A large-area floor flatness control mechanism for a factory building

By setting up a vibration component in the floor flatness control mechanism to vibrate the inside of the concrete floor and eliminate air bubbles, the problem of low floor strength in the existing technology is solved, and efficient floor leveling and strength improvement are achieved.

CN117344974BActive Publication Date: 2025-12-30中建五局第三建设有限公司
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202311290266.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-08
Publication Date
2025-12-30
Estimated Expiration
2043-10-08

AI Technical Summary

Technical Problem

The lack of a mechanism in the existing technology to eliminate air bubbles in concrete floors results in low floor strength after leveling, affecting the performance.

Method used

A mechanism for controlling the flatness of a large-area factory floor was designed. The mechanism uses a moving component to drive a roller pressing component to level the floor, and a transmission component to drive an insertion component to insert into the floor. A vibration component is used to vibrate the concrete floor to eliminate air bubbles.

Benefits of technology

It effectively eliminates air bubbles in the concrete floor, improving the floor's strength and performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117344974B_ABST
    Figure CN117344974B_ABST
Patent Text Reader

Abstract

The application relates to the technical field of floor technology and discloses a large-area floor flatness control mechanism for a factory building, which comprises a fixing frame, further comprises: connecting frames, the fixing frame is two, and the two fixing frames are fixedly connected through the connecting frames; moving parts arranged on the two sides of the fixing frame, the moving parts are provided with roller pressing parts; transmission parts connected with the roller pressing parts, the transmission parts are connected with inserting parts; the moving parts drive the roller pressing parts to perform roller pressing and leveling operation on the concrete floor, and when the roller pressing parts move and level, the inserting parts are driven by the transmission parts to reciprocatingly insert into the concrete floor to be leveled, and when the inserting parts descend, the oscillation parts are touched, the inserting parts are oscillated through the oscillation parts, the inside of the concrete floor is vibrated, air bubbles in the concrete floor to be leveled are eliminated, the air bubbles in the concrete floor do not affect the strength of the floor, and the use effect is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of flooring technology, specifically a mechanism for controlling the flatness of large-area factory floors. Background Technology

[0002] During the construction of the factory, a large area of ​​concrete flooring needs to be laid. After the concrete is laid, the flatness of the concrete floor surface needs to be controlled. If the flatness of the floor surface is poor, it will affect the use effect.

[0003] In existing technology, a roller is used to roll and level the concrete surface of the floor. Support components are also provided to support the roller. In addition, the height of the roller can be adjusted to make it suitable for leveling floors of different thicknesses. A movable component is provided to move the roller to level the floor. However, the existing technology lacks a mechanism to eliminate air bubbles in the concrete floor, which results in lower strength of the leveled floor and affects the performance.

[0004] To address this issue, those skilled in the art have proposed a mechanism for controlling the flatness of large-area factory floors, in order to solve the problems mentioned in the background. Summary of the Invention

[0005] The purpose of this invention is to provide a large-area floor flatness control mechanism for factory buildings, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A mechanism for controlling the flatness of a large area of ​​factory floor, including a fixing frame, and further comprising:

[0008] The connecting frame consists of two fixing frames, which are fixedly connected to each other via the connecting frame.

[0009] The movable components are arranged on both sides of the fixed frame, and the movable components are equipped with roller pressing components. The movable components and roller pressing components are used to move and level the floor.

[0010] A transmission component connected to the roller pressing component is connected to an insertion component. The insertion component is used to insert into the concrete floor. The insertion component is equipped with a vibration component to make the insertion component vibrate, thereby vibrating the interior of the concrete floor and eliminating air bubbles in the concrete floor.

[0011] As a preferred embodiment of the present invention, the insertion component includes a crank fixedly connected to the transmission component, one end of the crank is hinged to a connecting rod, the end of the connecting rod away from the crank is hinged to the middle of the movable plate, the bottom of the movable plate is equipped with equally spaced insertion rods, the transmission component is fixedly equipped with a mounting bracket, and the bottom of the mounting bracket is equipped with a guide plate that is slidably connected to the insertion rods.

[0012] As a preferred embodiment of the present invention, the oscillation component includes a fixed frame fixedly connected to a guide plate, sliding rods slidably arranged on both sides of the fixed frame, a trapezoidal block installed at the end of the sliding rod near the guide plate, a stop block installed at the bottom of the trapezoidal block, a fixed plate arranged between the two trapezoidal blocks, a top rod corresponding to the insertion rod installed at the end of the fixed plate near the insertion rod, an elastic element arranged between the fixed frame and the fixed plate, a limit plate installed at the end of the sliding rod away from the trapezoidal block, and a trigger element arranged on the movable plate.

[0013] As a preferred embodiment of the present invention, the triggering element includes fixed posts installed on both sides of the movable plate, and a triggering post that cooperates with the trapezoidal block is installed at the end of the fixed post away from the movable plate.

[0014] As a preferred embodiment of the present invention, the moving component includes two symmetrically distributed sliders, one of which is threadedly connected to a screw rotatably disposed on one side of the fixed frame, and the slider on the side away from the screw is slidably connected to a guide rod mounted on the side of the fixed frame away from the screw. A driving component for driving the screw to rotate is mounted on the fixed frame.

[0015] As a preferred embodiment of the present invention, the roller pressing component includes a rotating shaft rotatably disposed between the two sliders, and a pressure roller is mounted on the rotating shaft.

[0016] As a preferred embodiment of the present invention, the transmission component includes a bracket mounted on a slider, a movable shaft rotatably mounted on the bracket and connected to a crank, first transmission wheels mounted on both sides of the shaft, a second transmission wheel mounted on the movable shaft, the first and second transmission wheels being connected by a synchronous belt, the shaft being connected to a power component, and the bottom of the bracket being fixedly connected to a mounting frame.

[0017] As a preferred embodiment of the present invention, the power component includes gears mounted on both sides of the rotating shaft, and racks meshing with the gears are mounted on both sides of the fixing frame.

[0018] As a preferred embodiment of the present invention, telescopic components are installed on both sides of the top of the fixed frame, a stop is installed at the top of the telescopic component, and pads are installed on both sides of the bottom of the stop.

[0019] The present invention has the following advantages: The present invention uses a movable component to drive a roller pressing component to perform roller pressing and leveling operations on the concrete floor. While the roller pressing component moves and levels the concrete floor, a transmission component drives an insertion component to reciprocate into the concrete floor to be leveled. When the insertion component descends, it triggers a vibration component, which causes the insertion component to vibrate, thereby vibrating and compacting the interior of the concrete floor. This eliminates air bubbles in the concrete floor to be leveled, preventing air bubbles from affecting the strength of the floor and ensuring the desired performance. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of a mechanism for controlling the flatness of a large area of ​​factory floor.

[0021] Figure 2 This is a schematic diagram of one side of the roller pressing component in a large-area floor flatness control mechanism for factory buildings.

[0022] Figure 3 for Figure 2 A magnified view of part A in the image.

[0023] Figure 4 This is a partial top view of a mechanism for controlling the flatness of a large area of ​​factory floor.

[0024] Figure 5 This is a schematic diagram of the other side of the roller pressing component in a large-area floor flatness control mechanism for a factory.

[0025] Figure 6 for Figure 5 A magnified view of part B in the image.

[0026] Figure 7 This is a schematic diagram of the structure of the vibration component in a large-area floor flatness control mechanism for a factory.

[0027] Figure 8 This is a schematic diagram of the trapezoidal block and stop block in a large-area floor flatness control mechanism for a factory.

[0028] In the diagram: 1. Fixed frame; 2. Connecting frame; 3. Moving part; 301. Screw; 302. Guide rod; 303. Slider; 304. Driving component; 4. Rolling component; 401. Rotating shaft; 402. Pressure roller; 5. Transmission component; 501. Gear; 502. Rack; 503. First transmission wheel; 504. Support; 505. Movable shaft; 506. Second transmission wheel; 507. Synchronous belt; 6. Insertion component; 01. Crank; 602. Connecting rod; 603. Movable plate; 604. Insert rod; 605. Mounting bracket; 606. Guide plate; 7. Vibration component; 701. Fixed frame; 702. Slide rod; 703. Limiting plate; 704. Trapezoidal block; 705. Fixed plate; 706. Top rod; 707. Elastic element; 708. Stop block; 709. Fixed column; 710. Trigger column; 8. Stop bracket; 9. Telescopic component; 10. Pad plate. Detailed Implementation

[0029] The technical solution of the present invention will be further described in detail below with reference to specific embodiments. Example 1

[0030] Please see Figures 1-8 A mechanism for controlling the flatness of a large area of ​​factory floor, including a fixed frame 1, and further comprising:

[0031] Connecting frame 2; There are two fixing frames 1, and the two fixing frames 1 are fixedly connected to each other by connecting frame 2.

[0032] The movable components 3 are arranged on both sides of the fixed frame 1, and the roller pressing components 4 are arranged on the movable components 3. The movable components 3 and the roller pressing components 4 are used to move and level the ground.

[0033] The transmission component 5 is connected to the roller pressing component 4. The transmission component 5 is connected to the insertion component 6. The insertion component 6 is used to insert into the concrete floor. The insertion component 6 is provided with a vibration component 7, which is used to make the insertion component 6 vibrate, thereby vibrating the interior of the concrete floor and eliminating air bubbles in the concrete floor.

[0034] Please see Figure 1 , Figure 2 and Figure 5The insertion component 6 includes a crank 601 fixedly connected to the transmission component 5. One end of the crank 601 is hinged to the connecting rod 602. The end of the connecting rod 602 away from the crank 601 is hinged to the middle of the movable plate 603. Insertion rods 604 are evenly distributed at the bottom of the movable plate 603. An installation frame 605 is fixedly installed on the transmission component 5. A guide plate 606 that is slidably connected to the insertion rods 604 is installed at the bottom of the installation frame 605. Under the drive of the transmission component 5, the crank 601 will rotate, which, together with the connecting rod 602, drives the movable plate 603, and then drives the insertion rods 604 that are slidably connected to the guide plate 606 to move up and down reciprocally, so that the insertion rods 604 can be intermittently inserted into the concrete floor.

[0035] Please see Figure 1 , Figure 5 , Figure 6 , Figure 7 and Figure 8 The oscillation component 7 includes a fixed frame 701 fixedly connected to the guide plate 606. Sliding rods 702 are slidably arranged on both sides of the fixed frame 701. A trapezoidal block 704 is installed at one end of the sliding rod 702 near the guide plate 606. A stop block 708 is installed at the bottom of the trapezoidal block 704. A fixed plate 705 is arranged between the two trapezoidal blocks 704. A top rod 706 corresponding to the insertion rod 604 is installed at one end of the fixed plate 705 near the insertion rod 604. A spring is provided between the fixed frame 701 and the fixed plate 705. The specific structure of the elastic element 707 is not limited. Preferably, the elastic element 707 is a spring. Under the action of the elastic element 707, the top rod 706 installed on the fixed plate 705 will contact the surface of the insertion rod 604. A limit plate 703 is installed on the end of the slide rod 702 away from the trapezoidal block 704. A trigger element is provided on the movable plate 603. The trigger element includes a fixed post 709 installed on both sides of the movable plate 603. A stop plate 703 is installed on the end of the fixed post 709 away from the movable plate 603. The trapezoidal block 704 is engaged with the trigger post 710. The upper and lower slopes of the trapezoidal block 704 are different, with a larger slope on the lower side. When the insertion component 6 moves downwards, the trigger post 710 also moves downwards. As the trigger post 710 moves downwards, it first contacts the upper slope of the trapezoidal block 704. This upper slope pushes the trapezoidal block 704 away from the insertion rod 604, causing the top rod 706 mounted on the fixing plate 705 to move away from the insertion rod 604. When the trigger post 710... When the 10-pole moves down and contacts the slope on the lower side of the trapezoidal block 704, due to the large slope of the lower side of the trapezoidal block 704, the trapezoidal block 704 will quickly return to its original position under the action of the elastic element 707. This will cause the top rod 706 installed on the fixed plate 705 to hit the insertion rod 604, causing the insertion rod 604 to vibrate. The vibrating insertion rod 604 will vibrate the inside of the concrete floor, thereby eliminating air bubbles in the concrete floor, preventing air bubbles in the concrete floor from affecting the strength of the floor, and ensuring the floor's performance.

[0036] Please see Figure 1 , Figure 2 and Figure 4 The moving component 3 includes two symmetrically distributed sliders 303. One slider 303 is threadedly connected to a screw 301 rotatably mounted on one side of the fixed frame 1. The slider 303 on the side away from the screw 301 is slidably connected to a guide rod 302 mounted on the side of the fixed frame 1 away from the screw 301. A driving component 304 for driving the screw 301 to rotate is mounted on the fixed frame 1. The specific structure of the driving component 304 is not limited. Preferably, the driving component 304 is a stepper motor. The driving component 304 drives the screw 301 to rotate, thereby driving the slider 303 to slide. When the slider 303 slides, it will drive the roller pressing component 4 to perform a leveling operation on the concrete floor surface. Example 2

[0037] Please see Figures 1-8 The other contents of this embodiment are the same as those of embodiment 1, except that: the roller pressing component 4 includes a rotating shaft 401 rotatably disposed between the two sliders 303, and a pressure roller 402 is installed on the rotating shaft 401 to level the concrete floor surface.

[0038] Please see Figure 1 , Figure 2 , Figure 3 and Figure 5 The transmission component 5 includes a bracket 504 mounted on the slider 303. A movable shaft 505 connected to the crank 601 is rotatably mounted on the bracket 504. First transmission wheels 503 are mounted on both sides of the shaft 401. Second transmission wheels 506 are mounted on the movable shaft 505. The first transmission wheels 503 and the second transmission wheels 506 are connected by a synchronous belt 507. The shaft 401 is connected to the power component. The bottom of the bracket 504 is fixedly connected to the mounting bracket 605.

[0039] Please see Figure 1 , Figure 2 and Figure 3 The power component includes gears 501 installed on both sides of the rotating shaft 401. The fixed frame 1 has racks 502 installed on both sides that mesh with the gears 501. During the movement of the moving component 3, the gears 501 and racks 502 mesh, causing the gears 501 to rotate, which allows the pressure roller 402 to rotate, facilitating the leveling operation of the concrete floor surface. At the same time, the rotating shaft 401 rotates, and the moving shaft 505 is driven to rotate through the first transmission wheel 503, the second transmission wheel 506 and the synchronous belt 507, thereby driving the insertion component 6.

[0040] Please see Figure 1The top two sides of the fixed frame 1 are equipped with telescopic components 9. The specific structure of the telescopic components 9 is not limited, as long as it is a structure with telescopic function. Preferably, the telescopic components 9 are electric push rods. A stop 8 is installed at the top of the telescopic components 9, and pads 10 are installed on both sides of the bottom of the stop 8. The distance between the fixed frame 1 and the ground is changed by the telescopic components 9, that is, the height of the roller pressing component 4 is adjusted.

[0041] In practice, when using this invention, the device is placed on the factory floor. When leveling the concrete floor is required, the telescopic component 9 is activated. The telescopic component 9 extends, causing the fixed frame 1 to move downwards until the pressure roller 402 touches the concrete floor surface. The drive component 304 is then activated, driving the screw 301 to rotate, which in turn causes the slider 303 to slide. As the slider 303 slides, it drives the roller pressing component 4 to level the concrete floor surface. During the leveling process, the power component causes the rotating shaft 401 of the roller pressing component 4 to rotate, which in turn drives the pressure roller 402 to rotate, thus leveling the concrete floor surface. Furthermore, as the rotating shaft 401 rotates, it also drives the movable shaft 505 to rotate via the first conveyor belt, the second conveyor belt, and the synchronous belt 507. The crank 601 rotates, which in turn drives the movable plate 603 via the connecting rod 602. This, in turn, causes the insertion rod 604, which is slidably connected to the guide plate 606, to intermittently insert into the concrete floor. During the insertion of the insertion rod 604 into the concrete floor, the trigger post 710 at the end of the fixed post 709 contacts the trapezoidal block 704 and slides along the surface of the trapezoidal block 704. Initially, it compresses the trapezoidal block 704, causing the top rod 706 on the fixed plate 705 to move away from the insertion rod 604. Then, under the action of the elastic element 707, the trapezoidal block 704 gradually returns to its original position, causing the top rod 706 on the fixed plate 705 to impact the insertion rod 604, causing the insertion rod 604 to vibrate. This facilitates the compaction of the concrete floor, helps eliminate air bubbles in the concrete floor, prevents air bubbles from affecting the strength of the floor, and ensures the floor's performance.

[0042] This invention uses a movable component 3 to drive a roller pressing component 4 to perform roller pressing and leveling operations on a concrete floor. While the roller pressing component 4 is moving and leveling, a transmission component 5 drives an insertion component 6 to reciprocate into the concrete floor to be leveled. When the insertion component 6 descends, it triggers a vibration component 7, which causes the insertion component 6 to vibrate, thereby compacting the interior of the concrete floor and eliminating air bubbles. This prevents air bubbles from affecting the strength of the floor and ensures the desired performance.

[0043] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0044] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A plant large area floor flatness control mechanism, comprising a fixed frame, characterized in that, Also include: The fixed frame is two, two fixed frame is fixedly connected through the connecting frame; The moving part is arranged on both sides of the fixed frame, and the rolling part is arranged on the moving part, and the moving part and the rolling part are used for moving and leveling the terrace; The transmission part is connected with the rolling part, the transmission part is connected with the insertion part, the insertion part is used for inserting into the concrete terrace, the insertion part is provided with the oscillation part, the oscillation part is used for oscillating the insertion part, and the interior of the concrete terrace is vibrated, and the bubbles in the concrete terrace are eliminated; The insertion part includes a crank fixedly connected with the transmission part, the crank is hingedly connected with one end of the connecting rod, the connecting rod is hingedly connected with the middle of the movable plate away from the crank, the movable plate is provided with a plurality of insertion rods arranged at equal intervals, and the transmission part is fixedly provided with a mounting frame, and the mounting frame is provided with a guide plate slidably connected with the insertion rod; The oscillation part includes a fixed frame fixedly connected with the guide plate, the fixed frame is slidably provided with a slide rod on both sides, the slide rod is provided with a trapezoidal block on the end close to the guide plate, the trapezoidal block is provided with a stop block on the bottom, two trapezoidal blocks are provided with a fixed plate between them, the fixed plate is provided with a jack corresponding to the insertion rod on the end close to the insertion rod, the fixed frame and the fixed plate are provided with an elastic element between them, the slide rod is provided with a limiting plate on the end away from the trapezoidal block, and the movable plate is provided with a trigger element.

2. The large-area floor flatness control mechanism for a factory building according to claim 1, characterized in that, The trigger element includes a fixed column mounted on both sides of the movable plate, and the fixed column is provided with a trigger column matched with the trapezoidal block on the end away from the movable plate.

3. The large-area floor flatness control mechanism for a factory building according to claim 1, characterized in that, The moving part includes two symmetrically distributed sliding blocks, one of the sliding blocks is threadedly connected with a screw rod rotatably arranged on one side of the fixed frame, and the sliding block away from the screw rod is slidably connected with a guide rod mounted on the side of the fixed frame away from the screw rod, and the fixed frame is provided with a driving element for driving the screw rod to rotate.

4. The large-area floor flatness control mechanism for a factory building according to claim 3, characterized in that, The rolling part includes a rotating shaft rotatably arranged between the two sliding blocks, and a pressure roller is mounted on the rotating shaft.

5. The large-area floor flatness control mechanism for a factory building according to claim 4, characterized in that, The transmission part includes a bracket mounted on the sliding block, the bracket is rotatably provided with a movable shaft connected with the crank, the rotating shaft is provided with a first transmission wheel on both sides, the movable shaft is provided with a second transmission wheel, the first transmission wheel and the second transmission wheel are transmissionally connected through a synchronous belt, the rotating shaft is connected with a power element, and the bracket is fixedly connected with the mounting frame.

6. The large-area floor flatness control mechanism for a factory building according to claim 5, characterized by, The power element includes a gear mounted on both sides of the rotating shaft, and a rack meshing with the gear is mounted on both sides of the fixed frame.

7. The large-area floor flatness control mechanism for a factory building according to claim 1, characterized by, The fixed frame is provided with a telescopic element on both sides of the top, the telescopic element is provided with a stop frame on the top, and the stop frame is provided with a pad on both sides of the bottom.

Citation Information

Patent Citations

  • Ground leveling mortar treatment equipment and using method thereof

    CN112411973A

  • Laying method of epoxy terrazzo floor

    CN113006410A