Automobile coat rack, mold assembly for producing the coat rack, and production method

Abstract

The present invention relates to the field of coat racks, and in particular to an automobile coat rack, a mold assembly for producing the coat rack, and a production method thereof; the coat rack comprises a base frame, on which a covering fabric is provided; the covering fabric comprises a bottom fabric and an end fabric; the bottom fabric and the end fabric are overlapped and laid at their junctions; the present invention discloses an automobile coat rack; the present invention avoids white spots at the corners of the coat rack by overlapping the bottom fabric and the end fabric.

Description

Technical Field

[0001] The invention relates to the field of coat racks, in particular to an automobile coat rack, a mold assembly for producing the coat rack, and a production method. Background Art

[0002] At present, most of the car coat rack products are formed by bonding the base material and the decorative fabric.

[0003] The conventional manufacturing process is to stamp the sheet into shape using a skeleton mold, then punch out the decorative fabric in a punching mold according to the contour of the car coat rack product, and then place the formed skeleton and the punched decorative fabric into a composite mold and press them into a connected structure.

[0004] When traditional decorative fabrics are bonded to substrates, white leakage is likely to occur at the joints of the decorative fabrics.

[0005] At the same time, when producing coat racks, the mainstream automobile coat rack molds currently mainly include the following solutions.

[0006] The first type: one-step molding mold and process; the advantages are low cost, simple process, high production efficiency, but there are quality defects such as missing white edges and easy scratching;

[0007] The second method: in order to avoid appearance defects such as white leakage and prevent scratching; it is divided into three process steps: 1. Molding process + molding mold, 2. Composite process + composite mold; 3. Edge wrapping process + edge wrapping tooling (manual edge wrapping); this solution usually carries out edge wrapping after molding and composite, which can achieve the purpose of sealing the edge without white leakage and preventing scratching, but its cost is relatively high. Manual edge wrapping is not only costly and inefficient, but it is also difficult to achieve beautiful quality on the back, and the cost of mechanical edge wrapping tooling is even higher.

[0008] Therefore, in order to solve or improve at least one of the above problems, it is necessary to optimize the design of the existing coat rack structure, coat rack production mold or coat rack production process. Summary of the Invention

[0009] The purpose of the invention is to provide a novel automobile coat rack structure which can prevent the coat rack from leaking white.

[0010] In order to achieve the above object, the technical solution adopted by the present invention is:

[0011] An automobile coat rack comprises a base material frame, on which a covering fabric is provided;

[0012] The covering fabric comprises a bottom fabric and an end fabric; the bottom fabric and the end fabric are laid in an overlapping manner at their junction.

[0013] The bottom surface fabric and the end surface fabric are respectively arranged on the two end surfaces of the base material frame; the bottom surface fabric is fastened to the side surface of the base material frame from the end surface of the base material frame and extends to the other end surface of the base material frame.

[0014] The bottom surface fabric and the end surface fabric are combined at the edges of the base material skeleton.

[0015] A mold assembly for producing a coat rack, wherein the mold assembly is used to produce the coat rack;

[0016] The mold assembly includes a processing mold; the processing mold includes a processing upper template and a processing lower template; the processing upper template is provided with a processing upper mold core; the processing lower template is provided with a processing lower mold core; the processing upper mold core is provided with an upper cutting edge; the processing lower mold core is provided with a lower cutting edge.

[0017] The upper processing die core is a concave die, and the lower processing die core is a convex die.

[0018] The mold assembly includes two processing molds; one processing mold is a punching and forming mold assembly; the other processing mold is a punching and composite mold assembly;

[0019] The punching and forming die assembly includes a forming upper die core and a forming lower die core; the forming upper die core and the forming lower die core are used in conjunction with each other; the forming upper die core is provided with a forming upper blade; the forming lower die core is provided with a forming lower blade at one end close to the processing lower template;

[0020] The punching composite die assembly includes a composite upper die core and a composite lower die core; the composite upper die core and the composite lower die core are used in conjunction with each other; a composite upper cutting edge is provided on the composite upper die core; and a composite lower cutting edge is provided on one end of the composite lower die core close to the composite upper die core.

[0021] The punching and cutting composite die assembly also includes a fabric material rack.

[0022] A production process for an automobile coat rack; the mold assembly is required for production of the automobile coat rack;

[0023] The production process comprises the following steps:

[0024] Step 1: Place the base material frame and bottom surface fabric of the automobile frame into a punching and forming die assembly for punching and forming to obtain a base material frame molded part with the bottom surface fabric;

[0025] Step 2: After step 1 is completed, the base frame forming part and the end surface fabric are placed in the punching composite die assembly for composite punching; the required coat rack is obtained.

[0026] Before the base material skeleton and the bottom surface fabric are formed in step 1, the base material skeleton and the bottom surface fabric are required to be preheated and composited.

[0027] In the step 2, the base material skeleton forming part and the end surface fabric are required to be preheated and composited before punching.

[0028] The advantages of the present invention are:

[0029] The invention discloses an automobile coat rack, a mold assembly for producing the coat rack, and a production method.

[0030] The invention discloses a car coat rack; the invention avoids white spots at the corners of the coat rack by overlapping and laying bottom surface fabrics and end surface fabrics.

[0031] At the same time, the present invention uses a mold assembly and a production process in coordination; so that the mold assembly disclosed in the present invention can realize the molding of the coat rack while cooperating with a specific trimming structure design to form a reverse guide for cutting; in actual operation, one-time molding can realize the covering of the bottom fabric box A side of the coat rack, and during the secondary compounding, the cross-wrapping of the bottom fabric and the end fabric can be realized, and then the coat rack can be completed with the hemming operation during production; thereby achieving the effect of eliminating the hemming process, avoiding scratches, and preventing white leakage; thereby achieving the purpose of reducing costs and improving quality at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The following is a brief description of the contents and symbols in the drawings of the present invention:

[0033] Figure 1 It is a partial cross-sectional view of the coat rack of the present invention.

[0034] Figure 2 This is a schematic structural diagram of the connection between the base material frame and the bottom surface fabric of the coat rack in the present invention.

[0035] Figure 3 It is a structural schematic diagram of the processing mold in the present invention.

[0036] Figure 4 It is a structural schematic diagram of the punching and forming die assembly in the present invention.

[0037] Figure 5 It is a structural schematic diagram of the lower forming die core in the present invention.

[0038] Figure 6 It is a structural schematic diagram of the upper forming die core in the present invention.

[0039] Figure 7 It is a structural schematic diagram of the punching composite die assembly in the present invention.

[0040] Figure 8 It is a structural schematic diagram of the composite lower mold core in the present invention.

[0041] Figure 9 It is a structural schematic diagram of the composite upper mold core in the present invention.

[0042] Figure 10 It is a structural schematic diagram of the fabric material rack in the present invention.

[0043] The marks in the above figure are:

[0044] 1. Base material skeleton, 2. Bottom surface fabric, 3. End surface fabric, 101. Processing upper template, 102. Processing lower template, 103. Guide structure, 104. Limiting structure, 105. Side slider. DETAILED DESCRIPTION

[0045] The specific implementation of the present invention will be further explained in detail below by describing the best embodiment with reference to the accompanying drawings.

[0046] A car coat rack comprises a base frame 1, on which a covering fabric is provided; the covering fabric comprises a bottom fabric 2 and an end fabric 3; the bottom fabric 2 and the end fabric 3 are overlapped and laid at their junctions; the present invention discloses a car coat rack; the present invention avoids white spots at the corners of the coat rack 1-1 by overlapping the bottom fabric 2 and the end fabric 3.

[0047] The automobile clothes rack 1-1 disclosed in the present invention mainly includes a base frame 1. The setting of the base frame 1 is mainly to ensure the structural strength of the automobile clothes rack 1-1; the base frame 1 has two end faces; the periphery of the base frame 1 is called the side face; in actual production, the two end faces of the base frame 1 are also the front and back of the product; generally, the front face is also called the A side, and the back face is also called the B side.

[0048] At the same time, the bottom fabric 2 of the present invention is laid on the B surface of the base material skeleton 1 in the present invention; the end fabric 3 is laid on the A surface of the base material skeleton 1, and it is required that during actual laying, the bottom fabric 2 and the end fabric 3 are cross-wrapped to avoid the white leakage problem at the corners of the clothes rack 1-1.

[0049] Furthermore, in the present invention, the bottom fabric 2 and the end fabric 3 are respectively arranged on the two end faces of the substrate skeleton 1; the bottom fabric 2 is fastened to the side of the substrate skeleton 1 by the end face of the substrate skeleton 1 and extends to the other end face of the substrate skeleton 1; based on such a setting, the bottom fabric 2 can be wrapped around the back and side of the substrate skeleton 1; and extend toward the substrate skeleton 1; such a setting makes the bottom fabric 2 equivalent to being laid on the substrate skeleton 1 as a whole, avoiding white leakage near the back corner of the substrate skeleton 1; at the same time, the end fabric 3 is equivalent to being inverted on the substrate skeleton 1, thereby realizing the cross-wrapping of the bottom fabric 2 and the end fabric 3, thereby better achieving the design purpose of the present invention.

[0050] Furthermore, in the present invention, the bottom fabric 2 and the end fabric 3 are combined at the edge of the base material skeleton 1; such a setting can be controlled by the position of the mold blade; subsequently, the two types of molds are matched to realize that the clothes rack 1-1 can be directly produced and formed in the mold assembly, avoiding the problem of adding the edge wrapping process later.

[0051] A mold assembly for producing a coat rack 1-1, the mold assembly is used to produce the coat rack 1-1; the mold assembly disclosed in the present invention mainly changes the arrangement position of the cutting edge in the mold; in specific design, the mold assembly includes a processing mold; the processing mold includes a processing upper template 101 and a processing lower template 102; the processing upper template 101 is provided with a processing upper mold core; the processing lower template 102 is provided with a processing lower mold core; the processing upper mold core is provided with an upper cutting edge; the processing lower mold core is provided with a lower cutting edge; the processing upper mold core and the processing lower mold core of the present invention are mainly used for the forming or compounding operation of the coat rack 1-1, and the cooperation of the upper cutting edge and the lower cutting edge realizes the punching operation of the coat rack 1-1.

[0052] Furthermore, in the present invention, the upper mold core for processing is a concave mold, and the lower mold core for processing is a convex mold; through the cooperation of the convex mold and the concave mold, the molding operation of the clothes rack 1-1 can be realized.

[0053] Furthermore, the mold assembly in the present invention includes two processing molds; one processing mold is a punching and forming mold assembly 102-1; the other processing mold is a punching and forming composite mold assembly 102-2; in the present invention, the punching and forming mold assembly 102-1 is used for the forming and punching of the base material skeleton 1 and the bottom fabric 2 in the clothes rack 1-1; that is, the base material skeleton 1 molded part is produced by the punching and forming mold assembly 102-1; and in the present invention, the punching and cutting composite mold assembly 102-2 is used for the subsequent composite punching of the base material skeleton 1 molded part and the end fabric 3; based on such a setting, the forming operation of the clothes rack 1-1 is conveniently realized.

[0054] Specifically, the punching and forming mold assembly 102-1 in the present invention includes a forming upper mold core 1021 and a forming lower mold core 1011; the forming upper mold core 1021 and the forming lower mold core 1011 are used in conjunction with each other; the forming upper mold core 1021 is provided with a forming upper blade 107; the forming lower mold core 1011 is provided with a forming lower blade 106 near one end of the processing lower template 102; in the present invention, the forming upper mold core 1021 and the forming lower mold core 1011 are used for the basic forming of the substrate skeleton 1 forming part; and the forming upper blade 107 and the forming lower blade 106 cooperate to realize the cutting operation of the substrate skeleton 1 and the bottom fabric 2.

[0055] In addition, in the present invention, by limiting the position of the lower forming edge 106, the joint between the upper forming edge 107 and the lower forming edge 106 is located below the mold, which facilitates the cooperation to realize the molding of the base material skeleton 1 while also realizing the extension of the bottom fabric 2 to the front of the clothes rack 1-1.

[0056] At the same time, the punching composite mold assembly 102-2 in the present invention includes a composite upper mold core 10211 and a composite lower mold core 10111; the composite upper mold core 10211 and the composite lower mold core 10111 are used in combination; the composite upper mold core 10211 is provided with a composite upper blade 1071; the composite lower mold core 10111 is provided with a composite lower blade 1061 near one end of the composite upper mold core 10211; in the present invention, the composite upper mold core 10211 and the composite lower mold core 10111 are used to composite the end face fabric 3 and the substrate skeleton 1 molded part; and the composite upper blade 1071 and the composite lower blade 1061 are used in combination to realize the punching of the end face fabric 3; at the same time, by limiting the position of the composite lower blade 1061, the punching composite mold assembly 102-2 disclosed in the present invention can not only cut the end face fabric 3, but also realize the cross-wrapping of the end face fabric 3 to the bottom face fabric 2.

[0057] When implementing:

[0058] When using the punching die assembly 102-1:

[0059] First, determine the base material skeleton 1 and the bottom surface fabric 2, so that the base material skeleton 1 is arranged close to the punch, and the bottom surface fabric 2 is arranged on the base material skeleton 1 and close to the die; then start the mold, so that the punch and the die run relative to each other, and through the cooperation of the forming upper mold core 1021 and the forming lower mold core 1011, the basic forming of the base material skeleton 1 molded part is realized; and the cooperation of the forming upper blade 107 and the forming lower blade 106 realizes the cutting operation of the base material skeleton 1 and the bottom surface fabric 2.

[0060] When using the punching compound die assembly 102-2:

[0061] The bottom surface fabric 2 of the above-mentioned base skeleton 1 molding is arranged close to the composite lower mold core 10111; at the same time, the end surface fabric 3 is laid on the base skeleton 1 molding; the end surface fabric 3 is arranged close to the composite upper mold core 10211; then the mold is started so that the punch and the die run relative to each other, and the composite upper mold core 10211 and the composite lower mold core 10111 are used to composite the end surface fabric 3 and the base skeleton 1 molding; and the coordinated use of the composite upper blade 1071 and the composite lower blade 1061 can realize the punching of the end surface fabric 3.

[0062] Based on the above operations, the production of the clothes rack 1-1 is achieved.

[0063] Furthermore, in the present invention, the punching composite mold assembly 102-2 also includes a fabric material rack 108; the setting of the above-mentioned fabric material rack 108 in the present invention facilitates the limitation of the position of the end surface fabric 3; specifically, the above-mentioned fabric material rack 108 of the present invention mainly includes an upper mold material frame 1081 arranged on the outside of the upper mold core, and a plurality of fixing material pins 1082 are provided around the bottom of the upper mold material frame 1081; thereby realizing the restraint and fixation of the end surface fabric 3, and avoiding shaking of the end surface fabric 3 when compounding.

[0064] A production process for an automobile coat rack 1-1; the mold assembly is required for production of the automobile coat rack 1-1;

[0065] The production process comprises the following steps:

[0066] Step 1: Place the base material frame 1 and the bottom surface fabric 2 of the automobile frame into the punching and forming mold assembly 102-1 for punching and forming to obtain a molded part of the base material frame 1 with the bottom surface fabric 2;

[0067] Step 2: After step 1 is completed, the base material skeleton 1 molded part and the end surface fabric 3 are placed in the punching composite mold assembly 102-2 for composite punching to obtain the required clothes rack 1-1.

[0068] By adopting the above production process, the production operation of the clothes rack 1-1 can be realized.

[0069] At the same time, in the step 1 of the present invention, before the substrate skeleton 1 and the bottom surface fabric 2 are formed, the substrate skeleton 1 and the bottom surface fabric 2 are required to be preheated and composited; in the step 2, before the substrate skeleton 1 molded part and the end surface fabric 3 are punched, the substrate skeleton 1 molded part and the end surface fabric 3 are required to be preheated and composited; through the above-mentioned preheating operation, the tightness of the bottom surface fabric 2 and the end surface fabric 3 to the substrate skeleton 1 can be easily achieved.

[0070] specific:

[0071] The present invention

[0072] A car clothes rack 1-1 includes a base frame 1, on which a covering fabric is provided; the covering fabric includes a bottom fabric 2 and an end fabric 3; the bottom fabric 2 and the end fabric 3 are overlapped and laid at the junction.

[0073] A mold assembly for producing a coat rack 1-1, the mold assembly is used to produce the coat rack 1-1; the mold assembly includes two processing molds; one processing mold is a punching and forming mold assembly 102-1; the other processing mold is a punching and forming composite mold assembly 102-2; the punching and forming mold assembly 102-1 includes a forming upper mold core 1021 and a forming lower mold core 1011; the forming upper mold core 1021 and the forming lower mold core 1011 are used in conjunction with each other; the forming upper mold core 1021 is provided with a forming Upper cutting edge 107; the molding lower die core 1011 is provided with a molding lower cutting edge 106 near one end of the processing lower template 102; the punching composite mold assembly 102-2 includes a composite upper die core 10211 and a composite lower die core 10111; the composite upper die core 10211 and the composite lower die core 10111 are used in conjunction with each other; the composite upper die core 10211 is provided with a composite upper cutting edge 1071; the composite lower die core 10111 is provided with a composite lower cutting edge 1061 near one end of the composite upper die core 10211.

[0074] The mold assembly disclosed in the present invention is used to form the fabric of side B in an interference fit manner toward side A during one-time molding, and the fabric of side B is laminated during molding. The edge sealing structure of the composite mold is designed to be interference fit toward side B, and only the fabric of side A is laminated during lamination. In this way, the cross-wrapping of the fabric of side A and the fabric of side B is achieved in the lamination process, achieving the hemming effect and omitting the hemming process; not only is the integrity of the clothes rack 1-1 improved, but the production cost of the clothes rack 1-1 can also be reduced while ensuring high quality; at the same time, the production efficiency of the clothes rack 1-1 can also be significantly improved.

[0075] The punching and forming mold assembly 102-1 and the punching and composite mold assembly 102-2 disclosed in the present invention also include a guide structure 103, a limiting structure 104 and a side slider 105; in the present invention, the guide structure is divided into a lower mold guide structure 1031 and an upper mold guide structure 1032; the limiting structure includes a lower mold limiting structure 1041 and an upper mold limiting structure 1042; the side slider includes an upper mold side slider 1051 and a lower mold side slider 1052.

[0076] The mold assembly disclosed in the present invention completes the hemming operation of the coat rack 1-1 by cross-wrapping the bottom fabric 2 and the end fabric 3 during the processing and production of the coat rack 1-1; thereby, the coat rack 1-1 produced by the present invention can avoid the subsequent addition of an hemming process while being processed by the above-mentioned mold assembly; and can achieve the effect of no scratching and no white leakage; in actual production, not only can the production cost of the coat rack 1-1 be reduced, but the production quality of the coat rack 1-1 can also be improved.

[0077] The specific implementation process is as follows:

[0078] When the punching and forming mold is used for forming, the base material skeleton 1 and the bottom fabric 2 are preheated, and then placed in the mold for cold pressing and punching to obtain a base material skeleton 1 molded part with a laminated back fabric. At this time, the covering edge of the back fabric guides the front. At this time, the forming skeleton has no fabric on the A side, waiting for the next process to be laminated.

[0079] When the punching and compounding mold is compounded, the forming frame and the composite fabric are preheated, placed in the mold to cool, and then compound punching is performed. At this time, the composite edge of the A-side fabric is guided to the back during compound punching. In this way, the front (A-side) fabric and the back (B) edge fabric cross 0.5-1 mm at the B-side edge, achieving the effect of no edge binding process, no scratching, and no white leakage; a complete finished product is obtained, breaking the traditional operation of the industry.

[0080] Obviously, the specific implementation of the present invention is not limited to the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention, they are all within the scope of protection of the present invention.

Claims

1. A production process for a car coat rack, characterized in that: The automobile coat rack comprises a base material frame, on which a covering fabric is provided; The covering fabric includes a bottom fabric and an end fabric; the bottom fabric and the end fabric are overlapped and laid at their junction; the bottom fabric and the end fabric are cross-covered; The bottom surface fabric and the end surface fabric are combined at the edges of the base material skeleton; The automobile coat rack requires a mold assembly for production; The mold assembly includes a processing mold; the processing mold includes an upper processing template and a lower processing template; the upper processing template is provided with an upper processing mold core; the lower processing template is provided with a lower processing mold core; the upper processing mold core is provided with an upper cutting edge; the lower processing mold core is provided with a lower cutting edge; The mold assembly includes two processing molds; one processing mold is a punching and forming mold assembly; the other processing mold is a punching and composite mold assembly; The punching and forming die assembly includes a forming upper die core and a forming lower die core; the forming upper die core and the forming lower die core are used in conjunction with each other; the forming upper die core is provided with a forming upper blade; the forming lower die core is provided with a forming lower blade at one end close to the processing lower template; The punching composite die assembly includes a composite upper die core and a composite lower die core; the composite upper die core and the composite lower die core are used in conjunction with each other; the composite upper die core is provided with a composite upper blade; the composite lower die core is provided with a composite lower blade near one end of the composite upper die core; The two end surfaces of the substrate skeleton are the front and back of the product; the front is called the A side, and the back is called the B side; The production process comprises the following steps: Step 1: Place the base material frame and bottom surface fabric of the automobile frame into a punching and forming die assembly for punching and forming to obtain a base material frame molded part with the bottom surface fabric; Step 2: After step 1 is completed, the base frame molded part and the end surface fabric are placed in the punching composite mold assembly for composite punching; the punching composite mold assembly is required to be designed with an edge sealing structure that is interference-free toward the B side; the composite process requires cross-wrapping of the A side fabric and the B side fabric; Get the coat rack you need.

2. The production process of a car coat rack according to claim 1, characterized in that: The upper processing die core is a concave die, and the lower processing die core is a convex die.

3. The production process of a car coat rack according to claim 1, characterized in that: The punching and cutting composite die assembly also includes a fabric material rack.

4. The production process of a car coat rack according to claim 1, characterized in that: Before the base material skeleton and the bottom surface fabric are formed in step 1, the base material skeleton and the bottom surface fabric are required to be preheated and composited.

5. The production process of a car coat rack according to claim 1, characterized in that: In the step 2, the base material skeleton forming part and the end surface fabric are required to be preheated and composited before punching.

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