An aluminum alloy door and window frame profile drilling device
By designing an automatic rotary clamping mechanism, the automated and efficient processing of the drilling device of aluminum alloy door and window frame profiles is achieved, which solves the problem of low efficiency caused by manual rotation adjustment in the prior art and meets the needs of mass production.
Patent Information
- Application Number
- CN202311232400.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-22
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2043-09-22
AI Technical Summary
The existing aluminum alloy door and window frame profile drilling device requires manual rotation adjustment and clamping and fixing during processing, resulting in low processing efficiency and inability to meet the needs of mass production.
A drilling device for the aluminum alloy door and window frame profile including a clamping rotating mechanism is designed. By automatically rotating and clamping the profile by clamping rotating mechanism, the entire process of automatic loading, drilling, switching processing surfaces and automatic discharge is realized.
It improves the degree of automation and efficiency of drilling processing, meets the needs of mass production of aluminum alloy doors and windows, reduces manual labor, and ensures the stability of the drilling process.
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Figure CN117340309B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of drilling equipment, and specifically discloses a drilling device for aluminum alloy door and window frame profiles. Background Art
[0002] During the production and preparation of aluminum alloy doors and windows, in order to facilitate the installation and connection of hinges and locks, it is necessary to use drilling equipment to punch holes in the frame profiles before assembling the aluminum alloy doors and windows. The traditional method of punching holes in aluminum alloy door and window frame profiles still uses a bench drill for punching. During the punching process, not only tools are needed to clamp the profiles, but also the frame profiles often need to be punched on two adjacent vertical surfaces. At this time, the profiles need to be rotated and adjusted again, clamped and fixed, and then drilled, which greatly affects the punching efficiency of the profiles.
[0003] The utility model patent with the application number 2022200611931 discloses a profile processing drilling device, including a bottom frame. An insertion slot is opened on the inner wall of one side of the bottom frame, and a receiving frame is slidably inserted into the inner wall of the insertion slot. A handle is fixedly connected to one side surface of the receiving frame. The receiving frame is located inside the bottom frame, and a receiving groove is opened on the top of the bottom frame. A quick clamping mechanism is arranged on the top of the bottom frame. The quick clamping mechanism includes guide rails, and the bottoms of the two guide rails are fixedly connected to the top of the bottom frame. The profile processing drilling device disclosed in this patent can quickly install and clamp the profiles when drilling the profiles through the setting of the quick clamping mechanism. After the profiles are clamped and fixed, the punching operation is carried out. Although it can ensure the stability during the punching process, the frame profiles of aluminum alloy doors and windows often need to be punched on two vertically connected side surfaces. At this time, the operator needs to rotate and adjust the profiles, and then press and fix them again after adjustment; the workload is large and the punching efficiency of the aluminum alloy door and window frame profiles is seriously affected during the whole process, which cannot meet the requirements of batch and high-efficiency production of aluminum alloy doors and windows. Based on this, the present application proposes a drilling device for aluminum alloy door and window frame profiles that can effectively solve the above technical problems. Summary of the Invention
[0004] The present invention aims to provide a drilling device for aluminum alloy door and window frame profiles to solve the above-mentioned deficiencies existing in the existing profile processing drilling device when punching the aluminum alloy door and window frame profiles.
[0005] The present invention is achieved through the following technical solutions:
[0006] A drilling device for aluminum alloy door and window frame profiles, including a processing machine table, a drilling processing unit, and a feeding unit. The drilling processing unit is arranged on the processing machine table, and a clamping and rotating mechanism is arranged on the processing machine table between the feeding unit and the drilling processing unit;
[0007] Among them, the clamping and rotating mechanism includes two symmetrically arranged rotating support seats, and circular rotating blocks are respectively rotatably connected to the two rotating support seats, and a right-angle notch is opened on the outer circumferential surface of the circular rotating block, and a clamping plate is arranged in the right-angle notch, and connecting rods are arranged at both ends of the clamping plate, and the connecting rod is L-shaped and the inner end is arranged toward the center of the circular rotating block. The two connecting rods are respectively located on both sides of the circular rotating block, and guide sleeves acting on the connecting rods are fixed on both side surfaces of the circular rotating block, and a spring is arranged between the guide sleeve and the connecting rod, and cam blocks are fixed on the rotating support seats on both sides of the circular rotating block, and the inner end of the connecting rod is provided with an abutment wheel acting on the cam block.
[0008] As a further setting of the above scheme, the cam block is composed of a small arc segment, a large arc segment and a connecting arc segment. The small arc segment takes the horizontal line toward the feeding unit as the starting point and the vertical upward point as the ending point, and the center of the small arc segment and the large arc segment coincides with the center of the circular rotating block.
[0009] As a further configuration of the above scheme, the drilling processing unit includes a moving seat and a first cylinder for realizing the forward and backward movement of the moving seat, a second cylinder is arranged at the top of the moving seat, the lower end of the piston rod of the second cylinder is connected to a lifting platform, and a plurality of drilling components are arranged on the lifting platform.
[0010] As a further configuration of the above scheme, a strip-shaped opening is provided on the lifting platform, and a plurality of the drilling assemblies are adjustable along the direction of the strip-shaped opening.
[0011] As a further configuration of the above scheme, the processing machine is provided with a third slide rail and a bidirectional adjustment screw rod which are parallel to each other, the rotating support seat is slidably arranged on the third slide rail, and the rotating support seat is also provided with a screw nut block which matches the bidirectional adjustment screw rod.
[0012] As a further configuration of the above scheme, a hollow tube rotatably connected to the rotating support seat is concentrically arranged on the circular rotating block, a driving shaft penetrating the hollow tube is arranged on the processing machine, a fastener acting on the driving shaft is arranged on the hollow tube, and a driving assembly for realizing the rotation of the driving shaft is arranged on the processing machine.
[0013] As a further configuration of the above scheme, the feeding unit includes a conveying seat connected to the front end of the processing machine, and a plurality of conveying belts arranged side by side are arranged in the conveying seat. A plurality of material fixing blocks are arranged at equal intervals on the outer surface of the conveying belt, and the material fixing blocks on the conveying belt are arranged one by one.
[0014] As a further configuration of the above scheme, a material discharging conveying trough is provided on the upper surface of the processing machine table between the clamping rotating mechanism and the drilling processing unit, and a material discharging conveying belt is provided in the material discharging conveying trough.
[0015] When the drilling device disclosed in the present invention drills the aluminum alloy door and window frame profiles, the operator places the cut-to-length profiles one by one in the feeding unit, and then the profiles are sent to the clamping and rotating mechanism one by one under the action of the conveyor belt.
[0016] At this time, the right-angle notch rotates to the lower side of the horizontal position (refer to the attached Figure 8 ), and due to the action of the cam block on the abutting wheel, the clamping plate and the connecting rod can be moved and opened, and then the profiles conveyed on the feeding unit can smoothly enter between the clamping plate and the right-angle notch.
[0017] Subsequently, the circular rotating block rotates 90° clockwise. During the rotation of the circular rotating block, under the action of the spring, the cam block and the abutting wheel, the clamping plate will gradually move towards the center of the circle, thereby clamping and fixing the profile (refer to the attached Figure 7 ). After fixing, the drilling processing unit is started to drill the profile. After the profile drilling is completed, the circular rotating block continues to rotate 90° clockwise. At this time, the profile is still in the clamped state, and after the processing surface of the profile is switched, the profile is drilled again.
[0018] Finally, after the profile drilling is completed, the circular rotating block continues to rotate 90° clockwise. During the rotation of the circular rotating block, due to the action of the cam block on the abutting wheel and the action of the spring, the clamping plate can be gradually opened until finally the profile falls onto the discharge conveyor belt under its own gravity, and the profile is sent out of the processing machine by the discharge conveyor belt. Beneficial effects
[0019] Through the design of the clamping and rotating mechanism, the aluminum alloy door and window frame profile drilling device disclosed in the present invention can automatically rotate and clamp the profile after loading. After the profile is clamped and fixed, the drilling component first drills on one side surface, and then after rotating 90°, the other side surface can be drilled. After the drilling is completed, the clamping effect on the pipe can be automatically released during the continuous rotation, and the automatic feeding, drilling, switching of the processing surface and automatic discharging of the pipe can be realized during the whole drilling process of the pipe; the whole drilling device realizes the whole process of automatic feeding, drilling, switching of the processing surface and automatic discharging during the drilling process of the pipe. Without setting a clamping device composed of driving parts such as cylinders, the stability of the drilling process can be maintained. It has a high degree of automation, high processing efficiency and excellent use effect.
[0020] When the aluminum alloy door and window frame profile drilling device disclosed in the present invention drills profiles with different drilling requirements, it can conveniently and quickly adjust the positions of the drilling component and the clamping and rotating mechanism to meet the drilling requirements of various profiles, and has better applicability. Description of the drawings
[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0022] Figure 1 Schematic diagram of the three-dimensional structure of the first angle of the present invention;
[0023] Figure 2 Schematic diagram of the three-dimensional structure of the second angle of the present invention;
[0024] Figure 3 Schematic diagram of the three-dimensional structure of the drilling processing unit, clamping and rotating mechanism, etc. in the present invention;
[0025] Figure 4 In the present invention Figure 3 Enlarged structure diagram of the A position in;
[0026] Figure 5 Schematic diagram of the three-dimensional structure of the rotary support base, circular rotating block, etc. in the present invention;
[0027] Figure 6 Schematic diagram of the three-dimensional structure of the rotary support base, cam block, etc. in the present invention;
[0028] Figure 7 Schematic plan view of the clamping and rotating mechanism clamping and drilling the profile in the present invention;
[0029] Figure 8 Schematic plan view of the clamping and rotating mechanism feeding the profile in the present invention. Detailed implementation manners
[0030] In order to enable those skilled in the art to better understand the solutions of the present application, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0031] It should be noted that, without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The following will refer to the attached Figures 1 - 8 drawings and describe the present application in detail in combination with the embodiments. Embodiment 1
[0032] Example 1 discloses a drilling device for aluminum alloy door and window frame profiles. Refer to Appendix Figure 1 and Appendix Figure 2 , which includes a processing machine table 1 and a feeding unit 2. A drilling processing unit 3 is arranged on the upper surface of the processing machine table 1, and a clamping and rotating mechanism 4 is arranged on the upper surface of the processing machine table 1 between the lower part of the drilling processing unit 3 and the rear of the feeding unit 2. During the drilling processing of the profiles, the profiles after fixed-length cutting are sent to the clamping and rotating mechanism 4 one by one by the feeding unit 2, and then the drilling processing unit 3 drills on their corresponding sides. After the processing is completed, the profiles are put down from the clamping and rotating mechanism 4 and then automatically sent out of the processing machine table 1.
[0033] The feeding unit 2 includes a conveying seat 201. There are two parallel conveyor belts 202 arranged left and right in the conveying seat 201. Of course, the conveyor belts 202 can also be arranged in three or more. Driving wheel shafts 203 for driving the conveyor belts 202 are arranged at the front and rear ends of the conveying seat 201, and then a conveying motor 204 is arranged at the end of one of the driving wheel shafts 203. A plurality of material positioning blocks 205 are arranged at equal intervals on the outer surfaces of the two conveyor belts 202, and the material positioning blocks 205 on the two conveyor belts 202 are arranged in one-to-one correspondence.
[0034] Refer to Appendix Figure 2 and Appendix Figure 3 , the drilling processing unit 3 includes a moving seat 301 and a first cylinder 302. A first slide rail 303 is arranged on the upper surface of the processing machine table 1, and then the moving seat 301 is slidably arranged on the first slide rail 303. At the same time, the first cylinder 302 is fixed at the rear end of the upper surface of the processing machine table 1, and the end of the first cylinder 303 is connected to the moving seat 301, so that the moving seat 301 can move back and forth along the first slide rail 303 under the action of the first cylinder 303.
[0035] A second cylinder 304 is fixedly arranged at the top of the moving seat 301. A lifting platform 305 is connected to the lower end of the piston rod of the second cylinder 304. At the same time, a second slide rail that matches the lifting platform 305 and is vertically arranged is arranged on the front side of the moving seat 301. Then, a number of drilling assemblies 306 are arranged at intervals on the lifting platform 305. The specific number and spacing of the drilling assemblies 306 are determined by the drilling requirements of the profiles. The specific drilling assembly 306 is a conventional design and is mainly composed of components such as a drilling motor, a drill bit, and a drill bit connector.
[0036] Refer to Appendix Figure 3 and Appendix Figure 4, the clamping and rotating mechanism 4 includes two symmetrically arranged rotating support seats 401 on the left and right. The rotating support seat 401 includes a base block 4011 and two side plates 4012. The two side plates 4012 are respectively fixed at the left and right ends of the upper surface of the base block 4011, and a bearing 4013 for installing the drive shaft is provided at the upper end of the side plate 4012. A circular rotating block 402 is arranged between the two side plates 4012, and a right-angle notch 4021 is provided on the outer circumferential surface of the circular rotating block 402. A clamping plate 403 is arranged in the right-angle notch 4021, and a corresponding rubber cushion layer 404 is arranged on the inner clamping surface of the clamping plate 403. L-shaped connecting rods 405 are connected to both ends of the clamping plate 403, and the inner ends of the connecting rods 405 are radially arranged towards the center of the circular rotating block 402. The two connecting rods 405 are respectively located on the front and back sides of the circular rotating block 402. At the same time, guide sleeves 406 for passing through the connecting rods 405 are welded on the front and back side surfaces of the circular rotating block 402. Then, a spring 407 is connected between the guide sleeve 406 and the connecting rod 405, and a contact wheel 415 is connected to the inner end of the connecting rod 405.
[0037] Refer to the attached Figure 5 , the attached Figure 6 and the attached Figure 7 , cam blocks 408 are fixed at the upper ends of the two side plates 4012 on the front and back side surfaces of the circular rotating block 402. The cam block 408 is composed of a small arc segment, a large arc segment, and a connecting arc segment. The small arc segment and the large arc segment are both concentric with the bearing 4013, and a circular hole for passing through the drive shaft is provided on the cam block 408. The small arc segment starts from the horizontal line facing the feeding unit 2 and ends at the point vertically upward. During the rotation of the circular rotating block 402, when the contact wheel 415 contacts the small arc segment, the clamping plate 403 and the rubber cushion layer 404 can stably clamp the profile, and when the contact wheel 415 contacts the large arc segment and the connecting arc segment, it is in the loosening state.
[0038] Refer to the attached Figure 3 and the attached Figure 8 , rotating frame plates 101 are arranged at both ends of the upper surface of the processing machine table 1. A drive shaft 102 is rotatably connected between the two rotating frame plates 101, and the drive shaft 102 is connected to the centers of the bearing 4013 and the circular rotating block 402. Then, a corresponding drive component is arranged on the processing machine table 1. The drive component includes a drive motor 103 and a transmission wheel 104. The two transmission wheels 104 are respectively arranged on the drive shaft 102 and the motor shaft of the drive motor 103. Then, a transmission belt 105 is arranged between the two transmission wheels 104.
[0039] Finally, an output conveyor groove is provided on the upper surface of the processing machine table 1 between the clamping and rotating mechanism 4 and the moving seat 301, and an output conveyor belt 106 is arranged in the output conveyor groove, so that after the profile drilling process is completed, it can fall onto the output conveyor belt 106, and then the output conveyor belt 106 can send it out. Embodiment 2
[0040] Embodiment 2 discloses an aluminum alloy door and window frame profile drilling device which is an improved design based on the technical solution in Embodiment 1. The same parts as those in Embodiment 1 will not be described again.
[0041] Refer to the attached Figure 3 , in Embodiment 2, a strip-shaped opening 3051 perpendicular to the conveying direction of the feeding unit 2 is provided on the lifting table 305, and then all the drilling components 306 are arranged in an adjustable manner along the direction of the strip-shaped opening 3051, so that the distance between the hole positions of the drilling components 306 can be adjusted according to the requirements of the profile drilling process.
[0042] The clamping and rotating mechanism 4 in Embodiment 2 further includes a third slide rail 409 and a bidirectional adjusting lead screw 410 arranged on the upper surface of the processing machine table 1, and an adjusting part 411 is also arranged at one end of the bidirectional adjusting lead screw 410. A sliding opening matching the third slide rail 409 is provided at the lower end of the base block 4011, and a lead screw nut block 412 matching the bidirectional adjusting lead screw 410 is also arranged on the base block 4011.
[0043] Refer to the attached Figure 5 , in Embodiment 2, a through hollow tube 413 is also provided at the center of the cam block 408, and the hollow tube 413 is connected to the bearing 4013. At the same time, the driving shaft 102 can penetrate through the entire hollow tube 413, and finally a fastener 414 for realizing the fixed connection between the hollow tube 413 and the driving shaft 102 is arranged on the hollow tube 413.
[0044] When the aluminum alloy door and window frame profile drilling device disclosed in Embodiment 2 meets different drilling process requirements, the position of the drilling components 306 on the lifting table 305 can be adjusted and fixed first, then the fastener 414 is loosened, and then the bidirectional adjusting lead screw 410 is rotated to adjust the distance between the two rotating support seats 401. After the adjustment is completed, the driving shaft 102 and the hollow tube 413 are fixed by the fastener 414. After the adjustment is completed, the profile can be drilled.
[0045] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An aluminum alloy door and window frame profile drilling device, comprising a processing machine table, a drilling processing unit and a feeding unit, wherein the drilling processing unit is arranged on the processing machine table, and is characterized in that, A clamping and rotating mechanism is provided on the processing platform located between the feeding unit and the drilling processing unit; The clamping and rotating mechanism comprises two symmetrically arranged rotating support seats, circular rotating blocks are respectively rotatably connected to the two rotating support seats, and a right-angle notch is opened on the outer circumferential surface of the circular rotating block, a clamping plate is arranged in the right-angle notch, connecting rods are arranged at both ends of the clamping plate, the connecting rod is L-shaped and the inner end is arranged toward the center of the circular rotating block, the two connecting rods are respectively located on both sides of the circular rotating block, and guide sleeves acting on the connecting rods are fixed on both side surfaces of the circular rotating block, a spring is arranged between the guide sleeve and the connecting rod, cam blocks are fixed on the rotating support seats on both sides of the circular rotating block, and an abutment wheel acting on the cam block is arranged at the inner end of the connecting rod; The cam block is composed of a small arc segment, a large arc segment and a connecting arc segment, the small arc segment takes the horizontal line toward the feeding unit as the starting point and the vertical point upward as the ending point, and the centers of the small arc segment and the large arc segment coincide with the center of the circular rotating block; During the rotation of the circular rotating block, when the abutment wheel contacts the small arc segment, the clamping plate can stably clamp the profile, and is in a loose state when the abutment wheel contacts the large arc segment and the connecting arc segment.
2. The aluminum alloy door and window frame profile drilling device according to claim 1, characterized in that, The drilling processing unit includes a moving seat and a first cylinder for realizing the forward and backward movement of the moving seat. A second cylinder is arranged on the top of the moving seat. The lower end of the piston rod of the second cylinder is connected to a lifting platform. The lifting platform is provided with a plurality of drilling components.
3. The drilling device for the aluminum alloy door and window frame profile according to claim 2, characterized in that, The lifting platform is provided with a strip-shaped opening, and a plurality of the drilling assemblies are adjustable along the direction of the strip-shaped opening.
4. The aluminum alloy door and window frame profile drilling device according to claim 3, characterized in that, The processing machine is provided with a third slide rail and a bidirectional adjustment screw rod which are parallel to each other. The rotating support seat is slidably arranged on the third slide rail. The rotating support seat is also provided with a screw rod nut block which matches the bidirectional adjustment screw rod.
5. The aluminum alloy door and window frame profile drilling device according to claim 4, characterized in that, A hollow tube rotatably connected to a rotating support seat is concentrically arranged on the circular rotating block, a driving shaft penetrating the hollow tube is arranged on the processing machine, a fastener acting on the driving shaft is arranged on the hollow tube, and a driving assembly for realizing the rotation of the driving shaft is arranged on the processing machine.
6. The drilling device for the aluminum alloy door and window frame profile according to claim 1, characterized in that, The feeding unit includes a conveying seat connected to the front end of the processing machine, wherein a plurality of conveying belts arranged side by side are arranged in the conveying seat, a plurality of material fixing blocks are arranged at equal intervals on the outer surface of the conveying belt, and the material fixing blocks on the conveying belt are arranged one by one.
7. The aluminum alloy door and window frame profile drilling device according to claim 1, characterized in that, A material discharging conveying trough is provided on the upper surface of the processing machine table between the clamping rotating mechanism and the drilling processing unit, and a material discharging conveying belt is provided in the material discharging conveying trough.
Citation Information
Patent Citations
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CN104772642A
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