A motorized positioning device for polycrystalline silicon solar panel installation

Abstract

The application relates to the technical field of solar panel installation, in particular to a motorized positioning device for polycrystalline silicon solar panel installation, which comprises a vehicle frame, a handrail is fixedly connected to the top of the vehicle frame, mounting brackets are fixedly installed on the two sides of the vehicle frame, mounting holes are formed in the surface of the mounting brackets, a placing mechanism for fixing solar panels is arranged on the outer side of the vehicle frame, and a positioning mechanism for accurately finding the positions of the mounting holes is arranged on the outer side of the vehicle frame. The device can realize the automatic transportation of solar panels, can reduce the dependence on manual work, can reduce the physical labor and labor intensity of workers, can accurately determine the optimal position for solar panel installation, can maximize the capture and utilization of solar energy, can more quickly and accurately complete the positioning task through automatic positioning, can reduce errors and mistakes caused by manual operation, can improve the placing quality and reliability of the solar panels, and can prevent the solar panels from being damaged during the placing process.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of solar panel installation, in particular to a motorized positioning device for polycrystalline silicon solar panel installation. BACKGROUND

[0002] Solar energy is a clean energy, and its application is rapidly growing worldwide. Solar power generation is a way of using solar energy. Solar panels are devices that convert light energy into electrical energy through photoelectric or photochemical effects and are widely used. However, the solar panels are very difficult to transport and install.

[0003] The current device still has many inconveniences during use or operation;

[0004] The specific defects are as follows:

[0005] ①Firstly, the solar panel is usually heavy, and the transportation process requires high physical strength and power. The transportation process may cause physical burden to the workers, especially for long time or frequent transportation of solar panels, which may cause injuries to the workers, such as muscle strain, back pain or sprain, etc.

[0006] ②Secondly, in order to ensure sufficient solar radiation, solar panels are often installed in places with little shelter, such as rooftops. Due to the large weight of the solar panels, it is not convenient to move them on the inclined roof, which may cause the solar panels to be collided, scratched or dropped during the movement, resulting in surface damage or internal damage, affecting their performance and service life.

[0007] ③Thirdly, the installation workers stand on the inclined roof, and it is difficult to stabilize the center of gravity, so the body leverage during work is also affected. Therefore, if you want to move the solar panel, it is difficult to accurately match the installation hole, which makes the installation hole position of the solar panel not accurate during manual positioning of the solar panel, making the installation of the solar panel more difficult, affecting the connection stability between the solar panel and the supporting structure.

[0008] Therefore, the present application provides a motorized positioning device for polycrystalline silicon solar panel installation to make up for and improve the shortcomings of the prior art. SUMMARY

[0009] (I) Technical problems solved

[0010] In view of the existing problems of difficulty in transportation and inaccurate installation and positioning, the present application provides a motorized positioning device for polycrystalline silicon solar panel installation, which can effectively solve the above technical problems.

[0011] (II) Technical solutions

[0012] To achieve the above object, the present application is realized by the following technical solutions:

[0013] The utility model discloses a kind of motorized positioning devices for polycrystalline silicon solar panel installation, including frame, the upper side of the frame is fixedly connected with handrail, the both sides of the frame are fixedly installed with mounting bracket, the surface of the mounting bracket is equipped with mounting hole, it is characterized by: the outside of the frame is provided with the placing mechanism of fixed solar panel, the outside of the frame is provided with the positioning mechanism of accurately finding mounting hole position.

[0014] As preferred, the placing mechanism includes a placing slot opened in the front of the frame, a placing plate movably mounted inside the placing slot, a first spring provided inside the placing slot, one end of the first spring fixedly connected to the top of the placing slot and the other end fixedly connected to the top of the placing plate, a support slot opened on one side of the placing slot, a round rod movably mounted inside the support slot and extending into the placing slot, a second spring provided inside the round rod, one end of the second spring fixedly connected to the surface of the round rod and the other end fixedly connected to the inner wall of the support slot, and one end of the round rod fixedly connected to a stretching line when located in the support slot.

[0015] A handrail slot is opened in the inside of the handrail, a stretching slot is opened in the inner wall of the handrail slot, a stretching rod movably mounted inside the stretching slot, a stretching hole opened in the inside of the support slot and extending into the stretching slot, and the stretching line fixedly connected to the stretching rod through the stretching hole.

[0016] As preferred, the one end of the round rod extending into the placing slot is provided with a circular arc surface, the radius of the arc surface is smaller than the length of the round rod extending into the placing slot, and the top of the placing plate is provided with rounded corners on both sides.

[0017] As preferred, a roller rotatably connected to the outside of the stretching rod is slidingly connected in the inside of the stretching slot.

[0018] As preferred, the positioning mechanism includes a suction rod slot opened in the inside of the frame, a suction rod movably mounted inside the suction rod slot, a telescopic line fixedly connected to the left end of the suction rod, a third spring fixedly connected to the left end of the suction rod, a stretching tube hole opened in the inside of the frame, the telescopic line movably connected in the inside of the stretching tube hole, a stretching tube fixedly connected to the top of the telescopic line, a telescopic tube movably mounted inside the suction rod slot, a small pipeline movably mounted on one side of the telescopic tube, a positioning tube movably mounted at the bottom of the small pipeline, a positioning rod movably mounted inside the positioning tube, and a control rod movably mounted inside the handrail slot.

[0019] As preferred, a groove is opened in the surface of the stretching tube, and the groove extends upward from the middle position of the stretching tube to the top.

[0020] As preferred, the control rod extends to the outside of the handrail away from one side of the stretching tube.

[0021] As preferred, the stretching tube is arranged in L shape.

[0022] (Three) beneficial effects

[0023] Compared with the known prior art, the technical scheme provided by the present application has the following beneficial effects:

[0024] 1. The present application realizes the function of not needing manual transportation of solar panels by the rollers inside the mounting bracket, when the worker pushes forward while holding the handrail, the car frame fixedly connected with the handrail rolls forward as a whole through the rollers at the bottom of the car frame, through the above structure, the manual transportation of solar panels is not needed, which can reduce the dependence on manual labor, reduce the physical labor and labor intensity of workers, and avoid potential safety hazards of solar panels during transportation, such as sprain, fall, collision, etc.

[0025] 2. The present application realizes the function of automatic positioning by the positioning mechanism, when the solar panel is placed on the surface of the placing plate, the car frame slides in the middle of the mounting bracket on both sides, the positioning rod on the side of the car frame and the mounting hole on the upper surface of the mounting bracket are connected, which can realize the accurate positioning of the solar panel and the mounting hole, through accurate positioning, the best position of the solar panel installation can be accurately determined to maximize the capture and utilization of solar energy, and the automatic positioning can complete the positioning task more quickly and accurately.

[0026] 3. The present application realizes the function of automatic placing of solar panels by the placing mechanism, when the solar panel is placed on the surface of the placing plate, the placing plate is lifted by the first spring, the stretching rod is driven to slide upward through the groove at the bottom of the stretching tube, and the placing plate is lowered to the surface of the mounting bracket, through the above structure, the function of automatic placing of solar panels is realized, which can reduce errors and mistakes caused by human operation, make the solar panel placed stably at the installation position during installation, improve the placing quality and reliability of the solar panel, and prevent the solar panel from being damaged during placing. BRIEF DESCRIPTION OF DRAWINGS

[0027] The present application is further described with respect to the embodiments illustrated in the following drawings, in which:

[0028] Figure 1 is a schematic view of the side structure of the present application;

[0029] Figure 2 is a schematic view of the mounting bracket below the present application;

[0030] Figure 3 is a schematic view of the mounting bracket of the present application;

[0031] Figure 4 A partial enlarged view of the present application Figure 3

[0032] Figure 5 A partial enlarged view of the present application Figure 4

[0033] Figure 6 An internal schematic view of the present application handrail

[0034] Figure 7 A partial enlarged view of the present application Figure 6

[0035] Figure 8 An internal schematic view of the present application frame

[0036] Figure 9 A partial enlarged view of the present application Figure 8

[0037] Figure 10 An internal schematic view of the present application small pipe

[0038] Figure 11 An internal schematic view of the present application telescopic pipe

[0039] Figure 12 An internal schematic view of the present application handrail

[0040] Figure 13 A partial enlarged view of the present application Figure 12

[0041] The numbers in the figures represent respectively:

[0042] 1, mounting bracket

[0043] 2, mounting hole

[0044] 3, frame

[0045] 4, circular arc groove

[0046] 5, roller

[0047] 6, support rod

[0048] 7, handrail

[0049] 8, placing groove; 801, placing plate; 802, first spring; 803, support groove; 804, round rod; 805, second spring; 806, stretching line; 807, stretching hole; 808, handrail groove; 809, stretching groove; 810, stretching rod

[0050] ​​​​​9, Suction rod slot; 901, Suction rod; 902, Stretching pipe; 903, Third spring; 904, Stretching pipe hole; 905, Telescopic pipe; 906, Small pipe; 907, Positioning pipe; 908, Positioning rod; 909, Control rod; 910, Telescopic wire; 911, Groove. DETAILED DESCRIPTION

[0051] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0052] The present application will be further described below with reference to the embodiments.

[0053] Embodiments of the present application

[0054] A kind of polycrystalline silicon solar panel installation motor positioning device, as shown in Figures 1-13 The upper of frame 3 is fixedly connected with handrail 7, installation support 1 is fixedly installed on the both sides of frame 3, circular arc groove 4 is opened in the bottom of frame 3, support rod 6 is fixedly installed in the inside of circular arc groove 4, roller 5 is fixedly installed on the both sides of support rod 6, frame 3 can be moved by roller 5, installation hole 2 is opened in the surface of installation support 1, and placing mechanism for fixing solar panel is arranged on the outside of frame 3.

[0055] The placing mechanism comprises a placing groove 8 formed in the front of the frame 3, a placing plate 801 movably mounted in the placing groove 8, the surface of the placing plate 801 being capable of placing the solar panel, the surface of the solar panel being provided with a mounting positioning hole, the placing groove 8 being provided with a first spring 802, the first spring 802 being capable of stretching and resetting the placing plate 801, one end of the first spring 802 being fixedly connected to the upper side of the placing groove 8, the other end being fixedly connected to the upper side of the placing plate 801, one side of the placing groove 8 being provided with a supporting groove 803, a round rod 804 movably mounted in the supporting groove 803 extending into the placing groove 8, the end of the round rod 804 extending into the placing groove 8 being provided with a circular arc surface, the radius of the arc surface being smaller than the length of the round rod 804 extending into the placing groove 8, the top of the placing plate 801 being provided with a round corner on each side, the inside of the round rod 804 being provided with a second spring 805, one end of the second spring 805 being fixedly connected to the surface of the round rod 804, the other end being fixedly connected to the inner wall of the supporting groove 803, one end of the round rod 804 located in the supporting groove 803 being fixedly connected with a stretching wire 806, the inside of the handrail 7 being provided with a handrail groove 808, the inner wall of the handrail groove 808 being provided with a stretching groove 809, a stretching rod 810 movably mounted in the stretching groove 809, the outer side of the stretching rod 810 being rotatably connected with a roller 5, the roller 5 being slidably connected in the stretching groove 809, the frame 3 being capable of moving in the middle of the two side mounting supports 1 through the roller 5, the inside of the supporting groove 803 being provided with a stretching hole 807 extending into the stretching groove 809, the stretching wire 806 penetrating through the stretching hole 807 and being fixedly connected with the stretching rod 810.

[0056] The outer side of the frame 3 is provided with a positioning mechanism for accurately finding the position of the mounting hole 2, the positioning mechanism comprising a suction rod groove 9 formed in the inside of the frame 3, a suction rod 901 movably mounted in the suction rod groove 9, a telescopic wire 910 fixedly connected to the left end of the suction rod 901, a third spring 903 fixedly connected to the left end of the suction rod 901, a stretching pipe hole 904 formed in the inside of the frame 3, the telescopic wire 910 movably connected in the inside of the stretching pipe hole 904, a stretching pipe 902 fixedly connected to the top of the telescopic wire 910, a telescopic pipe 905 movably mounted in the inside of the suction rod groove 9, the telescopic pipe 905 being provided in an L shape, a small pipe 906 movably mounted on one side of the telescopic pipe 905, a positioning pipe 907 movably mounted at the bottom of the small pipe 906, a positioning rod 908 movably mounted in the inside of the positioning pipe 907, the position of the mounting hole 2 being capable of being accurately obtained through the positioning rod 908, a control rod 909 movably mounted in the inside of the handrail groove 808, the end of the control rod 909 away from the stretching pipe 902 extending to the outside of the handrail 7, a groove 911 formed in the surface of the stretching pipe 902, the groove 911 extending upward from the middle position of the stretching pipe 902 to the top.

[0057] The complete working principle of the above embodiment is as follows:

[0058] Initially, the two installation supports 1 are fixed parallel on the roof by expansion screws, the installation support 1 has the installation hole 2 on the upward side, and the installation support 1 is installed stably and cannot shake and vibrate, preventing danger in subsequent use, the frame 3 is located at the leftmost end of the middle of the installation support 1 and is slidingly connected between the two installation supports 1, and the placement plate 801 is located at the uppermost end of the placement groove 8;

[0059] In operation, the worker places the installation support 1 for installing the solar panel on the roof or an open place, the frame 3 can roll in the middle of the two installation supports 1 through the rollers 5 installed at the bottom of the frame 3, then the worker places the solar panel on the surface of the placement plate 801, manually pushes the handrail 7 to move the frame 3 as a whole, and moves the placement plate 801 through the frame 3, so that the solar panel can be moved without manual carrying, the dependence on manual work can be reduced, the physical labor and labor intensity of the worker can be reduced, and potential safety hazards such as sprain, fall, and collision of the solar panel during carrying can be avoided.

[0060] After placing the solar panels on the surface of the placement plate 801, manually adjust the position of the solar panels so that the mounting positioning holes on the surface of the solar panels correspond to the positioning rods 908. Push the car frame 3 manually to move the placement plate 801 in the middle of the mounting bracket 1, so that the mounting holes 2 above the mounting bracket 1 correspond to the positioning rods 908. Through the stretching of the first spring 802, the placement plate 801 rises above the placement slot 8, and the round rod 804 stops the placement plate 801 from falling. At this time, the two ends of the solar panels are located above the mounting bracket 1, and the car frame 3 slides in the mounting bracket 1. The positioning rod 908 also fits on the upper surface of the mounting bracket 1 and slides on the upper surface of the mounting bracket 1 along with the car frame 3. When the positioning rod 908 moves to the position of the mounting hole 2, because of the weight of the positioning rod 908 itself, the positioning rod 908 will be inserted into the mounting hole 2 on the upper surface of the mounting bracket 1. The installer pulls the control rod 909 to make the control rod 909 move upwards along with the stretching pipe 902. When the stretching pipe 902 moves upwards, the extension line 910 inside the suction rod slot 9 will be stretched upwards along with the stretching pipe 902. When the extension line 910 stretches along with the suction rod 901, the suction rod 901 will generate a suction force to make the pressure inside the suction rod slot 9 rise. Because the pressure of the small pipe 906 and the positioning rod 908 is not as high as the pressure inside the suction rod slot 9, the atmospheric pressure will push the small pipe 906 and the positioning rod 908 inside the suction rod slot 9, so that the small pipe 906 and the positioning rod 908 enter the inside of the extension pipe 905 to prevent blocking the installation of the solar panels. When the small pipe 906 and the positioning rod 908 are about to be completely sucked into the inside of the extension pipe 905, the stretching pipe 902 will be pulled upwards due to the position gap, so that the groove 911 on the surface of the stretching pipe 902 will pull the stretching rod 810. Through the above structure, the automatic positioning function is realized. Through the above structure, the automatic positioning function can accurately determine the best position of the solar panel installation to maximize the capture and utilization of solar energy. Automatic positioning can complete the positioning task more quickly and accurately.

[0061] When the recess 911 drives the stretching rod 810 upward, the stretching rod 810 slides upward inside the stretching groove 809, the stretching rod 810 pulls the stretching wire 806 upward, the stretching wire 806 pulls the round rod 804 inside the supporting groove 803, the first spring 802 is compressed by the round rod 804, the round rod 804 does not support the placing plate 801, the placing plate 801 loses the support of the round rod 804 and falls downward, the first spring 802 and the placing plate 801 are fixedly connected, the first spring 802 slowly drives the placing plate 801 to fall, when the solar panel falls to the upper surface of the mounting bracket 1, the mounting hole 2 of the solar panel and the mounting hole 2 on the upper surface of the mounting bracket 1 are connected, the mounting of the solar panel is completed by manual operation, when the worker does not pull the control rod 909, the stretching rod 810 and the stretching wire 806 lose the pulling force, the second spring 805 is reset and rebounds to reset the round rod 804, so that the next work can be carried out, the above structure realizes the function of automatically placing the solar panel, can reduce the errors and mistakes caused by manual operation, improves the placing quality and reliability of the solar panel, and makes the solar panel not damaged in the placing process.

[0062] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalent features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A kind of polycrystalline silicon solar panel installation motorized positioning device, including frame (3), the upper fixed connection of frame (3) has handrail (7), the both sides of frame (3) are fixedly installed with installation support (1), the surface of installation support (1) is equipped with mounting hole (2), it is characterized by: The outer side of the frame (3) is provided with a placing mechanism for fixing solar panels, and the outer side of the frame (3) is provided with a positioning mechanism for accurately finding the position of the mounting hole (2); The placing mechanism comprises a placing groove (8) opened in the front of the frame (3), a placing plate (801) movably mounted in the placing groove (8), a first spring (802) arranged in the placing groove (8), one end of the first spring (802) fixedly connected to the upper side of the placing groove (8), the other end of the first spring (802) fixedly connected to the upper side of the placing plate (801), a support groove (803) opened in one side of the placing groove (8), a circular rod (804) movably mounted in the support groove (803) and extending into the placing groove (8), a second spring (805) arranged in the circular rod (804), one end of the second spring (805) fixedly connected to the surface of the circular rod (804), the other end of the second spring (805) fixedly connected to the inner wall of the support groove (803), and one end of the circular rod (804) located in the support groove (803) fixedly connected with a stretching wire (806). The inside of the handrail (7) is provided with a handrail groove (808), the inner wall of the handrail groove (808) is provided with a stretching groove (809), the stretching groove (809) is movably mounted with a stretching rod (810), the inside of the support groove (803) is provided with a stretching hole (807) extending into the inside of the stretching groove (809), and the stretching wire (806) penetrates through the stretching hole (807) and is fixedly connected with the stretching rod (810).

2. A motorized positioning device for mounting a polycrystalline silicon solar panel according to claim 1, characterized in that: One end of the circular rod (804) extending into the placing groove (8) is provided with a circular arc surface, and the radius of the arc surface is smaller than the length of the circular rod (804) extending into the placing groove (8).

3. A motorized positioning device for mounting a polycrystalline silicon solar panel according to claim 2, characterized in that: The outer side of the stretching rod (810) is rotatably connected with a roller (5), and the roller (5) is slidably connected in the inside of the stretching groove (809).

4. A motorized positioning device for mounting a polycrystalline silicon solar panel according to claim 1, characterized in that: The positioning mechanism comprises a suction rod groove (9) opened in the inside of the frame (3), a suction rod (901) movably mounted in the suction rod groove (9), a telescopic wire (910) fixedly connected to the left end of the suction rod (901), a third spring (903) fixedly connected to the left end of the suction rod (901), a stretching pipe hole (904) opened in the inside of the frame (3), the telescopic wire (910) movably connected in the inside of the stretching pipe hole (904), a stretching pipe (902) fixedly connected to the top of the telescopic wire (910), a telescopic pipe (905) movably mounted in the inside of the suction rod groove (9), a small pipe (906) movably mounted on one side of the telescopic pipe (905), a positioning pipe (907) movably mounted at the bottom of the small pipe (906), a positioning rod (908) movably mounted in the inside of the positioning pipe (907), and a control rod (909) movably mounted in the inside of the handrail groove (808).

5. A motorized positioning device for mounting a polycrystalline silicon solar panel according to claim 4, characterized in that: The surface of the stretching pipe (902) is provided with a groove (911) extending upward from the middle position of the stretching pipe (902) to the top.

6. A motorized positioning device for polycrystalline silicon solar panel installation according to claim 5, characterized in that: The control rod (909) extends to the outside of the handrail (7) from one end of the stretch tube (902).

7. A motorized positioning device for mounting a polycrystalline silicon solar panel according to claim 6, characterized in that: The stretch tube (905) is arranged in an L shape.

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