Fabricated suspended ceiling system and method of assembly thereof

Abstract

The application provides an assembled ceiling system and an assembling method thereof, and relates to the technical field of ceilings. The assembled ceiling system comprises a plurality of hangers installed below a floor, the lower part of each hanger is provided with a plurality of main furring channels, the hanger passes through the main furring channel, and the lower end of the hanger is fixedly connected with a protective head; a stress pad is sleeved on the hanger and above the protective head; the lower part of the hanger is uniformly provided with a through hole; the main furring channel is provided with a stress bolt passing through the through hole; the main furring channel is detachably connected with a connecting frame through the stress bolt; the lower part of the connecting frame is fixedly connected with a connecting leg; and the connecting leg is provided with a matching groove. The main furring channel, the hanger, the stress pad, the protective head and the stress bolt are matched with each other, so that the height of the main furring channel can be quickly adjusted, thereby saving the adjustment time and improving the construction efficiency.

Description

Technical Field

[0001] This invention relates to the field of ceiling technology, specifically to a prefabricated ceiling system and its assembly method. Background Technology

[0002] A suspended ceiling refers to a type of decoration applied to the top of a room. It is an important part of interior decoration.

[0003] The suspended ceiling includes a floor slab, a suspension rod inserted and fixed to the floor slab, a keel frame connected to the suspension rod, and decorative panels fixed to the keel frame.

[0004] During ceiling construction, due to the height of the floor slab, long hangers are required for installation. The hangers are fastened to the keel frame with two nuts. While these nuts serve to fix the keel frame, they also need to be adjusted to ensure the keel frame is level. Because the lower nut is supported by the weight of the keel frame, turning it requires considerable force. Given the height of the ceiling, this is difficult and time-consuming for workers, increasing the efficiency of the ceiling construction. Furthermore, the horizontal and vertical keels are directly fixed together with screws. Due to gravity, these screws are prone to slippage, posing a safety hazard during ceiling use. Summary of the Invention

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this invention provides a prefabricated ceiling system and its assembly method, which solves the problems of time-consuming and labor-intensive adjustment of the keel frame, low efficiency, and insufficient connection, which pose safety hazards during use.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, the present invention provides the following technical solution: a prefabricated ceiling system, comprising a plurality of hangers installed below a floor slab, wherein a plurality of main keel frames are provided at the lower part of the hangers, the hangers pass through the main keel frames and are fixedly connected to a protective head at their lower ends, a stress-bearing pad is fitted on the hangers above the protective heads, through holes are evenly distributed at the lower part of the hangers, stress-bearing bolts passing through the through holes are provided on the main keel frames, a connecting frame is detachably connected to the main keel frames by bolts, a connecting foot is fixedly connected to the lower part of the connecting frame, and a mating groove is provided on the connecting foot. The lower part of the connecting foot is provided with a sub-frame, which includes an edge sub-frame and a middle sub-frame. One side of the edge sub-frame is fixedly connected to a load-bearing single side, and both ends of the edge sub-frame are fixedly connected to end blocks. The upper part of the edge sub-frame is fixedly connected to an edge force-bearing claw one, an edge force-bearing claw two, and a protrusion group one. The two sides of the middle sub-frame are fixedly connected to load-bearing double sides, and both ends of the middle sub-frame are fixedly connected to blocking blocks. The middle sub-frame is fixedly connected to a middle force-bearing claw one, a middle force-bearing claw two, and a protrusion group two. A decorative panel is provided on the sub-frame.

[0009] Preferably, the stress pad is located inside the main keel frame, and the longitudinal section of the main keel frame is an inverted U-shape.

[0010] Preferably, both the first edge force-bearing claw and the second edge force-bearing claw cooperate with the connecting foot, and the openings of the first edge force-bearing claw and the second edge force-bearing claw are arranged opposite to each other, and the number of both is the same.

[0011] Preferably, the intermediate force-bearing claw one and intermediate force-bearing claw two cooperate with the connecting foot, and the openings of the intermediate force-bearing claw one and intermediate force-bearing claw two are arranged opposite to each other, and the number of them is the same.

[0012] Preferably, the longitudinal cross-sections of the edge force-bearing claw one, the edge force-bearing claw two, the middle force-bearing claw one, and the middle force-bearing claw two are all L-shaped and the same size, and the connecting foot is fixedly connected to the edge force-bearing claw one, the edge force-bearing claw two, the middle force-bearing claw one, and the middle force-bearing claw two by screws.

[0013] Preferably, the longitudinal section of the intermediate secondary keel frame is T-shaped, and the intermediate secondary keel frame is located inside the edge secondary keel frame.

[0014] Preferably, both the first bump group and the second bump group cooperate with the mating groove.

[0015] An assembly method for the above-mentioned prefabricated ceiling system includes the following steps:

[0016] S1. Pass the hanger through the load-bearing pad and the main keel frame, and use expansion bolts to fix the hanger to the floor slab to complete the installation of the main keel frame;

[0017] S2. Based on the required ceiling height, select a suitable through hole on the hanger rod, and use a load-bearing bolt to pass through the main keel frame and hanger rod to complete the adjustment of the main keel frame height;

[0018] S3. Use fasteners to evenly fix the connecting frame onto the main keel frame;

[0019] S4. Use intermediate force-bearing claw one and intermediate force-bearing claw two to install the intermediate secondary keel frame onto the connecting feet of the connecting frame, ensuring that the protrusion group two is fully embedded in the mating groove, and fix it with screws;

[0020] S5. Use edge force-bearing claw one and edge force-bearing claw two to install the edge secondary keel frame onto the connecting feet of the connecting frame, ensuring that the protrusion group one is fully embedded in the mating groove, and fix it with screws;

[0021] S6. Simply place the decorative panels between the single-load-bearing side and the double-load-bearing sides in sequence to complete the overall installation.

[0022] (III) Beneficial Effects

[0023] This invention provides a prefabricated ceiling system and its assembly method. It has the following beneficial effects:

[0024] 1. Compared with the prior art, the present invention, through the cooperation of the main keel frame, hangers, force pads, protective heads, and force bolts, can quickly adjust the height of the main keel frame, thereby saving adjustment time and improving construction efficiency.

[0025] 2. Compared with the prior art, the present invention changes the traditional method of directly fixing with screws by setting up a connecting frame, an edge secondary keel frame and a middle secondary keel frame in cooperation. The screws will not be affected by the weight of the frame, thereby improving the safety of use and making it more durable.

[0026] 3. Compared with the prior art, the present invention can improve the installation accuracy and is very convenient to install by the mutual cooperation of the first protrusion group, the second protrusion group and the mating groove. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of the present invention in its installed state;

[0028] Figure 2 This is a schematic diagram of the intermediate secondary keel frame of the present invention;

[0029] Figure 3 This is a partially enlarged view of the intermediate secondary keel frame of the present invention;

[0030] Figure 4This is a schematic diagram of the edge sub-keel frame structure of the present invention;

[0031] Figure 5 This is a partially enlarged view of the edge sub-keel frame of the present invention;

[0032] Figure 6 This is a schematic diagram of the connecting frame of the present invention;

[0033] Figure 7 This is an enlarged view of the connection between the suspension rod and the main keel frame of the present invention.

[0034] The components include: 1. Floor slab; 2. Hanger rod; 3. Main keel frame; 4. Edge secondary keel frame; 5. Connecting frame; 6. Load-bearing bolt; 7. Intermediate secondary keel frame; 8. Decorative panel; 201. Load-bearing pad; 202. Protective head; 401. Single-sided load-bearing structure; 402. End stop block; 403. Edge load-bearing claw one; 404. Edge load-bearing claw two; 405. Protrusion group one; 501. Connecting foot; 502. Mating groove; 701. Covering block; 702. Intermediate load-bearing claw one; 703. Protrusion group two; 704. Intermediate load-bearing claw two; 705. Double-sided load-bearing structure. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] Example:

[0037] like Figure 1-7 As shown, this embodiment of the invention provides a prefabricated ceiling system, including a plurality of hangers 2 installed below a floor slab 1. A plurality of main keel frames 3 are provided at the lower part of the hangers 2. The hangers 2 pass through the main keel frames 3 and are fixedly connected to a protective head 202 at their lower ends. A stress-bearing pad 201 is fitted on the hangers 2 above the protective head 202. The stress-bearing pad 201 is located inside the main keel frames 3. The longitudinal section of the main keel frames 3 is an inverted U-shape. Through holes are evenly distributed at the lower part of the hangers 2. Stress-bearing bolts 6 are provided on the main keel frames 3, passing through the through holes. The stress-bearing bolts 6 allow for rapid adjustment of the height of the main keel frames 3, thereby saving adjustment time and improving construction efficiency. The adjustment method is as follows: the stress-bearing bolts 6 are passed through through holes of different heights to change the height of the main keel frames 3. The stress-bearing pad 201 increases the contact surface and improves the stability of the stress, while the protective head 202 provides secondary protection and increases safety during use.

[0038] The main keel frame 3 is detachably connected to the connecting frame 5 by bolts. The lower part of the connecting frame 5 is fixedly connected to the connecting foot 501. The connecting foot 501 is provided with a mating groove 502. The lower part of the connecting foot 501 is provided with a secondary frame, which includes the edge secondary keel frame 4 and the middle secondary keel frame 7. The setting of the secondary frame changes the traditional method of directly using screws for fixing. The screws will not be affected by the weight of the frame, thereby improving the safety during use and making it more durable.

[0039] The intermediate secondary keel frame 7 has a T-shaped longitudinal section and is located inside the edge secondary keel frame 4. One side of the edge secondary keel frame 4 is fixedly connected to a single-sided load-bearing block 401, and both ends of the edge secondary keel frame 4 are fixedly connected to end blocks 402. The upper part of the edge secondary keel frame 4 is fixedly connected to edge force-bearing claw one 403, edge force-bearing claw two 404, and protrusion group one 405. Edge force-bearing claw one 403 and edge force-bearing claw two 404 both cooperate with connecting feet 501. The openings of edge force-bearing claw one 403 and edge force-bearing claw two 404 are opposite each other, and the number of both is the same. Both sides of the intermediate secondary keel frame 7 are fixedly connected to double-sided load-bearing blocks 705, and both ends of the intermediate secondary keel frame 7 are fixedly connected to blocking blocks 701. The intermediate secondary keel frame 7 is fixed with... The system is connected by a central force-bearing claw 1 702, a central force-bearing claw 2 704, and a protrusion group 2 703. The central force-bearing claw 1 702 and the central force-bearing claw 2 704 cooperate with the connecting foot 501. The openings of the central force-bearing claw 1 702 and the central force-bearing claw 2 704 are opposite to each other and are the same in number. The longitudinal cross-sections of the edge force-bearing claw 1 403, the edge force-bearing claw 2 404, the central force-bearing claw 1 702, and the central force-bearing claw 2 704 are all L-shaped and of the same size. The connecting foot 501 is fixedly connected to the edge force-bearing claw 1 403, the edge force-bearing claw 2 404, the central force-bearing claw 1 702, and the central force-bearing claw 2 704 by screws. The protrusion group 1 405 and the protrusion group 2 703 cooperate with the mating groove 502. A decorative plate 8 is provided on the sub-frame.

[0040] This embodiment also discloses: an assembly method for the above-mentioned prefabricated ceiling system, comprising the following steps:

[0041] S1. Pass the hanger 2 through the load-bearing pad 201 and the main keel frame 3, and use expansion bolts to fix the hanger 2 to the floor slab 1 to complete the installation of the main keel frame 3;

[0042] S2. Based on the required ceiling height, select a suitable through hole on the hanger 2, and use the load-bearing bolt 6 to pass through the main keel frame 3 and the hanger 2 to complete the adjustment of the height of the main keel frame 3. The adjustment is quick and the operation is simple and convenient.

[0043] S3. Use fasteners to evenly fix the connecting bracket 5 onto the main keel frame 3;

[0044] S4. Using intermediate force-bearing claw one 702 and intermediate force-bearing claw two 704, install the intermediate secondary keel frame 7 onto the connecting foot 501 of the connecting frame 5, ensuring that the protrusion group two 703 and the mating groove 502 are fully embedded, and fix it with screws.

[0045] S5. Using edge force-bearing claw one 403 and edge force-bearing claw two 404, install the edge secondary keel frame 4 onto the connecting foot 501 of the connecting frame 5, ensuring that the protrusion group one 405 and the mating groove 502 are fully embedded, and fix it with screws.

[0046] S6. Place the decorative panel 8 directly between the single-load-bearing side 401 and the double-load-bearing side 705 to complete the overall installation.

[0047] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A prefabricated ceiling system, comprising a plurality of suspension rods (2) installed below a floor slab (1), characterized in that: The lower part of the boom (2) is provided with several main keel frames (3). The boom (2) passes through the main keel frames (3) and is fixedly connected to the lower end with a protective head (202). A stress pad (201) is sleeved on the boom (2) and above the protective head (202). The lower part of the boom (2) is evenly provided with through holes. The main keel frames (3) are provided with stress bolts (6) passing through the through holes. The main keel frames (3) are detachably connected to the connecting frame (5) by bolts. The lower part of the connecting frame (5) is fixedly connected with a connecting foot (501). The connecting foot (501) is provided with a mating groove (502). The lower part of the connecting foot (501) is provided with a secondary frame. The secondary frame includes an edge secondary keel frame (4). The middle sub-dragon frame (7) has a load-bearing single side (401) fixedly connected to one side of the edge sub-dragon frame (4), and end blocks (402) fixedly connected to both ends of the edge sub-dragon frame (4). Edge force claw one (403), edge force claw two (404), and protrusion group one (405) are fixedly connected to the upper part of the edge sub-dragon frame (4). The middle sub-dragon frame (7) has a load-bearing double side (705) fixedly connected to both sides of the middle sub-dragon frame (7), and blocking blocks (701) fixedly connected to both ends of the middle sub-dragon frame (7). The middle sub-dragon frame (7) has a middle force claw one (702), middle force claw two (704), and protrusion group two (703) fixedly connected to the middle sub-dragon frame (7). A decorative panel (8) is provided on the sub-dragon frame.

2. The prefabricated ceiling system according to claim 1, characterized in that: The force-bearing pad (201) is located inside the main keel frame (3), and the longitudinal section of the main keel frame (3) is an inverted U-shape.

3. The prefabricated ceiling system according to claim 1, characterized in that: Both edge force-bearing claw one (403) and edge force-bearing claw two (404) cooperate with each other with the connecting foot (501). The openings of edge force-bearing claw one (403) and edge force-bearing claw two (404) are arranged opposite to each other, and the number of them is the same.

4. The prefabricated ceiling system according to claim 1, characterized in that: The intermediate force-bearing claw one (702) and intermediate force-bearing claw two (704) cooperate with the connecting foot (501). The openings of the intermediate force-bearing claw one (702) and intermediate force-bearing claw two (704) are arranged opposite to each other, and the number of them is the same.

5. A prefabricated ceiling system according to claim 1, characterized in that: The longitudinal cross-sections of the edge force-bearing claw 1 (403), edge force-bearing claw 2 (404), middle force-bearing claw 1 (702), and middle force-bearing claw 2 (704) are all L-shaped and the same size. The connecting foot (501) is fixedly connected to the edge force-bearing claw 1 (403), edge force-bearing claw 2 (404), middle force-bearing claw 1 (702), and middle force-bearing claw 2 (704) by screws.

6. A prefabricated ceiling system according to claim 1, characterized in that: The longitudinal section of the intermediate secondary keel frame (7) is T-shaped, and the intermediate secondary keel frame (7) is located inside the edge secondary keel frame (4).

7. A prefabricated ceiling system according to claim 1, characterized in that: Both the first protrusion group (405) and the second protrusion group (703) are mutually engaged with the mating groove (502).

8. An assembly method for a prefabricated ceiling system as described in claim 1, characterized in that: Includes the following steps: S1. Pass the hanger (2) through the load-bearing pad (201) and the main keel frame (3), and use expansion bolts to fix the hanger (2) to the floor slab (1) to complete the installation of the main keel frame (3); S2. According to the required ceiling height, select a suitable through hole on the hanger (2), and use the load-bearing bolt (6) to pass through the main keel frame (3) and the hanger (2) to complete the adjustment of the height of the main keel frame (3); S3. Use fasteners to evenly fix the connecting bracket (5) onto the main keel frame (3); S4. Using intermediate force-bearing claw one (702) and intermediate force-bearing claw two (704), install the intermediate secondary keel frame (7) onto the connecting foot (501) of the connecting frame (5), ensuring that the protrusion group two (703) and the mating groove (502) are fully embedded, and fix it with screws; S5. Using edge force-bearing claw one (403) and edge force-bearing claw two (404), install the edge secondary keel frame (4) onto the connecting foot (501) of the connecting frame (5), ensuring that the protrusion group one (405) and the mating groove (502) are fully embedded, and fix it with screws; S6. Place the decorative panel (8) directly between the single load-bearing side (401) and the double load-bearing side (705) to complete the overall installation.

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