A butter inhibitor production device

Abstract

The present application relates to the technical field of drying device, and particularly relates to a butter inhibitor production device. The butter inhibitor production device comprises a drying system, a vacuum pump system, a high acceleration vibration control system, a cooling and heating circulation system and a condensation system. The drying system comprises a support frame, at least one material containing mechanism and at least two adjusting mechanisms. Each material containing mechanism comprises a material tray and two sieve plate units. Each sieve plate unit comprises a first baffle, a second baffle, a third baffle and a fourth baffle. Under the action of the high acceleration vibration control system, the slush-shaped material contained in the material tray is sieved through the sieve plate units, and the materials of different sizes are distributed in different spaces formed by the sieve plate units in the material tray. The present application provides a butter inhibitor production device, which can solve the problem of insufficient drying of materials in the existing drying device during drying.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of drying devices, in particular to a butter inhibitor production device. BACKGROUND

[0002] Freeze drying is a drying method that uses the principle of ice crystal sublimation to remove water from frozen solid materials or liquid phase without melting, and directly sublimate into vapor in a high vacuum environment. The water vapor generated by sublimation is removed by a condenser. The sublimation process requires the heat of vaporization, which is generally supplied by heat radiation. This drying method can be carried out at room temperature and low temperature to meet the drying requirements of heat-sensitive materials; at the same time, it also eliminates the osmotic pressure generated by the change from liquid to gas, which causes the material to agglomerate, and can to some extent avoid the hard agglomeration of the material and maintain the porous structure of the material.

[0003] For example, a device for ultra-fast non-agglomerating vacuum freeze drying through vibration mixing is provided in Chinese Patent No. CN113606879B. Although this device provides a design scheme for a wet material freeze drying device under vibration for fast sublimation drying, the essence of sublimation under high vacuum is the transfer of heat from the surface of the ice block to the inside layer by layer. The speed of heat transfer is limited by the small surface area of the ice block and the static state. Due to the different particle sizes of the same batch of materials and the different quantities of particles of different sizes in different batches of materials, the materials cannot be fully dried during drying. SUMMARY

[0004] The present application provides a butter inhibitor production device to solve the problem of insufficient drying of materials during drying with existing drying devices.

[0005] The butter inhibitor production device of the present application adopts the following technical scheme: a butter inhibitor production device, comprising a drying system, a vacuum pump system, a high acceleration vibration control system, a cooling and heating circulation system, and a condensation system. The drying system includes a drying kettle, which is used to hold materials. The vacuum pump system is used to maintain a high vacuum state inside the drying kettle. The high acceleration vibration control system is used to apply high acceleration vibration to the drying kettle, so that the materials inside the drying kettle are in a high acceleration vibration state. The cooling and heating circulation system provides external cooling and heating for the drying kettle, and heats the ice slurry in the drying kettle under high acceleration vibration and high vacuum, so that the ice crystals sublimate directly into vapor. The condensation system is in communication with the drying kettle and the vacuum pump system, which removes the vapor from the materials by vacuum pumping, and recondenses it into a solid in the condensation system.

[0006] The drying system includes a support frame, at least one material holding mechanism, and an adjusting mechanism. The support frame is fixedly arranged in the drying kettle, and at least one bottom plate is horizontally arranged in the support frame.

[0007] Each holding mechanism comprises a tray and two screen plate units. The tray is slidably arranged on the base plate, and has left and right sides and front and rear ends. The left and right sides of the tray are each provided with a holding groove extending in the front-rear direction. Each screen plate unit is arranged in a holding groove. Each screen plate unit comprises a first baffle, a second baffle, a third baffle and a fourth baffle. The first baffle, the second baffle, the third baffle and the fourth baffle in the screen plate unit in the left holding groove are arranged in the tray from left to right in sequence, and the two screen plate units are symmetrically arranged. The first baffle, the second baffle, the third baffle and the fourth baffle each extend in the front-rear direction. The lower ends of the first baffle, the second baffle, the third baffle and the fourth baffle are fixedly connected to the bottom of the holding groove, and the first baffle, the second baffle, the third baffle and the fourth baffle are all bendable.

[0008] The second baffle is provided with a plurality of first screen holes with adjustable areas, the third baffle is provided with a plurality of second screen holes with adjustable areas, and the fourth baffle is provided with a plurality of third screen holes with adjustable areas. The bending angles of the second baffle, the third baffle and the fourth baffle are directly proportional to the areas of the first screen holes, the second screen holes and the third screen holes. The adjusting mechanism has a plurality of adjusting mechanisms, each of which is used to adjust the bending degree of the first baffle, the second baffle, the third baffle and the fourth baffle in a screen plate unit. Under the action of the high acceleration vibration control system, the slush-like material held in the tray is screened by the screen plate unit, the first baffle, the second baffle, the third baffle, the fourth baffle and the tray form different spaces, and different sizes of materials are distributed in different spaces formed by the first baffle, the second baffle, the third baffle, the fourth baffle and the tray.

[0009] Further, each adjusting mechanism corresponds to a screen plate unit, and each adjusting mechanism comprises a main rope unit and an auxiliary rope unit. The main rope unit comprises a first mounting hole assembly, a driving assembly and a main rope assembly. The first mounting hole assembly comprises a plurality of first through holes, which are uniformly distributed on the support frame from left to right in sequence. The driving assembly comprises a plurality of motors and a plurality of rope winding shafts. The plurality of motors are fixedly arranged on the support frame, and the plurality of rope winding shafts are horizontally arranged on the support frame and can rotate around their own axes. Each rope winding shaft is connected to the output shaft of one motor.

[0010] The main rope assembly comprises a first main rope, a second main rope, a third main rope and a fourth main rope. The first main rope, the second main rope, the third main rope and the fourth main rope are arranged in the support frame from left to right in sequence. The first main rope, the second main rope, the third main rope and the fourth main rope are all vertically arranged, and the upper ends of the first main rope, the second main rope, the third main rope and the fourth main rope are fixedly connected to the support frame. The first main rope, the second main rope, the third main rope and the fourth main rope respectively pass through the corresponding first through holes, and the lower ends of the first main rope, the second main rope, the third main rope and the fourth main rope are respectively connected to the corresponding rope winding shafts. At least one hook is arranged on each of the first main rope, the second main rope, the third main rope and the fourth main rope.

[0011] The auxiliary rope unit comprises a second mounting hole assembly and an auxiliary rope assembly. The second mounting hole assembly comprises four second through holes and four third through holes. The four second through holes are respectively arranged on the first baffle, the second baffle, the third baffle and the fourth baffle. The four third through holes are sequentially arranged on the bottom of the tray from left to right. The first baffle, the second baffle, the third baffle and the fourth baffle are all provided with a sliding groove extending in the front-rear direction.

[0012] The auxiliary rope assembly comprises a first auxiliary rope, a second auxiliary rope, a third auxiliary rope and a fourth auxiliary rope. The upper ends of the first auxiliary rope, the second auxiliary rope, the third auxiliary rope and the fourth auxiliary rope are respectively fixedly arranged at the corresponding second through holes. The lower ends of the first auxiliary rope, the second auxiliary rope, the third auxiliary rope and the fourth auxiliary rope are all rope loops, each of which sequentially passes through the third through hole and the sliding groove from top to bottom and is sleeved on the corresponding hook. The rope loop of the first auxiliary rope is sleeved on the hook of the first main rope, the rope loop of the second auxiliary rope is sleeved on the hook of the second main rope, the rope loop of the third auxiliary rope is sleeved on the hook of the third main rope, and the rope loop of the fourth auxiliary rope is sleeved on the hook of the fourth main rope.

[0013] Further, the space between the first baffle and the second baffle is a first cavity, the space between the second baffle and the third baffle is a second cavity, the space between the third baffle and the fourth baffle is a third cavity, and the space between the fourth baffle and the tray is a fourth cavity. The bottom plate comprises a left bottom plate and a right bottom plate, and the shapes of the left bottom plate and the right bottom plate are both ladder-shaped. The change trend of the left bottom plate is that the left side of the left bottom plate is higher than the right side, and the change trend of the right bottom plate is that the right side of the right bottom plate is higher than the left side. The left bottom plate and the right bottom plate both comprise four ladder faces, and the four ladder faces all extend in the front-rear direction. The four ladder faces correspond to the first cavity, the second cavity, the third cavity and the fourth cavity respectively.

[0014] Further, the drying system further comprises at least one heating mechanism, each of which comprises two cold and hot medium coils, and the two cold and hot medium coils are respectively installed on the left bottom plate and the right bottom plate. Each cold and hot medium coil comprises an inlet and an outlet, the inlet is close to the fourth cavity, and the outlet is close to the first cavity. Each cold and hot medium coil is used for heating the material on one sieve plate unit.

[0015] Further, the butter inhibitor production device further comprises a controller and a plurality of weight sensors, and the plurality of weight sensors are respectively arranged on each ladder face of the left bottom plate and the right bottom plate. The controller is installed on the drying kettle, and the controller controls the angle of rotation of each rope winding shaft according to the value of each weight sensor.

[0016] Further, the first sieve hole, the second sieve hole and the third sieve hole are respectively provided with a first stop block, a second stop block and a third stop block. The lower ends of the first stop block, the second stop block and the third stop block are fixedly connected with the hole walls of the first sieve hole, the second sieve hole and the third sieve hole. In the initial state, the second baffle, the third baffle and the fourth baffle are vertically arranged, and the first stop block, the second stop block and the third stop block respectively block the first sieve hole, the second sieve hole and the third sieve hole. When the second baffle, the third baffle and the fourth baffle are bent, the gap between the first stop block and the first sieve hole becomes larger, the gap between the second stop block and the second sieve hole becomes larger, and the gap between the third stop block and the third sieve hole becomes larger.

[0017] Further, at least one top plate is further arranged on the support frame, and the top plate is horizontally arranged above each bottom plate. The tray is arranged between the top plate and the bottom plate. A plurality of heat dissipation holes are formed in the top plate, and the heat dissipation holes are used to discharge water vapor generated in the material.

[0018] Further, the drying kettle is provided with a liquid inlet hole and a liquid outlet hole. The cooling and heating circulation system comprises a liquid inlet pipe and a liquid outlet pipe. The liquid inlet pipe is connected to the liquid inlet of the cold and hot medium coil pipe through the liquid inlet hole. The liquid outlet pipe is connected to the liquid outlet of the cold and hot medium coil pipe through the liquid outlet hole.

[0019] Further, the drying kettle is provided with a vacuum hole. The vacuum pump system is connected to the drying kettle through the vacuum hole.

[0020] Further, one side of the drying kettle is provided with a kettle cover.

[0021] The beneficial effects of the present application are as follows: the butter inhibitor production device of the present application can heat the ice slurry in the drying kettle under high acceleration vibration and high vacuum, so that the ice crystals are directly sublimated into vapor at a super-fast speed. The vapor is removed from the material by vacuumizing, and is re-sublimated into a solid in the condensing system. While the drying kettle is vibrated by the high acceleration vibration control system, the first baffle, the second baffle, the third baffle and the fourth baffle are arranged, and the first sieve hole, the second sieve hole and the third sieve hole are used to divide the materials of different sizes into different areas, so that the larger materials are heated more, thereby making the drying more sufficient and the drying effect better. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0023] Figure 1 The structure diagram of the butter inhibitor production device provided by the present application is shown.

[0024] Figure 2 Structure diagram of a butter inhibitor production device according to another embodiment of the present application after the cover is removed;

[0025] Figure 3 Structure diagram of a support frame of a butter inhibitor production device according to another embodiment of the present application;

[0026] Figure 4 Structure diagram of a support frame of a butter inhibitor production device according to another embodiment of the present application from another perspective;

[0027] Figure 5 Structure diagram of a material holding mechanism of a butter inhibitor production device according to another embodiment of the present application in an initial state;

[0028] Figure 6 Structure diagram of a material holding mechanism of a butter inhibitor production device according to another embodiment of the present application in an initial state from a front view;

[0029] Figure 7 Structure diagram of a sieve plate unit of a butter inhibitor production device according to another embodiment of the present application when bent;

[0030] Figure 8 Structure diagram of a sieve plate unit of a butter inhibitor production device according to another embodiment of the present application when bent from a front view;

[0031] Figure 9 Structure diagram of a cold and hot medium coil of a support frame of a butter inhibitor production device according to another embodiment of the present application.

[0032] In the figure: 100, drying kettle; 111, liquid inlet hole; 112, vacuum hole; 113, liquid outlet hole; 120, kettle cover; 200, support frame; 211, top plate; 212, bottom plate; 213, sliding groove; 214, first through hole; 220, cold and hot medium plate; 231, winding rope shaft; 300, material tray; 311, third through hole; 310, first baffle; 322, second through hole; 320, second baffle; 330, third baffle; 340, fourth baffle; 361, first main rope; 362, second main rope; 363, third main rope; 364, fourth main rope; 371, first auxiliary rope; 372, second auxiliary rope; 373, third auxiliary rope; 374, fourth auxiliary rope. DETAILED DESCRIPTION

[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] like Figures 1 to 9 As shown, this embodiment of the invention provides a butter inhibitor production apparatus including a drying system, a vacuum pump system, a high-acceleration vibration control system, a cooling and heating circulation system, and a condensation system. The drying system includes a drying vessel 100, which is used to hold materials. The vacuum pump system is used to maintain a high vacuum state inside the drying vessel 100. The high-acceleration vibration control system is used to apply high-acceleration vibration to the drying vessel 100, causing the materials inside the drying vessel 100 to be in a high-acceleration vibration state. The cooling and heating circulation system is used to provide external circulation cooling and heating to the drying vessel 100. Under high-acceleration vibration and high vacuum, the ice slush inside the drying vessel 100 is heated, causing the ice crystals to sublimate directly into vapor at ultra-fast speeds. The condensation system is connected to the drying vessel 100 and the vacuum pump system, removing the vapor from the material by drawing a vacuum, and then re-condensing it into a solid in the condensation system.

[0035] The drying system includes a support frame 200, a material holding mechanism, and two adjusting mechanisms. A vacuum environment is formed inside the drying vessel 100. The support frame 200 is fixedly installed inside the drying vessel 100, and a base plate 212 is horizontally installed inside the support frame 200.

[0036] The material holding mechanism includes a material tray 300 and two screen plate units. The material tray 300 is slidably mounted on a base plate 212. The material tray 300 has left and right sides and front and rear ends. Material holding troughs are provided on both the left and right sides of the material tray 300, extending in the front-rear direction. Each screen plate unit is located within one material holding trough. Each screen plate unit includes a first baffle 310, a second baffle 320, a third baffle 330, and a fourth baffle 340. The first baffle 310, second baffle 320, third baffle 330, and fourth baffle 340 of the screen plate unit located in the left material holding trough are arranged sequentially from left to right within the material tray 300, with the two screen plate units symmetrically arranged. The first baffle 310, second baffle 320, third baffle 330, and fourth baffle 340 all extend in the front-rear direction. The lower ends of the first baffle 310, the second baffle 320, the third baffle 330 and the fourth baffle 340 are all fixedly connected to the bottom of the material trough, and the first baffle 310, the second baffle 320, the third baffle 330 and the fourth baffle 340 are all bendable.

[0037] The second baffle plate 320 is provided with a plurality of first screen holes with adjustable areas, the third baffle plate 330 is provided with a plurality of second screen holes with adjustable areas, and the fourth baffle plate 340 is provided with a plurality of third screen holes with adjustable areas. The bending angles of the second baffle plate 320, the third baffle plate 330 and the fourth baffle plate 340 are proportional to the areas of the first screen holes, the second screen holes and the third screen holes. Each adjusting mechanism is used to adjust the bending degrees of the first baffle plate 310, the second baffle plate 320, the third baffle plate 330 and the fourth baffle plate 340 in one screen plate unit. Under the action of the high acceleration vibration control system, the slush-like material in the tray 300 is screened by the screen plate unit, the first baffle plate 310, the second baffle plate 320, the third baffle plate 330, the fourth baffle plate 340 and the tray 300 form different spaces, and different sizes of materials are distributed in different spaces formed by the first baffle plate 310, the second baffle plate 320, the third baffle plate 330, the fourth baffle plate 340 and the tray 300.

[0038] In some other embodiments, the bottom plate 212 in the support frame 200 is provided in plurality, the plurality of bottom plates 212 are sequentially fixed in the support plate from top to bottom, and the material containing mechanism is provided in plurality, and the tray 300 in each material containing mechanism is installed on one bottom plate 212.

[0039] In another embodiment, each adjusting mechanism corresponds to one screen plate unit, each adjusting mechanism includes a main rope unit and an auxiliary rope unit, and the main rope unit includes a first mounting hole assembly, a driving assembly and a main rope assembly. The first mounting hole assembly includes a plurality of first through holes 214, and the plurality of first through holes 214 are uniformly distributed on the support frame 200 from left to right. The driving assembly includes a plurality of motors and a plurality of rope winding shafts 231, the plurality of motors are fixedly arranged on the support frame 200, and the plurality of rope winding shafts 231 are horizontally arranged on the support frame 200 and can rotate around their own axes. Each rope winding shaft 231 is connected to the output shaft of one motor.

[0040] The main rope assembly includes a first main rope 361, a second main rope 362, a third main rope 363 and a fourth main rope 364. The first main rope 361, the second main rope 362, the third main rope 363 and the fourth main rope 364 are sequentially arranged in the support frame 200 from left to right. The first main rope 361, the second main rope 362, the third main rope 363 and the fourth main rope 364 are all vertically arranged, and the upper ends of the first main rope 361, the second main rope 362, the third main rope 363 and the fourth main rope 364 are all fixedly connected to the support frame 200. The first main rope 361, the second main rope 362, the third main rope 363 and the fourth main rope 364 respectively pass through the corresponding first through holes 214, and the lower ends of the first main rope 361, the second main rope 362, the third main rope 363 and the fourth main rope 364 are respectively connected to the corresponding rope winding shafts 231. Hooks are arranged on the first main rope 361, the second main rope 362, the third main rope 363 and the fourth main rope 364.

[0041] The auxiliary rope unit includes a second mounting hole assembly and an auxiliary rope assembly. The second mounting hole assembly includes four second through holes 322 and four third through holes 311. The four second through holes 322 are respectively formed on the first baffle 310, the second baffle 320, the third baffle 330, and the fourth baffle 340. The four third through holes 311 are formed sequentially from left to right on the bottom of the material tray 300. A groove 213 is formed on the first baffle 310, the second baffle 320, the third baffle 330, and the fourth baffle 340, and the groove 213 extends in the front-back direction.

[0042] The auxiliary rope assembly includes a first auxiliary rope 371, a second auxiliary rope 372, a third auxiliary rope 373, and a fourth auxiliary rope 374. The upper ends of each of the auxiliary ropes 371, 372, 373, and 374 are fixedly positioned at a corresponding second through hole 322. The lower ends of each auxiliary rope are loops, each loop passing sequentially from top to bottom through a third through hole 311 and a groove 213, and fitting onto a corresponding hook. The loop of the first auxiliary rope 371 fits onto the hook of the first main rope 361, the loop of the second auxiliary rope 372 fits onto the hook of the second main rope 362, the loop of the third auxiliary rope 373 fits onto the hook of the third main rope 363, and the loop of the fourth auxiliary rope 374 fits onto the hook of the fourth main rope 364.

[0043] The motor rotates, causing multiple winding shafts 231 to rotate, winding up the first main rope 361, second main rope 362, third main rope 363, and fourth main rope 364. The first main rope 361 drives the first auxiliary rope 371 downward, thereby bending the first baffle 310. The second main rope 362 drives the second auxiliary rope 372 downward, thereby bending the second baffle 320. The third main rope 363 drives the third auxiliary rope 373 downward, thereby bending the third baffle 330. The fourth main rope 364 drives the fourth auxiliary rope 374 downward, thereby bending the fourth baffle 340.

[0044] In some other embodiments, there are multiple adjustment mechanisms, each corresponding to a sieve plate unit. Each adjustment mechanism includes a main rope unit and multiple auxiliary rope units. Multiple hooks are provided on the first main rope 361, second main rope 362, third main rope 363, and fourth main rope 364 of each main rope assembly. Each first auxiliary rope 371, second auxiliary rope 372, third auxiliary rope 373, and fourth auxiliary rope 374 corresponds to one hook on the first main rope 361, second main rope 362, third main rope 363, and fourth main rope 364.

[0045] In another embodiment, the space between the first baffle 310 and the second baffle 320 is the first cavity, the space between the second baffle 320 and the third baffle 330 is the second cavity, the space between the third baffle 330 and the fourth baffle 340 is the third cavity, and the space between the fourth baffle 340 and the tray 300 is the fourth cavity. The bottom plate 212 includes a left bottom plate and a right bottom plate, and the left bottom plate and the right bottom plate are both in a stepped shape. The left bottom plate has a trend that the left side is higher than the right side, and the right bottom plate has a trend that the right side is higher than the left side. The left bottom plate and the right bottom plate both include four stepped surfaces, and the four stepped surfaces all extend along the front-rear direction. The four stepped surfaces correspond to the first cavity, the second cavity, the third cavity, and the fourth cavity, respectively. The stepped surfaces facilitate the material in the first cavity to enter the second cavity under the guidance of the curved surface of the first baffle 310, the material in the second cavity to enter the third cavity under the guidance of the curved surface of the second baffle 320, and the material in the third cavity to enter the fourth cavity under the guidance of the curved surface of the third baffle 330.

[0046] In another embodiment, the drying system further includes a heating mechanism, and each heating mechanism includes two cold-hot medium coils, the two cold-hot medium coils are respectively installed on the left bottom plate and the right bottom plate, each cold-hot medium coil includes an inlet and an outlet, the inlet is close to the fourth cavity, and the outlet is close to the first cavity. Each cold-hot medium coil is used for heating the material on one screen plate unit. Since the inlet is close to the fourth cavity, and the material particles in the fourth cavity are the largest, the larger material is heated more, so that the drying is more sufficient.

[0047] In some other embodiments, the heating mechanism is a plurality of, and each heating mechanism corresponds to one tray 300.

[0048] In some other embodiments, the heating mechanism further includes a plurality of cold-hot medium plates 220, and each cold-hot medium plate 220 is arranged between two material holding grooves, and the cold-hot medium plate 220 extends along the front-rear direction. The cold-hot medium plate 220 is close to the fourth cavity, and the larger material is heated more.

[0049] In another embodiment, the butter inhibitor production device further includes a controller and a plurality of weight sensors, and the plurality of weight sensors are respectively arranged on each stepped surface of the left bottom plate and the right bottom plate. Each weight sensor respectively senses the weight of the material in the first cavity, the second cavity, the third cavity, and the fourth cavity. The controller is installed on the drying kettle 100, and the controller controls the angle of rotation of each rope winding shaft 231 according to the value of each weight sensor.

[0050] The proportion of various particles in different batches of materials may be different. The weight of the material in each cavity is measured by the weight sensor on each step surface. If the weight distribution is uneven and does not reach the preset level, the rotation angle of each motor is adjusted by the controller, thereby adjusting the curvature of the first baffle 310, the second baffle 320, the third baffle 330 and the fourth baffle 340, and thus adjusting the size of the first sieve hole, the second sieve hole and the third sieve hole.

[0051] In another embodiment, a first stop block, a second stop block, and a third stop block are respectively provided at the first sieve hole, the second sieve hole, and the third sieve hole. The lower ends of the first stop block, the second stop block, and the third stop block are fixedly connected to the hole walls of the first sieve hole, the second sieve hole, and the third sieve hole, respectively. In the initial state, the second baffle 320, the third baffle 330, and the fourth baffle 340 are vertically arranged, and the first stop block, the second stop block, and the third stop block respectively block the first sieve hole, the second sieve hole, and the third sieve hole. When the second baffle 320, the third baffle 330, and the fourth baffle 340 bend, the gap between the first stop block and the first sieve hole increases, the gap between the second stop block and the second sieve hole increases, and the gap between the third stop block and the third sieve hole increases. The greater the degree of bending of the second baffle 320, the third baffle 330, and the fourth baffle 340, the larger the area of ​​the first sieve hole, the second sieve hole, and the third sieve hole.

[0052] In another embodiment, the support frame 200 is further provided with a top plate 211, which is horizontally positioned above each bottom plate 212, and the material tray 300 is installed between the top plate 211 and the bottom plate 212. The top plate 211 has multiple heat dissipation holes for discharging water vapor generated in the material. In some other embodiments, there are multiple top plates 211, each corresponding to one material tray 300.

[0053] In another embodiment, the drying vessel 100 is provided with a liquid inlet 111 and a liquid outlet 113. The cooling and heating circulation system includes a liquid inlet pipe and a liquid outlet pipe. The liquid inlet pipe is connected to the liquid inlet of the cooling and heating medium coil through the liquid inlet 111, and the liquid outlet pipe is connected to the liquid outlet of the cooling and heating medium coil through the liquid outlet 113.

[0054] In another embodiment, a vacuum port 112 is provided on the drying vessel 100, and a vacuum pump system is connected to the drying vessel 100 through the vacuum port 112. Initially, the vacuum pump system is used to bring the inside of the drying vessel 100 into a high vacuum state. After drying is completed, the vapor is removed from the material by vacuuming and then re-condensed into a solid in the condensation system.

[0055] In another embodiment, a lid 120 is provided on one side of the drying vessel 100. After the material tray 300 is placed into the drying vessel 100, the lid 120 is closed, so that a sealed space is formed inside the drying vessel 100.

[0056] Working process: The materials can be divided into small particles, small and medium particles, medium particles and large particles according to the size. In the initial state, the first baffle 310, the second baffle 320, the third baffle 330 and the fourth baffle 340 are vertically arranged. First, the materials are put into the second cavity, the third cavity and the fourth cavity. The initially put materials have been pre-frozen into ice sand shape. Then, the tray 300 is put into the drying kettle 100 for drying treatment, which includes first intermittent vibration and second intermittent vibration.

[0057] First intermittent vibration: the motor rotates to make the second baffle 320 and the third baffle 330 corresponding to the rope winding shaft 231 rotate, the second main rope 362 and the third main rope 363 are wound, the second main rope 362 drives the second auxiliary rope 372 to move downward, and then the second baffle 320 is bent. The third main rope 363 drives the third auxiliary rope 373 to move downward, and then drives the third baffle 330 to bend. The bending degree of the third baffle 330 is greater than that of the second baffle 320, that is, the area of the second sieve hole is greater than that of the first sieve hole at this time.

[0058] Start the high acceleration vibration control system, and the drying kettle 100 starts to vibrate. Under the action of vibration, the small particle materials in the second cavity come to the first cavity through the first sieve hole, and the medium particle and large particle materials come to the third cavity through the bent second baffle 320. Most of the small and medium particles remain in the second cavity, and a small part of the small and medium particles come to the third cavity.

[0059] The small particle materials and the small and medium particle materials in the third cavity come to the second cavity through the second sieve hole, and the small particle materials will then come to the first cavity through the first sieve hole. After a period of vibration, the small particle materials enter the first cavity, the small and medium particle materials enter the second cavity, and the medium particle and large particle materials enter the third cavity.

[0060] Second intermittent vibration: the first baffle 310 and the fourth baffle 340 corresponding to the rope winding shaft 231 are rotated again, the first main rope 361 drives the first auxiliary rope 371 to move downward, the first baffle 310 is bent, the fourth main rope 364 drives the fourth auxiliary rope 374 to move downward, and then the fourth baffle 340 is bent. At this time, the area of the third sieve hole is greater than that of the second sieve hole. Continue to vibrate the drying kettle 100, and the large particles in the third cavity come to the fourth cavity through the third sieve hole. After a period of vibration, the small particle materials enter the first cavity, the small and medium particle materials enter the second cavity, the medium particles enter the third cavity, and the large particle materials enter the fourth cavity.

[0061] The first intermittent vibration and the second intermittent vibration are cycled until the small particle materials completely enter the first cavity, the small and medium particle materials completely enter the second cavity, the medium particles completely enter the third cavity, and the large particle materials completely enter the fourth cavity.

[0062] After the materials are sorted by size, the cooling and heating circulation system is activated, filling the coils of hot and cold medium with liquid. This heats the materials inside the drying kettle 100. Because the liquid inlet is close to the fourth cavity, where the material particles are largest, larger particles receive more heat, resulting in more uniform drying. The water vapor generated by sublimation is removed through a condensation system.

[0063] The proportion of various particles in different batches of materials may vary. The weight of the material in each cavity is measured by the weight sensors on each stepped surface. If the weight distribution is uneven and does not reach the preset level, the rotation angle of each motor is adjusted by the controller, thereby adjusting the curvature of the first baffle 310, the second baffle 320, the third baffle 330 and the fourth baffle 340, and adjusting the size of the first sieve hole, the second sieve hole and the third sieve hole, so that the weight of the material in each cavity is uniform, thereby improving the vibration dispersion effect of the material in each area, and thus improving the drying effect.

[0064] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A butter inhibitor production apparatus, comprising a drying system, a vacuum pump system, a high-acceleration vibration control system, a cooling and heating circulation system, and a condensation system; the drying system includes a drying kettle; Its features are: The drying system includes a support frame, at least one material holding mechanism, and an adjusting mechanism; the support frame is fixedly installed inside the drying kettle, and at least one bottom plate is horizontally installed inside the support frame. Each material holding mechanism includes a material tray and two screen plate units. The material tray is slidably mounted on a base plate and has left and right sides and front and rear ends. Material holding troughs are opened on both sides of the material tray, and the material holding troughs extend in the front-rear direction. Each screen plate unit is set in one material holding trough. Each screen plate unit includes a first baffle, a second baffle, a third baffle, and a fourth baffle. The first baffle, second baffle, third baffle, and fourth baffle in the screen plate unit located in the left material holding trough are arranged in the material tray from left to right, and the two screen plate units are arranged symmetrically. The first baffle, second baffle, third baffle, and fourth baffle all extend in the front-rear direction. The lower ends of the first baffle, second baffle, third baffle, and fourth baffle are all fixedly connected to the bottom of the material holding trough, and the first baffle, second baffle, third baffle, and fourth baffle are all flexible. The second baffle has multiple adjustable first screen holes, the third baffle has multiple adjustable second screen holes, and the fourth baffle has multiple adjustable third screen holes. The bending angles of the second, third, and fourth baffles are proportional to the areas of the first, second, and third screen holes. There are multiple adjustment mechanisms, each used to adjust the bending degree of the first, second, third, and fourth baffles in a screen plate unit. Under the action of the high-acceleration vibration control system, the slush-like material placed in the material tray is screened through the screen plate unit. The first, second, third, and fourth baffles and the material tray form different spaces, and materials of different sizes are distributed in the different spaces formed by the first, second, third, and fourth baffles and the material tray. Each adjustment mechanism corresponds to a sieve plate unit. Each adjustment mechanism includes a main rope unit and a secondary rope unit. The main rope unit includes a first mounting hole assembly, a drive assembly, and a main rope assembly. The first mounting hole assembly includes multiple first through holes, which are evenly distributed on the support frame from left to right. The drive assembly includes multiple motors and multiple rope winding shafts. The multiple motors are fixedly mounted on the support frame, and the multiple rope winding shafts are horizontally mounted on the support frame and can rotate around their own axes. Each rope winding shaft is connected to the output shaft of a motor.

2. The butter inhibitor production apparatus according to claim 1, characterized in that: The drying vessel is used to hold materials; the vacuum pump system is used to maintain a high vacuum inside the drying vessel; the high-acceleration vibration control system is used to apply high-acceleration vibration to the drying vessel, so that the materials inside the drying vessel are in a high-acceleration vibration state; the cooling and heating circulation system is used to provide external circulation cooling and heating to the drying vessel, and to heat up the slush-like materials inside the drying vessel under high-acceleration vibration and high vacuum, so that the ice crystals sublimate directly into vapor at ultra-fast speed; the condensation system is connected to the drying vessel and the vacuum pump system, and removes the vapor from the material by drawing a vacuum, and then re-condenses it into a solid in the condensation system.

3. The butter inhibitor production apparatus according to claim 1, characterized in that: The main rope assembly includes a first main rope, a second main rope, a third main rope, and a fourth main rope; the first, second, third, and fourth main ropes are arranged sequentially from left to right within the support frame; the first, second, third, and fourth main ropes are all vertically arranged, and their upper ends are fixedly connected to the support frame; the first, second, third, and fourth main ropes pass through corresponding first through holes, and their lower ends are connected to corresponding rope reels; each of the first, second, third, and fourth main ropes is provided with at least one hook; The auxiliary rope unit includes a second mounting hole assembly and an auxiliary rope assembly; the second mounting hole assembly includes four second through holes and four third through holes; the four second through holes are respectively opened on the first baffle, the second baffle, the third baffle and the fourth baffle; the four third through holes are opened sequentially from left to right on the bottom of the material tray; a sliding groove is opened on the first baffle, the second baffle, the third baffle and the fourth baffle, and the sliding groove extends along the front and back direction; The auxiliary rope assembly includes a first auxiliary rope, a second auxiliary rope, a third auxiliary rope, and a fourth auxiliary rope. The upper ends of the first auxiliary rope, the second auxiliary rope, the third auxiliary rope, and the fourth auxiliary rope are respectively fixed at a corresponding second through hole. The lower ends of the first auxiliary rope, the second auxiliary rope, the third auxiliary rope, and the fourth auxiliary rope are all rope loops. Each rope loop passes through the third through hole and the groove from top to bottom and is fitted onto a corresponding hook. The rope loop of the first auxiliary rope is fitted onto the hook of the first main rope, the rope loop of the second auxiliary rope is fitted onto the hook of the second main rope, the rope loop of the third auxiliary rope is fitted onto the hook of the third main rope, and the rope loop of the fourth auxiliary rope is fitted onto the hook of the fourth main rope.

4. The butter inhibitor production apparatus according to claim 1, characterized in that: The space between the first and second baffles is the first cavity, the space between the second and third baffles is the second cavity, the space between the third and fourth baffles is the third cavity, and the space between the fourth baffle and the material tray is the fourth cavity. The bottom plate includes a left bottom plate and a right bottom plate, both of which are stepped in shape. The left bottom plate is higher than the right, and the right bottom plate is higher than the left. Both the left and right bottom plates include four stepped surfaces, which extend along the front-back direction. The four stepped surfaces correspond to the first cavity, the second cavity, the third cavity, and the fourth cavity, respectively.

5. The butter inhibitor production apparatus according to claim 4, characterized in that: The drying system also includes at least one heating mechanism, each heating mechanism including two hot and cold medium coils, which are respectively installed on the left bottom plate and the right bottom plate. Each hot and cold medium coil includes a liquid inlet and a liquid outlet, with the liquid inlet near the fourth cavity and the liquid outlet near the first cavity; each hot and cold medium coil is used to heat the material on a sieve plate unit.

6. The butter inhibitor production apparatus according to claim 4, characterized in that: The butter inhibitor production device also includes a controller and multiple weight sensors, which are respectively installed on each stepped surface of the left and right bottom plates; the controller is installed on the drying kettle, and the controller controls the rotation angle of each rope winding shaft according to the value of each weight sensor.

7. The butter inhibitor production apparatus according to claim 1, characterized in that: A first stop block, a second stop block, and a third stop block are respectively provided at the first sieve hole, the second sieve hole, and the third sieve hole; the lower ends of the first stop block, the second stop block, and the third stop block are fixedly connected to the hole walls of the first sieve hole, the second sieve hole, and the third sieve hole, respectively; In the initial state, the second, third, and fourth baffles are set vertically, and the first, second, and third blocks block the first, second, and third sieve holes respectively. When the second, third, and fourth baffles are bent, the gap between the first block and the first sieve hole increases, the gap between the second block and the second sieve hole increases, and the gap between the third block and the third sieve hole increases.

8. The butter inhibitor production apparatus according to claim 1, characterized in that: The support frame is also equipped with at least one top plate, which is horizontally positioned above each bottom plate. The material tray is installed between the top plate and the bottom plate. Multiple heat dissipation holes are provided on the top plate to discharge water vapor generated in the material.

9. A butter inhibitor production apparatus according to claim 5, characterized in that: The drying vessel is provided with an inlet hole and an outlet hole. The cooling and heating circulation system includes an inlet pipe and an outlet pipe. The inlet pipe is connected to the inlet of the cooling and heating medium coil through the inlet hole, and the outlet pipe is connected to the outlet of the cooling and heating medium coil through the outlet hole.

10. A butter inhibitor production apparatus according to claim 1, characterized in that: The drying vessel is provided with a vacuum hole, and the vacuum pump system is connected to the drying vessel through the vacuum hole.

11. The butter inhibitor production apparatus according to claim 1, characterized in that: A lid is provided on one side of the drying kettle.

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