Multi-station imitation handwork egg tart continuous production equipment and production process thereof

By using multi-station handmade egg tart production equipment with pressing, shaping, and finishing stations, the problem of increased egg tart crust density has been solved, achieving a crispy baked texture and aesthetic appeal.

CN117397709BActive Publication Date: 2026-01-27GUANGDONG FENGHUIXING INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202311506502.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-10
Publication Date
2026-01-27
Estimated Expiration
2043-11-10

AI Technical Summary

Technical Problem

In existing technologies, the density of egg tart crusts increases due to extrusion molding, making it difficult to achieve a crispy texture after baking.

Method used

The multi-station continuous production equipment for imitating handmade egg tarts uses a combination of pressing, shaping, finishing and collecting stations to form the egg tart crust using a handmade shaping method, reducing compression and ensuring that the egg tart crust is not excessively deformed during the forming process.

Benefits of technology

It effectively prevents the density of the egg tart crust from increasing, ensuring a crispy texture after baking and improving the appearance of the egg tarts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of multi-station imitation handmade egg tart continuous production equipment and production process thereof;Production equipment includes embryo pressing station, kneading shape station, shaping station, material receiving station and transport mechanism;Embryo pressing station includes first mounting bracket and a plurality of up-and-down moving embryo pressing components;Kneading shape station includes at least two kneading shape mechanisms, each kneading shape mechanism includes second mounting bracket, up-and-down moving kneading shape component and rotating seat component;Shaping station includes third mounting bracket and a plurality of up-and-down moving shaping components;Material receiving station includes handling mechanism and material receiving conveying line, handling mechanism includes fourth mounting bracket and reciprocating material receiving robot;Transport mechanism includes transport frame and conveyor belt component.The application processes egg tart through multi-station imitation handmade, through imitation handmade forming method, and in the process of kneading shape, through at least two kneading shape mechanisms for kneading shape, reduces the extrusion of egg tart raw materials in the process of kneading shape, ensures the taste of egg tart.
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Description

Technical Field

[0001] This invention belongs to the field of food processing technology, specifically relating to a multi-station continuous production equipment for imitation handmade egg tarts and its production process. Background Technology

[0002] With the development of science and technology and the promotion of automated equipment, more and more manufacturing enterprises have achieved automated production by replacing manual labor with automated equipment, which has improved production efficiency and reduced production costs. In the food processing industry, egg tart crusts are usually shaped by stamping or extrusion. However, when egg tart crusts are shaped by stamping or extrusion, the crusts are compressed, which increases their density and makes it difficult to achieve a crispy texture during the subsequent baking process.

[0003] In existing technology, such as patent document CN207219997U, a fully automatic egg tart crust production and forming equipment is disclosed, including a frame, and a conveying mechanism, an automatic cup feeding device, a quantitative cutting device, an extrusion forming device, an automatic cup lifting device, and a rear conveying device mounted on the frame. The extrusion forming device is configured to automatically extrude the lumps of egg tart crust material inside the tart cups into shape. In this patent document, extruding the egg tart crust material into shape increases the density of the egg tart crust, making it difficult to achieve a crispy texture during the subsequent baking process.

[0004] Therefore, there is an urgent need for a multi-station continuous production equipment and process for simulating handmade egg tarts to overcome the above-mentioned shortcomings. Summary of the Invention

[0005] To address the problems in the existing technology, this invention proposes a multi-station continuous production equipment and process for imitating handmade egg tarts. By imitating hand-shaping, the egg tart crust is prevented from being squeezed during shaping, so that the egg tart crust achieves a crispy texture after baking.

[0006] This invention is implemented as follows: a multi-station continuous production equipment for simulated handmade egg tarts, comprising a pressing station, a shaping station, a forming station, and a receiving station arranged sequentially, and also including a transport mechanism that passes sequentially through the pressing station, the shaping station, the forming station, and the receiving station.

[0007] The pressing station includes a first mounting frame, the top of which is provided with a plurality of pressing components that move up and down, and the bottom of the pressing components is provided with a pressing unit; the bottom of the first mounting frame is provided with a first lifting mechanism, the first lifting mechanism includes a plurality of first lifting units, the first lifting units are corresponding to the pressing units, and the bottom of the pressing units protrudes downward to form a pressing boss.

[0008] The shaping station includes at least two shaping mechanisms; each shaping mechanism includes a second mounting frame and a shaping component that moves up and down on top of the second mounting frame. The shaping component includes several shaping units that reciprocate, and each shaping unit is adapted to the shape of the pressing boss. The pressing unit is used to initially shape the egg tart crust material. The pressing boss presses a depression into the egg tart material. When the first shaping mechanism shapes, it starts shaping from the depression and gradually expands the depression to complete the first shaping. It also includes a rotating seat assembly located at the bottom of the second mounting frame; the rotating seat assembly includes several rotating units, each corresponding to one of the shaping units. Each shaping mechanism is used to shape the egg tart material sequentially. Through multiple shaping processes, the deformation of a single shaping can be reduced, effectively preventing the egg tart material from being compressed, thereby preventing the density of the egg tart crust from increasing.

[0009] The shaping station includes a third mounting frame, the top of which is provided with several shaping components that move up and down, and the bottom of which is provided with a second lifting mechanism. The second lifting mechanism includes several second lifting units, which correspond to the shaping components. The shaping station is used to shape the edges of the shaped egg tart ingredients, making the edges of the egg tart ingredients more regular and improving the appearance of the baked egg tarts.

[0010] The receiving station includes a handling mechanism and a receiving conveyor line. The handling mechanism includes a fourth mounting frame, and a reciprocating receiving robot is provided on the top of the fourth mounting frame. The receiving conveyor line is located on one side of the fourth mounting frame and below the receiving robot.

[0011] The transport mechanism includes a transport frame and a circulating conveyor belt assembly, which is arranged around the transport frame and has a plurality of egg tart molds on it; it also includes a third lifting mechanism, which is installed inside the transport frame and corresponds to the handling mechanism.

[0012] Preferably, the pressing assembly includes a first drive unit fixed to the top of the first mounting frame, and the output end of the first drive unit is connected to the pressing unit; the first lifting mechanism includes a second drive unit fixed to the bottom of the first mounting frame, and the first lifting unit is connected to the output end of the second drive unit.

[0013] Specifically, the first drive unit has a first guide mechanism on one side, which connects both the pressing unit and the first mounting bracket. The first lifting mechanism also includes a first lifting plate, on which the first lifting unit is mounted and fixed. The output end of the second drive unit is connected to the first lifting plate. The second drive unit has symmetrically arranged second guide mechanisms on both sides, which connect both the first lifting plate and the first mounting bracket. The second guide mechanisms guide the first lifting mechanism during movement, ensuring that its lifting direction does not change during operation.

[0014] Preferably, the shaping assembly includes a third drive unit located at the top of the mounting frame, and a first connecting plate connected to the output end of the third drive unit; it also includes a fourth drive unit mounted and fixed on the first connecting plate, with its output end connected to the shaping unit; the rotating seat assembly includes a fifth drive unit located at the bottom of the second mounting frame, and a second connecting plate connected to the output end of the fifth drive unit; it also includes a sixth drive unit and a rotating unit corresponding to the shaping unit, the sixth drive unit mounted and fixed on the second connecting plate, with its output end connected to the rotating unit. The tart crust material is carried in a carrier, and the sixth drive unit drives the rotating unit to move up and down, causing the rotating unit to abut or move away from its carrier. When the rotating unit abuts the carrier, the rotating unit drives the carrier to rotate, simultaneously cooperating with the fourth drive unit to drive the shaping assembly to move left and right, achieving a hand-shaping effect.

[0015] Specifically, each shaping mechanism further includes a symmetrically arranged third guide mechanism, which is installed and fixed inside the second mounting bracket and connected to the first connecting plate; it also includes a fourth guide mechanism, which is installed and fixed on the first connecting plate and connected to the shaping unit. The third guide mechanism guides the first connecting plate when the third driving unit drives it to move, ensuring the accuracy of the first connecting plate's movement direction, thereby ensuring the movement direction of the shaping unit and its shaping effect. The fourth guide mechanism guides the shaping assembly when the fourth driving unit drives it to move, ensuring the accuracy of the shaping assembly's movement direction, thereby ensuring the movement direction of the shaping unit and its shaping effect.

[0016] Preferably, the shaping component includes a seventh drive unit fixed to the top of the third mounting frame, and a shaping unit connected to the output end of the seventh drive unit; the second lifting mechanism includes an eighth drive unit fixed to the bottom of the third mounting frame, and a plurality of second lifting units corresponding to the shaping units, the second lifting units connected to the output end of the eighth drive unit.

[0017] Specifically, the seventh drive unit has a fifth guide mechanism on one side, which connects both the shaping unit and the third mounting bracket. The second lifting mechanism also includes a second lifting plate, on which the second lifting unit is mounted and fixed. The output end of the eighth drive unit is connected to the second lifting plate. The eighth drive unit has symmetrically arranged sixth guide mechanisms on both sides, which connect both the second lifting plate and the third mounting bracket. The fifth guide mechanism guides the shaper unit when the seventh drive unit drives it, ensuring that the shaper unit's direction of movement does not change.

[0018] Preferably, the receiving robot includes a ninth drive unit fixed to the top of the fourth mounting frame, a third connecting plate connected to the output end of the ninth drive unit, a tenth drive unit mounted and fixed to the third connecting plate, and a transport claw connected to the output end of the tenth drive unit.

[0019] Preferably, the egg tart mold is provided with a plurality of egg tart seats, the egg tart seats being completely penetrated in the middle to form a through hole; the third lifting mechanism includes a plurality of third lifting units corresponding to the egg tart seats, and when the third lifting mechanism lifts, the third lifting unit passes through the through hole from bottom to top.

[0020] Preferably, the first drive unit, the second drive unit, the third drive unit, the fourth drive unit, the fifth drive unit, the sixth drive unit, the seventh drive unit, the eighth drive unit, the ninth drive unit, and the tenth drive unit are one of the power sources such as motors, cylinders, or electric cylinders.

[0021] A production process for the aforementioned multi-station continuous production equipment for imitation handmade egg tarts includes the following steps:

[0022] S1: Workers place the egg tart ingredients to be shaped into egg tart molds, and then the transport mechanism transports the egg tart ingredients to the pressing station, shaping station, forming station and receiving station in sequence.

[0023] S2: When the egg tart ingredients are transported to the pressing station, the second drive unit drives the first lifting mechanism to lift the egg tart ingredients, and at the same time the first drive unit drives the pressing unit to press down, so that the ingredients are pressed into shape. Then the pressing station is reset; then the transport mechanism transports the pressed ingredients to the shaping station.

[0024] S3: When the egg tart raw material after pressing is transported to the shaping station, it is shaped sequentially by each shaping mechanism. When the egg tart raw material is transported to the first shaping mechanism, the fifth drive unit drives the rotating unit to lift the egg tart base, the sixth drive unit drives the rotating unit to rotate and drive the carrier to rotate. At the same time, the fourth drive unit drives the shaping unit to reciprocate, cooperating with the rotating unit to complete the initial shaping. Then the shaping mechanism is reset, and the transport mechanism transports the shaped egg tart raw material to the next shaping mechanism. The shaping action is repeated until all shaping mechanisms have completed the shaping. The transport mechanism then transports the shaped egg tart raw material to the shaping station.

[0025] S4: When the shaped egg tart ingredients are transported to the shaping station, the eighth drive unit drives the second lifting machine to lift the egg tart ingredients. Then the seventh drive unit drives the shaping unit to descend and shape the edges of the ingredients. After the shaping is completed, the shaping station is reset, and the transport mechanism transports the shaped egg tart ingredients to the receiving station.

[0026] S5: When the shaped egg tart ingredients are transported to the receiving station, the third lifting unit lifts the egg tart ingredients, and then the ninth and tenth drive units cooperate to drive the receiving robot to reciprocate, transporting the egg tart ingredients to the receiving conveyor line, and the receiving conveyor line unloads the egg tart ingredients.

[0027] The beneficial effects of this invention are:

[0028] This invention processes egg tarts using a multi-station, hand-like method. This hand-like shaping reduces the compression of the egg tart crust material during the forming process, preventing the crust material from becoming too dense and ensuring a crisp texture after baking. Furthermore, during the shaping process, at least two shaping mechanisms are used, reducing the deformation of the egg tart crust material on a single shaping mechanism, further reducing the compression of the crust material during shaping and ensuring the texture of the egg tarts. Attached Figure Description

[0029] Figure 1 This is an overall schematic diagram of the multi-station imitation handmade egg tart continuous production equipment of the present invention;

[0030] Figure 2This is a schematic diagram of the interior of the pressing station of the multi-station imitation handmade egg tart continuous production equipment of the present invention;

[0031] Figure 3 This is another internal schematic diagram of the pressing station of the multi-station imitation handmade egg tart continuous production equipment of the present invention;

[0032] Figure 4 for Figure 3 An enlarged schematic diagram of part a;

[0033] Figure 5 This is a schematic diagram of the internal structure of the shaping station in the multi-station imitation handmade egg tart continuous production equipment of the present invention.

[0034] Figure 6 This is a schematic diagram of the shaping mechanism of the multi-station imitation handmade egg tart continuous production equipment of the present invention;

[0035] Figure 7 This is a schematic diagram of the shaping component of the multi-station simulated handmade egg tart continuous production equipment of the present invention;

[0036] Figure 8 This is a schematic diagram of the second lifting mechanism of the multi-station imitation handmade egg tart continuous production equipment of the present invention;

[0037] Figure 9 This is a schematic diagram of the internal structure of the shaping station in the multi-station imitation handmade egg tart continuous production equipment of the present invention.

[0038] Figure 10 This is another internal schematic diagram of the shaping station of the multi-station imitation handmade egg tart continuous production equipment of the present invention;

[0039] Figure 11 This is a schematic diagram of the internal structure of the receiving station of the multi-station imitation handmade egg tart continuous production equipment of the present invention.

[0040] Figure 12 This is a schematic diagram of the receiving robot arm in the multi-station simulated handmade egg tart continuous production equipment of the present invention;

[0041] Figure 13 This is a schematic diagram of the transport mechanism of the multi-station imitation handmade egg tart continuous production equipment of the present invention;

[0042] Figure 14 for Figure 13 An enlarged schematic diagram of part b;

[0043] Figure 15 This is a schematic diagram of the third lifting mechanism of the multi-station imitation handmade egg tart continuous production equipment of the present invention;

[0044] Figure 16 This is a schematic diagram of the egg tart mold for the multi-station imitation handmade egg tart continuous production equipment of the present invention.

[0045] Figure label:

[0046] 1. Pressing station; 2. Shaping station; 3. Shaping station; 4. Receiving station; 5. Conveying mechanism; 11. First mounting frame; 12. Pressing assembly; 13. First lifting mechanism; 21. Shaping mechanism; 31. Third mounting frame; 32. Shaping assembly; 33. Second lifting mechanism; 41. Handling mechanism; 42. Receiving conveyor line; 51. Conveying frame; 52. Conveyor belt assembly; 53. Third lifting mechanism; 121. First drive unit; 122. First guide mechanism; 123. Pressing unit; 131. Second drive unit; 132. Second guide mechanism; 133. First lifting unit; 211. Shaping assembly; 212. Rotating seat assembly; 321. Seventh drive unit; 322. Fifth guide mechanism; 323. Shaping... Units; 331, Eighth Drive Unit; 332, Second Lifting Unit; 333, Second Lifting Plate; 411, Fourth Mounting Bracket; 412, Third Connecting Plate; 521, Egg Tart Mold; 531, Third Lifting Unit; 1234, Pressing Boss; 2111, Third Drive Unit; 2112, Third Guide Mechanism; 2113, First Connecting Plate; 2114, Fourth Guide Mechanism; 2115, Shaping Unit; 2116, Fourth Drive Unit; 2121, Fifth Drive Unit; 2122, Sixth Drive Unit; 2123, Second Connecting Plate; 2124, Rotation Unit; 4121, Ninth Drive Unit; 4122, Third Connecting Plate; 4123, Tenth Drive Unit; 4124, Transport Claw; 5211, Egg Tart Stand. Detailed Implementation

[0047] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0048] like Figures 1-16 As shown, a multi-station continuous production line for simulated handmade egg tarts includes a pressing station 1, a shaping station 2, a forming station 3, and a receiving station 4 arranged sequentially. It also includes a transport mechanism 5 that passes sequentially through the pressing station 1, the shaping station 2, the forming station 3, and the receiving station 4.

[0049] The pressing station 1 includes a first mounting frame 11, the top of the first mounting frame 11 is provided with a plurality of pressing components 12 that move up and down, and the bottom of the pressing components 12 is provided with a pressing unit 123; the bottom of the first mounting frame 11 is provided with a first lifting mechanism 13, the first lifting mechanism 13 includes a plurality of first lifting units 133, the first lifting units 133 correspond to the pressing units 123, and the bottom of the pressing units 123 protrudes downward to form a pressing boss 1234;

[0050] In this embodiment, the pressing assembly 12 includes a first drive unit 121 fixed to the top of the first mounting frame 11, and the output end of the first drive unit 121 is connected to the pressing unit 123; the first lifting mechanism 13 includes a second drive unit 131 fixed to the bottom of the first mounting frame 11, and the first lifting unit 133 is connected to the output end of the second drive unit 131.

[0051] Specifically, the first drive unit 121 has a first guide mechanism 122 on one side, which connects both the pressing unit 123 and the first mounting bracket 11. The first lifting mechanism 13 also includes a first lifting plate, on which the first lifting unit 133 is mounted and fixed. The output end of the second drive unit 131 is connected to the first lifting plate. The second drive unit 131 has symmetrically arranged second guide mechanisms 132 on both sides, which connect both the first lifting plate and the first mounting bracket 11. The second guide mechanisms 132 guide the first lifting mechanism 13 during movement, ensuring that the lifting direction of the first lifting mechanism 13 does not change during the movement.

[0052] The shaping station 2 includes at least two shaping mechanisms 21; each shaping mechanism 21 includes a second mounting frame and a shaping component 211 that moves up and down on the top of the second mounting frame. The shaping component 211 includes several shaping units 2115 that reciprocate. Each shaping unit 2115 is adapted to the shape of the pressing boss 1234. The pressing unit 123 is used to initially shape the egg tart crust material. The pressing boss 1234 presses a pit into the egg tart material. When the first shaping mechanism 21 shapes, it starts shaping from the pit and gradually expands the pit to complete the first shaping. It also includes a rotating seat assembly 212 located at the bottom of the second mounting frame; the rotating seat assembly 212 includes a plurality of rotating units 2124, each rotating unit 2124 corresponding to the shaping unit 2115; each shaping mechanism 21 is used to shape the egg tart raw material in sequence. By shaping multiple times, the deformation of a single shaping can be reduced, which can effectively prevent the egg tart raw material from being squeezed, thereby preventing the density of the egg tart crust from increasing.

[0053] In this embodiment, the shaping assembly 211 includes a third drive unit 2111 disposed on the top of the mounting frame, and a first connecting plate 2113 connected to the output end of the third drive unit 2111; it also includes a fourth drive unit 2116, which is mounted and fixed on the first connecting plate 2113, and its output end is connected to the shaping unit 2115; the rotating seat assembly 212 includes a fifth drive unit 2121 disposed on the bottom of the second mounting frame, and a second connecting plate 2123 connected to the output end of the fifth drive unit 2121; it also includes a sixth drive unit 2122 and a rotating unit 2124 corresponding to the shaping unit 2115, the sixth drive unit 2122 being mounted and fixed on the second connecting plate 2123, and its output end being drively connected to the rotating unit 2124. The egg tart crust material is carried in a carrier. The sixth drive unit 2122 is used to drive the rotating unit 2124 to move up and down, so that the rotating unit 2124 is against or away from the carrier. When the rotating unit 2124 is against the carrier, the rotating unit 2124 drives the carrier to rotate. At the same time, the fourth drive unit 2116 drives the shaping component 211 to move left and right to achieve the effect of imitating hand-shaping.

[0054] Specifically, each shaping mechanism 21 further includes a symmetrically arranged third guide mechanism 2112, which is installed and fixed inside the second mounting frame and connected to the first connecting plate 2113; it also includes a fourth guide mechanism 2114, which is installed and fixed on the first connecting plate 2113 and connected to the shaping unit 2115. The third guide mechanism 2112 guides the first connecting plate 2113 when driven by the third driving unit 2111, ensuring the accuracy of the movement direction of the first connecting plate 2113, thereby ensuring the movement direction of the shaping unit 2115 and the shaping effect of the shaping unit 2115. The fourth guide mechanism 2114 guides the shaping assembly 211 when driven by the fourth driving unit 2116, ensuring the accuracy of the movement direction of the shaping assembly 211, thereby ensuring the movement direction of the shaping unit 2115 and the shaping effect of the shaping unit 2115.

[0055] The shaping station 3 includes a third mounting frame 31. The top of the third mounting frame 31 is provided with several shaping components 32 that move up and down. The bottom of the third mounting frame 31 is provided with a second lifting mechanism 33. The second lifting mechanism 33 includes several second lifting units 332, and the second lifting units 332 correspond to the shaping components 32. The shaping station 3 is used to shape the edges of the shaped egg tart ingredients, so that the edges of the egg tart ingredients are regularized and the appearance of the baked egg tarts is improved.

[0056] In this embodiment, the shaping component 32 includes a seventh drive unit 321 fixed to the top of the third mounting bracket 31, and a shaping unit 323 connected to the output end of the seventh drive unit 321; the second lifting mechanism 33 includes an eighth drive unit 331 fixed to the bottom of the third mounting bracket 31, and a plurality of second lifting units 332 corresponding to the shaping unit 323, the second lifting units 332 connected to the output end of the eighth drive unit 331.

[0057] Specifically, the seventh drive unit 321 has a fifth guide mechanism 322 on one side, which connects the shaping unit 323 and the third mounting bracket 31. The second lifting mechanism 33 also includes a second lifting plate 333, on which the second lifting unit 332 is fixedly mounted. The output end of the eighth drive unit 331 is connected to the second lifting plate 333. The eighth drive unit 331 has symmetrically arranged sixth guide mechanisms on both sides, which connect the second lifting plate 333 and the third mounting bracket 31. The fifth guide mechanism 322 guides the seventh drive unit 321 when it drives the shaping unit 323, ensuring that the direction of movement of the shaping unit 323 does not change.

[0058] The receiving station 4 includes a conveying mechanism 41 and a receiving conveyor line 42. The conveying mechanism 41 includes a fourth mounting frame 411. The top of the fourth mounting frame 411 is equipped with a reciprocating receiving robot. The receiving conveyor line 42 is located on one side of the fourth mounting frame 411 and below the receiving robot.

[0059] In this embodiment, the receiving robot includes a ninth drive unit 4121 fixed to the top of the fourth mounting frame 411, a third connecting plate 4122 connected to the output end of the ninth drive unit 4121, a tenth drive unit 4123 mounted on the third connecting plate 4122, and a transport claw 4124 connected to the output end of the tenth drive unit 4123.

[0060] The transport mechanism 5 includes a transport frame 51 and a cyclically moving conveyor belt assembly 52, which is arranged around the transport frame 51 and has a plurality of egg tart molds 521 on it; it also includes a third lifting mechanism 53, which is installed inside the transport frame 51 and corresponds to the handling mechanism 41.

[0061] In this embodiment, the egg tart mold 521 is provided with a plurality of egg tart seats 5211, the egg tart seats 5211 being completely penetrated in the middle to form a through hole; the third lifting mechanism 53 includes a plurality of third lifting units 531 corresponding to the egg tart seats 5211, and when the third lifting mechanism 53 lifts, the third lifting units 531 pass through the through hole from bottom to top.

[0062] A production process for the aforementioned multi-station continuous production equipment for imitation handmade egg tarts includes the following steps:

[0063] S1: The worker puts the egg tart raw material to be shaped into the egg tart stand 5211, and then the transport mechanism 5 transports the egg tart raw material to the pressing station 1, the shaping station 2, the shaping station 3 and the receiving station 4 in sequence.

[0064] S2: When the egg tart ingredients are transported to the pressing station 1, the second drive unit 131 drives the first lifting mechanism 13 to lift the egg tart ingredients, while the first drive unit 121 drives the pressing unit 123 to press down, so that the ingredients are pressed into shape. Then the pressing station 1 is reset. Then the transport mechanism 5 transports the pressed ingredients to the shaping station 2.

[0065] S3: When the egg tart raw material after pressing is transported to the shaping station 2, it is shaped sequentially by each shaping mechanism 21. When the egg tart raw material is transported to the first shaping mechanism 21, the fifth drive unit 2121 drives the rotating unit 2124 to lift the egg tart base 5211. The sixth drive unit 2122 drives the rotating unit 2124 to rotate, causing the carrier to rotate. At the same time, the fourth drive unit 2116 drives the shaping unit 2115 to reciprocate, cooperating with the rotating unit 2124 to complete the initial shaping. Then the shaping mechanism 21 is reset, and the transport mechanism 5 transports the shaped egg tart raw material to the next shaping mechanism 21. The shaping action is repeated until all shaping mechanisms 21 have completed the shaping. Then the transport mechanism 5 transports the shaped egg tart raw material to the shaping station 3.

[0066] S4: When the shaped egg tart ingredients are transported to the shaping station 3, the eighth drive unit 331 drives the second lifting machine to lift the egg tart ingredients. Then, the seventh drive unit 321 drives the shaping unit 323 to descend and shape the edges of the ingredients. After the shaping is completed, the shaping station 3 is reset, and the transport mechanism 5 transports the shaped egg tart ingredients to the receiving station 4.

[0067] S5: When the shaped egg tart ingredients are transported to the receiving station 4, the third lifting unit 531 lifts the egg tart ingredients. Then, the ninth drive unit 4121 and the tenth drive unit 4123 cooperate to drive the receiving robot to reciprocate and transport the egg tart ingredients to the receiving conveyor line 42. The receiving conveyor line 42 unloads the egg tart ingredients.

[0068] Based on the disclosure and teachings of the foregoing specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the invention should also fall within the protection scope of the claims of the present invention. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on the present invention.

Claims

1. A multi-station continuous production equipment for imitation handmade egg tarts, comprising a pressing station, a shaping station, a forming station, and a receiving station arranged sequentially, and further comprising a transport mechanism that passes sequentially through the pressing station, the shaping station, the forming station, and the receiving station, characterized in that, The pressing station includes a first mounting frame, the top of which is provided with a plurality of pressing components that move up and down, and the bottom of the pressing components is provided with a pressing unit; the bottom of the first mounting frame is provided with a first lifting mechanism, the first lifting mechanism includes a plurality of first lifting units, the first lifting units are corresponding to the pressing units, and the bottom of the pressing units protrudes downward to form a pressing boss. The shaping station includes at least two shaping mechanisms; each shaping mechanism includes a second mounting frame and a shaping component that moves up and down on the top of the second mounting frame. The shaping component includes several shaping units that reciprocate, and each shaping unit is adapted to the shape of the pressing boss; it also includes a rotating seat assembly located at the bottom of the second mounting frame; the rotating seat assembly includes several rotating units, each rotating unit corresponding to the shaping unit. The shaping station includes a third mounting frame, the top of which is provided with several shaping components that move up and down, and the bottom of which is provided with a second lifting mechanism. The second lifting mechanism includes several second lifting units, and the second lifting units correspond to the shaping components. The receiving station includes a handling mechanism and a receiving conveyor line. The handling mechanism includes a fourth mounting frame, and a reciprocating receiving robot is provided on the top of the fourth mounting frame. The receiving conveyor line is located on one side of the fourth mounting frame and below the receiving robot. The transport mechanism includes a transport frame and a circulating conveyor belt assembly, which is arranged around the transport frame and has a plurality of egg tart molds on it; it also includes a third lifting mechanism, which is installed inside the transport frame and corresponds to the handling mechanism. The pressing assembly includes a first drive unit fixed to the top of the first mounting frame, and the output end of the first drive unit is connected to the pressing unit; the first lifting mechanism includes a second drive unit fixed to the bottom of the first mounting frame, and the first lifting unit is connected to the output end of the second drive unit. The first drive unit has a first guide mechanism on one side, which connects the pressing unit and the first mounting bracket; the first lifting mechanism also includes a first lifting plate, the first lifting unit is mounted and fixed on the first lifting plate, and the output end of the second drive unit is connected to the first lifting plate; the second drive unit has symmetrical second guide mechanisms on both sides, which connect the first lifting plate and the first mounting bracket. The shaping assembly includes a third drive unit located at the top of the mounting frame, and a first connecting plate connected to the output end of the third drive unit; it also includes a fourth drive unit mounted and fixed on the first connecting plate, with its output end connected to the shaping unit; the rotating seat assembly includes a fifth drive unit located at the bottom of the second mounting frame, and a second connecting plate connected to the output end of the fifth drive unit; it also includes a sixth drive unit and a rotating unit corresponding to the shaping unit, the sixth drive unit mounted and fixed on the second connecting plate, with its output end connected to the rotating unit.

2. The multi-station continuous production equipment for imitation handmade egg tarts according to claim 1, characterized in that, The shaping mechanism further includes a symmetrically arranged third guide mechanism, which is installed and fixed inside the second mounting frame and connected to the first connecting plate; it also includes a fourth guide mechanism, which is installed and fixed on the first connecting plate and connected to the shaping unit.

3. The multi-station continuous production equipment for imitation handmade egg tarts according to claim 2, characterized in that, The shaping assembly includes a seventh drive unit fixed to the top of the third mounting bracket, and a shaping unit connected to the output end of the seventh drive unit; the second lifting mechanism includes an eighth drive unit fixed to the bottom of the third mounting bracket, and a plurality of second lifting units corresponding to the shaping units, the second lifting units connected to the output end of the eighth drive unit.

4. The multi-station continuous production equipment for imitation handmade egg tarts according to claim 3, characterized in that, The seventh drive unit is provided with a fifth guide mechanism on one side, which connects the shaping unit and the third mounting bracket. The second lifting mechanism also includes a second lifting plate, and the second lifting unit is mounted and fixed on the second lifting plate. The output end of the eighth drive unit is connected to the second lifting plate. The eighth drive unit is provided with a sixth guide mechanism on both sides, which connects the second lifting plate and the third mounting bracket.

5. The multi-station continuous production equipment for imitation handmade egg tarts according to claim 4, characterized in that, The receiving robot includes a ninth drive unit fixed to the top of the fourth mounting frame, a third connecting plate connected to the output end of the ninth drive unit, a tenth drive unit mounted and fixed to the third connecting plate, and a transport claw connected to the output end of the tenth drive unit.

6. The multi-station continuous production equipment for imitation handmade egg tarts according to claim 5, characterized in that, The egg tart mold is provided with several egg tart bases, and the center of each egg tart base is completely penetrated to form a through hole; the third lifting mechanism includes several third lifting units corresponding to the egg tart bases, and when the third lifting mechanism lifts, the third lifting units pass through the through hole from bottom to top.

7. A multi-station continuous production process for imitation handmade egg tarts, applied to the multi-station continuous production equipment for imitation handmade egg tarts as described in claim 6, characterized in that, The production process includes the following steps: S1: Workers place the egg tart ingredients to be shaped into egg tart molds, and then the transport mechanism transports the egg tart ingredients to the pressing station, shaping station, forming station and receiving station in sequence. S2: When the egg tart ingredients are transported to the pressing station, the first lifting mechanism lifts the egg tart ingredients while the pressing unit presses them down to shape the ingredients. Then the pressing station is reset. Then the transport mechanism transports the shaped ingredients to the shaping station. S3: When the egg tart raw material after pressing is transported to the shaping station, it is shaped sequentially by each shaping mechanism. When the egg tart raw material is transported to the first shaping mechanism, the rotating unit lifts the egg tart base and drives the egg tart raw material to rotate. At the same time, the shaping unit reciprocates and works with the rotating unit to complete the initial shaping. Then the shaping mechanism is reset, and the transport mechanism transports the shaped egg tart raw material to the next shaping mechanism. The shaping action is repeated until all shaping mechanisms have completed the shaping. Then the transport mechanism transports the shaped egg tart raw material to the shaping station. S4: When the shaped egg tart ingredients are transported to the shaping station, the second lifting machine lifts the egg tart ingredients, and then the shaping unit descends to shape the edges of the ingredients. After the shaping is completed, the shaping station is reset, and the transport mechanism transports the shaped egg tart ingredients to the receiving station. S5: When the shaped egg tart ingredients are transported to the receiving station, the third lifting unit lifts the egg tart ingredients, and then the receiving robot moves back and forth to transport the egg tart ingredients to the receiving conveyor line, and the receiving conveyor line unloads the egg tart ingredients.

Citation Information

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