An internal organ cleaning device for broiler processing
By designing an automated broiler internal organ cleaning device, the problem of inefficient broiler internal organ cleaning is solved, and an efficient and environmentally friendly internal organ cleaning process is achieved, suitable for individual or assembly line integration.
Patent Information
- Application Number
- CN202211529863.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2042-11-30
AI Technical Summary
The existing broiler internal organ cleaning mainly relies on manual operations, is inefficient and has a harsh working environment, and lacks special equipment.
A viscera cleaning device for processing broiler is designed, including a fixed base plate, an integral rotating mechanism, a broiler clamping mechanism, a rifting mechanism and a viscera cleaning mechanism. The fixing, rifting and viscera cleaning of broiler is automated through cylinder and motor drive.
Improves visceral cleaning efficiency, reduces labor demand, improves the working environment, and supports simultaneous cleaning and waste collection of broilers, suitable for use alone or in combination with assembly lines.
Smart Images

Figure CN117322457B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of broiler processing, and specifically relates to an internal organ cleaning device for broiler processing. Background Art
[0002] Chicken is an indispensable meat in daily life. With the large-scale artificial breeding, the price of broilers is relatively low. The slaughter and processing process of a large number of broilers includes processes such as slaughtering, defeathering, evisceration, and internal organ cleaning. The processes of slaughtering and defeathering have achieved automation. First, the broilers are hung on moving hooks, and the necks of the broilers are cut open with knives for bleeding. Then, high-temperature steam is used to defeather the broilers. After defeathering, the chicken buttocks are cut off manually, and then the chicken is eviscerated. Finally, the internal organs are taken out to complete the cleaning of the internal organs.
[0003] Since the chest cavity of broilers is irregular, in order to ensure that the internal organs are cleaned thoroughly, mostly manual methods are used to take out the internal organs. However, such methods will undoubtedly waste a lot of manpower, have low efficiency, and the working environment of the staff is relatively poor. At the same time, there is no device specifically for cleaning broiler internal organs on the market.
[0004] Therefore, we have developed a new internal organ cleaning device for broiler processing. Summary of the Invention
[0005] (1) Technical Problems to be Solved
[0006] In view of the deficiencies of the prior art, the present invention provides an internal organ cleaning device for broiler processing, which solves the problems that the existing cleaning of broiler internal organs all adopts manual methods, has low efficiency, and there is no device specifically for cleaning broiler internal organs on the market.
[0007] (2) Technical Solutions
[0008] To achieve the above objectives, the present invention is realized through the following technical solutions: The embodiments of the present invention provide an internal organ cleaning device for broiler processing, including a fixed bottom plate. The top of the fixed bottom plate is fixedly connected with a protective sleeve. The center of the top of the fixed bottom plate is fixedly connected with a limit sleeve. An overall rotation mechanism is installed between the fixed bottom plate and the limit sleeve;
[0009] The top of the overall rotation mechanism is fixedly connected with a fixed top frame. The top of the fixed top frame is fixedly connected with a plurality of first cylinders. The output ends of the plurality of first cylinders are all fixedly connected with an adjustment rotation mechanism. The bottoms of the plurality of adjustment rotation mechanisms are all fixedly connected with a broiler clamping mechanism;
[0010] One side and the rear end of the top of the fixed bottom plate are respectively fixedly connected with an evisceration mechanism and an internal organ cleaning mechanism. A water pipe is installed on the top of the internal organ cleaning mechanism. The output end of the water pipe is installed with a spray head.
[0011] Preferably, the overall rotation mechanism includes a rotating column rotatably connected between a fixed bottom plate and a limiting sleeve. A plurality of rolling steel balls are installed between the bottom of the rotating column and the top of the fixed bottom plate. The center of the bottom of the rotating column is fixedly connected with a first tooth column. One side of the bottom of the fixed bottom plate is provided with a first motor, and the output end of the first motor is fixedly connected with a first gear meshing with the first tooth column.
[0012] Through the above technical solution, the first motor drives the first gear to rotate, and then drives the first tooth column meshing therewith to rotate, so that the rotating column fixedly connected with the first tooth column rotates on a plurality of rolling steel balls, thereby realizing the rotation of a plurality of first cylinders driven by the fixed top frame, realizing the movement of the fixed broilers, and then different cleaning steps can be completed by rotation. During the rotation, the rolling steel balls play a very good role in supporting the rotation. At the same time, the limiting sleeve has a very good limiting effect on the rotating column. At the same time, annular grooves corresponding to the rolling steel balls are opened at the top of the fixed bottom plate and the bottom of the rotating column, which can effectively realize the limiting and fixing of the rolling steel balls.
[0013] Preferably, a through hole corresponding to the first tooth column is opened at the center of the top of the fixed bottom plate.
[0014] Through the above technical solution, it is ensured that the first tooth column can pass through the fixed bottom plate and mesh with the first gear at the bottom of the fixed bottom plate, and then the driving is completed by the first motor.
[0015] Preferably, the adjustment rotation mechanism includes a first fixed shell fixedly connected to the output end of the first cylinder. A second motor is fixedly connected to one side of the first fixed shell. The output end of the second motor is fixedly connected with a second gear. The inner surface of the bottom of the first fixed shell is rotatably connected with a limiting plate, and the center of the limiting plate is fixedly connected with a second tooth column.
[0016] Through the above technical solution, the second motor drives the second gear to rotate and then drives the second tooth column meshing therewith to rotate, so that the broiler clamping mechanism fixedly connected with the second tooth column completes the rotation in the horizontal direction. At the same time, the limiting plate can play a role in limiting the rotation of the entire second tooth column.
[0017] Preferably, a plurality of steel balls are installed between the bottom of the limiting plate and the inner surface of the bottom of the first fixed shell.
[0018] Through the above technical solution, it is ensured that when the limiting plate rotates relative to the inner surface of the bottom of the first fixed shell, the support can be completed by a plurality of steel balls, thereby reducing the rotation resistance, and the annular grooves opened on the top of the limiting plate and the inner surface of the bottom of the first fixed shell can play a role in limiting the plurality of steel balls.
[0019] Preferably, the broiler clamping mechanism includes a second fixed shell fixedly connected to the bottom of the second tooth column. Both sides of the bottom of the second fixed shell are fixedly connected with fixed clamping rods. One side of the inside of the second fixed shell is fixedly connected with a third motor. The output end of the third motor is fixedly connected with a third gear. A threaded column is rotatably connected between the two sides of the inner wall of the second fixed shell. The center of the outer wall of the threaded column is fixedly connected with a tooth sleeve meshing with the third gear. Both sides of the threaded column are screwed with sliding clamping rods.
[0020] Through the above technical solution, a plurality of first cylinders on the fixed top frame divide the entire cleaning process into multiple steps. Among them, at the opening, the first cylinder drives the broiler clamping mechanism to descend, pressing the chicken feet of the de-feathered broiler tightly against the two fixed clamping rods, and making the abdomen of the broiler face outwards for convenient cutting of the chicken buttocks. Then, the third motor drives the third gear to rotate, thereby driving the meshing tooth sleeve to rotate, causing the threaded column to drive the two sliding clamping rods to move, and then clamping the two chicken feet together through the grooves between the fixed clamping rods and the sliding clamping rods. After fixing, the chicken buttocks can be cut off. Moreover, a rubber pad is installed in the groove between the fixed clamping rod and the sliding clamping rod, which can effectively avoid damaging the chicken feet. A through hole corresponding to the sliding clamping rod is opened at the bottom of the second fixed shell, which can play a role in limiting the sliding of the sliding clamping rod.
[0021] Preferably, the spiral directions of the threads on both sides of the threaded column are opposite.
[0022] Through the above technical solution, it is ensured that the rotating threaded column can drive the two sliding clamping rods to always move in opposite directions at the bottom of the second fixed shell. Thus, the two groups of fixed clamping rods and sliding clamping rods can be simultaneously opened and fixed by the movement of the sliding clamping rods. Moreover, bearings are installed between the two sides of the threaded column and the inner wall of the second fixed shell. The two bearings can support the threaded column and also ensure the rotation of the threaded column.
[0023] Preferably, the evisceration mechanism includes an L-shaped fixed rod fixedly connected to one side of the top of the fixed bottom plate. The top of the L-shaped fixed rod is fixedly connected with a second cylinder. One side of the L-shaped fixed rod is fixedly connected with a connecting plate. One end of the connecting plate is fixedly connected with an arc-shaped fixed cutter. A rotating cutter is rotatably connected to one side of the arc-shaped fixed cutter. A rotating connecting block is rotatably connected between the output end of the second cylinder and the top of the rotating cutter.
[0024] Through the above technical solution, under the rotation of the overall rotation mechanism, the broiler clamped by the broiler clamping mechanism is driven to rotate to the position of the evisceration mechanism. At the same time, during the rotation process, the broiler clamping mechanism will be adjusted by the rotation mechanism to rotate, so that the abdomen of the broiler faces one side of the arc-shaped fixed cutter. Then, the first cylinder drives the broiler on the broiler clamping mechanism to rise, so that the arc-shaped fixed cutter is inserted into the opening of the broiler's buttocks, and then into the inner cavity of the broiler. Then, the second cylinder pulls the rotating connecting block to drive the rotating cutter to rotate on the rotating shaft of the arc-shaped fixed cutter, so that the arc-shaped fixed cutter and the rotating cutter are fitted together to complete the evisceration of the broiler. Then, the first cylinder drives the broiler to descend, and the rotating cutter is reset under the drive of the second cylinder. The arc-shaped arc-shaped fixed cutter can better fit the inner cavity of the broiler's abdomen.
[0025] Preferably, a strip-shaped through hole corresponding to the rotating connecting block is formed at the top of the rotating cutter.
[0026] Through the above technical solution, the rotating connecting block is composed of two fixed pieces and two cylinders. When pulling the rotating cutter, the horizontal position at the top of the rotating cutter will drop, and the cylinders on both sides of the rotating connecting block will slide on the strip-shaped through hole and rotate at the output end of the second cylinder respectively, ensuring that the rotating cutter can be driven to rotate when the second cylinder pulls the rotating connecting block.
[0027] Preferably, the internal organ cleaning mechanism includes two L-shaped fixing plates fixedly connected to the rear end of the top of the fixed bottom plate. One side of each of the two L-shaped fixing plates is fixedly connected with a connecting frame. One end of each of the two connecting frames is fixedly connected with a guide rod. A protective shell is fixedly connected between the tops of the two L-shaped fixing plates. An arc-shaped scraping plate assembly is rotatably connected between the two L-shaped fixing plates, and a fourth motor is installed on one side of the arc-shaped scraping plate assembly.
[0028] Through the above technical solution, after the broiler is eviscerated, the broiler is rotated to the position of the internal organ cleaning mechanism by the overall rotation mechanism. Then, when the first cylinder drives the broiler to rise, the opening of the evisceration is inserted into the two guide rods, and the inner cavity of the broiler is gradually opened along with the inclined structure of the guide rods. Then, the fourth motor drives the arc-shaped scraping plate assembly to scrape out the internal organs in the inner cavity of the broiler. At the same time, the water pipe sprays water continuously through the nozzle to complete the cleaning of the broiler's internal organs. Through the scraping of multiple scraping plates on the arc-shaped scraping plate assembly, good cleaning can be completed, and the edges and corners of the scraping plates are all arc-shaped structures to avoid damaging the internal organs and the inner cavity of the broiler. At the same time, after the internal organs are scraped out by the arc-shaped scraping plate assembly, they fall on the through holes of the fixed bottom plate. A filter basket can be arranged at the bottom of the fixed bottom plate to complete the separation of the internal organs and the water sprayed by the nozzle, which is convenient for subsequent cleaning of the internal organs. After the cleaning is completed, the first cylinder drives the broiler to descend, and the broiler is moved to the exit through the overall rotation mechanism. By opening the limit fixation of the broiler clamping mechanism, subsequent processing operations can be carried out on the broiler.
[0029] (3) Beneficial effects
[0030] The present invention provides an internal organ cleaning device for broiler processing, which has the following beneficial effects:
[0031] 1. For the internal organ cleaning device for broiler processing, by designing the threaded column in the broiler clamping mechanism to drive two sliding clamping rods to merge with the fixed clamping rod, the fixation of the broiler is completed. By designing the adjusting rotation mechanism, the second motor drives the second tooth column to rotate, and thus the rotation of the overall broiler clamping mechanism can be completed, and the direction of the broiler can be adjusted. By designing the evisceration mechanism, the first cylinder can drive the broiler upward, so that the fixed cutting knife can be inserted into the interior of the broiler, and then the rotation of the arc-shaped rotating cutting knife can complete the evisceration of the broiler. Finally, by designing the two guide rods in the internal organ cleaning mechanism, when the first cylinder drives the broiler to rise, the abdomen on both sides of the eviscerated broiler can be opened, which is convenient for scraping out all the internal organs through the arc-shaped scraping plate assembly, completing the cleaning of the internal organs and improving the cleaning efficiency.
[0032] 2. For the internal organ cleaning device for broiler processing, by designing the overall rotation mechanism, the device can clean multiple broilers step by step at the same time and achieve continuous cleaning in a cycle. The staff only needs to fix the chicken feet on the fixed clamping rod and the sliding clamping rod that complete the cycle at the opening and then cut off the chicken buttocks. As the broiler rotates in each step, it undergoes different steps and closely cooperates, effectively improving the efficiency of internal organ cleaning. At the same time, corresponding flow grooves can be designed on the fixed bottom plate to collect chicken blood and waste water. A conveyor belt can be equipped at the outlet to transfer the broiler with removed internal organs to the next step. This device can be used alone as a single device, and when used in cooperation with an assembly line, the moving hooks on the assembly line can be aligned at the inlet. Through the clamping of the fixed clamping rod and the sliding clamping rod and the up and down movement of the first cylinder, the automatic clamping of the chicken feet can be well completed, improving the application range of the device. Brief description of the drawings
[0033] Figure 1 is a three-dimensional structural schematic diagram of the present invention;
[0034] Figure 2 is a sectional structural schematic diagram of the present invention;
[0035] Figure 3 is an internal structural schematic diagram of the present invention;
[0036] Figure 4 is a structural schematic diagram of the adjusting rotation mechanism and the broiler clamping mechanism of the present invention;
[0037] Figure 5 is an exploded structural schematic diagram of the adjusting rotation mechanism of the present invention;
[0038] Figure 6 Explosion structure schematic diagram of the broiler clamping mechanism of the present invention;
[0039] Figure 7 Structure schematic diagram of the eviscerating mechanism of the present invention;
[0040] Figure 8 Structure schematic diagram of the internal organ cleaning mechanism of the present invention;
[0041] Figure 9 Structure schematic diagram of the arc-shaped scraping plate assembly of the present invention.
[0042] Among them, 1. Fixed bottom plate; 2. Protective sleeve; 3. Limiting sleeve; 4. Overall rotating mechanism; 401. Rotating column; 402. Rolling steel ball; 403. First tooth column; 404. First motor; 405. First gear; 5. Fixed top frame; 6. First cylinder; 7. Adjusting rotating mechanism; 701. First fixed shell; 702. Second motor; 703. Second gear; 704. Second tooth column; 705. Limiting plate; 8. Broiler clamping mechanism; 801. Second fixed shell; 802. Fixed clamping rod; 803. Third motor; 804. Third gear; 805. Threaded column; 806. Tooth sleeve; 807. Sliding clamping rod; 9. Eviscerating mechanism; 901. L-shaped fixed rod; 902. Second cylinder; 903. Connecting plate; 904. Arc-shaped fixed cutter; 905. Rotating cutter; 906. Rotating connecting block; 10. Internal organ cleaning mechanism; 1001. L-shaped fixing plate; 1002. Connecting frame; 1003. Guide rod; 1004. Protective shell; 1005. Fourth motor; 1006. Arc-shaped scraping plate assembly; 11. Water pipe; 12. Sprinkler head. Specific embodiments
[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0044] As Figures 1-6 shown, the embodiment of the present invention provides an internal organ cleaning device for broiler processing, including a fixed bottom plate 1, a protective sleeve 2 is fixedly connected to the top of the fixed bottom plate 1, a limiting sleeve 3 is fixedly connected to the center of the top of the fixed bottom plate 1, and an overall rotating mechanism 4 is installed between the fixed bottom plate 1 and the limiting sleeve 3;
[0045] A fixed top frame 5 is fixedly connected to the top of the overall rotation mechanism 4. A plurality of first cylinders 6 are fixedly connected to the top of the fixed top frame 5. The output ends of the plurality of first cylinders 6 are all fixedly connected with adjusting rotation mechanisms 7. The bottoms of the plurality of adjusting rotation mechanisms 7 are all fixedly connected with broiler clamping mechanisms 8.
[0046] One side and the rear end of the top of the fixed bottom plate 1 are respectively fixedly connected with an evisceration mechanism 9 and an internal organ cleaning mechanism 10. A water pipe 11 is installed on the top of the internal organ cleaning mechanism 10. A spray head 12 is installed at the output end of the water pipe 11.
[0047] The overall rotation mechanism 4 includes a rotating column 401 rotatably connected between the fixed bottom plate 1 and the limiting sleeve 3. A plurality of rolling steel balls 402 are installed between the bottom of the rotating column 401 and the top of the fixed bottom plate 1. The center of the bottom of the rotating column 401 is fixedly connected with a first tooth column 403. A first motor 404 is arranged on one side of the bottom of the fixed bottom plate 1. The output end of the first motor 404 is fixedly connected with a first gear 405 meshing with the first tooth column 403. The first motor 404 drives the first gear 405 to rotate, and then drives the first tooth column 403 meshing with it to rotate, so that the rotating column 401 fixedly connected with the first tooth column 403 rotates on the plurality of rolling steel balls 402. Thus, the rotation of the plurality of first cylinders 6 driven by the fixed top frame 5 is realized, the movement of the fixed broilers is realized, and different cleaning steps can be completed by rotation. During the rotation, the rolling steel balls 402 play a very good role in supporting the rotation. At the same time, the limiting sleeve 3 has a very good limiting effect on the rotating column 401. At the same time, annular grooves corresponding to the rolling steel balls 402 are opened on the top of the fixed bottom plate 1 and the bottom of the rotating column 401, which can effectively realize the limiting and fixing of the rolling steel balls 402.
[0048] A through hole corresponding to the first tooth column 403 is opened at the center of the top of the fixed bottom plate 1. This ensures that the first tooth column 403 can pass through the fixed bottom plate 1 and mesh with the first gear 405 at the bottom of the fixed bottom plate 1, and then the drive is completed by the first motor 404.
[0049] The adjusting rotation mechanism 7 includes a first fixed shell 701 fixedly connected to the output end of the first cylinder 6. A second motor 702 is fixedly connected to one side of the first fixed shell 701. The output end of the second motor 702 is fixedly connected with a second gear 703. The inner surface of the bottom of the first fixed shell 701 is rotatably connected with a limiting plate 705. The center of the limiting plate 705 is fixedly connected with a second tooth column 704. The second motor 702 drives the second gear 703 to rotate, and then drives the second tooth column 704 meshing with it to rotate, so that the broiler clamping mechanism 8 fixedly connected with the second tooth column 704 completes the rotation in the horizontal direction. At the same time, the limiting plate 705 can play a role in limiting the rotation of the entire second tooth column 704.
[0050] A plurality of steel balls are installed between the bottom of the limit plate 705 and the inner surface of the bottom of the first fixed housing 701. This ensures that when the limit plate 705 rotates relative to the inner surface of the bottom of the first fixed housing 701, it can be supported by the plurality of steel balls, thereby reducing the resistance of rotation. Moreover, the annular grooves formed on the top of the limit plate 705 and the inner surface of the bottom of the first fixed housing 701 can limit the plurality of steel balls.
[0051] The broiler clamping mechanism 8 includes a second fixed housing 801 fixedly connected to the bottom of the second tooth column 704. Both sides of the bottom of the second fixed housing 801 are fixedly connected with fixed clamping rods 802. One side inside the second fixed housing 801 is fixedly connected with a third motor 803. The output end of the third motor 803 is fixedly connected with a third gear 804. A threaded column 805 is rotatably connected between the two sides of the inner wall of the second fixed housing 801. A tooth sleeve 806 meshing with the third gear 804 is fixedly connected to the center of the outer wall of the threaded column 805. Both sides of the threaded column 805 are screwed with sliding clamping rods 807. Through the plurality of first cylinders 6 on the fixed top frame 5, the whole cleaning process is divided into multiple steps. Among them, at the opening, the first cylinder 6 drives the broiler clamping mechanism 8 to descend, pressing the chicken feet of the de-feathered broiler tightly against the two fixed clamping rods 802, and making the abdomen of the broiler face outwards (for convenience in cutting off the chicken buttocks). Then, the third motor 803 drives the third gear 804 to rotate, thereby driving the meshing tooth sleeve 806 to rotate, causing the threaded column 805 to drive the two sliding clamping rods 807 to move, so that the two chicken feet are clamped together through the grooves between the fixed clamping rods 802 and the sliding clamping rods 807. After fixation, the chicken buttocks can be cut off. Moreover, rubber pads are installed in the grooves between the fixed clamping rods 802 and the sliding clamping rods 807, which can effectively avoid damaging the chicken feet. A through hole corresponding to the sliding clamping rod 807 is opened at the bottom of the second fixed housing 801, which can limit the sliding of the sliding clamping rod 807.
[0052] The spiral directions of the threads on both sides of the threaded column 805 are opposite. This ensures that the rotating threaded column 805 can drive the two sliding clamping rods 807 to always move in opposite directions at the bottom of the second fixed housing 801, so that the two groups of fixed clamping rods 802 and sliding clamping rods 807 can be simultaneously opened and fixed by the movement of the sliding clamping rods 807. Moreover, bearings are installed between both sides of the threaded column 805 and the inner wall of the second fixed housing 801. The two bearings can support the threaded column 805 and also ensure the rotation of the threaded column 805.
[0053] The evisceration mechanism 9 includes an L-shaped fixed rod 901 fixedly connected to one side of the top of the fixed base plate 1. A second cylinder 902 is fixedly connected to the top of the L-shaped fixed rod 901. A connecting plate 903 is fixedly connected to one side of the L-shaped fixed rod 901. One end of the connecting plate 903 is fixedly connected to an arc-shaped fixed cutter 904. A rotating cutter 905 is rotatably connected to one side of the arc-shaped fixed cutter 904. A rotating connection block 906 is rotatably connected between the output end of the second cylinder 902 and the top of the rotating cutter 905. Driven by the rotation of the overall rotating mechanism 4, the broiler clamped by the broiler clamping mechanism 8 rotates to the position of the evisceration mechanism 9. At the same time, during the rotation process, the broiler clamping mechanism 8 is rotated 180 degrees by the adjusting rotating mechanism 7, so that the abdomen of the broiler faces one side of the arc-shaped fixed cutter 904. Then, the first cylinder 6 drives the broiler on the broiler clamping mechanism 8 to rise, so that the arc-shaped fixed cutter 904 is inserted into the opening of the broiler's buttocks, and then into the inner cavity of the broiler. Then, the second cylinder 902 pulls the rotating connection block 906 to drive the rotating cutter 905 to rotate on the rotating shaft of the arc-shaped fixed cutter 904, so that the arc-shaped fixed cutter 904 and the rotating cutter 905 are in contact with each other to complete the evisceration of the broiler. Then, the first cylinder 6 drives the broiler to descend, and the rotating cutter 905 is reset under the drive of the second cylinder 902. The arc-shaped arc-shaped fixed cutter 904 can better fit the inner cavity of the broiler's abdomen.
[0054] A strip-shaped through hole corresponding to the rotating connection block 906 is provided at the top of the rotating cutter 905. The rotating connection block 906 is composed of two fixed pieces and two cylinders. When pulling the rotating cutter 905, the horizontal position at the top of the rotating cutter 905 will drop, and the cylinders on both sides of the rotating connection block 906 will slide on the strip-shaped through hole and rotate at the output end of the second cylinder 902 respectively, ensuring that the second cylinder 902 can drive the rotating cutter 905 to complete rotation when pulling the rotating connection block 906.
[0055] The internal organ cleaning mechanism 10 includes two L-shaped fixing plates 1001 fixedly connected to the rear end of the top of the fixed bottom plate 1. A connecting frame 1002 is fixedly connected to one side of each of the two L-shaped fixing plates 1001. A guide rod 1003 is fixedly connected to one end of each of the two connecting frames 1002. A protective shell 1004 is fixedly connected between the tops of the two L-shaped fixing plates 1001. An arc-shaped scraping plate assembly 1006 is rotatably connected between the two L-shaped fixing plates 1001. A fourth motor 1005 is installed on one side of the arc-shaped scraping plate assembly 1006. After the broiler is eviscerated, the broiler is rotated to the position of the internal organ cleaning mechanism 10 by the overall rotation mechanism 4. Then, when the first cylinder 6 drives the broiler upward, the opening of the evisceration is inserted into the two guide rods 1003, and the inner cavity of the broiler is gradually opened along with the inclined structure of the guide rods 1003. Then, the fourth motor 1005 drives the arc-shaped scraping plate assembly 1006 to scrape out the internal organs in the inner cavity of the broiler. At the same time, the water pipe 11 continuously sprays water through the nozzle 12 to complete the cleaning of the internal organs of the broiler. Good cleaning can be completed by scraping with multiple scraping plates on the arc-shaped scraping plate assembly 1006, and the edges and corners of the scraping plates are all arc-shaped structures to avoid damaging the internal organs and the inner cavity of the broiler. At the same time, after the internal organs are scraped out by the arc-shaped scraping plate assembly 1006, they fall on the through holes of the fixed bottom plate 1. A filter basket can be arranged at the bottom of the fixed bottom plate 1 to separate the internal organs from the water sprayed by the nozzle 12, which is convenient for subsequent cleaning of the internal organs. After the cleaning is completed, the first cylinder 6 drives the broiler to descend, and the broiler is moved to the outlet through the overall rotation mechanism 4. By releasing the limit fixation of the broiler clamping mechanism 8, subsequent processing operations can be carried out on the broiler.
[0056] Working principle: At the opening, the first cylinder 6 drives the broiler clamping mechanism 8 to descend, pressing the chicken feet of the defeathered broiler tightly against the two fixed clamping rods 802, with the abdomen of the broiler facing outwards. Then, the third motor 803 drives the third gear 804 to rotate, which in turn drives the meshing gear sleeve 806 to rotate, causing the threaded column 805 to drive the two sliding clamping rods 807 to move, thereby clamping the two chicken feet tightly together through the groove between the fixed clamping rod 802 and the sliding clamping rod 807. After fixation, the chicken buttocks are cut off. The first motor 404 drives the first gear 405 to rotate, which in turn drives the meshing first tooth column 403 to rotate, causing the rotating column 401 fixedly connected to the first tooth column 403 to rotate on multiple rolling steel balls 402, and then driving the rotation of the first cylinder 6 through the fixed top frame 5, realizing the movement of the fixed broiler, driving the broiler fixed on the broiler clamping mechanism 8 to rotate to the position of the evisceration mechanism 9. At the same time, during the rotation process, the broiler clamping mechanism 8 will be rotated 180 degrees by the adjustment rotation mechanism 7. Among them, the second motor 702 drives the second gear 703 to rotate, which in turn drives the meshing second tooth column 704 to rotate, causing the broiler clamping mechanism 8 fixedly connected to the second tooth column 704 to complete the rotation in the horizontal direction, so that the abdomen of the broiler faces one side of the arc-shaped fixed cutter 904. Then, the first cylinder 6 drives the broiler on the broiler clamping mechanism 8 to rise, so that the arc-shaped fixed cutter 904 is inserted into the opening of the chicken buttocks of the broiler and into the inner cavity of the broiler. Then, the second cylinder 902 pulls the rotating connection block 906, driving the rotating cutter 905 to rotate on the rotating shaft of the arc-shaped fixed cutter 904, so that the arc-shaped fixed cutter 904 and the rotating cutter 905 are in contact with each other, completing the evisceration of the broiler. Then, the first cylinder 6 drives the broiler to descend, and the rotating cutter 905 is reset under the drive of the second cylinder 902. After the broiler is eviscerated, the whole rotating mechanism 4 rotates the broiler to the position of the internal organ cleaning mechanism 10. Then, when the first cylinder 6 drives the broiler upward, the opening of the evisceration is inserted into the two guide rods 1003, and with the inclined structure of the guide rods 1003, the inner cavity of the broiler is gradually opened. Then, the fourth motor 1005 drives the arc-shaped scraper assembly 1006 to scrape out the internal organs in the inner cavity of the broiler. At the same time, the water pipe 11 sprays water continuously through the nozzle 12 to complete the cleaning of the internal organs of the broiler. Through the scraping of multiple scrapers on the arc-shaped scraper assembly 1006, good cleaning can be achieved, and the edges and corners of the scrapers are all arc-shaped structures to avoid damaging the internal organs and the inner cavity of the broiler. At the same time, after the internal organs are scraped out by the arc-shaped scraper assembly 1006, they fall on the through holes of the fixed bottom plate 1, and a filter grid can be set at the bottom of the fixed bottom plate 1 to complete the separation of the internal organs and the water sprayed by the nozzle 12, facilitating the subsequent cleaning of the internal organs. After the cleaning is completed, the first cylinder 6 drives the broiler to descend, and the broiler is moved to the outlet through the whole rotating mechanism 4. By opening the limit fixation of the broiler clamping mechanism 8, subsequent processing operations can be carried out on the broiler. In the whole process, it is divided into four steps: fixing the broiler, eviscerating, cleaning the internal organs, and taking out.The cleaning of multiple broilers can be completed by means of four first cylinders 6 on the fixed top plate. The staff only need to fix the chicken feet on the fixed clamping rods 802 and sliding clamping rods 807 that have completed the cycle at the opening and then cut off the chicken butts. As the turntable rotates step by step, the broilers are undergoing different steps, and the close cooperation effectively improves the efficiency of internal organ cleaning. At the same time, corresponding flow grooves can be designed on the fixed bottom plate 1 to collect chicken blood and waste water. A conveyor belt can be equipped at the outlet to transfer the broilers with removed internal organs to the next step. This device is a single equipment that can be used independently. At the same time, when used in cooperation with an assembly line, the moving hooks on the assembly line can be aligned at the entrance. Through the clamping of the fixed clamping rods 802 and sliding clamping rods 807 and the up-and-down movement of the first cylinders 6, the automatic clamping of chicken feet can be well completed.
[0057] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An internal organ cleaning device for broiler processing, including a fixed bottom plate (1), characterized in that: The top of the fixed bottom plate (1) is fixedly connected with a protective sleeve (2). The center of the top of the fixed bottom plate (1) is fixedly connected with a limit sleeve (3). An integral rotating mechanism (4) is installed between the fixed bottom plate (1) and the limit sleeve (3); The top of the integral rotating mechanism (4) is fixedly connected with a fixed top frame (5). The top of the fixed top frame (5) is fixedly connected with a plurality of first cylinders (6). The output ends of the plurality of first cylinders (6) are all fixedly connected with an adjusting rotating mechanism (7). The bottoms of the plurality of adjusting rotating mechanisms (7) are all fixedly connected with a broiler clamping mechanism (8); One side and the rear end of the top of the fixed bottom plate (1) are respectively fixedly connected with an eviscerating mechanism (9) and an internal organ cleaning mechanism (10). The eviscerating mechanism (9) includes an L-shaped fixed rod (901) fixedly connected to one side of the top of the fixed bottom plate (1). The top of the L-shaped fixed rod (901) is fixedly connected with a second cylinder (902). One side of the L-shaped fixed rod (901) is fixedly connected with a connecting plate (903). One end of the connecting plate (903) is fixedly connected with an arc-shaped fixed cutter (904). A rotating cutter (905) is rotatably connected to one side of the arc-shaped fixed cutter (904). A rotating connecting block (906) is rotatably connected between the output end of the second cylinder (902) and the top of the rotating cutter (905). A strip-shaped through hole corresponding to the rotating connecting block (906) is opened at the top of the rotating cutter (905). A water pipe (11) is installed at the top of the internal organ cleaning mechanism (10). A spray head (12) is installed at the output end of the water pipe (11).
2. The viscera cleaning device for broiler processing according to claim 1, characterized in that: The integral rotating mechanism (4) includes a rotating column (401) rotatably connected between the fixed bottom plate (1) and the limit sleeve (3). A plurality of rolling steel balls (402) are installed between the bottom of the rotating column (401) and the top of the fixed bottom plate (1). The center of the bottom of the rotating column (401) is fixedly connected with a first tooth column (403). A first motor (404) is arranged on one side of the bottom of the fixed bottom plate (1). The output end of the first motor (404) is fixedly connected with a first gear (405) meshing with the first tooth column (403).
3. The viscera cleaning device for broiler processing according to claim 2, wherein: A through hole corresponding to the first tooth column (403) is opened at the center of the top of the fixed bottom plate (1).
4. A viscera cleaning device for broiler processing according to claim 1, wherein: The adjusting rotating mechanism (7) includes a first fixed shell (701) fixedly connected to the output end of the first cylinder (6). A second motor (702) is fixedly connected to one side of the first fixed shell (701). The output end of the second motor (702) is fixedly connected with a second gear (703). A limit plate (705) is rotatably connected to the inner surface of the bottom of the first fixed shell (701). The center of the limit plate (705) is fixedly connected with a second tooth column (704).
5. The viscera cleaning device for broiler processing according to claim 4, wherein: A plurality of steel balls are installed between the bottom of the limit plate (705) and the inner surface of the bottom of the first fixed shell (701).
6. The viscera cleaning device for broiler processing according to claim 4, wherein: The broiler clamping mechanism (8) includes a second fixed housing (801) fixedly connected to the bottom of the second tooth column (704). Both sides of the bottom of the second fixed housing (801) are fixedly connected with fixed clamping rods (802). One side inside the second fixed housing (801) is fixedly connected with a third motor (803). The output end of the third motor (803) is fixedly connected with a third gear (804). A threaded column (805) is rotatably connected between the two sides of the inner wall of the second fixed housing (801). The center of the outer wall of the threaded column (805) is fixedly connected with a tooth sleeve (806) meshing with the third gear (804). Sliding clamping rods (807) are helically connected to both sides of the threaded column (805).
7. The viscera cleaning device for broiler processing according to claim 6, characterized in that: The helical directions of the threads on both sides of the threaded column (805) are opposite.
8. A viscera cleaning device for broiler processing according to claim 1, characterized in that: The internal organ cleaning mechanism (10) includes two L-shaped fixing plates (1001) fixedly connected to the rear end of the top of the fixed bottom plate (1). A connecting frame (1002) is fixedly connected to one side of each of the two L-shaped fixing plates (1001). A guide rod (1003) is fixedly connected to one end of each of the two connecting frames (1002). A protective housing (1004) is fixedly connected between the tops of the two L-shaped fixing plates (1001). An arc-shaped scraping plate assembly (1006) is rotatably connected between the two L-shaped fixing plates (1001). A fourth motor (1005) is installed on one side of the arc-shaped scraping plate assembly (1006).
Citation Information
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