A petrochemical anti-explosion structure and its manufacturing method
By introducing roof sliding components and load-bearing devices into the blast-resistant structure of petrochemical plants, the horizontal load of the inner frame components is shared, solving the problem of excessive load on the inner frame components and improving the safety and applicability of the blast-resistant structure.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CNOOC PETROCHEM ENG CO LTD
- Filing Date
- 2023-11-20
- Publication Date
- 2026-05-05
AI Technical Summary
In existing explosion-proof structures for petrochemical plants, the inner frame components bear excessive horizontal explosion loads, which can easily lead to damage, and the composition of the two-layer explosion-proof structure components is unclear.
The structure adopts a combination of blast-resistant wall, internal frame components, roof sliding components and load-bearing devices. The roof sliding components are used to drive the internal frame components and blast-resistant wall to form horizontal displacement. The load-bearing devices are hinged to the internal frame components to share the horizontal load, while the internal frame only bears the vertical load.
This effectively prevents the internal frame components from bearing horizontal loads under explosive conditions, improves the safety and applicability of blast-resistant buildings, ensures that the blast-resistant wall has sufficient planar stiffness under explosive impact loads, and guarantees the safety and applicability of the structure.
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Figure CN117344873B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of petrochemical building technology, specifically to a petrochemical explosion-proof structure and its manufacturing method. Background Technology
[0002] An blast-resistant structure is a structure in which the horizontal load is borne by blast-resistant walls and blast-resistant roof panels, and the vertical load is borne by internal frame components.
[0003] Currently, blast-resistant structures in the petrochemical industry are single-layer structures. However, the "Design Specifications for Blast-Resistant Structures in Petrochemical Buildings" (GB / T 50779-2022) clearly stipulates that when the peak incident overpressure of the blast shock wave is greater than 6.9 kPa but less than 21.0 kPa, the number of layers can be two. However, the composition of each component in the current two-layer blast-resistant structure system is still unclear. In existing blast-resistant structures, the blast-resistant roof panel and the roof beam of the inner frame assembly are weakly connected. The blast-resistant roof panel and the roof beam of the inner frame assembly are in direct contact and connected by structural steel reinforcement. This weak connection also transfers some of the horizontal blast load to the inner frame assembly. As the size of the blast-resistant building increases, the horizontal blast load borne by the inner frame assembly will increase, easily leading to excessive horizontal blast load on the inner frame assembly under blast conditions, potentially causing damage. Summary of the Invention
[0004] (I) This invention provides a petrochemical explosion-proof structure and its manufacturing method, which alleviates the technical problem in the prior art where the internal frame components bear excessive horizontal explosion loads, leading to damage.
[0005] (II) Technical Solution
[0006] To address the aforementioned technical problems, embodiments of the present invention provide a petrochemical explosion-proof structure, including an explosion-proof wall, an internal frame assembly, a roof sliding assembly, and a load-bearing device.
[0007] The inner frame assembly is connected to the inner sidewall of the blast-resistant wall. A roof sliding assembly is provided between the outer side of the top of the inner frame assembly and the blast-resistant wall. The roof sliding assembly is used to drive the inner frame assembly and the blast-resistant wall to form a horizontal displacement.
[0008] The load-bearing device is located below the blast-resistant wall and the inner frame assembly, and is hinged to the blast-resistant wall and the inner frame assembly.
[0009] Furthermore, the blast-resistant wall includes a blast-resistant exterior wall, a blast-resistant interior wall, and a blast-resistant roof panel;
[0010] The two ends of the blast-resistant roof panel are respectively connected to the blast-resistant outer wall, the center of the blast-resistant roof panel is connected to the blast-resistant inner wall, and the side walls of the blast-resistant outer wall, the blast-resistant inner wall and the blast-resistant roof panel are respectively connected to the inner frame assembly.
[0011] Furthermore, the inner frame is configured as two layers, and the inner frame assembly includes several sets of frame columns and floor slabs. Each set of frame columns includes transverse frame columns and longitudinal frame columns, with at least three frame columns arranged at intervals. Two transverse frame columns are arranged at intervals downward along the tops of the three longitudinal frame columns, dividing the inner frame assembly into two layers and perpendicularly connected to the longitudinal frame columns. The floor slabs are laid on the transverse frame columns away from the tops of the longitudinal frame columns.
[0012] Furthermore, the inner frame assembly also includes roof beams and floor beams. Several roof beams are spaced apart below the floor slab and are connected to the outer wall of the bottom surface of the floor slab. Several floor beams are spaced apart on the inner side of the top of the inner frame structure and are connected to the inner wall of the top of the inner frame structure.
[0013] Furthermore, the roof sliding assembly includes an upper fixed plate, a lower fixed plate, a sliding panel, and a sliding pad;
[0014] The upper fixing plate is bolted to the explosion-proof roof panel by anchor bolts, and the lower fixing plate is bolted to the roof beam by anchor bolts. The sliding panel is located between the upper fixing plate and the lower fixing plate and is bolted to the upper fixing plate by anchor bolts. The lower part of the sliding panel is also provided with a sliding pad, which is slidably connected to the sliding panel. The side of the sliding pad away from the sliding panel is bonded to the lower fixing plate.
[0015] Furthermore, a first deformation component is provided between the explosion-proof inner wall or the explosion-proof outer wall and the floor slab. The first deformation component includes a pad plate, a middle cover plate and a side cover plate.
[0016] The pad is bolted to the floor slab by anchor bolts. One end of the middle cover plate is bolted to the explosion-proof outer ring or the explosion-proof inner wall by anchor bolts, and the other end is laid flat on the upper surface of the pad. One end of the side cover plate is bolted to the floor slab by anchor bolts, and the other end is laid flat on the upper surface of the middle cover plate. The middle cover plate can slide between the pad and the side cover plate.
[0017] Furthermore, the first deformable component is also provided with an elastic adhesive strip, which is laid on the upper surface of the middle cover plate, and the upper top surface of the elastic adhesive strip is flush with the upper top surface of the side cover plate.
[0018] Furthermore, a sealing plate is provided between the frame column and the blast-resistant outer wall or the blast-resistant inner wall. One end of the sealing plate is bolted to the frame column by an anchor bolt, and the other end is bolted to the blast-resistant outer wall or the blast-resistant inner wall by an anchor bolt.
[0019] Furthermore, the load-bearing device includes a pile cap and engineering piles;
[0020] The support platform is used to connect the blast-resistant outer wall, the blast-resistant inner wall, or the longitudinal frame column, and the support platform is connected to the blast-resistant outer wall, the blast-resistant inner wall, or the longitudinal frame column by hinges.
[0021] The engineering piles are embedded in the lower end of the foundation, and the number of engineering piles corresponds to the number of blast-resistant outer walls, blast-resistant inner walls and longitudinal frame columns connected to the foundation.
[0022] To address the aforementioned technical problems, embodiments of the present invention provide a method for manufacturing a petrochemical anti-explosion structure, comprising the following steps:
[0023] S1, carry out the construction of engineering piles and pre-treat the pile heads;
[0024] S2, Construction of the pile cap on top of the engineering pile;
[0025] S3, Construction of the blast-resistant wall and the inner frame assembly is carried out on the top surface of the foundation;
[0026] S4, Install roof sliding assembly 3 between the top of the roof beam and the bottom of the explosion-proof roof panel;
[0027] S5, install the first deformable component and the sealing plate.
[0028] The beneficial effects of this invention: This invention provides a petrochemical explosion-proof structure and its manufacturing method, comprising an explosion-proof wall, an inner frame assembly, a roof sliding assembly, and a load-bearing device; the inner frame assembly is connected to the inner wall of the explosion-proof wall, and a roof sliding assembly is provided between the outer side of the top of the inner frame assembly and the explosion-proof wall, the roof sliding assembly being used to drive the inner frame assembly and the explosion-proof wall to form a horizontal displacement; by setting the roof sliding assembly, the inner frame assembly can be prevented from bearing horizontal explosion loads in the event of an explosion, thereby... To ensure that the structure will not be damaged by an explosion, the load-bearing device is located below the blast-resistant wall and the inner frame assembly, and is hinged to the blast-resistant wall and the inner frame assembly, which improves the safety and applicability of the blast-resistant building. In both explosive and non-explosive conditions, the blast-resistant wall bears the horizontal load, while the inner frame assembly only bears the vertical load. In the case of an extremely long blast-resistant building, the blast-resistant wall provides sufficient planar stiffness to resist the impact load of an explosion, thereby ensuring the safety and applicability of the blast-resistant structure. Attached Figure Description
[0029] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0030] Figure 1 This is a schematic diagram of the overall structure of a petrochemical anti-explosion structure provided in an embodiment of the present invention;
[0031] Figure 2 This is a schematic diagram of the single-layer arrangement of a petrochemical explosion-proof structure provided in an embodiment of the present invention;
[0032] Figure 3 This is a schematic diagram of a two-layer arrangement of a petrochemical explosion-proof structure provided in an embodiment of the present invention;
[0033] Figure 4 This is a schematic diagram of the roof layout of a petrochemical explosion-proof structure provided in an embodiment of the present invention;
[0034] Figure 5 A schematic diagram of a roof sliding component 3 for a petrochemical explosion-proof structure provided in an embodiment of the present invention;
[0035] Figure 6 This is a schematic diagram of an explosion-proof outer wall and deformable component structure for a petrochemical explosion-proof structure provided in an embodiment of the present invention;
[0036] Figure 7 This is a schematic diagram of an explosion-proof inner wall and deformable component structure for a petrochemical explosion-proof structure provided in an embodiment of the present invention;
[0037] Figure 8 This is a schematic diagram of a sealing plate structure for an explosion-proof structure in the petrochemical industry, provided as an embodiment of the present invention.
[0038] icon:
[0039] 101-Explosion-resistant exterior wall; 102-Explosion-resistant interior wall; 1021-Doorway; 1022-Entrance vestibule; 103-Explosion-resistant roof panel;
[0040] 201 - Frame column; 202 - Floor slab; 203 - Roof beam; 204 - Floor beam;
[0041] 3-Roof sliding assembly; 301-Upper fixing plate; 302-Lower fixing plate; 303-Sliding panel; 304-Sliding pad;
[0042] 401 - Foundation; 402 - Engineering pile;
[0043] 5-Deformable component; 501-Padded plate; 502-Middle cover plate; 503-Side cover plate; 504-Elastic rubber strip; 505-Rubber strip;
[0044] 60 1-Sealing plate. Detailed Implementation
[0045] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0046] In the description of this invention, it should be noted that the terms "upper" and "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0047] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Furthermore, in the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0048] like Figures 1 to 8 As shown, the present invention provides a petrochemical explosion-proof structure, including an explosion-proof wall, an inner frame assembly, a roof sliding assembly 3, and a load-bearing device; the inner frame assembly is connected to the inner wall of the explosion-proof wall, and the roof sliding assembly 3 is provided between the outer side of the top of the inner frame assembly and the explosion-proof wall, the roof sliding assembly 3 being used to drive the inner frame assembly and the explosion-proof wall to form a horizontal displacement; the load-bearing device is located below the explosion-proof wall and the inner frame assembly, and is hinged to the explosion-proof wall and the inner frame assembly.
[0049] In this embodiment, the blast-resistant structure includes a blast-resistant wall, an inner frame assembly, a roof sliding assembly 3, and a load-bearing device. The inner frame assembly is connected to the inner wall of the blast-resistant wall. The roof sliding assembly 3 is provided between the outer side of the top of the inner frame assembly and the blast-resistant wall. The roof sliding assembly 3 is used to drive the inner frame assembly and the blast-resistant wall to form a horizontal displacement. By setting the roof sliding assembly 3, the inner frame assembly can avoid bearing horizontal explosive loads in the event of an explosion, thereby further ensuring that it will not be damaged by the explosion. The load-bearing device is located below the blast-resistant wall and the inner frame assembly and is hinged to the blast-resistant wall and the inner frame assembly, improving the safety and applicability of the blast-resistant building. In both explosive and non-explosive conditions, the blast-resistant wall bears the horizontal load, while the inner frame assembly only bears the vertical load. At the same time, in the case of an extremely long blast-resistant building, the blast-resistant wall provides sufficient planar stiffness to resist the explosive impact load, thereby ensuring the safety and applicability of the blast-resistant structure.
[0050] According to one embodiment provided by the present invention, such as Figure 1 and Figure 2 As shown, the blast-resistant wall includes an blast-resistant outer wall 101, an blast-resistant inner wall 102, and an blast-resistant roof panel 103; both ends of the blast-resistant roof panel 103 are connected to the blast-resistant outer wall 101, the center of the blast-resistant roof panel 103 is connected to the blast-resistant inner wall 102, and the side walls of the blast-resistant outer wall 101, the blast-resistant inner wall 102, and the blast-resistant roof panel 103 are connected to the inner frame components.
[0051] In this embodiment, the blast-resistant wall includes a blast-resistant outer wall 101, a blast-resistant inner wall 102, and a blast-resistant roof panel 103. Both ends of the blast-resistant roof panel 103 are connected to the blast-resistant outer wall 101, and the center of the blast-resistant roof panel 103 is connected to the blast-resistant inner wall 102. The side walls of the blast-resistant outer wall 101, the blast-resistant inner wall 102, and the blast-resistant roof panel 103 are respectively connected to the inner frame assembly. Preferably, the blast-resistant inner wall has a pre-reserved door opening 1021, and a vestibule 1022 is provided on one side of the door opening 1021. The blast-resistant inner wall only has a pre-reserved door opening 1021 without a safety door; the door is located on the vestibule 1022, and the vestibule 1022 wall is a masonry structure. This design ensures that the blast-resistant inner wall 102 allows normal passage while increasing its thermal insulation effect.
[0052] By setting up the blast-resistant inner wall 102, in the case of an ultra-long blast-resistant building, the blast-resistant inner wall can be used to limit the length-to-width ratio between the floor and the blast-resistant roof panels to no more than 2:1. This ensures that the floor and roof panels of the blast-resistant building have sufficient planar stiffness to resist the explosive impact load, thereby ensuring the safety and applicability of the blast-resistant structure used in petrochemical buildings.
[0053] All the longitudinal reinforcing bars in the upper and lower layers of the blast-resistant roof panel are anchored into the blast-resistant exterior wall and blast-resistant interior wall. Furthermore, the blast-resistant exterior wall and blast-resistant interior wall are connected to the blast-resistant roof panel by cast-in-place reinforced concrete, thus forming a rigid connection between the blast-resistant exterior wall, blast-resistant interior wall, and blast-resistant roof panel.
[0054] According to one embodiment provided by the present invention, such as Figure 1 and Figure 2 As shown, the inner frame is set to two layers. The inner frame assembly includes several sets of frame columns 201 and floor slabs 202. Each set of frame columns 201 includes horizontal frame columns 201 and vertical frame columns 201. At least three frame columns 201 are arranged at intervals. Two horizontal frame columns 201 are arranged at intervals downward along the top of the three vertical frame columns 201, dividing the inner frame assembly into two layers and perpendicularly connected to the vertical frame columns 201. The floor slabs 202 are laid on the horizontal frame columns 201 that are away from the top of the vertical frame columns 201.
[0055] In this embodiment, the inner frame assembly includes several sets of frame columns 201 and floor panels 202. Each set of frame columns 201 includes transverse frame columns 201 and longitudinal frame columns 201. At least three frame columns 201 are arranged at intervals. Two transverse frame columns 201 are arranged at intervals downward along the top of the three longitudinal frame columns 201 and are perpendicularly connected to the longitudinal frame columns 201. The floor panels 202 are laid on the transverse frame columns 201 that are away from the top of the longitudinal frame columns 201.
[0056] According to one embodiment provided by the present invention, such as Figure 1 and Figure 2 As shown, the inner frame assembly also includes roof beams 203 and floor beams 204. Several roof beams 203 are spaced below the floor slab 202 and are connected to the outer wall of the bottom surface of the floor slab 202. Several floor beams 204 are spaced inside the top of the inner frame structure and are connected to the inner wall of the top of the inner frame structure.
[0057] In this embodiment, the inner frame assembly also includes roof beams 203 and floor beams 204. Several roof beams 203 are spaced apart below the floor slab 202 and are connected to the outer wall of the bottom surface of the floor slab 202. Several floor beams 204 are spaced apart on the inner side of the top of the inner frame structure and are connected to the inner wall of the top of the inner frame structure.
[0058] The roof sliding component 3 is typically installed along the roof beam 203, and the gap between the explosion-proof roof panel and the roof beam 203 is 10-20mm. The frame column 201, floor slab 202, roof beam 203 and floor beam 204 are all connected by cast-in-place reinforced concrete.
[0059] According to one embodiment provided by the present invention, such as Figure 1 and Figure 2As shown, the roof sliding assembly 3 includes an upper fixed plate 301, a lower fixed plate 302, a sliding panel 303, and a sliding pad 304. The upper fixed plate 301 is bolted to the explosion-proof roof panel 103 by anchor bolts, and the lower fixed plate 302 is bolted to the roof beam 203 by anchor bolts. The sliding panel 303 is located between the upper fixed plate 301 and the lower fixed plate 302 and is bolted to the upper fixed plate 301 by anchor bolts. A sliding pad 304 is also provided at the lower part of the sliding panel 303. The sliding pad 304 is slidably connected to the sliding panel 303, and the side of the sliding pad 304 away from the sliding panel 303 is bonded to the lower fixed plate 302.
[0060] In this embodiment, the roof sliding assembly 3 includes an upper fixing plate 301, a lower fixing plate 302, a sliding panel 303, and a sliding pad 304. Preferably, the upper fixing plate 301 is made of ordinary steel plate, and the lower fixing plate 302 is made of channel steel plate. The upper fixing plate 301 is bolted to the explosion-proof roof panel 103 by anchor bolts, and the lower fixing plate 302 is bolted to the roof beam 203 by anchor bolts. The sliding panel 303 is made of mirror stainless steel and is located between the upper fixing plate 301 and the lower fixing plate 302. It is bolted to the upper fixing plate 301 by anchor bolts. The lower part of the sliding panel 303 is also provided with a sliding pad 304. The sliding pad 304 is slidably connected to the sliding panel 303. The sliding pad 304 is made of polytetrafluoroethylene plate or modified ultra-high molecular weight polyethylene plate and is connected to the lower fixing plate 302 by adhesive bonding. The above configuration allows the sliding panel 303 to slide between the upper fixed plate 301 and the lower fixed plate 302, thus preventing the inner frame assembly from bearing horizontal explosive loads in the event of an explosion, thereby further ensuring that it will not be damaged by the explosion.
[0061] According to one embodiment provided by the present invention, such as Figure 1 and Figure 2 As shown, a deformation component 5 is provided between the explosion-proof inner wall 102 or the explosion-proof outer wall 101 and the floor slab 202. The deformation component 5 includes a pad 501, a middle cover plate 502 and a side cover plate 503. The pad 501 is bolted to the floor slab 202 by anchor bolts. One end of the middle cover plate 502 is bolted to the explosion-proof outer ring or the explosion-proof inner wall 102 by anchor bolts, and the other end is laid flat on the upper surface of the pad 501. One end of the side cover plate 503 is bolted to the floor slab 202 by anchor bolts, and the other end is laid flat on the upper surface of the middle cover plate 502. The middle cover plate 502 can slide between the pad 501 and the side cover plate 503.
[0062] In this embodiment, a deformation component 5 is provided between the explosion-proof inner wall 102 or the explosion-proof outer wall 101 and the floor slab 202. The deformation component 5 includes a pad 501, a middle cover plate 502, and a side cover plate 503. Optionally, the pad 501 is made of steel plate structure, and the thickness of the middle cover plate 502 and the side cover plate 503 is ≥15mm. The pad 501 is bolted to the floor slab 202 by anchor bolts. One end of the middle cover plate 502 is bolted to the explosion-proof outer ring or the explosion-proof inner wall 102 by anchor bolts, and the other end is laid flat on the upper surface of the pad 501. One end of the side cover plate 503 is bolted to the floor slab 202 by anchor bolts, and the other end is laid flat on the upper surface of the middle cover plate 502. The middle cover plate 502 can slide freely between the pad 501 and the side cover plate 503, thereby changing the distance between the deformation component 5 and the explosion-proof outer wall 101 or the explosion-proof inner wall 102, further ensuring the overall safety of the explosion-proof structure.
[0063] According to one embodiment provided by the present invention, such as Figure 1 and Figure 2 As shown, the deformable component 5 is also provided with an elastic rubber strip 504, which is laid on the upper surface of the middle cover plate 502, and the upper top surface of the elastic rubber strip 504 is flush with the upper top surface of the side cover plate 503.
[0064] In this embodiment, the deformable component 5 is also provided with an elastic rubber strip 505, which is laid on the upper surface of the middle cover plate 502, and its top surface is flush with the top surface of the side cover plate 503.
[0065] Preferably, the middle cover plate 502 has adhesive strips 505 added to the upper and lower surfaces of the end that can slide freely, thereby ensuring the overall safety of the explosion-proof structure.
[0066] According to one embodiment provided by the present invention, such as Figure 1 and Figure 2 As shown, a sealing plate 601 is provided between the frame column 201 and the blast-resistant outer wall 101 or the blast-resistant inner wall 102. One end of the sealing plate 601 is bolted to the frame column 201 by an anchor bolt, and the other end is bolted to the blast-resistant outer wall 101 or the blast-resistant inner wall 102 by an anchor bolt.
[0067] In this embodiment, a sealing plate 601 is provided between the frame column 201 and the explosion-proof outer wall 101 or the explosion-proof inner wall 102. Preferably, the sealing plate 601 is made of aluminum plate structure, the thickness of the sealing plate 601 is ≥2mm, and one end of the sealing plate 601 is bolted to the frame column 201 by anchor bolts, and the other end is bolted to the explosion-proof outer wall 101 or the explosion-proof inner wall 102 by anchor bolts. By setting the above-mentioned second deformation component 5, a certain deformation error rate is ensured between the frame column 201 and the explosion-proof outer wall 101 or the explosion-proof inner wall 102, further ensuring the safety of the internal structure of the frame.
[0068] According to one embodiment provided by the present invention, such as Figure 1 and Figure 2 As shown, the load-bearing device includes a foundation 401 and engineering piles 402; the foundation 401 is used to connect the blast-resistant outer wall 101, the blast-resistant inner wall 102, or the longitudinal frame column 201, and the foundation 401 is connected to the blast-resistant outer wall 101, the blast-resistant inner wall 102, or the longitudinal frame column 201 by hinges; the engineering piles 402 are embedded in the lower end of the foundation 401, and the number of engineering piles 402 corresponds to the number of blast-resistant outer wall 101, blast-resistant inner wall 102, and longitudinal frame column 201 connected to the foundation 401.
[0069] In this embodiment, the load-bearing device includes a platform 401, which connects the load-bearing device to the blast-resistant outer wall 101, the blast-resistant inner wall 102, or the longitudinal frame column 201. The platform 401 is hinged to the blast-resistant outer wall 101, the blast-resistant inner wall 102, or the longitudinal frame column 201, ensuring that under explosion conditions, the blast-resistant outer wall 101, the blast-resistant inner wall 102, or the longitudinal frame column 201 can change their connection angle by hinges. This ensures that the inner frame assembly only bears the vertical load, thereby guaranteeing the safety and applicability of the blast-resistant structure.
[0070] The load-bearing device also includes engineering piles 402, one end of which is embedded in the lower end of the foundation 401 to ensure the overall stability of the blast-resistant structure. The number of engineering piles 402 corresponds to the number of blast-resistant outer walls 101, blast-resistant inner walls 102 and longitudinal frame columns 201 connected above the foundation 401 to which they are embedded.
[0071] Preferably, a plain concrete cushion layer is poured at the fixed connection position between the engineering pile 402 and the pile cap 401. The plain concrete cushion layer is poured before the concrete is poured to serve as a paving layer.
[0072] The present invention also provides a method for manufacturing a petrochemical explosion-proof structure, comprising the following steps: S1, constructing engineering piles 402 and pre-treating the pile heads of engineering piles 402;
[0073] In this embodiment, the engineering pile 402 is first constructed and fixed in the foundation, and then the pile head of the engineering pile 402 is pre-treated.
[0074] S2, construct the pile cap 401 on top of the engineering pile 402;
[0075] In this embodiment, after pre-treating the pile head of the engineering pile 402, the pile cap 401 is constructed on the top of the engineering pile 402, so that the engineering pile 402 is embedded in the pile cap 401.
[0076] S3, Construction of the blast-resistant wall and the inner frame assembly is carried out on the top surface of the foundation 401;
[0077] In this embodiment, the construction of the blast-resistant wall and the various components of the inner frame assembly is carried out on the top surface of the foundation 401, and the various components of the blast-resistant wall and the inner frame assembly are connected by cast-in-place reinforced concrete.
[0078] S4, Install roof sliding assembly 3 between the top of roof beam 203 and the bottom of explosion-proof roof panel 103;
[0079] In this embodiment, a roof sliding component 3 is installed between the top of the roof beam 203 and the bottom of the explosion-proof roof panel 103, ensuring that the sliding component can slide freely inside it.
[0080] S5, install the first deformable component 5 and the sealing plate 601;
[0081] In this embodiment, after the pouring of each component of the explosion-proof wall and the inner frame assembly is completed, the first deformation component 5 or the sealing plate 601 is installed between each component to ensure the overall safety of the explosion-proof structure.
[0082] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A petrochemical explosion-proof structure, characterized in that, Including blast-resistant walls, internal frame components, roof sliding components (3) and load-bearing devices; The inner frame assembly is connected to the inner wall of the blast-resistant wall. A roof sliding assembly (3) is provided between the outer side of the top of the inner frame assembly and the blast-resistant wall. The roof sliding assembly (3) is used to drive the inner frame assembly and the blast-resistant wall to form a horizontal displacement. The load-bearing device is located below the blast-resistant wall and the inner frame assembly, and is hinged to the blast-resistant wall and the inner frame assembly; The blast-resistant wall includes an blast-resistant outer wall (101), an blast-resistant inner wall (102), and an blast-resistant roof panel (103). The two ends of the blast-resistant roof panel (103) are respectively connected to the blast-resistant outer wall (101), the center of the blast-resistant roof panel (103) is connected to the blast-resistant inner wall (102), and the side walls of the blast-resistant outer wall (101), the blast-resistant inner wall (102) and the blast-resistant roof panel (103) are respectively connected to the inner frame assembly; The inner frame assembly is configured as two layers. The inner frame assembly includes several sets of frames and floor slabs (202). Each set of frames includes transverse frame beams and longitudinal frame columns (201). Two transverse frame beams are arranged at intervals downward along the top of three longitudinal frame columns (201) to divide the inner frame assembly into two layers and are perpendicularly connected to the longitudinal frame columns (201). The floor slabs (202) are laid on the transverse frame beams away from the top of the longitudinal frame columns (201). The inner frame assembly also includes roof beams (203) and floor beams (204). Several floor beams (204) are spaced apart below the floor slab (202) and are connected to the outer wall of the bottom surface of the floor slab (202). Several roof beams (203) are spaced apart on the inner side of the top of the longitudinal frame column (201) and are connected to the inner wall of the top of the longitudinal frame column (201). A first deformation component (5) is provided between the explosion-proof inner wall (102) or the explosion-proof outer wall (101) and the floor slab (202). The first deformation component (5) includes a pad (501), a middle cover plate (502) and a side cover plate (503). The pad (501) is bolted to the floor slab (202) by anchor bolts. One end of the middle cover plate (502) is bolted to the explosion-proof outer wall (101) or the explosion-proof inner wall (102) by anchor bolts, and the other end is laid flat on the upper surface of the pad (501). One end of the side cover plate (503) is bolted to the floor slab (202) by anchor bolts, and the other end is laid flat on the upper surface of the middle cover plate (502). The middle cover plate (502) can slide between the pad (501) and the side cover plate (503).
2. The petrochemical anti-explosion structure according to claim 1, characterized in that, The roof sliding assembly (3) includes an upper fixing plate (301), a lower fixing plate (302), a sliding panel (303), and a sliding pad (304). The upper fixing plate (301) is bolted to the explosion-proof roof panel (103) by anchor bolts, and the lower fixing plate (302) is bolted to the roof beam (203) by anchor bolts. The sliding panel (303) is located between the upper fixing plate (301) and the lower fixing plate (302) and is bolted to the upper fixing plate (301) by anchor bolts. The lower part of the sliding panel (303) is also provided with a sliding pad (304). The sliding pad (304) is slidably connected to the sliding panel (303). The side of the sliding pad (304) away from the sliding panel (303) is bonded to the lower fixing plate (302).
3. The petrochemical anti-explosion structure according to claim 1, characterized in that, The first deformable component (5) is also provided with an elastic strip (504), which is laid on the upper surface of the middle cover plate (502), and the upper top surface of the elastic strip (504) is flush with the upper top surface of the side cover plate (503).
4. The petrochemical anti-explosion structure according to claim 1, characterized in that, A second deformation component (6) is provided between the longitudinal frame column (201) and the blast-resistant outer wall (101) or the blast-resistant inner wall (102). The second deformation component (6) includes a sealing plate (601). One end of the sealing plate (601) is bolted to the longitudinal frame column (201) by an anchor bolt, and the other end is bolted to the blast-resistant outer wall (101) or the blast-resistant inner wall (102) by an anchor bolt.
5. The petrochemical anti-explosion structure according to claim 4, characterized in that, The load-bearing device includes a pile cap (401) and an engineering pile (402). The support platform (401) is used to connect the blast-resistant outer wall (101), the blast-resistant inner wall (102), or the longitudinal frame column (201), and the support platform (401) is connected to the blast-resistant outer wall (101), the blast-resistant inner wall (102), or the longitudinal frame column (201) by hinges; The engineering piles (402) are embedded in the lower end of the foundation (401), and the number of engineering piles (402) corresponds to the number of blast-resistant outer walls (101), blast-resistant inner walls (102) and longitudinal frame columns (201) connected to the foundation (401).
6. A method for manufacturing the petrochemical anti-explosion structure according to claim 5, characterized in that, Includes the following steps: S1, carry out the construction of engineering piles (402) and pre-treat the pile heads of engineering piles (402); S2, construct the pile cap (401) on top of the engineering pile (402); S3, Construction of the blast-resistant wall and the inner frame assembly is carried out on the top surface of the foundation (401); S4, Install roof sliding assembly (3) between the top of roof beam (203) and the bottom of explosion-proof roof panel (103); S5, install the first deformable component (5) and the sealing plate (601).
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