal lamp, and the output end of the signal lamp is electrically connected with the input end of the energy supply piece;

[0044] When the exhaust is normal, the piston piece drives the top column to make the second conductive piece elastically deformed to contact the first conductive piece, and the circuit is conducted to make the signal lamp emit light.

[0045] On the basis of the above technical scheme, preferably, the plurality of sealing pieces are fixed on the side of each movable piece and each arc-shaped piece close to the tank body; the other side of the sealing piece arranged on the movable piece abuts against the outer wall of the tank body; and when the sealing piece on the arc-shaped piece abuts against the outer wall of the tank body, the side surface of the sealing piece abuts against the surface adjacent to the adjacent sealing piece.

[0046] The application also provides a use method of the glass steel stirring tank leak detection device, which comprises the following steps:

[0047] S1, pre-sealing treatment, before the tank body is produced and used, the valve body is closed, the feeding cover is sealed with the tank body, and the position between the feeding cover and the tank body is locked through the gate valve;

[0048] S2, leak detection, the external gas conveying equipment continuously conveys gas into the tank body through the gas inlet pipe, whether the tank body has a leak is detected, when the tank body has a leak, the gas pressure in the tank body is increased to drive the piston piece to move towards the blocking piece side and to move above the exhaust hole for exhaust, the piston piece is moved to drive the top column to move upwards, the first conductive piece is contacted with the second conductive piece, the circuit is conducted to make the signal lamp emit light, that is, the tank body does not have a damage leak, otherwise, there is a leak;

[0049] S3 Leakage Point Coarse Location: When a leak is found in the tank, the transmission assembly drives each rotating component to rotate, causing the movable component to move to the lowest point of the outer wall of the tank. Then, through the angle adjustment components, the angle of the corresponding sealing component is changed, and it cooperates with the sealing component on the movable component to form a ring shape that abuts against the outer wall of the tank, sealing the annular area of ​​the tank. External gas supply equipment continuously supplies gas into the tank. When the indicator light is on, the leak area of ​​the tank is within the current annular area; otherwise, it is not within the area. The transmission assembly drives the movable component to move sequentially to detect the approximate leak location of the tank.

[0050] The S4 leak precision positioning system detects the approximate leak location of the tank and then sequentially drives each angle adjustment component to separate the seal from the outer wall of the tank. Once the seal is separated, the indicator light goes out, confirming that the location is the accurate leak location of the tank.

[0051] The fiberglass mixing tank leak detection device of the present invention has the following advantages over the prior art:

[0052] (1) The external gas supply equipment delivers gas into the tank through the inlet pipe. As the internal gas pressure of the tank increases, the gas pressure will push the movable part of the pressure relief component to move above the exhaust port to relieve pressure. This allows for overall leakage detection of the tank. The corresponding seals are made to abut against the outer wall of the tank by the angle adjustment components and form a ring shape with the seals on the moving part of the linear adjustment component. This allows for leakage detection of the ring area of ​​the tank. The ring structure is moved along the vertical direction of the tank by the linear adjustment component, allowing for a rough detection of the leakage location of the tank. Furthermore, by sequentially driving the angle adjustment components, the seals are separated from the outer wall of the tank. When the signal light goes out after separation, the exact leakage location of the tank is determined. Thus, this device can detect leakage of the fiberglass mixing tank and identify the specific location of the damage or crack, facilitating the repair of the fiberglass tank.

[0053] (2) During the leak detection, the piston moves and the top column moves upward, so that the first conductive part contacts the second conductive part, and the circuit is connected to make the indicator light light up, which can intuitively show the leakage situation inside the tank and facilitate direct observation by the staff.

[0054] (3) The device is applicable to leak detection before tank production, and also meets the requirements for leak detection during tank production. It can continuously detect the leakage of the tank during production. When the leak is detected, the leak can be plugged immediately to avoid causing significant economic losses. Attached Figure Description

[0055] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described below only show some of the embodiments of the present application, and all other drawings obtained by those of ordinary skill in the art without creative effort based on these drawings also belong to the protection scope of the present application.

[0056] Figure 1 It is a perspective view of the glass steel stirring tank leak detection device of the present application.

[0057] Figure 2 It is a front view of the glass steel stirring tank leak detection device of the present application.

[0058] Figure 3 It is a perspective view of the glass steel stirring tank leak detection device of the present application. Figure 2 It is a cross-sectional view at A-A.

[0059] Figure 4 It is another perspective view of the glass steel stirring tank leak detection device of the present application.

[0060] Figure 5 It is a perspective view of the glass steel stirring tank leak detection device of the present application. Figure 3 It is a local enlarged schematic view at B.

[0061] Figure 6 It is a local enlarged schematic view at C. Figure 1 It is a local enlarged schematic view at C.

[0062] Figure 7 It is a circuit principle diagram of the indicating unit of the glass steel stirring tank leak detection device of the present application.

[0063] Figure 8 It is a flow chart of the glass steel stirring tank damage detection method of the present application. DETAILED DESCRIPTION

[0064] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort belong to the protection scope of the present application.

[0065] As shown in the drawings, Figures 1-7 A glass steel stirring tank leak detection device of the present application includes a tank body 1, an air inlet pipe 2, an exhaust cylinder 3, a pressure relief assembly 4, a plurality of linear adjustment assemblies 5, a plurality of angle adjustment assemblies 6 and a plurality of sealing members 7.

[0066] The tank body 1 is cylindrical and is fixed relative to the ground.

[0067] It should be noted that the tank body 1 is provided with a stirring motor away from the ground, the output shaft of the stirring motor penetrates the tank body 1 and extends into the tank body 1, and the output shaft of the stirring motor is connected to the tank body 1 through a sealing bearing for sealing transmission, and the output shaft of the stirring motor is fixedly connected with a stirrer; in use, the stirrer is driven by the stirring motor to rotate to uniformly stir the materials in the tank body 1, and this part of the structure is prior art and will not be described here.

[0068] In addition, the embodiment also includes a plurality of support pieces 11, a plurality of lug blocks 12, a feeding cover 13, a gate valve 14 and a valve body 15, wherein the plurality of support pieces 11 are arranged on the ground, and the tank body 1 is fixedly arranged between the plurality of support pieces 11, and the tank body 1 is perpendicular to the ground; the plurality of lug blocks 12 are fixedly arranged on the outer side wall of the tank body 1, and the plurality of lug blocks 12 are arranged in a ring-shaped equidistant array with the axis of the tank body 1 as the center, and the number and position of the lug blocks 12 correspond to those of the support pieces 11; the feeding cover 13 is hingedly arranged on the side of the tank body 1 away from the ground, and is sealingly connected with the tank body 1; the gate valve 14 is arranged on the side of the tank body 1 away from the ground, and is arranged close to the feeding cover 13 for locking the position of the feeding cover 13; the valve body 15 is arranged at the discharging end of the tank body 1 for opening and closing the discharge of the materials in the tank body 1.

[0069] It should be noted that the number of support pieces 11 and lug blocks 12 in the embodiment is four, and the four support pieces 11 and lug blocks 12 are arranged in a ring-shaped array, and the array distribution of the support pieces 11 can stably install the tank body 1 on the ground; by opening the feeding cover 13, the materials to be mixed and stirred can be added into the tank body 1, and then the feeding cover 13 is locked in position with the tank body 1 by the gate valve 14, which is suitable for solid materials to be put and stirred; in another embodiment, a plurality of feeding pipes are fixedly installed on the side of the tank body 1 away from the ground, each feeding pipe is connected with the inside of the tank body 1, and each feeding pipe is provided with a feeding valve, the other end of the feeding pipe is connected with the liquid supply equipment outside, and at the same time, a corresponding counterweight system can be provided to transport materials with a specified specific gravity into the tank body 1 for stirring, and the feeding valve can cut off the feeding pipe and the liquid supply equipment outside, which is suitable for liquid materials to be transported and stirred, and the mixed materials in the tank body 1 can be discharged by opening the valve body 15, and this part of the structure is prior art and will not be described here.

[0070] The air inlet pipe 2 of the embodiment is arranged on the side of the tank body 1 away from the ground and is connected with the inside of the tank body 1 for conveying gas into the tank body 1.

[0071] It should be noted that one end of the air inlet pipe 2 extends to the inside of the tank body 1, and the other end is connected with the external gas supply device, and the gas delivered by the external gas supply device can be hot gas or cold gas, wherein the delivered gas can be set according to the mixing and stirring requirements between the materials.

[0072] The exhaust cylinder 3 of the embodiment is arranged on the side of the tank body 1 away from the ground and is connected with the inside of the tank body 1, and the outside of the exhaust cylinder 3 is provided with exhaust holes 300; the pressure relief assembly 4 is arranged in the exhaust cylinder 3, and the pressure relief assembly 4 has a movable part that can move linearly along the axial direction of the exhaust cylinder 3, and the movable part moves linearly to the exhaust holes 300 to relieve the pressure of the gas in the tank body 1.

[0073] It should be noted that the gas delivered by the external gas supply device enters the tank body 1 through the air inlet pipe 2, and under the condition that the tank body 1 has no leakage, as the internal gas pressure of the tank body 1 increases, the gas pressure will drive the movable part of the pressure relief assembly 4 to move towards the side of the exhaust holes 300, and the exhaust holes 300 will be connected with the inside of the tank body 1 for pressure relief, which can detect the leakage of the tank body 1.

[0074] As a preferred embodiment, the pressure relief assembly 4 in the embodiment includes a piston 41, a blocking piece 42, a top column 43, and a resilient piece 44, wherein the piston 41 is slidingly connected to the inside of the exhaust cylinder 3, and the outside wall of the piston 41 abuts against the inside wall of the exhaust cylinder 3, and the piston 41 serves as the movable part of the pressure relief assembly 4; the blocking piece 42 is fixedly arranged on the inside of the exhaust cylinder 3 and located on the side of the piston 41 away from the tank body 1, and the blocking piece 42 is provided with a guide hole 420; the top column 43 is fixed on the side of the piston 41 close to the blocking piece 42 and slidingly connected in the guide hole 420 and extends outwardly through the guide hole 420; and the resilient piece 44 is sleeved on the outside of the top column 43, and the two side ends of the resilient piece 44 abut against the side end faces opposite to the piston 41 and the blocking piece 42, respectively.

[0075] It should be noted that as the internal gas pressure of the tank body 1 increases, the gas pressure will drive the piston 41 to move towards the side of the blocking piece 42, and the piston 41 moves above the exhaust holes 300, thereby making the exhaust holes 300 connected with the inside of the tank body 1 for pressure relief, and in the moving process, the top column 43 slides in the guide hole 420 to guide the movement of the piston 41, and at the same time, the piston 41 moves to compress the resilient piece 44 to a stressed and compressed state, and when the pressure in the tank body 1 decreases, the resilient piece 44 removes the pressure to drive the piston 41 to reset.

[0076] Specifically, the number of the exhaust holes 300 in the embodiment is several, and the several exhaust holes 300 are distributed in a ring-shaped equidistant array with the axis of the exhaust cylinder 3 as the center, and the exhaust holes 300 are located between the piston 41 and the blocking piece 42.

[0077] It should be noted that when the upper surface of the piston member 41 is in close contact with the lower surface of the blocking member 42, the lower surface of the piston member 41 is above the exhaust hole 300 at this time, avoiding the piston member 41 from blocking the position of the exhaust hole 300 when moving to the topmost position.

[0078] Furthermore, the side end of the top column 43 away from the piston member 41 is provided with an elongated portion, which is arranged in the radial extension direction of the top column 43 and abuts against the surface of the blocking member 42. The position of the piston member 41 is limited by the elongated portion. In addition, the end of the top column 43 away from the piston member 41 is an arc surface, and the height of the elongated portions on both sides is less than the top end position of the top column 43.

[0079] The linear adjustment assembly 5 is arranged on the outer wall of the tank body 1 and is arranged at intervals around the tank body 1. The linear adjustment assembly 5 has a moving part that can move linearly along the axial direction of the tank body 1. The angle adjustment assembly 6 is arranged on both sides of the moving part of the linear adjustment assembly 5. The angle adjustment assembly 6 has an adjustment part that can change the angle in the radial direction of the tank body 1. The sealing member 7 is arranged on the side of the moving part of the linear adjustment assembly 5 and the adjustment part of the angle adjustment assembly 6 close to the tank body 1. The adjustment part makes the corresponding sealing member 7 abut against the outer wall of the tank body 1, forming a ring shape to detect the leakage of the side wall of the tank body 1 in this area.

[0080] It should be noted that the corresponding sealing member 7 abuts against the outer wall of the tank body 1 through the angle adjustment assembly 6, and cooperates with the sealing member 7 on the moving part of the linear adjustment assembly 5 to form a ring shape, thereby detecting the leakage of the ring-shaped area of the tank body 1. The ring structure moves along the vertical direction of the tank body 1 through the linear adjustment assembly 5, thereby detecting the leakage position of the entire side wall of the tank body 1.

[0081] As a preferred embodiment, the linear adjustment assembly 5 in the embodiment includes a rotating member 51, a movable member 52, a guide member 53, and a transmission assembly 54. The rotating member 51 is rotatably connected between the support member 11 and the corresponding ear block 12 through a bearing, and one end of the rotating member 51 extends through the support member 11 and is arranged to extend towards the ground side. The movable member 52 is threadedly connected to one side of the rotating member 51, and the movable member 52 serves as the movable part of the linear adjustment assembly 5. The guide member 53 is fixed between the support member 11 and the corresponding ear block 12, and one end of the guide member 53 extends through the movable member 52 and is slidably connected to the movable member 52. The transmission assembly 54 is arranged between the outer sides of the ends of the rotating members 51 extending out of the support member 11, and is used to drive the rotating members 51 to rotate synchronously and in the same direction.

[0082] It should be noted that the number of straight adjusting assemblies 5 in the embodiment is four, and the four rotating members 51 are simultaneously and synchronously rotated by the transmission assembly 54. Under the limiting action of the guide members 53, the rotating rotating member 51 can make the movable member 52 move vertically. It should be noted that the outer side teeth of each rotating member 51 are oriented in the same direction, and the number of guide members 53 fixedly installed between each support member 11 and the corresponding ear block 12 is two. The two guide members 53 are arranged on both sides of the rotating member 51, so that the movable member 52 moves more stably.

[0083] In addition, the transmission assembly 54 includes a plurality of transmission members 541, a transmission belt 542, and a driving member 543. The plurality of transmission members 541 are arranged on the outer side of each rotating member 51. The transmission belt 542 is sleeved between the plurality of transmission members 541. The driving member 543 is fixedly arranged on one side of a support member 11 close to the tank body 1. The output end of the driving member 543 is fixedly connected with the corresponding rotating member 51, and is used to drive the rotating member 51 to rotate circumferentially.

[0084] It should be noted that the driving member 543 drives the connected rotating member 51 to rotate, and the plurality of transmission members 541 are synchronously rotated through the transmission members 541 and the transmission belt 542, so that the four rotating members 51 are synchronously and synchronously rotated.

[0085] It can be understood that the transmission member 541 can be a chain wheel or a transmission wheel, and the transmission belt 542 can be a chain or a belt. The chain wheel is used in cooperation with the chain, and the transmission wheel is used in cooperation with the belt.

[0086] As a preferred embodiment, the angle adjusting assembly 6 in the embodiment includes an arc-shaped member 61 and a telescopic member 62. The movable member 52 is provided with an avoiding slot 520 on both sides in the radial direction of the rotating member 51. One end of the arc-shaped member 61 extends into the avoiding slot 520 and is hingedly connected with the movable member 52. The telescopic member 62 has a movable end and a fixed end. The movable end is hingedly connected with the outer wall of the arc-shaped member 61, and the fixed end abuts against the side wall of the movable member 52. The telescopic member 62 is adjusted in extension and retraction to change the angle of the arc-shaped member 61.

[0087] It should be noted that since the two ends of the telescopic member 62 are hingedly connected with the movable member 52 and the arc-shaped member 61 respectively, the extension and retraction of the movable end of the telescopic member 62 can adjust the extension posture of the arc-shaped member 61, so that the sealing member 7 can abut against the outer wall of the tank body 1.

[0088] The avoiding slot 520 can prevent the end of the arc-shaped member 61 hingedly connected inside the movable member 52 from being disturbed during movement, thereby ensuring the stability of the rotation of the arc-shaped member 61.

[0089] Specifically, the telescopic member 62 in the embodiment can be one of a pneumatic cylinder, an oil cylinder, and an electric cylinder.

[0090] In order to facilitate detection of people observing the leakage of the tank 1, the embodiment also provides an indication component 8, the indication component 8 includes a signal lamp 81, a power supply 82, a first conductive part 83 and a second conductive part 84, wherein the signal lamp 81 is fixedly arranged at the end of the exhaust cylinder 3 away from the tank 1; the power supply 82 is fixedly arranged on the inner wall of the exhaust cylinder 3, and is arranged opposite to the position of the blocking part 42; the first conductive part 83 and the second conductive part 84 are both arranged on the side of the power supply 82 close to the blocking part 42, and the second conductive part 84 has an elastic reset property and does not abut against the first conductive part 83 in the initial position; the output end of the power supply 82 is electrically connected with the first conductive part 83, the second conductive part 84 is electrically connected with the input end of the signal lamp 81, and the output end of the signal lamp 81 is electrically connected with the input end of the power supply 82; when the exhaust is normal, the piston part 41 drives the top column 43 to make the second conductive part 84 elastically deformed and contact the first conductive part 83, and the circuit is conducted to make the signal lamp 81 emit light.

[0091] It should be noted that when there is no leakage and damage in the tank 1, the piston part 41 pushes the top column 43 to move upward, the top column 43 moves upward to press and deform the second conductive part 84 to contact the first conductive part 83, so that the power supply 82 supplies power to the signal lamp 81 to make it emit light, reminding that there is no leakage in the tank 1; when leakage and damage occur in the tank 1, the signal lamp 81 does not emit light all the time when the gas supply equipment continuously supplies gas to the tank 1, which proves that leakage occurs in the tank 1.

[0092] The sealing parts 7 in the embodiment are fixed on the sides of the movable parts 52 and the arc-shaped parts 61 close to the tank 1; the other side of the sealing part 7 arranged on the movable part 52 abuts against the outer wall of the tank 1; and when the sealing part 7 on the arc-shaped part 61 abuts against the outer wall of the tank 1, the side surface thereof abuts against the surface adjacent to the adjacent sealing part 7.

[0093] Specifically, the sealing part 7 can be made of rubber or silica gel.

[0094] As shown in Figure 8 The application also provides a use method of the glass steel stirring tank leakage detection device, which comprises the following steps:

[0095] S1, pre-sealing treatment, before the tank 1 is produced and used, the valve body 15 is closed, the feeding cover 13 is sealed with the tank 1, and the position between the feeding cover 13 and the tank 1 is locked through the gate valve 14;

[0096] S2 leak detection, the outside gas supply equipment continuously sends gas to the tank 1 through the gas inlet pipe 2, and detects whether the tank 1 leaks. When the tank 1 leaks, the gas pressure in the tank 1 increases, pushing the piston 41 to move towards the blocking piece 42, and moving to the exhaust hole 300 to exhaust. The piston 41 moves upwards, driving the top column 43 to move upwards, so that the first conductive piece 83 and the second conductive piece 84 are in contact, the circuit is conducted, and the signal lamp 81 emits light. If the tank 1 does not leak, the signal lamp 81 does not emit light.

[0097] It should be noted that the outside gas supply equipment continuously sends gas to the tank 1 through the gas inlet pipe 2. When the gas pressure in the tank 1 reaches 0.8-1.0 MPa, the tank 1 is in a sealed state. At this time, the gas pressure in the tank 1 increases, pushing the piston 41 to move towards the blocking piece 42, ensuring that the tank 1 can normally release pressure.

[0098] S3 coarse positioning of the leakage point. When the tank 1 leaks, the transmission assembly 54 drives each rotating piece 51 to rotate, moving the movable piece 52 to the lowermost end of the outer wall of the tank 1. Then, through the angle adjusting assembly 6, the angle of the corresponding sealing piece 7 is changed, and the sealing piece 7 on the movable piece 52 is cooperated to form a ring shape and abut on the outer wall of the tank 1, sealing the ring-shaped area abutting on the tank 1. The outside gas supply equipment continuously sends gas to the tank 1. When the signal lamp 81 emits light, the leakage area of the tank 1 is in the current ring-shaped area, otherwise it is not in the area. By driving the movable piece 52 to move in sequence through the transmission assembly 54, the coarse leakage position of the tank 1 is detected.

[0099] It should be noted that the distance moved by the transmission assembly 54 each time the movable piece 52 moves is equal to the height of the sealing piece 7. When the movable piece 52 moves to the lowermost end of the outer wall of the tank 1, the bottom edge of the movable piece 52 coincides with the bottom edge of the tank 1. During the leak detection, the angle adjusting assembly 6 makes the corresponding sealing piece 7 abut on the wall of the tank 1, and the abutting time is 3-5 min. At this time, the outside gas supply equipment continuously sends gas to the tank 1 through the gas inlet pipe 2. When it is detected that the leakage area is in the current ring-shaped area, the sealing pieces 7 are opened in sequence through the angle adjusting assembly 6 in counterclockwise order. The signal lamp 81 emits light, and the minimum range area of the leakage point on the tank 1 is determined.

[0100] S4 fine positioning of the leakage. After detecting the coarse leakage position of the tank 1, the angle adjusting assembly 6 is driven in sequence to separate the sealing piece 7 from the outer wall of the tank 1. When the signal lamp 81 is extinguished after separation, it is determined that the position is the accurate leakage position of the tank 1.

[0101] It needs to be explained that considering that part of the material needs to be stirred in the tank 1 for a long time, the embodiment can also continuously detect the leakage of the tank 1 during the production process. When the leakage of the tank 1 is detected, the leakage of the tank 1 can be plugged in the first time to avoid causing great economic loss.

[0102] Wherein, before the tank 1 leakage detection starts, it is needed to judge whether the stirring motor of the tank 1 is in the running state. If the stirring motor is in the running state, it is obtained that the tank 1 in this case is in the production state, and vice versa, it is obtained that the tank 1 in this case is in the production stop state.

[0103] For the tank 1 in the production state, the opening and closing of the driving part 543 can be selectively started by system control or manually forced to open and close. When the leakage point of the tank 1 in the production is below the liquid level, the staff knows that the signal lamp 81 is turned off after determining the leakage point of the tank 1. The determination of the leakage point below the liquid level is that the liquid will flow out from the leakage point because the tank 1 is filled with liquid. Then the staff can manually drive the opening and closing of the driving part 543. The driving part 543 drives the movable part 52 to move to the height position of the leakage point, and then drives the sealing part 7 to abut against the outer wall of the tank 1 through the angle adjusting assembly 6 corresponding to the position of the leakage point, thereby temporarily plugging the tank 1, providing sufficient time for the maintenance personnel.

[0104] When the leakage point of the tank 1 is above the liquid level, the opening and closing of the driving part 543 is selected to be controlled by the system, so that the movable part 52 moves to detect the leakage point of the outer wall of the tank 1 in turn.

[0105] When the tank 1 is in the production stop state and there is no mixed liquid inside, the opening and closing of the driving part 543 is selected to be controlled by the system, so that the movable part 52 moves to detect the leakage point of the outer wall of the tank 1 in turn.

[0106] The above only describes the preferred embodiments of the present application and does not limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A leak detection device for a fiberglass mixing tank, characterized in that: It includes a tank body (1), an air inlet pipe (2), an exhaust pipe (3), a pressure relief assembly (4), several linear adjustment assemblies (5), several angle adjustment assemblies (6), and several seals (7), among which, The tank (1) is cylindrical and fixed relative to the ground; The air inlet pipe (2) is located on the side of the tank (1) away from the ground and is connected to the inside of the tank (1) for supplying gas into the tank (1); The exhaust pipe (3) is located on the side of the tank (1) away from the ground and is connected to the inside of the tank (1). An exhaust hole (300) is provided on the outside of the exhaust pipe (3). The pressure relief assembly (4) is located inside the exhaust pipe (3), and the pressure relief assembly (4) has a movable part that can reciprocate linearly along the axial direction of the exhaust pipe (3). The movable part moves linearly to the exhaust port (300) to relieve the pressure of the gas in the tank (1). Several linear adjustment components (5) are all disposed on the outer wall of the tank (1) and are spaced around the tank (1). The linear adjustment component (5) has a moving part that can move linearly back and forth along the axial direction of the tank (1). Several angle adjustment components (6) are disposed on both sides of the moving part of each linear adjustment component (5), and the angle adjustment component (6) has an adjustment part that can change the angle in the radial direction toward the tank (1). Several seals (7) are respectively provided on the moving part of each linear adjustment component (5) and the adjusting part of each angle adjustment component (6) on the side close to the tank (1); each adjusting part makes the corresponding seal (7) abut against the outer wall of the tank (1) to form a ring shape for leak detection of the side wall of the tank (1) in this area.

2. The leak detection device for a fiberglass mixing tank as described in claim 1, characterized in that: The pressure relief assembly (4) includes a piston (41), a blocking component (42), a top column (43), and an elastic component (44), wherein, The piston (41) is slidably connected to the inside of the exhaust pipe (3), and the outer side wall of the piston (41) abuts against the inner side wall of the exhaust pipe (3). The piston (41) serves as the movable part of the pressure relief assembly (4). The blocking member (42) is fixedly installed on the inner side of the exhaust pipe (3) and located on the side of the piston member (41) away from the tank (1). The blocking member (42) is provided with a guide hole (420). The top post (43) is fixed on the side of the piston (41) near the stop (42), and the top post (43) is slidably connected in the guide hole (420) and extends outward through the guide hole (420); The elastic element (44) is sleeved on the outside of the top column (43), and the two ends of the elastic element (44) abut against the opposite side end face of the piston element (41) and the blocking element (42), respectively.

3. The leak detection device for a fiberglass mixing tank as described in claim 2, characterized in that: The number of exhaust holes (300) is several, and the exhaust holes (300) are arranged in a ring-shaped equidistant array with the axis of the exhaust cylinder (3) as the center, and the exhaust holes (300) are located between the piston (41) and the blocking member (42).

4. The leak detection device for a fiberglass mixing tank as described in claim 1, characterized in that: It also includes several support components (11), several lugs (12), a feed cover (13), a gate valve (14), and a valve body (15), wherein, Several support components (11) are set on the ground, and the tank (1) is fixedly set between several support components (11), and the tank (1) is perpendicular to the ground; Several ear blocks (12) are fixedly set on the outer side wall of the tank (1), and the ear blocks (12) are arranged in a ring-shaped equidistant array with the axis of the tank (1) as the center. The number and position of the ear blocks (12) correspond to those of the support (11). The feed cover (13) is hinged to the side of the tank body (1) away from the ground and is sealed to the tank body (1); The valve (14) is located on the side of the tank (1) away from the ground and close to the feed cover (13) for locking the feed cover (13); The valve body (15) is located at the discharge end of the tank (1) and is used to open and close to discharge the material in the tank (1).

5. The leak detection device for a fiberglass mixing tank as described in claim 4, characterized in that: The linear adjustment assembly (5) includes a rotating component (51), a movable component (52), a guide component (53), and a transmission assembly (54), wherein, The rotating part (51) is rotatably connected between the support (11) and the corresponding lug (12) via a bearing, and one end of the rotating part (51) passes through the support (11) and extends toward the ground. The movable part (52) is threadedly connected to one side of the rotating part (51), and the movable part (52) serves as the movable part of the linear adjustment assembly (5); The guide (53) is fixed between the support (11) and the corresponding ear block (12), and one end of the guide (53) passes through the movable part (52) and is slidably connected with the movable part (52); The transmission assembly (54) is located between the outer sides of one end of the several rotating parts (51) extending out of the support (11) and is used to drive the several rotating parts (51) to rotate synchronously and in the same direction.

6. The leak detection device for a fiberglass mixing tank as described in claim 5, characterized in that: The transmission assembly (54) includes several transmission components (541), a transmission belt (542), and a drive component (543), wherein, Several transmission components (541) are respectively disposed on the outside of each rotating component (51); The transmission belt (542) is fitted between several transmission components (541); The drive component (543) is fixed relative to a support component (11) on the side close to the tank (1), and the output end of the drive component (543) is fixedly connected to the corresponding rotating component (51) to drive the rotating component (51) to rotate circumferentially.

7. The leak detection device for a fiberglass mixing tank as described in claim 5, characterized in that: The angle adjustment component (6) includes an arc-shaped component (61) and a telescopic component (62), wherein, The movable part (52) has clearance grooves (520) on both sides along the radial direction of the rotating part (51); One end of the arc-shaped part (61) extends into the relief groove (520) and is hinged to the movable part (52); The telescopic component (62) has a movable end and a fixed end. The movable end is hinged to the outer wall of the arc-shaped component (61), and the fixed end abuts against the side wall of the movable component (52). The telescopic component (62) adjusts the telescopic movement to change the angle of the arc-shaped component (61).

8. The leak detection device for a fiberglass mixing tank as described in claim 2, characterized in that: It also includes an indicator component (8), which includes a signal light (81), a power supply component (82), a first conductive component (83), and a second conductive component (84), wherein, The signal light (81) is fixedly installed at the end of the exhaust pipe (3) away from the tank (1); The power supply component (82) is fixedly installed on the inner wall of the exhaust pipe (3) and is positioned opposite to the blocking component (42); The first conductive element (83) and the second conductive element (84) are both disposed on the side of the power supply element (82) near the blocking element (42), and the second conductive element (84) has elastic reset property and its initial position does not abut against the first conductive element (83); The output terminal of the power supply component (82) is electrically connected to the first conductive component (83), the second conductive component (84) is electrically connected to the input terminal of the signal lamp (81), and the output terminal of the signal lamp (81) is electrically connected to the input terminal of the power supply component (82). When the exhaust is normal, the piston (41) drives the top column (43) to cause the second conductive element (84) to undergo elastic deformation and come into contact with the first conductive element (83), thus connecting the circuit and causing the signal lamp (81) to light up.

9. The leak detection device for a fiberglass mixing tank as described in claim 7, characterized in that: The plurality of sealing elements (7) are respectively fixed on the side of each movable element (52) and each arc-shaped element (61) near the tank body (1); the other side of the sealing element (7) on the movable element (52) abuts against the outer wall of the tank body (1); and when the sealing element (7) on the arc-shaped element (61) abuts against the outer wall of the tank body (1), its side surface abuts against the adjacent surface of the adjacent sealing element (7).

10. A method for using a leak detection device for a fiberglass mixing tank, characterized in that: Includes the following steps: S1 pre-sealing treatment: Before the tank (1) is put into production, the valve body (15) is closed, the feed cover (13) is sealed to the tank (1), and the position between the feed cover (13) and the tank (1) is locked by the gate valve (14); S2 Leakage Detection: External gas supply equipment continuously supplies gas into the tank (1) through the air inlet pipe (2) to detect whether there is a leak in the tank (1). When the tank (1) is leaking, the gas pressure inside the tank (1) increases, pushing the piston (41) to move towards the blocking part (42) and move to the top of the exhaust port (300) to exhaust gas. The piston (41) moves while driving the top column (43) to move upward, so that the first conductive part (83) contacts the second conductive part (84), and the circuit is connected to make the indicator light (81) light up, that is, there is no damage or leakage in the tank (1), otherwise there is a leak. S3 Leakage point rough location: When there is a leak in the tank (1), the transmission component (54) drives each rotating part (51) to rotate, so that the movable part (52) moves to the bottom of the outer wall of the tank (1). Then, the angle of the corresponding sealing part (7) is changed by each angle adjustment component (6), and it cooperates with the sealing part (7) on the movable part (52) to form a ring shape against the outer wall of the tank (1) to seal the ring area against which the tank (1) is located. The external gas supply equipment continuously supplies gas into the tank (1). When the signal light (81) lights up, the leak area of ​​the tank (1) is within the current ring area. Otherwise, it is not within the area. The transmission component (54) drives the movable part (52) to move in sequence to detect the rough leak location of the tank (1). S4 leak precision positioning detects the approximate leak location of the tank (1), and sequentially drives each angle adjustment component (6) to separate the seal (7) from the outer wall of the tank (1). When the separation occurs, the indicator light (81) goes out, thus determining that the location is the accurate leak location of the tank (1).

Citation Information

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