Hybrid yarn open-end spinning mechanism and method based on air flow spinning system
By designing limit and warning components in the air-jet spinning system, the problem of roller bearing damage or lack of oil was solved, enabling timely alarms for abnormal roller conditions and improving drawing quality and equipment stability.
Patent Information
- Application Number
- CN202311342069.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-17
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2043-10-17
AI Technical Summary
In existing air-jet spinning systems, the running problems caused by damaged or unlubricated roller bearings fail to trigger timely alarms, affecting the drawing process and leading to quality issues and losses.
The design incorporates a seamless drawing mechanism for mixed yarns based on an air-jet spinning system. This mechanism features an automatic alarm that triggers when the rollers bounce, utilizing limit and warning components. These components include warning, protective, adjusting, and fixing components to ensure timely detection of roller malfunctions.
It enables timely alarms for abnormal roller conditions, avoids the generation of large batches of defects, and improves the stability of drawing quality and the service life of the equipment.
Smart Images

Figure CN117385506B_ABST
Abstract
Description
Technical Field
[0001] The patent of this invention relates to the field of textile processing technology, specifically, to a hybrid yarn traceless drawing mechanism and method based on an air-jet spinning system. Background Art
[0002] Drawing mainly includes combining, drafting, mixing and slivering. Combining is to combine 6-8 cotton strips and feed them into the drawing frame to make a cotton strip. Since the thick and thin sections of each cotton strip have a chance to overlap with each other, the unevenness of the long segments of the strips is improved. Drawing is to lengthen and thin the strips to their original extent, and at the same time improve the state of the fibers through drafting, so that the hooks and curled fibers can be further straightened and paralleled, and the small cotton bundles can be further separated into single fibers. By changing the drafting multiple, the quantitative control of the drawn strips is effective to ensure that the weight deviation and weight unevenness of the spun yarn meet the national standards. The drawing frame is an important equipment in the air-jet spinning process. Its function is to improve the internal structure of the cotton strips, thereby improving their long segment uniformity and reducing the weight unevenness, so that the fibers in the strips are straightened and parallel, reducing hooks, and making the fineness meet the requirements, so that raw materials of different types or qualities are mixed evenly to achieve the specified mixing ratio.
[0003] Application No. 201921519066.6 discloses an air-spinning drawing frame. The problem raised in its background technology is that since cotton wool and long cotton lint often exist on the surface of cotton slivers, a large amount of dust and flying cotton lint will be caused during the drawing process, affecting the surrounding environment and being detrimental to the health of workers. Its beneficial effects are recorded in the following: the dust and cotton wool raised during the drawing process are sucked away by a dust suction hood to avoid affecting the surrounding environment; the cotton slivers pass between the upper cleaning roller and the lower cleaning roller, and the brush layer contacts the cotton slivers, thereby brushing off the long cotton lint on the surface of the cotton slivers; under the elastic force provided by the buffer spring, the roller body can maintain contact with the cotton sliver, improving the cleaning effect; when cleaning the cleaning roller, the cleaning roller is driven to rotate by the belt drive of the external motor, and at the same time, the cylinder extends, so that the brush block contacts the roller body, and the impurities adhering to the roller body are brushed off by the brush block and sucked away by the dust suction hood. The motor drives the screw to rotate, causing the brush block to move horizontally, and the cleaning roller is fully cleaned. However, it has the following problems.
[0004] Its through to the lint on the surface of the sliver and so on impurities is cleaned, thereby auxiliary sliver carries out and the sliver operation, to promote the sliver and the sliver effect is limited, the existing technology, the roller of the sliver machine in the long-term work, because the bearing of installing the roller is damaged and no oil and so on condition, lead to the roller appears the condition of jumping, thereby produces the mechanical wave, further influence the effect of drawing the sliver, further influence the effect of sliver and the sliver, the existing technology prevents the bearing of installing the roller from being damaged and no oil and so on condition produces the mechanical wave mode usually for; Regularly check the lubrication state of the roller, regularly oil, clean the shaft sleeve, etc., eliminate the drawing mechanical wave due to the operation of the shaft sleeve and the rubber roller, but in actual textile work, usually after the quality problem of sliver appears, can find the generation of mechanical wave, usually after knowing, cannot automatically alarm when the roller appears jumping due to the damage of the bearing of installing the roller, thereby cannot stop the sliver operation when the mechanical wave appears, easy to cause greater loss, there is certain deficiency, in order to solve the above problems, the mixed yarn traceless drawing mechanism and method based on air flow spinning system are provided. SUMMARY
[0005] The purpose of the present application is to provide a mixed yarn traceless drawing mechanism and method based on an air flow spinning system. In order to overcome the shortcomings of the prior art, a mixed yarn traceless drawing mechanism and method based on an air flow spinning system is provided, which automatically alarms when the roller jumps due to bearing damage or no oil and other conditions. This allows workers to promptly monitor the damage state of the roller, thereby avoiding large-scale defects in the drawing effect caused by abnormal operation of the roller and preventing greater losses.
[0006] The present application is implemented as follows. The mixed yarn traceless drawing mechanism based on the air flow spinning system includes a machine body, an inlet roller and an outlet roller arranged at both ends of the machine body, bearings and bearing seats for installing the inlet roller and the outlet roller, and an auxiliary drawing mechanism arranged on the back of the machine body and connected to the inlet roller and the outlet roller. The auxiliary drawing mechanism includes a mounting seat fixed on the back of the machine body, a housing fixed on the back of the mounting seat, a housing cover sleeved on the lower end of the housing, and a fixing assembly for disassembling the housing and the housing cover. The auxiliary drawing mechanism further includes a limiting assembly sleeved on the side wall of the inlet roller and the outlet roller, a warning assembly arranged in the housing for prompting the roller to jump, and a positioning assembly for limiting the warning assembly.
[0007] The warning assembly includes a control button, a baffle threadedly connected to the inner wall of the housing, and a support rod sleeved on the top of the housing and extending into the housing. One end of the support rod inside the housing is sleeved with a first spring, and the other end of the support rod inside the housing is fixedly sleeved with a top plate. The warning assembly further includes a through slot opened in the side wall of the housing, a lever sleeved on the inner wall of the through slot, and a support seat hinged to the lever. The support seat is located at one end of the lever close to the top plate.
[0008] The auxiliary drawing mechanism further comprises a protection assembly for buffering the control button, a first adjusting assembly for adjusting the height of the control button, and a second adjusting assembly for adjusting the height of the support.
[0009] Further, one end of the lever is located at the bottom of the top plate, and the other end of the lever is fixedly provided with a pressing block for pressing the control button, the first spring is located at the side where the baffle and the top plate are close to each other, the warning assembly further comprises a first base for mounting the support and in sliding connection with the outer wall of the shell, a second spring and a positioning rod fixedly provided at the top of the first base, a knob and a limiting sleeve fixedly provided at the inner wall of the bottom of the baffle and the shell cover respectively, the positioning rod is sleeved on the inner side of the second spring, the top of the second spring is fixedly connected with the bottom of the lever, the top of the baffle is sleeved in the through hole of the limiting sleeve, and the side wall of the supporting rod is sleeved on the inner wall of the limiting sleeve.
[0010] Further, the positioning assembly comprises a first sliding groove opened at the bottom of the baffle and located outside the knob, a first threaded rod in annular array and in threaded connection with the bottom of the shell cover, and a first worm in transmission connection with the first threaded rod, the bottom of the shell cover is rotationally connected with a rotating shaft, the side wall of the rotating shaft is fixedly sleeved with a first gear and a first worm wheel, the first worm wheel is located at the bottom of the first gear, the first worm wheel is in mesh with the first worm, the side wall of the first threaded rod is fixedly sleeved with a second gear, the second gear is in mesh with the first gear, the first sliding groove has a first sliding block placed therein, the bottom of the first sliding block is fixedly provided with a limiting ring, the top of the first threaded rod is in contact with the bottom of the limiting ring, and the first worm is rotationally connected with the bottom of the shell cover through a first mounting plate.
[0011] Further, the limiting assembly comprises a first limiting half ring, a second limiting half ring in sliding connection with the first limiting half ring, and limiting plates fixedly provided at both sides of the first limiting half ring, and further comprises a second sliding groove opened at the concave surface of the first limiting half ring, the convex surface of the second limiting half ring is fixedly provided with a second sliding block, and the side wall of the second sliding block is sleeved in the second sliding groove, the first limiting half ring, the second limiting half ring, the limiting plates and the second sliding groove are all designed in mirror image symmetry with the central shafts of the feeding roller and the discharging roller, and the mirror image symmetry limiting plates are fixedly connected through bolts.
[0012] Further, the second adjusting assembly comprises a second base fixedly provided at the outer wall of the shell, a threaded pipe in rotational connection with the top of the second base, and a second worm in transmission connection with the threaded rod, the inner wall of the threaded pipe is in threaded connection with a second threaded rod, the top of the second threaded rod is fixedly connected with the bottom of the first base, the outer wall of the threaded pipe is fixedly sleeved with a second worm wheel at the lower end, the second worm wheel is in mesh with the second worm, and the second worm is rotationally connected with the top of the second base through a second mounting plate.
[0013] Further, the first adjusting assembly comprises a third sliding groove and a third worm screw and a supporting seat provided on the back of the mounting seat, the third sliding groove is internally provided with a third sliding block, the back of the third sliding block is fixedly connected with the front face of the supporting seat, the top inner wall and the bottom inner wall of the third sliding groove are rotationally connected with a third threaded rod extending to the bottom of the mounting seat, the side wall of one end of the third threaded rod located in the third sliding groove is fixedly sleeved with a third worm wheel engaged with the third worm screw, the third worm screw is rotationally connected with the back of the mounting seat through a third mounting plate, and the protection assembly comprises a protection shell fixedly arranged on the top of the supporting seat and a bottom plate sleeved on the inner wall of the protection shell and a connecting rod fixedly arranged on the bottom of the bottom plate.
[0014] Further, the protection assembly further comprises a protection rod fixedly arranged on the inner wall of the top of the protection shell and a third spring sleeved on the inner wall of the protection shell, the third spring is located on the top of the bottom plate, the protection rod is sleeved on the inner side of the third spring, the bottom of the protection shell is provided with a mounting hole sleeving the connecting rod, and the bottom of the connecting rod extends to the inner side of the supporting seat, and the bottom of the connecting rod is fixedly connected with the top of the control button.
[0015] Further, the fixing assembly comprises clamping grooves provided on the inner walls of the two sides of the shell cover and clamping plates fixedly arranged on the outer walls of the two sides of the shell body and a fixing groove provided on the side of the clamping plate away from the shell body, the fixing assembly further comprises fixing frames fixedly arranged on the outer walls of the two sides of the shell cover and a fixing rod sleeved on the outer side of the fixing frame and extending into the shell cover and a fixing block fixedly arranged on one end of the fixing rod located in the shell cover, the side wall of the fixing block is matched with the inner wall of the fixing groove, one end of the fixing rod located on the inner side of the mounting frame is sleeved with a fourth spring, one end of the fixing rod located on the inner side of the mounting frame is fixedly sleeved with a fixing plate, the fixing plate is located on the end of the fourth spring close to the shell cover, and the side of the fixing block away from the fixing rod is designed in a rounded corner.
[0016] Further, the use method of the mixed yarn traceless drawing mechanism based on the air flow spinning system, the mixed yarn traceless drawing mechanism based on the air flow spinning system is adopted, and the method specifically comprises the following steps:
[0017] S1: the yarns needing to be drawn are transmitted to the machine body through the feeding roller of the machine body, the yarns are drawn in the machine body, and the drawn yarns are discharged out of the machine body through the discharging roller;
[0018] S2: in the working process of the feeding roller and the discharging roller, if the feeding roller and the discharging roller jump, the feeding roller and the discharging roller drive the limiting assembly to jump, the limiting assembly presses the control button under the action of the warning assembly, the control button controls the flashing of the external warning lamp or the alarm of the buzzer, and the abnormal jumping of the feeding roller and the discharging roller is warned;
[0019] S3: when the sensitivity of the warning assembly alarm needs to be adjusted according to the actual situation, the height of the lever is adjusted through the second adjusting assembly, so that the feeding roller and the discharging roller cannot squeeze the lever when slight jumping occurs, and the lever cannot press the control button, thereby adjusting the sensitivity of the warning assembly alarm;
[0020] S4: the warning assembly is prone to cause the stiffness coefficient of the first spring to decrease in long-term use, in order to avoid the influence of the decrease of the stiffness coefficient of the first spring on the normal use of the warning assembly, the position of the baffle is adjusted to adjust the activity space of the first spring, so that the stiffness coefficient of the first spring meets the normal use of the warning assembly, and the baffle is limited by the positioning assembly to avoid loosening due to body vibration during use, and the shell cover can be disassembled through the fixing assembly in long-term use, so that the first spring or the structure in the shell can be replaced or repaired later.
[0021] Further, while the height of the lever is adjusted through the second adjusting assembly, the height of the control button needs to be adjusted through the first adjusting assembly, so as to avoid that the distance between the lever and the control button is too large and the alarm cannot be normally performed.
[0022] Compared with the prior art, the present application has the following beneficial effects:
[0023] 1、The limiting assembly is sleeved on the side wall of the feeding roller and the discharging roller, when the feeding roller and the discharging roller abnormally jump, the warning assembly warns the jumping of the feeding roller and the discharging roller, so that the staff can timely master the abnormal condition of the feeding roller and the discharging roller, and avoid causing greater loss, and the warning assembly is installed on the lever near the top plate through the lever principle, so that the vertical movement distance of the end of the lever outside the shell is greater than that of the end of the lever inside the shell after being pressed, the slight jumping of the feeding roller and the discharging roller is warned, the sensitivity of the alarm is improved, the activity space of the first spring is adjusted by moving the baffle, so that the stiffness coefficient of the first spring is ensured during long-term work, the long-term use is facilitated, the baffle is resisted by the positioning assembly, the loosening of the baffle is avoided due to the shaking of the body during work, the stability of the adjustment is ensured, and the limiting assembly facilitates the use of feeding rollers and discharging rollers of different sizes, and increases the application range.
[0024] 2、The second adjusting assembly adjusts the height of the lever, so that the feeding roller and the discharging roller cannot squeeze the lever when slight jumping occurs, the lever cannot press the control button, and different jumping amplitudes of the feeding roller and the discharging roller are warned, thereby, the sensitivity of the warning assembly is adjusted, the height of the lever is adjusted through the second adjusting assembly, and the height of the control button is adjusted through the first adjusting assembly at the same time, the distance between the lever and the control button is avoided to be too large and cannot normally alarm, the first adjusting assembly, the second adjusting assembly and the positioning assembly all adopt the transmission mode of the worm and the gear, have the self-locking function, and the stability of adjustment is improved.
[0025] 3、The control button is buffered and protected through the protection assembly, the control button is damaged due to the fact that the feeding roller and the discharging roller have too large jumping amplitudes and the lever drives the pressing block to press the control button violently, and the buffering space of the control button is controlled through the design of the protection rod, and the pressing block cannot stably press the control button.
[0026] 4、The shell cover is convenient to disassemble and assemble through the fixing assembly, so that the first spring or the structure in the shell is convenient to replace or maintain, and the structure of the drawing frame auxiliary assembly except the mounting seat is mounted on the mounting seat, and the mounting seat is mounted on the machine body, so that the drawing frame auxiliary assembly is convenient to disassemble and assemble as a whole, and is convenient to maintain and use. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is the overall front view structure schematic diagram of the present application;
[0028] Figure 2 is the overall rear view structure schematic diagram of the present application;
[0029] Figure 3 is the auxiliary drawing frame mechanism structure schematic diagram of the present application;
[0030] Figure 4 is the sealing plate and bearing seat structure schematic diagram of the present application;
[0031] Figure 5 is the limiting component explosion structure schematic diagram of the present application;
[0032] Figure 6 is the shell and shell cover structure schematic diagram of the present application;
[0033] Figure 7 is the shell section view and shell cover opening structure schematic diagram of the present application;
[0034] Figure 8 is the positioning component explosion structure schematic diagram of the present application;
[0035] Figure 9 is the fixing component structure schematic diagram of the present application;
[0036] Figure 10 is a first adjusting assembly structure schematic view of the present application;
[0037] Figure 11 is a protection assembly structure schematic view of the present application;
[0038] Figure 12 is a first adjusting assembly structure schematic view of the present application; Figure 7 is an enlarged structure schematic view of A in the present application.
[0039] The reference signs involved in the above drawings are as follows: 1, machine body; 2, feeding roller; 3, discharging roller; 4, bearing seat; 5, auxiliary drawing mechanism; 501, mounting seat; 5011, shell; 5012, shell cover; 502, limiting assembly; 5021, first limiting half ring; 5022, limiting plate; 5023, second sliding groove; 5024, second limiting half ring; 503, positioning assembly; 5031, first threaded rod; 5032, second gear; 5033, first worm wheel; 5034, first worm; 5035, first gear; 5036, limiting ring; 5037, first sliding groove; 504, fixing assembly; 5041, fixing block; 5042, clamping groove; 5043, fixing groove; 5044, clamping plate; 5045, fixing rod; 5046, fourth spring; 5047, fixing plate; 5048, fixing frame; 505, second adjusting assembly; 5051, second worm; 5052, second base; 5053, second worm wheel; 5054, threaded tube; 5055, second threaded rod; 506, first adjusting assembly; 5061, third threaded rod; 5062, third worm wheel; 5063, third worm; 5064, third sliding groove; 5065, support seat; 507, warning assembly; 5071, control button; 5072, support rod; 5073, top plate; 5074, first spring; 5075, lever; 5076, through groove; 5077, pressing block; 5078, support; 5079, baffle; 5070, limiting sleeve; 50711, second spring; 50712, positioning rod; 50713, knob; 508, protection assembly; 5081, protection shell; 5082, protection rod; 5083, third spring; 5084, bottom plate; 5085, connecting rod; 6, bearing; 7, sealing plate. DETAILED DESCRIPTION
[0040] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application, and are not used to limit the present application.
[0041] The implementation of the present application is described in detail below in combination with specific examples.
[0042] Example one
[0043] Please read Figure 1 , Figure 2 , Figure 3 and Figure 4 , based on the mixed yarn airflow spinning system without trace drawing mechanism, including the body 1 and respectively arranged in the body 1 both ends of the feed roller 2, discharge roller 3 and for installing the bearing 6 and bearing seat 4 of the feed roller 2 and discharge roller 3, also including the auxiliary drawing mechanism 5 arranged in the back of the body 1 and the feed roller 2, discharge roller 3 connection, auxiliary drawing mechanism 5 including fixedly arranged in the back of the body 1 mounting seat 501 and fixedly arranged in the back of the mounting seat 501 shell 5011, cover 5012 set in the lower end of the shell 5011 and for disassembling the shell 5011 and cover 5012 of the fixed assembly 504, auxiliary drawing mechanism 5 also includes the limiting assembly 502 set in the side wall of the feed roller 2, discharge roller 3 and the warning assembly 507 arranged in the shell 5011 for prompting the feed roller 2, discharge roller 3 appears to jump warning assembly 507 and limiting the positioning assembly 503, auxiliary drawing mechanism 5 also includes the protection assembly 508 for buffering the control button 5071 and the first adjusting assembly 506 for adjusting the height of the control button 5071 and the second adjusting assembly 505 for adjusting the height of the support 5078, bearing seat 4 is located in one side of the body 1 by bolt fixedly provided with the sealing plate 7, the bearing 6 in the bearing seat 4 is sealed by the sealing plate 7, avoid the impurities such as lint of the yarn in the body 1 during drawing into the bearing 6, avoid affecting the use.
[0044] Please read Figure 5 , limiting assembly 502 includes the first limiting half ring 5021 and the second limiting half ring 5024 connected with the first limiting half ring 5021 and the limiting plate 5022 fixedly arranged on both sides of the first limiting half ring 5021, limiting assembly 502 also includes the second sliding groove 5023 opened in the concave surface of the first limiting half ring 5021, the convex surface of the second limiting half ring 5024 is fixedly provided with the second sliding block, the side wall of the second sliding block is sleeved in the second sliding groove 5023, the first limiting half ring 5021, the second limiting half ring 5024, the limiting plate 5022 and the second sliding groove 5023 are mirror image symmetrically designed with the center axis of the feed roller 2 and the discharge roller 3, the mirror image symmetric limiting plate 5022 is fixedly connected by bolt.
[0045] In specific implementation, the second limiting half ring 5024 is installed in the first limiting half ring 5021 through the second sliding groove 5023 and the second sliding block, and the first limiting half ring 5021 is fixed through the bolt fixing fixing plate 5047, thereby fixing the second limiting half ring 5024, so that the second limiting half ring 5024 is sleeved on the side wall of the feeding roller 2 and the discharging roller 3, when the feeding roller 2 and the discharging roller 3 jump, the second limiting half ring 5024 and the first limiting half ring 5021 are driven to jump, thereby driving the support rod 5072 of the warning assembly 507 to move, facilitating subsequent warning, and different sizes of the second limiting half ring 5024 are facilitated to be installed through the second sliding groove 5023 and the second sliding block, thereby facilitating the use of different sizes of the feeding roller 2 and the discharging roller 3.
[0046] Please see Figure 6 、 Figure 7 、 Figure 8 and Figure 12 The warning assembly 507 includes a control button 5071, a baffle 5079 threadedly connected with the inner wall of the shell 5011, and a support rod 5072 sleeved on the top of the shell 5011 and extending into the shell 5011, one end of the support rod 5072 located in the shell 5011 is sleeved with a first spring 5074, and the other end of the support rod 5072 located in the shell 5011 is fixedly sleeved with a top plate 5073, the warning assembly 507 further includes a through slot 5076 opened in the side wall of the shell 5011, a lever 5075 sleeved on the inner wall of the through slot 5076, and a support 5078 hingedly connected with the lever 5075, the support 5078 is located at one end of the lever 5075 close to the top plate 5073, one end of the lever 5075 is located at the bottom of the top plate 5073, the other end of the lever 5075 is fixedly provided with a pressing block 5077 for pressing the control button 5071, the first spring 5074 is located at one side close to each other of the baffle 5079 and the top plate 5073, the warning assembly 507 further includes a first base for installing the support 5078 and slidingly connected with the outer wall of the shell 5011, a second spring 50711 and a positioning rod 50712 fixedly provided on the top of the first base, and a knob 50713 and a limiting sleeve 5070 fixedly provided on the inner wall of the bottom of the baffle 5079 and the bottom of the shell cover 5012 respectively, the baffle 5079 is facilitated to be rotated through the knob 50713, the positioning rod 50712 is sleeved on the inner side of the second spring 50711, the top of the second spring 50711 is fixedly connected with the bottom of the lever 5075, the top of the baffle 5079 is sleeved in the through hole of the limiting sleeve 5070, the side wall of the support rod 5072 is sleeved on the inner wall of the limiting sleeve 5070, the side wall lower end of the support rod 5072 is limited by the limiting sleeve 5070, thereby ensuring the stability of the movement of the support rod 5072.
[0047] In specific implementation, when the first limiting half ring 5021 drives the support rod 5072 to jump, the support rod 5072 drives the top plate 5073 to move, so that the top plate 5073 moves to press one end of the lever 5075 located in the shell 5011, under the action of the support 5078, the other end of the lever 5075 located outside the shell 5011 is lifted up, thereby driving the pressing block 5077 to press the control button 5071, and further making the control button 5071 start the operation of the electronic device with the warning function such as the external buzzer or warning light, thereby warning the jumping of the feeding roller 2 and the discharging roller 3, and by installing the support 5078 on one end of the lever 5075 close to the top plate 5073, the vertical movement distance of the other end of the lever 5075 located in the shell 5011 is greater than that of the other end of the lever 5075 located in the shell 5011 after being pressed, which is convenient for warning the slight jumping of the feeding roller 2 and the discharging roller 3, improves the sensitivity of the warning, and adjusts the movement space of the first spring 5074 by moving the baffle 5079, thereby ensuring the stiffness coefficient of the first spring 5074 during long-term work, and facilitating long-term use.
[0048] Please see Figure 8 The positioning assembly 503 comprises a first sliding groove 5037 formed in the bottom of the baffle 5079 and located outside the knob 50713, a first threaded rod 5031 threadedly connected with the bottom of the shell cover 5012 and arranged in an annular array, and a first worm 5034 in transmission connection with the first threaded rod 5031, the bottom of the shell cover 5012 is rotationally connected with a rotating shaft, the side wall of the rotating shaft is fixedly sleeved with a first gear 5035 and a first worm wheel 5033, the first worm wheel 5033 is located at the bottom of the first gear 5035, the first worm wheel 5033 is engaged with the first worm 5034, the side wall of the first threaded rod 5031 is fixedly sleeved with a second gear 5032, the second gear 5032 is engaged with the first gear 5035, the inside of the first sliding groove 5037 is placed with a first sliding block, the bottom of the first sliding block is fixedly provided with a limiting ring 5036, the first sliding groove 5037 and the first sliding block enable the limiting ring 5036 to rotate under the rotation of the baffle 5079, which is convenient for positioning the first threaded rod 5031, the top of the first threaded rod 5031 is in contact with the bottom of the limiting ring 5036, and the first worm 5034 is rotationally connected with the bottom of the shell cover 5012 through a first mounting plate, thereby ensuring the stability of the rotation of the first worm 5034.
[0049] In specific implementation, after the position of the baffle 5079 is adjusted by the knob 50713, the first worm 5034 is rotated, the first worm 5034 drives the first worm wheel 5033 to rotate, the first worm wheel 5033 drives the rotating shaft to rotate, the rotating shaft drives the first gear 5035 to rotate, the first gear 5035 drives the second gear 5032 to rotate, the second gear 5032 drives the first threaded rod 5031 to rotate, and since the first threaded rod 5031 is threadedly connected with the bottom of the shell cover 5012, the first threaded rod 5031 is moved upward, the first threaded rod 5031 abuts against the limiting ring 5036, and then abuts against the baffle 5079, so that the baffle 5079 is prevented from loosening downward.
[0050] Please read Figure 11 The protection assembly 508 comprises a protection shell 5081 fixed on the top of the support base 5065, a bottom plate 5084 sleeved on the inner wall of the protection shell 5081, and a connecting rod 5085 fixed on the bottom of the bottom plate 5084, the protection assembly 508 further comprises a protection rod 5082 fixed on the inner wall of the top of the protection shell 5081 and a third spring 5083 sleeved on the inner wall of the protection shell 5081, the third spring 5083 is located on the top of the bottom plate 5084, the protection rod 5082 is sleeved on the inner side of the third spring 5083, the bottom of the protection shell 5081 is provided with a mounting hole sleeving the connecting rod 5085, and the bottom of the connecting rod 5085 extends to the inner side of the support base 5065, and the bottom of the connecting rod 5085 is fixedly connected with the top of the control button 5071.
[0051] In specific implementation, after the control button 5071 is pressed, when the pressure is large, the control button 5071 drives the connecting rod 5085 and the bottom plate 5084 to extrude the third spring 5083 to move, so as to buffer and protect the control button 5071, when the top of the bottom plate 5084 contacts with the bottom of the protection rod 5082, the bottom plate 5084 cannot continue to move, so as to limit the buffering of the control button 5071, and the pressing block 5077 is ensured to stably press the control button 5071.
[0052] Please read Figure 7 and Figure 9The fixing assembly 504 comprises clamping grooves 5042 formed on the inner walls of the shell cover 5012, clamping plates 5044 fixed on the outer walls of the shell 5011, fixing grooves 5043 formed on the clamping plates 5044 away from the shell 5011, fixing frames 5048 fixed on the outer walls of the shell cover 5012, a fixing rod 5045 sleeved outside the fixing frames 5048 and extending into the shell cover 5012, and a fixing block 5041 fixed on one end of the fixing rod 5045 inside the shell cover 5012. The side wall of the fixing block 5041 is matched with the inner wall of the fixing groove 5043. The end of the fixing rod 5045 inside the fixing frame is sleeved with a fourth spring 5046, and the end of the fixing rod 5045 inside the fixing frame is fixedly sleeved with a fixing plate 5047. The fixing plate 5047 is located at the end of the fourth spring 5046 close to the shell cover 5012. The side of the fixing block 5041 away from the fixing rod 5045 is designed as a rounded corner.
[0053] In specific implementation, the fixing rod 5045 is pulled to drive the fixing plate 5047 to compress the fourth spring 5046 and move, thereby driving the fixing block 5041 to move into the shell cover 5012. Then, the shell cover 5012 is sleeved on the lower end of the outer wall of the shell 5011 through the insertion slot and the insertion plate. When the shell cover 5012 cannot continue to move, the fixing rod 5045 is released. Under the reverse action of the fourth spring 5046, the fixing plate 5047 and the fixing rod 5045 are reset, thereby driving the fixing block 5041 to reset and move into the fixing groove 5043, and the shell cover 5012 is installed. The reverse operation can be performed for disassembly.
[0054] Embodiment two
[0055] Please see Figure 7 and Figure 12 The second adjusting assembly 505 comprises a second base 5052 fixed on the outer wall of the shell 5011, a threaded pipe 5054 rotationally connected to the top of the second base 5052, a second worm 5051 in transmission connection with the threaded rod, a second threaded rod 5055 in screw connection with the inner wall of the threaded pipe 5054, the top of the second threaded rod 5055 fixedly connected with the bottom of the first base, a second worm wheel 5053 fixedly sleeved on the lower end of the outer wall of the threaded pipe 5054, the second worm wheel 5053 in meshing with the second worm 5051, and the second worm 5051 rotationally connected to the top of the second base 5052 through a second mounting plate.
[0056] In specific implementation, the second worm 5051 is rotated to drive the second worm wheel 5053 to rotate, the threaded pipe 5054 is rotated to drive the first base to move through the second threaded rod 5055, thereby adjusting the height of the support 5078 and the lever 5075.
[0057] Please see Figure 10 The first adjusting assembly 506 comprises a third sliding groove 5064 and a third worm 5063 and a supporting seat 5065 opened on the back of the mounting seat 501, the inside of the third sliding groove 5064 is provided with a third sliding block, the back of the third sliding block is fixedly connected with the front face of the supporting seat 5065, the top inner wall and the bottom inner wall of the third sliding groove 5064 are rotationally connected with a third threaded rod 5061 extending to the bottom of the mounting seat 501, one end of the third threaded rod 5061 located in the third sliding groove 5064 is fixedly sleeved with a third worm wheel 5062 engaged with the third worm 5063, and the third worm 5063 is rotationally connected with the back of the mounting seat 501 through a third mounting plate.
[0058] In specific implementation, the third worm 5063 is rotated, the third worm 5063 drives the third worm wheel 5062 to rotate, the third worm wheel 5062 drives the third threaded rod 5061 to rotate, the third threaded rod 5061 drives the third sliding block to move along the third sliding groove 5064 while rotating, thereby driving the supporting seat 5065 to move, the supporting seat 5065 drives the control button 5071 to move, and then the height of the control button 5071 is adjusted.
[0059] The body 1 is a drawing frame, the yarns needing drawing operation are transmitted to the body 1 through the feeding roller 2 of the body 1, the drawing treatment is carried out in the body 1, and the yarns after the drawing treatment are discharged out of the body 1 through the discharging roller 3; in the process of working of the feeding roller 2 and the discharging roller 3, if the feeding roller 2 and the discharging roller 3 jump, the feeding roller 2 and the discharging roller 3 drive the limiting assembly 502 to jump, the limiting assembly 502 presses the control button 5071 under the action of the warning assembly 507, the control button 5071 is connected with the warning lamp or the buzzer and other electronic devices with the warning function, so that the control button 5071 controls, when the control button 5071 is pressed, the control button 5071 controls the warning lamp to flash or the buzzer to alarm, so as to warn the abnormal jumping of the feeding roller 2 and the discharging roller 3, when the control button 5071 is pressed, the control button 5071 is buffered and protected by the protection assembly 508, so as to avoid that the control button 5071 is damaged due to the too large jumping range of the feeding roller 2 and the discharging roller 3, the lever 5075 drives the pressing block 5077 to press the control button 5071 violently, and the buffering space of the control button 5071 is controlled through the design of the protection rod 5082, so as to avoid that the pressing block 5077 cannot stably press the control button 5071, the support 5078 is installed at one end of the lever 5075 close to the top plate 5073, so that the vertical moving distance of one end of the lever 5075 located outside the shell 5011 is greater than the vertical moving distance of one end of the lever 5075 located in the shell 5011 after being pressed, so that the feeding roller 2 and the discharging roller 3 have a greater moving distance at one end of the lever 5075 located outside the shell 5011 when jumping, so as to ensure that the pressing block 5077 stably presses the control button 5071, and the stability of the warning is ensured,
[0060] When the different jump amplitudes of the feeding roller 2 and the discharging roller 3 need to be warned, the height of the lever 5075 is adjusted by the second adjusting assembly 505, so that the feeding roller 2 and the discharging roller 3 cannot squeeze the lever 5075 when slight jump occurs, and the lever 5075 cannot press the control button 5071, thereby adjusting the sensitivity of the alarm of the warning assembly 507. When the height of the lever 5075 is adjusted by the second adjusting assembly 505, the height of the control button 5071 needs to be adjusted by the first adjusting assembly 506, so as to avoid that the lever 5075 and the control button 5071 cannot normally alarm due to the too large spacing therebetween. The stiffness coefficient of the first spring 5074 is reduced after long-term use of the warning assembly 507, so as to avoid that the stiffness coefficient of the first spring 5074 is reduced and the normal use of the warning assembly 507 is affected. The position of the baffle 5079 is adjusted, so as to adjust the activity space of the first spring 5074, thereby ensuring that the stiffness coefficient of the first spring 5074 meets the normal use of the warning assembly 507. The baffle 5079 is limited by the positioning assembly 503, so as to avoid that the baffle 5079 is loosened due to the vibration of the machine body 1 during use. The shell cover 5012 can be disassembled by the fixing assembly 504 during long-term use, so as to facilitate the replacement of the first spring 5074 or the maintenance of the structure in the shell 5011.
[0061] The same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components; in the description of the present application, it should be understood that the orientations or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right” are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationship in the drawings are only used for exemplary illustration, and cannot be understood as a limitation on the present patent, and for those skilled in the art, the specific meanings of the above terms can be understood according to the specific circumstances.
[0062] Referring to Figures 1-12 The preferred embodiments provided by the present application are shown.
[0063] The above only describes the preferred embodiments of the present application and is not used to limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A mixed yarn open-end drawing mechanism based on an air flow spinning system, comprising a machine body and an input roller and an output roller respectively arranged at both ends of the machine body as well as bearings and bearing seats for mounting the input roller and the output roller, characterized in that, The auxiliary drawing mechanism is arranged on the back of the machine body and connected with the feeding roller and the discharging roller, and comprises a mounting seat fixed on the back of the machine body, a shell fixed on the back of the mounting seat, a shell cover sleeved on the lower end of the shell, and a fixing assembly for disassembling the shell and the shell cover. The warning assembly comprises a control button, a baffle threadedly connected with the inner wall of the shell, and a support rod sleeved on the top of the shell and extending into the shell, one end of the support rod being sleeved with a first spring on the side wall inside the shell, and the side wall of the support rod being fixedly sleeved with a top plate on the inside of the shell. The auxiliary drawing mechanism further comprises a protection assembly for buffering the control button, a first adjusting assembly for adjusting the height of the control button, and a second adjusting assembly for adjusting the height of the support base.
2. The mixed yarn open end non-crimping mechanism based on the air flow spinning system according to claim 1, characterized in that, One end of the lever is located at the bottom of the top plate, and the other end of the lever is fixedly provided with a pressing block for pressing the control button, the first spring is located on the side where the baffle and the top plate are close to each other, and the warning assembly further comprises a first base for mounting the support base and slidably connected with the outer wall of the shell, a second spring and a positioning rod fixedly arranged on the top of the first base, a knob and a limiting sleeve fixedly arranged on the inner wall of the bottom of the baffle and the shell cover respectively, the positioning rod being sleeved on the inside of the second spring, the top of the second spring being fixedly connected with the bottom of the lever, the top of the baffle being sleeved in the through hole of the limiting sleeve, and the side wall of the support rod being sleeved on the inner wall of the limiting sleeve.
3. The hybrid yarn open-end drafting mechanism based on an air flow spinning system according to claim 1, wherein, The positioning assembly comprises a first sliding groove arranged on the bottom of the baffle and located outside the knob, a first threaded rod threadedly connected with the bottom of the shell and arranged in an annular array, and a first worm wheel in transmission connection with the first threaded rod, the bottom of the shell being rotatably connected with a rotating shaft, the side wall of the rotating shaft being fixedly sleeved with a first gear and a first worm wheel, the first worm wheel being located at the bottom of the first gear and engaged with the first worm, the side wall of the first threaded rod being fixedly sleeved with a second gear, the second gear being engaged with the first gear, the inside of the first sliding groove being provided with a first sliding block, the bottom of the first sliding block being fixedly provided with a limiting ring, the top of the first threaded rod being in contact with the bottom of the limiting ring, and the first worm being rotatably connected with the bottom of the shell through a first mounting plate.
4. The hybrid yarn open-end drafting mechanism based on an air flow spinning system according to claim 1, wherein, The limiting assembly comprises a first limiting half ring, a second limiting half ring in sliding connection with the first limiting half ring, and limiting plates fixedly arranged on both sides of the first limiting half ring, and further comprises a second sliding groove arranged on the concave surface of the first limiting half ring, and a second sliding block fixedly arranged on the convex surface of the second limiting half ring and sleeved in the second sliding groove, the first limiting half ring, the second limiting half ring, the limiting plates and the second sliding groove being designed in mirror symmetry with the central shaft of the feeding roller and the discharging roller, and the mirror-symmetrical limiting plates being fixedly connected through bolts.
5. The hybrid yarn open-end drafting mechanism based on an air flow spinning system according to claim 1, wherein, The second adjusting assembly comprises a second base fixed on the outer wall of the shell, a threaded pipe rotationally connected to the top of the second base, a second worm transmissionally connected to the threaded pipe, a second threaded rod threadedly connected to the inner wall of the threaded pipe, the top of the second threaded rod fixedly connected to the bottom of the first base, a second worm gear fixedly sleeved on the lower end of the outer wall of the threaded pipe, the second worm gear engaged with the second worm, and the second worm rotationally connected to the top of the second base through a second mounting plate.
6. The hybrid yarn open-end drafting mechanism based on an air flow spinning system according to claim 1, wherein, The first adjusting assembly comprises a third sliding groove and a third worm and a supporting seat formed on the back of the mounting seat, a third sliding block placed in the third sliding groove, the back of the third sliding block fixedly connected to the front face of the supporting seat, a third threaded rod rotationally connected to the top inner wall and the bottom inner wall of the third sliding groove and extending to the bottom of the mounting seat, a third worm gear fixedly sleeved on one end of the third threaded rod in the third sliding groove and engaged with the third worm, and the third worm rotationally connected to the back of the mounting seat through a third mounting plate.
7. The hybrid yarn open-end drawing mechanism based on the air flow spinning system according to claim 6, characterized in that, The protective assembly further comprises a protective rod fixedly arranged on the inner wall of the top of the protective shell, a third spring sleeved on the inner wall of the protective shell, the third spring arranged on the top of the bottom plate, the protective rod sleeved on the inner side of the third spring, a mounting hole for sleeving the connecting rod formed on the bottom of the protective shell, the bottom of the connecting rod extending to the inner side of the supporting seat, and the bottom of the connecting rod fixedly connected to the top of the control button.
8. The hybrid yarn open-end drafting mechanism based on an air flow spinning system according to claim 1, wherein, The fixing assembly comprises clamping grooves formed on the inner wall of the shell cover, clamping plates fixedly arranged on the outer wall of the shell, fixing grooves formed on the side of the clamping plates away from the shell, fixing frames fixedly arranged on the outer wall of the shell cover, fixing rods sleeved on the outer side of the fixing frames and extending into the shell cover, fixing blocks fixedly arranged on one end of the fixing rods in the shell cover, the side wall of the fixing block matched with the inner wall of the fixing groove, a fourth spring sleeved on one end of the fixing rod on the inner side of the mounting frame, a fixing plate fixedly sleeved on one end of the fixing rod on the inner side of the mounting frame, the fixing plate arranged on the end of the fourth spring close to the shell cover, and the side of the fixing block away from the fixing rod designed as a rounded corner.
9. A method of using a hybrid yarn open-end drawing mechanism based on an air flow spinning system, characterized in that, The method comprises the following steps: S1: the yarns needing to be subjected to the drawing operation are transmitted to the machine body through the feeding roller of the machine body, are subjected to the drawing treatment in the machine body, and are discharged out of the machine body through the discharging roller after the drawing treatment is completed; S2: during the operation of the feeding roller and the discharging roller, if the feeding roller and the discharging roller jump, the feeding roller and the discharging roller drive the limiting assembly to jump, the limiting assembly presses the control button under the action of the warning assembly, the control button controls the external warning lamp to flash or the buzzer to alarm, and thus the abnormal jumping of the feeding roller and the discharging roller is warned. S3: When the sensitivity of the warning assembly alarm needs to be adjusted according to the actual situation, the height of the lever is adjusted through the second adjusting assembly, so that the feed roller and the discharge roller cannot squeeze the lever when slight jumping occurs, and then the lever cannot press the control button, thereby adjusting the sensitivity of the warning assembly alarm; S4: The stiffness coefficient of the first spring is reduced after long-term use of the warning assembly. In order to avoid the influence of the reduction of the stiffness coefficient of the first spring on the normal use of the warning assembly, the position of the baffle is adjusted to adjust the activity space of the first spring, so that the stiffness coefficient of the first spring meets the normal use of the warning assembly, and the baffle is limited by the positioning assembly to avoid loosening due to machine vibration during use. Through the fixed assembly, the shell cover can be disassembled, which is convenient for replacing the first spring or repairing the structure in the shell in the later period.
10. The method of using a mixed yarn open end piecing mechanism based on an air flow spinning system according to claim 9, wherein, At the same time of adjusting the height of the lever through the second adjusting assembly, the height of the control button needs to be adjusted through the first adjusting assembly, so as to avoid that the lever and the control button cannot normally alarm due to too large spacing therebetween.
Citation Information
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