Welding protection device
Through mechanical clamping welding protection device, the product position is automatically adjusted to achieve back protection, which solves the problem of inefficient manual assist in stainless steel welding, and realizes automatic welding protection, which is suitable for a variety of welding applications.
Patent Information
- Application Number
- CN202311405401.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-27
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2043-10-27
AI Technical Summary
The existing stainless steel needs manual assistance for back protection during welding, resulting in manual waste and inefficiency. The existing simple protective cover method cannot effectively solve this problem.
The mechanical clamping welding protection device is adopted to adjust the product directly above the air outlet passage through the feeding mechanism, the feeding mechanism, the first lifting mechanism and the second lifting mechanism to realize automatic welding protection.
It realizes automatic welding protection without manual assistance, improves welding efficiency, reduces labor costs, and is suitable for a variety of welding application scenarios.
Smart Images

Figure CN117245186B_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of welding devices, and in particular to a welding protection device. Background Art
[0002] Stainless steel has excellent corrosion resistance and is often selected as the material for equipment used in corrosive environments such as chemical and petroleum industries. When welding stainless steel, argon or other suitable gases are required for backside protection to prevent oxidation of the weld and heat-affected zone, which can reduce the corrosion resistance of the weld and heat-affected zone and increase the amount of oxide impurities in the weld metal, adversely affecting the mechanical properties of the weld.
[0003] The current backside protection method generally uses a simple, homemade shield that requires a technician to lift, align, and move with the arc. This shield has the following drawbacks: It requires a technician, resulting in wasted labor, and the technician must possess sufficient welding experience to coordinate with the operator, leading to low efficiency. Currently, no effective solution has been proposed to address these issues. Summary of the Invention
[0004] Purpose of the invention: To provide a welding protection device to solve the above problems existing in the prior art.
[0005] Technical solution: The welding protection device includes: a base; a plurality of loading mechanisms, which are relatively arranged on the upper surface of the base; a plurality of feeding mechanisms, respectively connected to the movable ends of the loading mechanisms; an extension plate, horizontally arranged between the base and the loading mechanism; a first lifting mechanism, which is vertically arranged on the upper surface of the extension plate and located in the extension direction of the center line between the plurality of loading mechanisms; a plurality of second lifting mechanisms, which are symmetrically arranged on the extension plate with respect to the first lifting mechanism and are respectively located on the outside of the plurality of feeding mechanisms; a protective cover, which is connected to the first lifting mechanism; and an air outlet channel, which is opened on the upper surface of the first lifting mechanism and communicated with the protective cover; wherein, the product is transported to the first preset position by the loading mechanism and the feeding mechanism, and the product is adjusted to the second preset position by the first lifting mechanism and the second lifting mechanism, so that the pre-weld bead position of the product is located directly above the air outlet channel.
[0006] Preferably, the base includes: a plurality of first-shaped steels and a plurality of second-shaped steels, wherein the plurality of first-shaped steels are respectively arranged between the plurality of second-shaped steels to form a T-shaped hollow base located on the same horizontal plane.
[0007] Preferably, the feeding mechanism includes: a shell, which is hollow, and a plurality of support rods are arranged in the shell, and a first driving component is provided on the support rod along the feeding direction, and a first connecting plate is provided at the output end of the first driving component, and L-shaped connecting blocks are respectively provided on both sides of the first connecting plate, and the tops of the two L-shaped connecting blocks are connected by a horizontally arranged mounting plate, and the mounting plate is located above the shell, and the bottoms of the two L-shaped connecting blocks are respectively provided with slide rail assemblies, and the slide rail assemblies are connected to the upper surface of the support rod; wherein, the driving force provided by the first driving component drives the mounting plate to reciprocate along the feeding direction, and drives the product feeding and supply through the mounting plate.
[0008] Preferably, the feeding mechanism includes: two oppositely arranged fixed plates connected to the upper surface of the mounting plate, two rotating shafts are respectively arranged between the two fixed plates and close to the top side, two rotating shafts are respectively provided with wheels, and a second driving component connected to one of the fixed plates is provided on one side of the rotating shaft, and the output ends of the two rotating wheels are located on the same horizontal plane as the contact surface of the product.
[0009] Preferably, the first lifting mechanism includes: a base plate connected to the upper surface of the extension plate, two first support plates vertically arranged on the base plate, the two first support plates are arranged opposite to each other in a direction perpendicular to the feeding direction, a second connecting plate is provided on the top of the two first support plates, and two first lifting components are arranged opposite to each other along the upper surface of the second connecting plate in the feeding direction, and the height of the first lifting component is higher than the height of the feeding mechanism.
[0010] Preferably, the first lifting assembly includes: first linear bearings arranged on both sides of the second connecting plate along the feeding direction, the two first linear bearings are respectively located on the outside of the two first support plates, two first guide columns are respectively vertically arranged on the two first linear bearings, a first workbench is horizontally arranged on the top of the two first guide columns, a third driving component is provided at the bottom of the second connecting plate, and the output end of the third driving component is connected to the center of the first workbench through a bearing.
[0011] Preferably, the second lifting mechanism includes: two second support plates connected to the upper surface of the extension plate, the two second support plates are arranged opposite to each other in a direction perpendicular to the feed direction, a third connecting plate is provided on the top of the two second support plates, and second linear bearings are provided on both sides of the third connecting plate along the feed direction, the two second linear bearings are respectively located on the outside of the two second support plates, two second guide columns are vertically provided on the two second linear bearings, a second workbench is horizontally provided on the top of the two second guide columns, a fourth driving component is provided at the bottom of the third connecting plate, and the output end of the fourth driving component is connected to the center of the second workbench through the second bearing.
[0012] Preferably, the protective cover includes: a first protective shell and a second protective shell respectively connected to the bottom of the first workbench of the two first lifting assemblies, the first protective shell and the second protective shell are arranged opposite to each other and enclosed to form a hollow accommodating cavity, a sealing component is provided at the adjacent junction of the first protective shell and the second protective shell, a gas outlet pipe corresponding to the position of the air outlet channel is provided in the hollow accommodating cavity, and one end of the gas outlet pipe is connected to the gas inlet.
[0013] Preferably, a clamping mechanism is respectively provided on the top of the two second lifting mechanisms, and the clamping mechanism includes a bending plate, and a limiting component is provided on the top of the bending plate facing the second connecting plate.
[0014] Preferably, a vertical bracket is provided on the base and adjacent to the first lifting mechanism, and a manipulator is provided on the vertical bracket.
[0015] Beneficial effect: In the embodiment of the present application, a mechanical clamping welding protection method is adopted, and the product is transported to the first preset position by the loading mechanism and the feeding mechanism respectively, and the product is adjusted to the second preset position by the first lifting mechanism and the second lifting mechanism respectively, so that the pre-weld position of the product is located directly above the air outlet channel, thereby achieving the purpose of adjusting the product to the required welding position, thereby realizing the technical effect of automatic welding protection, and further solving the current back protection method, which generally uses a homemade simple protective cover, and is protected by the back side by auxiliary personnel lifting, aligning and following the arc movement. There are the following disadvantages: auxiliary personnel are required, resulting in labor waste, and the auxiliary personnel need to have certain welding experience and cooperate with the welding operator, resulting in low efficiency technical problems. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the welding protection device of the present invention;
[0017] Figure 2 is a front view of the welding protection device of the present invention;
[0018] Figure 3 It is a right side view of the welding protection device of the present invention;
[0019] Figure 4 is a top view of the welding protection device of the present invention;
[0020] Figure 5 It is a three-dimensional schematic diagram of the lifting mechanism of the welding protection device of the present invention;
[0021] Figure 6 is a rear view of the lifting mechanism of the welding protection device of the present invention;
[0022] Figure 7 This is a schematic diagram of the interior of the lifting mechanism of the welding protection device of the present invention;
[0023] Figure 8 This is a right side view of the interior of the lifting mechanism of the welding protection device of the present invention;
[0024] Figure 9 This is a front view of the first lifting mechanism of the welding protection device of the present invention;
[0025] Figure 10 It is a schematic diagram of the internal structure of the shell of the welding protection device of the present invention.
[0026] The accompanying drawings are marked as follows: 10, base; 101, first steel; 102, second steel; 20, feeding mechanism; 201, housing; 202, support rod; 203, first driving component; 204, first connecting plate; 205, L-shaped connecting block; 206, mounting plate; 207, slide rail assembly; 30, feeding mechanism; 301, fixing plate; 302, rotating shaft; 303, rotating wheel; 304, second driving component; 40, extension plate; 50, first lifting mechanism; 501, base plate; 502, first supporting plate; 503, second connecting plate; 504, first lifting assembly; 505, first linear bearing; 506, First workbench; 507, first guide column; 508, third drive component; 509, bearing; 60, second lifting mechanism; 601, second support plate; 602, third connecting plate; 603, second linear bearing; 604, second guide column; 605, second workbench; 606, fourth drive component; 607, second bearing; 70, protective cover; 701, first protective shell; 702, second protective shell; 703, gas outlet pipe; 704, gas inlet; 80, gas outlet channel; 90, clamping mechanism; 901, bending plate; 902, limiting component; 100, vertical bracket; 110, manipulator. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0028] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0029] Furthermore, the terms "installed," "disposed," "provided with," "connected," "connected," and "socketed" should be interpreted broadly. For example, they can refer to fixed connections, removable connections, or integral structures; mechanical connections or electrical connections; direct connections or indirect connections through an intermediary; or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in the present invention based on specific circumstances.
[0030] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0031] like Figure 1-4 As shown, the present application relates to a welding protection device. The welding protection device includes a base 10. Base 10 is a bottom support seat that provides excellent bottom fixation and support. It also provides a suitable place for assembly of other components, thereby achieving good component coordination. Preferably, base 10 is made of section steel, which provides excellent physical properties and ensures structural stability.
[0032] A plurality of feeding mechanisms 20 are relatively arranged on the upper surface of the base 10; by assembling a plurality of feeding mechanisms 20 on the base 10, a good automatic feeding effect can be achieved, thereby achieving the effect of improving production efficiency; at the same time, by providing the feeding mechanism 20, the product to be processed can be transported from the initial position to the designated position, thereby achieving the effect of facilitating other operations. In the present application, the running direction of the feeding mechanism 20 is the direction of feeding; it can achieve the effect of increasing the feeding stroke, thereby achieving the effect of improving space utilization. It should be understood that by relatively arranging a plurality of feeding mechanisms 20 on the base 10, the effect of synchronous feeding can be achieved. Preferably, the number of the plurality of feeding mechanisms 20 is two; it can achieve the effect of synchronous product transportation. Of course, the specific number of uses can be adjusted according to the use requirements, and is not limited in the present application.
[0033] A plurality of feeding mechanisms 30 are respectively connected to the movable ends of the two feeding mechanisms 20; by respectively arranging the feeding mechanisms 30 on the plurality of feeding mechanisms 20, a good material feeding effect can be achieved, thereby achieving the effect of lateral position adjustment, and then adjusting the position of the product to the desired position, and finally achieving the effect of facilitating welding. Preferably, the number of the plurality of feeding mechanisms 30 is two groups, wherein one group is composed of relatively arranged feeding mechanisms 30, and the feeding directions are in the same direction; the feeding directions of the other adjacent group of feeding mechanisms 30 are in the same direction, and the feeding directions of the two adjacent groups of feeding mechanisms 30 are opposite; position adjustment in two directions can be achieved, thereby achieving the effect of flexible adjustment. Of course, the specific number of uses can be adjusted according to the use requirements, and is not limited in this application.
[0034] The extension plate 40 is horizontally arranged between the base 10 and the feeding mechanism 20; by assembling the extension plate 40 on the base 10, the contact area can be increased, thereby achieving a good assembly effect; at the same time, it can also facilitate the stable installation of other components, thereby improving the stability of the structure.
[0035] The first lifting mechanism 50 is perpendicularly mounted on the upper surface of the extension plate 40 and is located in the direction extending from the centerline between the plurality of feeding mechanisms 20. Assembling the first lifting mechanism 50 on the upper surface of the extension plate 40 enables a good lifting effect, thereby enabling the welding position to be adjusted, thus meeting the needs of various usage scenarios. Furthermore, positioning the first lifting mechanism 50 between the plurality of feeding mechanisms 20 facilitates centering.
[0036] Several second lifting mechanisms 60 are symmetrically arranged on the extension plate 40 with respect to the first lifting mechanism 50 and are located outside the feed mechanisms 30. The arrangement of these second lifting mechanisms 60 on the upper surface of the extension plate 40 and outside the feed mechanisms 30 facilitates effective auxiliary positioning, ensuring that the products to be welded are positioned at the same level. This also improves product placement stability, thereby ensuring improved welding accuracy. Preferably, there are two second lifting mechanisms 60, which improves product placement stability. Of course, the specific number of these mechanisms can be adjusted based on usage requirements and is not limited in this application.
[0037] The protective cover 70 is connected to the first lifting mechanism 50. The protective cover 70 provided on the first lifting mechanism 50 effectively contains the welding gas, thereby providing good back gas protection during welding. Preferably, the protective cover 70 is in a rectangular parallelepiped shape, ensuring good containment of components and protective gas.
[0038] The gas outlet channel 80 is opened on the upper surface of the first lifting mechanism 50 and is connected to the protective cover 70; by opening the gas outlet channel 80 on the upper surface of the first lifting mechanism 50, a good protective gas circulation effect can be achieved, thereby achieving the effect of accurately acting on the back of the welding product, and further achieving a good back gas protection effect.
[0039] The product is transported to a first preset position by the loading mechanism 20 and the feeding mechanism 30, respectively, and adjusted to a second preset position by the first lifting mechanism 50 and the second lifting mechanism 60, respectively, so that the pre-weld bead of the product is directly above the gas outlet 80. First, the position of the product to be welded is adjusted along the feed direction and along the horizontal direction and perpendicular to the feed direction by the multiple loading mechanisms 20 and the multiple feeding mechanisms 30, respectively, to directly above the gas outlet 80 of the first lifting mechanism 50, and then raised to the preset position by the multiple second lifting mechanisms 60. This ensures that the products to be welded are on the same horizontal plane and do not shift horizontally, thereby ensuring the subsequent welding accuracy.
[0040] From the above description, it can be seen that this application achieves the following technical effects:
[0041] In the embodiment of the present application, a mechanical clamping welding protection method is adopted, and the product is transported to the first preset position by the two loading mechanisms 20 and the two feeding mechanisms 30 respectively, and the product is adjusted to the second preset position by the first lifting mechanism 50 and the two second lifting mechanisms 60 respectively, so that the pre-weld position of the product is located directly above the air outlet channel 80, thereby achieving the purpose of adjusting the product to the required welding position, thereby realizing the technical effect of automatic welding protection, and further solving the current back protection method, which generally uses a homemade simple protective cover 70, and is protected by the back side by auxiliary personnel lifting, aligning and following the arc movement. There are the following disadvantages: auxiliary personnel are required, resulting in labor waste, and the auxiliary personnel need to have certain welding experience and cooperate with the welding operator, resulting in low efficiency technical problems.
[0042] Furthermore, the base 10 includes: a plurality of first-shaped steels 101 and a plurality of second-shaped steels 102. The plurality of first-shaped steels 101 are respectively arranged between the plurality of second-shaped steels 102, forming a T-shaped hollow base 10 located on the same horizontal plane. It is understood that by staggering the plurality of first-shaped steels 101 and second-shaped steels 102 in parallel and / or perpendicularly, a base 10 with a stable support structure can be formed, thereby facilitating the assembly of other components. At the same time, the T-shaped hollow structure can ensure good structural strength while also reducing weight and production costs.
[0043] like Figure 5-8 As shown, the feeding mechanism 20 includes: a shell 201, the shell 201 is hollow, a plurality of support rods 202 are arranged in the shell 201, a first driving component 203 is provided on the support rod 202 along the feeding direction, a first connecting plate 204 is provided at the output end of the first driving component 203, L-shaped connecting blocks 205 are respectively provided on both sides of the first connecting plate 204, the tops of the two L-shaped connecting blocks 205 are connected by a horizontally arranged mounting plate 206, the mounting plate 206 is located above the shell 201, and the bottoms of the two L-shaped connecting blocks 205 are respectively provided with slide rail assemblies 207, and the slide rail assemblies 207 are connected to the upper surface of the support rod 202;
[0044] The first drive component 203 provides driving force to drive the mounting plate 206 to reciprocate along the feed direction, and the mounting plate 206 drives the product feeding. It is understood that by disposing the first drive component 203 horizontally along the feed direction within the housing 201, a good horizontal drive effect can be achieved. The first drive component 203 can be a servo motor or a stepper motor combined with a lead screw, which is not limited in this application. Preferably, the slide rail assembly 207 can be in the form of a slider and a slide rail.
[0045] Furthermore, the feed mechanism 30 includes: two oppositely arranged fixed plates 301 connected to the upper surface of the mounting plate 206, two rotating shafts 302 are respectively provided between the two fixed plates 301 and near the top side, and two rotating wheels 303 are respectively provided on the two rotating shafts 302. A second driving component 304 connected to one of the fixed plates 301 is provided on one side of the rotating shaft 302, and the output ends of the two rotating wheels 303 are located on the same horizontal plane as the contact surface of the product. It can be understood that by using the second driving component 304 to provide a driving force to drive the rotating shaft 302 to rotate, thereby driving the rotating wheel 303 to rotate, and then driving the product to be welded to the specified position, ultimately achieving the effect of precise welding. By adopting this structure, the effect of position adjustment perpendicular to the feed direction can be achieved, thereby facilitating the adjustment of the welding position, thereby avoiding the tedious manual adjustment of the position. Among them, the second driving component 304 includes but is not limited to: a servo motor or a stepper motor. Of course, it is easy to think of that when using the corresponding motor-matched components, such as a motor with a reducer, etc., the easy-to-think and conventional mechanical structure will not be repeated in this application.
[0046] Furthermore, there are multiple feeding mechanisms 30, and the multiple feeding mechanisms 30 are arranged in an array on the mounting plate 206 in sequence, which can achieve good product movement and feeding effects.
[0047] Preferably, the feeding mechanisms 30 arranged relative to the first lifting mechanism 50 have opposite feeding directions. By providing two different feeding directions in the horizontal direction, a good forward and backward movement effect can be achieved, thereby achieving a convenient position adjustment effect. In this application, the forward and backward direction is the horizontal direction and perpendicular to the feeding direction.
[0048] Furthermore, the first lifting mechanism 50 includes a base plate 501 connected to the upper surface of the extension plate 40, two first support plates 502 vertically disposed on the base plate 501, the two first support plates 502 being arranged opposite each other perpendicular to the feed direction, a second connecting plate 503 disposed on top of the two first support plates 502, and two first lifting assemblies 504 being arranged opposite each other along the feed direction on the second connecting plates 503, the height of the first lifting assemblies 504 being higher than the height of the feed mechanism 30. It will be appreciated that the relative arrangement of the two first lifting assemblies 504 can achieve a good lifting effect, thereby achieving the effect of moving the product up and down, and thus achieving the effect of position adjustment; at the same time, it can also achieve the effect of cooperating with other components.
[0049] Furthermore, the first lifting assembly 504 includes: first linear bearings 505 arranged on both sides of the second connecting plate 503 along the feed direction, the two first linear bearings 505 are respectively located on the outside of the two first support plates 502, two first guide pillars 507 are respectively vertically arranged on the two first linear bearings 505, and a first workbench 506 is horizontally arranged on the top of the two first guide pillars 507. A third driving component 508 is provided at the bottom of the second connecting plate 503, and the output end of the third driving component 508 is connected to the center of the first workbench 506 via a bearing 509. It can be understood that the upward driving force provided by the third driving component 508 drives the second connecting plate 503 to move upward, and the two first guide pillars 507 are respectively provided on both sides of the bottom of the second connecting plate 503, which can achieve the effect of smooth movement of the second connecting plate 503 and a good coordination effect. Among them, the third driving component 508 includes but is not limited to: a cylinder.
[0050] Preferably, a sliding component is provided at the bottom of the first lifting mechanism 50 along the feeding direction; by providing the sliding component on the first lifting mechanism 50, a good sliding effect can be achieved, thereby achieving a good mobile back gas protection effect.
[0051] Furthermore, the second lifting mechanism 60 includes: two second support plates 601 connected to the upper surface of the extension plate 40, the two second support plates 601 are arranged opposite to each other perpendicular to the feeding direction, a third connecting plate 602 is provided on the top of the two second support plates 601, and second linear bearings 603 are provided on both sides of the third connecting plate 602 along the feeding direction, the two second linear bearings 603 are respectively located on the outside of the two second support plates 601, and two second guide columns 604 are vertically arranged on the two second linear bearings 603, and a second workbench 605 is horizontally arranged on the top of the two second guide columns 604, and a fourth driving component 606 is provided at the bottom of the third connecting plate 602, and the output end of the fourth driving component 606 is connected to the center of the second workbench 605 through a second bearing 607. It is understood that by symmetrically disposing a plurality of second lifting mechanisms 60 on the upper surface of the extension plate 40 relative to the first lifting mechanism 50, it is possible to achieve the effect of synchronously rising or falling in coordination with the first lifting mechanism 50, thereby achieving the effect of adjusting the position of the product to be welded; at the same time, by raising the height of the product, it can be separated from the feed mechanism 30, thereby preventing the welding effect of the product from being affected by improper operation of the feed mechanism 30. Of course, the product and the top of the feed mechanism 30 can be in contact, thereby achieving a good support effect. Furthermore, the top of the third connecting plate 602 is provided with a plurality of soft protrusions, which can achieve the effect of increasing frictional resistance. It is easy to imagine that the size of the third connecting plate 602 can be selected according to actual usage requirements.
[0052] Preferably, the initial height of the second lifting mechanism 60 is lower than the top height of the feeding mechanism 30 , which can avoid interference and ensure a good moving effect.
[0053] Preferably, a sliding assembly is provided at the bottom of the second lifting mechanism 60; this provides excellent sliding adjustment. By providing the sliding assembly, the desired spacing can be adjusted according to various usage scenarios, thereby adapting to diverse usage requirements. The sliding assembly can be in the form of a slide groove and a slider, enabling excellent position adjustment. When sliding to a preset position, the position is limited and fixed by a stop block.
[0054] like Figure 9-10As shown, the protective cover 70 includes: a first protective shell 701 and a second protective shell 702, respectively connected to the bottom of the first workbench 506 of the two first lifting assemblies 504. The first protective shell 701 and the second protective shell 702 are arranged opposite each other and enclose a hollow accommodating chamber. A sealing component is provided at the adjacent junction of the first protective shell 701 and the second protective shell 702. A gas outlet pipe 703 corresponding to the position of the gas outlet channel 80 is provided in the hollow accommodating chamber, and one end of the gas outlet pipe 703 is connected to the gas inlet 704. It can be understood that by respectively providing the first protective shell 701 and the second protective shell 702 at the bottom of the two second connecting plates 503, the position of the two first lifting assemblies 504 can be adjusted to enclose and form a hollow chamber, thereby achieving a good component or gas accommodating effect, thereby providing a guarantee for the subsequent directional flow of gas. At the same time, it can also achieve a staggered effect, thereby facilitating the installation or replacement of other components. For example, to improve the sealing of the edge junction of the protective shell, the provision of a sealing component can achieve an improved airtightness. The material of the sealing component includes but is not limited to: O-ring or other forms of wear-resistant gasket.
[0055] Preferably, the protective cover 70 can be a one-piece structure with an open top. This structure improves gas sealing performance, thereby reducing the number of components to be installed and used. By detachably positioning the protective cover 70 at the bottom of the second connecting plate 503, it facilitates the removal and assembly of other components. Furthermore, a drive cylinder is provided at the center of the bottom of the protective cover, allowing the use of a single drive cylinder to avoid the need for multiple cylinders.
[0056] Furthermore, a clamping mechanism 90 is respectively provided on the top of the two second lifting mechanisms 60, and the clamping mechanism 90 includes: a bending plate 901, and a limiting component 902 is provided on the top of the bending plate 901 facing the second connecting plate 503. It can be understood that by respectively providing a clamping mechanism 90 on the side of several second lifting mechanisms 60 away from the feeding mechanism 30, the effect of clamping and limiting the product can be achieved, thereby ensuring that the product is in a good stable state, thereby avoiding abnormal movement. Among them, the bending plate 901 can be L-shaped, and can achieve a good clamping effect on both sides by installing components thereon and applying a downward force. Preferably, the limiting part can be a limiting cylinder.
[0057] Furthermore, the clamping mechanism can be a combination of bolts and nuts, which can achieve an effect of easy operation.
[0058] Furthermore, a vertical support 100 is provided on the base 10, adjacent to the first lifting mechanism 50, and a manipulator 110 is provided on the vertical support 100. It will be appreciated that the provision of the vertical support 100 on one side of the base 10 enables effective component installation and fixation; at the same time, the provision of the manipulator 110 on the vertical support 100 enables automated welding. Of course, the model and specifications of the manipulator 110 can be changed based on actual usage requirements and are not limited in this application.
[0059] Furthermore, a plurality of limit sensors can be provided and controlled in coordination with a plurality of driving components; thus, a precise position control effect can be achieved.
[0060] The present invention also has the following beneficial effects:
[0061] 1. The welding protection device of this application eliminates the need for auxiliary personnel required by the original method, saving labor costs and eliminating safety hazards in operations in small and limited spaces;
[0062] 2. It is not limited by workpiece specifications and welding positions and is suitable for all welding applications that require back gas protection.
[0063] 3. Improve the degree of automation to avoid the tedious and inefficient manual operation.
[0064] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and these equivalent transformations all fall within the scope of protection of the present invention.
Claims
1. Welding protection device, characterized in that, include: Base (10); A plurality of feeding mechanisms (20) are arranged relative to the upper surface of the base (10); A plurality of feeding mechanisms (30) are respectively connected to the movable ends of the feeding mechanism (20); an extension plate (40) horizontally disposed between the base (10) and the loading mechanism (20); A first lifting mechanism (50) is vertically arranged on the upper surface of the extension plate (40) and is located in the extension direction of the center line between the plurality of feeding mechanisms (20); a plurality of second lifting mechanisms (60) symmetrically arranged on the extension plate (40) with respect to the first lifting mechanism (50) and respectively located outside the plurality of feeding mechanisms (30); A protective cover (70) connected to the first lifting mechanism (50); and An air outlet channel (80) is provided on the upper surface of the first lifting mechanism (50) and is in communication with the protective cover (70); The product is transported to a first preset position by the loading mechanism (20) and the feeding mechanism (30), and the product is adjusted to a second preset position by the first lifting mechanism (50) and the second lifting mechanism (60), so that the pre-weld position of the product is located directly above the air outlet channel (80).
2. The welding protection device according to claim 1, characterized in that: The base (10) comprises: a plurality of first-shaped steels (101) and a plurality of second-shaped steels (102), wherein the plurality of first-shaped steels (101) are respectively arranged between the plurality of second-shaped steels (102) to form a T-shaped hollow base (10) located on the same horizontal plane.
3. The welding protection device according to claim 1, characterized in that: The feeding mechanism (20) comprises: a shell (201), the shell (201) is hollow, a plurality of support rods (202) are arranged in the shell (201), a first driving component (203) is arranged on the support rod (202) along the feeding direction, a first connecting plate (204) is arranged at the output end of the first driving component (203), L-shaped connecting blocks (205) are respectively arranged on both sides of the first connecting plate (204), the tops of the two L-shaped connecting blocks (205) are connected by a horizontally arranged mounting plate (206), the mounting plate (206) is located above the shell (201), and the bottoms of the two L-shaped connecting blocks (205) are respectively provided with slide rail assemblies (207), and the slide rail assemblies (207) are connected to the upper surface of the support rod (202); The first driving component (203) provides a driving force to drive the mounting plate (206) to reciprocate along the feeding direction, and the mounting plate (206) drives the product feeding.
4. The welding protection device according to claim 3, characterized in that: The feeding mechanism (30) comprises: two oppositely arranged fixed plates (301) connected to the upper surface of the mounting plate (206); two rotating shafts (302) are respectively arranged between the two fixed plates (301) and close to the top side; two rotating wheels (303) are respectively arranged on the two rotating shafts (302); a second driving component (304) connected to one of the fixed plates (301) is arranged on one side of one of the rotating shafts (302); and the output ends of the two rotating wheels (303) are located on the same horizontal plane as the contact surface of the product.
5. The welding protection device according to claim 1, characterized in that: The first lifting mechanism (50) comprises: a base plate (501) connected to the upper surface of the extension plate (40); two first support plates (502) are vertically arranged on the base plate (501); the two first support plates (502) are arranged opposite to each other in a direction perpendicular to the feeding direction; a second connecting plate (503) is arranged on the top of the two first support plates (502); two first lifting assemblies (504) are arranged opposite to each other in the feeding direction on the second connecting plate (503); the height of the first lifting assemblies (504) is higher than the height of the feeding mechanism (30).
6. The welding protection device according to claim 5, characterized in that: The first lifting assembly (504) includes: first linear bearings (505) arranged on both sides of the second connecting plate (503) along the feeding direction, the two first linear bearings (505) are respectively located on the outside of the two first support plates (502), two first guide columns (507) are respectively vertically arranged on the two first linear bearings (505), a first workbench (506) is horizontally arranged on the top of the two first guide columns (507), a third driving component (508) is arranged at the bottom of the second connecting plate (503), and the output end of the third driving component (508) is connected to the center of the first workbench (506) through a bearing (509).
7. The welding protection device according to claim 1, characterized in that: The second lifting mechanism (60) comprises: two second support plates (601) connected to the upper surface of the extension plate (40), the two second support plates (601) are arranged opposite to each other perpendicular to the feeding direction, a third connecting plate (602) is arranged on the top of the two second support plates (601), second linear bearings (603) are arranged on both sides of the third connecting plate (602) along the feeding direction, the two second linear bearings (603) are respectively located on the outside of the two second support plates (601), two second guide columns (604) are respectively vertically arranged on the two second linear bearings (603), a second workbench (605) is horizontally arranged on the top of the two second guide columns (604), a fourth driving component (606) is arranged at the bottom of the third connecting plate (602), and the output end of the fourth driving component (606) is connected to the center of the second workbench (605) through a second bearing (607).
8. The welding protection device according to claim 6, characterized in that: The protective cover (70) comprises: a first protective shell (701) and a second protective shell (702) respectively connected to the bottom of the first workbench (506) of the two first lifting assemblies (504); the first protective shell (701) and the second protective shell (702) are arranged opposite to each other and enclosed to form a hollow accommodating cavity; a sealing component is provided at the adjacent junction of the first protective shell (701) and the second protective shell (702); a gas outlet pipe (703) corresponding to the position of the gas outlet channel (80) is provided in the hollow accommodating cavity; one end of the gas outlet pipe (703) is connected to the gas inlet (704).
9. The welding protection device according to claim 5, characterized in that: A clamping mechanism (90) is respectively provided on the top of the two second lifting mechanisms (60), and the clamping mechanism (90) comprises a bending plate (901), and a limiting component (902) is provided on the top of the bending plate (901) facing the second connecting plate (503).
10. The welding protection device according to claim 1, characterized in that: A vertical support (100) is provided on the base (10) and adjacent to the first lifting mechanism (50), and a manipulator (110) is provided on the vertical support (100).
Citation Information
Patent Citations
Welding protection device
CN220943635U