H-shaped steel horizontal automatic welding equipment with correction mechanism
By introducing a straightening mechanism into the H-beam welding equipment, and using components such as electronic dial gauges and infrared rangefinders, the parallelism and perpendicularity of the H-beams are automatically adjusted, solving the problems of weld misalignment and high production line replacement costs, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ANHUI LIUAN GREAT WALL STEEL STRUCTURE CO LTD
- Filing Date
- 2023-09-08
- Publication Date
- 2026-05-08
AI Technical Summary
Existing H-steel welding equipment suffers from problems such as weld seam misalignment, bending, and high production line replacement costs, resulting in unstable product quality and low productivity.
The horizontal automatic welding equipment for H-beams with a straightening mechanism includes upper, middle and lower straightening mechanisms. It uses components such as electronic dial indicators, straightening rollers and infrared rangefinders to automatically adjust the parallelism and perpendicularity of the H-beams. It is also compatible with the base plate adjustment mechanism to adapt to the processing of H-beams of different specifications.
It achieves precise positioning and automatic adjustment during the H-steel welding process, reduces human error, improves production efficiency, and lowers the cost of replacing production lines.
Smart Images

Figure CN117399866B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of H-beam welding equipment, specifically to a horizontal automatic welding equipment for H-beams with a straightening mechanism. Background Technology
[0002] H-beams are an economical and efficient profile with a more optimized cross-sectional area distribution and a more reasonable strength-to-weight ratio. H-beams have advantages such as strong bending resistance, simple construction, cost savings, and light structural weight. Therefore, H-beams are widely used in the load-bearing of factory buildings. Thus, it is very important to straighten and weld H-beams during the manufacturing process.
[0003] When welding H-beams on the market, the steel plates are usually supported manually, which can easily cause the weld to deviate from the intended welding position or even bend, failing to meet the parallelism requirements of the H-beams and affecting product quality. Furthermore, existing H-beam production lines on the market are custom-made. If different specifications of H-beams need to be processed, the production line may need to be replaced or extensively modified, which will increase costs and reduce productivity. Summary of the Invention
[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and to propose a horizontal automatic welding equipment for H-beams with a straightening mechanism.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A horizontal automatic welding equipment for H-beams with a straightening mechanism includes an upper H-plate straightening mechanism, a middle H-plate straightening mechanism, and a lower H-plate straightening mechanism. The upper H-plate straightening mechanism is located at the top of the equipment, the middle H-plate straightening mechanism is located below the upper H-plate straightening mechanism, and the lower H-plate straightening mechanism is located below the middle H-plate straightening mechanism. A bottom plate adjustment mechanism is provided at the lower end of the lower H-plate straightening mechanism.
[0007] Preferably, the upper H-plate straightening mechanism includes an upper side plate, which is disposed on both sides of the upper H-plate straightening mechanism. Each of the two upper side plates is provided with four pairs of electronic dial indicators and four pairs of straightening roller mechanisms. The four pairs of electronic dial indicators are disposed on the inner walls of both sides of the upper side plate, and the straightening roller mechanisms are disposed on the sides of the electronic dial indicators. The straightening roller mechanisms are provided with upper wing plates. An upper plate is disposed at one end of the upper side plate, and a rotatable and adjustable welding gun is fixedly connected to the upper plate.
[0008] Preferably, the straightening roller mechanism includes an L-shaped fixed block, an electric pressure rod, an upper pressure roller, a conveying roller, and a recessed fixed block. The L-shaped fixed block is disposed on the inner wall of the side plate of the equipment. A power telescopic rod that can be electrically extended and retracted is connected to the protrusion at the top of the L-shaped fixed block. An upper pressure roller is fixedly disposed below the power telescopic rod. A conveying roller is disposed directly below the upper pressure roller. The conveying roller is connected to the output shaft of the recessed fixed block. One side of the recessed fixed block is fixedly disposed on the inner wall of the side plate of the equipment.
[0009] Preferably, the straightening roller mechanism includes an L-shaped fixed block, an electric pressure rod, an upper pressure roller, a conveying roller, and a recessed fixed block. The L-shaped fixed block is disposed on the inner wall of the side plate of the equipment. A power telescopic rod that can be electrically extended and retracted is connected to the protrusion at the top of the L-shaped fixed block. An upper pressure roller is fixedly disposed below the power telescopic rod. A conveying roller is disposed directly below the upper pressure roller. The conveying roller is connected to the output shaft of the recessed fixed block. One side of the recessed fixed block is fixedly disposed on the inner wall of the side plate of the equipment.
[0010] Preferably, the lower H-plate straightening mechanism includes a lower side plate, a straightening roller mechanism, and an electronic dial indicator. The lower side plates are arranged on both sides of the lower H-plate straightening mechanism. Four pairs of electronic dial indicators, four pairs of straightening roller mechanisms, and one pair of infrared rangefinders are symmetrically arranged on the side walls of the two lower side plates. The four pairs of electronic dial indicators on the lower H-plate straightening mechanism are symmetrically arranged at both ends of the lower side plates. The straightening roller mechanism is arranged on the side of the electronic dial indicator. A lower wing plate is arranged in the straightening roller mechanism. A lower side plate is arranged at one end of the lower side plate. A rotatable and adjustable welding gun is fixed on the lower side plate. A base plate adjustment mechanism is arranged on the outer side wall of the lower side plate. Two straightening cart mechanisms fixed on the foundation are arranged below the lower wing plate. The infrared rangefinder is arranged directly below the straightening roller mechanism on the side wall of the lower H-plate straightening mechanism, and the infrared rangefinder and the lower wing plate are at the same horizontal height.
[0011] Preferably, the middle H-plate straightening mechanism includes four pairs of electric straightening roller mechanisms and four pairs of electronic dial indicators. The four pairs of electric straightening roller mechanisms are symmetrically arranged on the side walls of the upper and lower side plates. The electric straightening roller mechanism includes a movable and telescopic electric rod and a straightening roller. The electric rod is fixed to the side wall of the device, and a rollable straightening roller is provided at one end of the electric rod. The electric rod is electrically connected to the control box. A web is provided in the middle of the straightening roller. The measuring head of the electronic dial indicator in the middle H-plate straightening mechanism abuts against the side wall of the web.
[0012] Preferably, the base plate adjustment mechanism includes a T-shaped base plate, a connecting guide groove, and an electric push rod. The electric push rod is disposed on the inner side wall of the lower side plate and is electrically connected to the control box. The T-shaped base plate is disposed at the bottom of the lower side plate, and the connecting guide groove passes through the middle of two symmetrically arranged and retractable T-shaped base plates.
[0013] Preferably, the straightening mechanism includes a rotating motor platform, an electric lifting platform, a straightening frame, output wheels, and a conveyor belt. The rotating motor platform is located directly below the lower wing plate. A liftable electric lifting platform is provided at the upper end of the rotating motor platform. The straightening frame is abutted at the upper end of the electric lifting platform. Output wheels are provided around the top of the straightening frame. The outer ring of the output wheels is fitted with the conveyor belt. The conveyor belt can abut against the lower surface of the lower wing plate when the electric lifting platform is raised.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. In this invention, the correction roller mechanism and the electronic dial indicator are used in conjunction with the correction roller mechanism set in the upper H-plate correction mechanism. The correction roller mechanism measures the error of the horizontal amplitude of the wing plate through the electronic dial indicator and transmits it to the control box. According to the result measured by the electronic dial indicator, the control box outputs an electrical signal to control the electric pressure rods of the four pairs of correction roller mechanisms. The electric pressure rods then adjust different pressure rod forces according to the electrical signal output by the control box, so that the horizontal error of the wing plate is corrected. Compared with manually supporting and adjusting the horizontal error of the wing plate, the correction roller mechanism can not only clamp wing plates of different thicknesses, but also correct the horizontal error of the wing plate.
[0016] 2. In this invention, the electric straightening roller mechanism and the electronic dial indicator are used in conjunction with the electric straightening roller mechanism in the middle H-plate straightening mechanism. The electronic dial indicator on the middle H-plate straightening mechanism measures the error of the vertical amplitude of the web plate and transmits it to the control box. According to the result measured by the electronic dial indicator, the control box outputs an electrical signal to control the electric rods of the four pairs of electric straightening roller mechanisms. The electric rods then adjust the angle of the web plate according to the electrical signal output by the control box, so that the web plate always remains relatively perpendicular to the flange. Compared with manual support welding, the error when welding the web plate and flange plate is greatly reduced.
[0017] 3. In this invention, the straightening carriage mechanism and the infrared rangefinder are set in the lower H-plate straightening mechanism. Two pairs of infrared rangefinders are respectively set on both sides of the wing plate. The distance error between the front and rear wing plates and the side plate in the horizontal position is measured and transmitted to the control box. The control box controls the rotation angle of the rotating motor table on the front and rear straightening carriage mechanisms. The conveyor belt abuts against the wing plate to finely adjust its horizontal error distance, so that the wing plate is aligned in position during welding, and the welding error is greatly reduced.
[0018] 4. In this invention, by setting a bottom plate adjustment mechanism in the lower H-plate straightening mechanism, when it is necessary to process wing plates of different widths, the infrared rangefinder measures the width of the wing plate, and the control box adjusts the electric push rod of the bottom plate adjustment mechanism. The push rod pushes the side plate so that the straightening roller mechanism can clamp and fix the wing plate. Compared with the existing setup that requires adjusting the production line specifications and changing the setup when processing H-steels of different specifications, the bottom plate adjustment mechanism can quickly adjust the production line for processing H-steels to the required specifications without changing the production line, reducing cost input and greatly improving production efficiency. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a front view of the entire invention;
[0021] Figure 3 This is a schematic diagram of the upper H-plate correction mechanism of the present invention;
[0022] Figure 4 This is a cross-sectional view of the upper H-plate correction mechanism of the present invention;
[0023] Figure 5 This is a schematic diagram of the structure of the middle H-plate correction mechanism of the present invention;
[0024] Figure 6 This is a schematic diagram of the lower H-plate correction mechanism of the present invention;
[0025] Figure 7 This is a top view of the lower H-plate correction mechanism of the present invention;
[0026] Figure 8 This is a cross-sectional view of the lower H-plate correction mechanism of the present invention;
[0027] Figure 9 This is a schematic diagram of the straightening roller mechanism of the present invention;
[0028] Figure 10 This is a schematic diagram of the straightening roller mechanism of the present invention;
[0029] Figure 11 This is a schematic diagram of the electric straightening roller mechanism and the electronic dial indicator of the present invention;
[0030] In the diagram: 1. Upper H-plate straightening mechanism; 2. Upper side plate; 201. Upper side plate; 202. Welding gun one; 3. Middle H-plate straightening mechanism; 4. Electric straightening roller mechanism; 401. Electric rod; 402. Straightening roller; 5. Lower H-plate straightening mechanism; 6. Lower side plate; 601. Lower side plate; 602. Welding gun two; 7. Base plate adjustment mechanism; 701. T-base plate; 702. Connecting guide groove; 703. Electric push rod; 8. Straightening roller. Wheel mechanism; 801, L-fixed block; 802, electric pressure rod; 803, upper pressure roller; 804, conveyor wheel; 805, concave fixed block; 9, electronic dial indicator; 10, straightening carriage; 1001, rotating motor table; 1002, electric lifting table; 1003, straightening carriage frame; 1004, output wheel; 1005, conveyor belt; 11, upper wing plate; 12, web plate; 13, lower wing plate; 14, control box; 15, infrared rangefinder. Detailed Implementation
[0031] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0032] Please see Figure 1-11 As shown, a horizontal automatic welding equipment for H-beams with a straightening mechanism includes an upper H-plate straightening mechanism 1, a middle H-plate straightening mechanism 3, and a lower H-plate straightening mechanism 5. The upper H-plate straightening mechanism 1 is located at the top of the equipment, the middle H-plate straightening mechanism 3 is located below the upper H-plate straightening mechanism 1, the lower H-plate straightening mechanism 5 is located below the middle H-plate straightening mechanism 3, and a bottom plate adjustment mechanism 7 is provided at the lower end of the lower H-plate straightening mechanism 5.
[0033] The upper H-plate straightening mechanism 1 includes upper side plates 2, which are arranged on both sides of the upper H-plate straightening mechanism 1. Each upper side plate 2 is equipped with four pairs of electronic micrometers 9 (model: QF312A) and four pairs of straightening roller mechanisms 8. The four pairs of electronic micrometers 9 are located on the inner walls of both sides of the upper side plate 2, and the straightening roller mechanisms 8 are located on the sides of the electronic micrometers 9. An upper wing plate 11 is provided within the straightening roller mechanism 8. An upper plate 201 is provided at one end of the upper side plate 2, and a rotatable and adjustable welding gun 202 is fixedly connected to the upper plate 201. After the upper wing plate 11 is cut, it is placed inside the upper H-plate straightening mechanism 1. The upper wing plate 11 abuts against the upper end of the conveyor wheel 804 of the straightening roller mechanism 8. The electronic dial indicator 9 can accurately measure the horizontal amplitude of the upper wing plate 11. Then, the electronic dial indicator 9 measures the horizontal placement error of the upper wing plate 11 and transmits the result to the control box 14. After receiving the measurement result, the control box 14 controls the electric pressure rod 802 of the straightening roller mechanism 8 of the upper H-plate straightening mechanism 1 to descend. The upper pressure roller 803 abuts against the upper surface of the upper wing plate 11 and adjusts the horizontal angle error of the upper wing plate 11. The horizontal straightening process of the upper wing plate 11 is machine-adjusted, which can reduce the uncertainty of manual adjustment.
[0034] The straightening roller mechanism 8 includes an L-fixed block 801, an electric pressure rod 802, an upper pressure roller 803, a conveying wheel 804, and a recessed fixed block 805. The L-fixed block 801 is installed on the inner wall of the side plate of the equipment. A protrusion at the top of the L-fixed block 801 is connected to an electric pressure rod 802 that can be electrically extended and retracted. The upper pressure roller 803 is fixedly installed below the electric pressure rod 802. The conveying wheel 804 is installed directly below the upper pressure roller 803. The conveying wheel 804 is connected to the output shaft of the recessed fixed block 805. One side of the recessed fixed block 805 is fixedly installed on the inner wall of the side plate of the equipment.
[0035] The lower H-plate straightening mechanism 5 includes a lower side plate 6, a straightening roller mechanism 8, and an electronic dial indicator 9. The lower side plates 6 are located on both sides of the lower H-plate straightening mechanism 5. Four pairs of electronic dial indicators 9, four pairs of straightening roller mechanisms 8, and a pair of infrared rangefinders 15 (model: 4C96-HX8O-30m) are symmetrically arranged on the side walls of both lower side plates 6. The four pairs of electronic dial indicators 9 on the lower H-plate straightening mechanism 5 are symmetrically arranged at both ends of the lower side plates 6. The straightening roller mechanisms 8 are located on the sides of the electronic dial indicators 9. The straightening roller mechanisms 8 contain... A lower wing plate 13 is provided, and a lower side plate 601 is provided at one end of the lower side plate 6. A rotatable and adjustable welding gun 602 is fixed to the lower side plate 601. A bottom plate adjustment mechanism 7 is provided on the outer wall of the lower side plate 6. Two straightening cart mechanisms 10 fixed on the foundation are provided below the lower wing plate 13. The infrared rangefinder 15 is located directly below the straightening roller mechanism 8 on the side wall of the lower H plate straightening mechanism 5, and the infrared rangefinder 15 and the lower wing plate 13 are at the same horizontal height. After the lower wing plate 13 is cut, it is placed in the lower H plate straightening mechanism. Inside the 5th layer, the lower wing plate 13 abuts against the upper end of the conveyor wheel 804 of the straightening roller mechanism 8. The electronic dial indicator 9 can accurately measure the horizontal amplitude of the lower wing plate 13. Subsequently, the electronic dial indicator 9 measures the horizontal placement error of the lower wing plate 13 and transmits the result to the control box 14. After receiving the measurement result, the control box 14 controls the electric pressure rod 802 of the straightening roller mechanism 8 on the lower H-plate straightening mechanism 5 to descend, and the upper pressure roller 803 abuts against the lower wing plate 13 to adjust its horizontal angle. An infrared distance measuring device is set at the horizontal height of the lower wing plate 13. After measuring the distance between the lower wing plate 13 and the two lower side plates 6, the instrument 15 transmits a signal to the control box 14. Under the control of the control box 14, the set straightening carriage 10 raises the electric lifting platform 1002, rotates the rotating motor platform 1001 to adjust the angle, and the output wheel 1004 rotates under the drive of the motor. The conveyor belt 1005 abuts against the lower wing plate 13. Under the transmission signal of the control box 14, the two straightening carriages 10 straighten the lower wing plate 13 to the processing angle. The straightening process of the lower wing plate 13 is machine-adjusted, reducing the uncertainty of manual adjustment.
[0036] The middle H-plate straightening mechanism 3 includes four pairs of electric straightening roller mechanisms 4 and four pairs of electronic dial indicators 9. The four pairs of electric straightening roller mechanisms 4 are symmetrically arranged on the side walls of the upper side plate 2 and the lower side plate 6. Each electric straightening roller mechanism 4 includes a movable and telescopic electric rod 401 and a straightening roller 402. The electric rod 401 is fixed to the side wall of the equipment, and a rollable straightening roller 402 is provided at one end of the electric rod 401. The electric rod 401 is electrically connected to the control box 14. A web plate 12 is provided in the middle of the straightening roller 402, which is located in front of the electronic dial indicator 9 in the middle H-plate straightening mechanism 3. The measuring head abuts against the side wall of the web plate 12. After the web plate 12 is cut, it is transferred to the middle H-plate straightening mechanism 3. The web plate 12 is connected to four pairs of electric straightening roller mechanisms 4. The straightening rollers 402 abut against the side wall of the web plate 12. The electronic dial indicator 9 measures the vertical position of the web plate 12 and transmits the error to the control box 14. The control box 14 controls the electric rod 401 to extend and adjust the vertical amplitude of the straightening rollers 402. The straightening rollers 402 abut against and clamp the web plate 12. Under the correction of the electric straightening roller mechanism 4, the web plate 12 is vertically lowered into the flange 13.
[0037] The base plate adjustment mechanism 7 includes a T-base plate 701, a connecting guide groove 702, and an electric push rod 703. The electric push rod 703 is installed on the inner wall of the lower side plate 6 and is electrically connected to the control box 14. The T-base plate 701 is installed at the bottom of the lower side plate 6. The connecting guide groove 702 passes through the middle of two symmetrically arranged and retractable T-base plates 701. Under the control of the control box 14, the electric push rod 703 pushes or pulls the lower side plate 6 to move. The T-base plate 701 enters the connecting guide groove 702. When it reaches the set wing plate specification width, the electric push rod 703 stops and locks. The base plate adjustment mechanism 7 can process wing plates of different specifications and widths without changing the production line when the wing plate specifications are different.
[0038] The straightening carriage mechanism 10 includes a rotating motor platform 1001, an electric lifting platform 1002, a straightening carriage frame 1003, output wheels 1004, and a conveyor belt 1005. The rotating motor platform 1001 is located directly below the lower wing plate 13. The upper end of the rotating motor platform 1001 is equipped with a liftable electric lifting platform 1002. The upper end of the electric lifting platform 1002 abuts against the straightening carriage frame 1003. Output wheels 1004 are arranged around the top of the straightening carriage frame 1003. The outer ring of the output wheels 1004 is connected to the conveyor belt 1005. When the electric lifting platform 1002 is raised, the conveyor belt 1005 can abut against the lower surface of the lower wing plate 13. When the infrared rangefinder 15 measures different horizontal distances between the lower wing plate 13 and the lower side plate 6, the straightening carriage 10 adjusts the horizontal angle of the lower wing plate 13.
[0039] The electric rod 401, electric push rod 703, electric pressure rod 802, electronic dial indicator 9, rotating motor platform 1001, and electric lifting platform 1002 are all electrically connected to the control box 14.
[0040] In use, after the upper wing plate 11 is cut, it is placed in the upper H-plate straightening mechanism 1. The upper wing plate 11 is conveyed by the straightening roller mechanism 8. The electronic dial indicator 9 can accurately measure the horizontal amplitude difference between the front and rear ends of the upper wing plate 11. Subsequently, the electronic dial indicator 9 transmits the result of measuring the horizontal placement error of the upper wing plate 11 to the control box 14. After receiving the measurement result, the control box 14 controls the four pairs of electric pressure rods 802 installed on the side wall of the upper H-plate straightening mechanism 1 to adjust the pressure rod force. The upper pressure rollers 803 abut against the upper surface of the upper wing plate 11 to adjust its horizontal angle difference. The straightening process of the upper wing plate 11 is machine-adjusted, reducing the uncertainty of manual adjustment. After the lower wing plate 13 is cut, it is placed in the lower H-plate straightening mechanism 5. The lower wing plate 13 is straightened. The positive roller mechanism 8 transmits the data, and the electronic dial indicator 9 can accurately measure the horizontal amplitude of the lower wing plates 13 at both ends. The electronic dial indicator 9 then transmits the result of measuring the horizontal placement error of the lower wing plate 13 to the control box 14. After receiving the measurement result, the control box 14 controls the four pairs of electric pressure rods 802 installed on the side wall of the lower H-plate straightening mechanism 5 to adjust the pressure rod force. The upper pressure rollers 803 abut against the lower wing plate 13 to adjust its horizontal angle. The infrared rangefinder 15, installed at the same horizontal height as the lower wing plate 13, measures the distance difference between the lower wing plate 13 and the two lower side plates 6, and transmits the signal to the control box 14. Under the control of the control box 14, the electric lifting platform 1002 of the straightening carriage 10 rises, and the rotating motor platform 1001 rotates to the adjustment angle, outputting... The wheel 1004 rotates under the drive of the motor, and the conveyor belt 1005 abuts against the lower flange 13. Two straightening carriages 10, under the transmission signal from the control box 14, straighten the lower flange 13 to the correct processing angle. The straightening process of the lower flange 13 is machine-adjusted, reducing the uncertainty of manual adjustment. After cutting, the web plate 12 is transferred to the middle H-plate straightening mechanism 3. The web plate 12 is threaded through four pairs of electric straightening rollers 4. The straightening rollers 402 abut against the side wall of the web plate 12. The electronic dial indicator 9, installed on the middle H-plate straightening mechanism 3, measures the vertical position error of the web plate 12 and transmits an electrical signal to the control box 14. The control box 14 controls the electric rod 401 to extend and adjust the vertical angle of the straightening rollers 402. The straightening rollers 402 abut against and clamp the web plate 12. 12 is perpendicular to the lower wing plate 13 under the correction of the electric straightening roller mechanism 4. After the upper wing plate 11, web plate 12 and lower wing plate 13 are corrected, welding gun 1 202 and welding gun 2 602 set on the upper side plate 201 and the lower side plate 601 respectively weld the weld between the upper wing plate 11 and the web plate 12 and the weld between the web plate 12 and the lower wing plate 13. The electric push rod 703 is set under the control of the control box 14 to push or pull the lower side plate 6 to move. The T-bottom plate 701 enters the connecting guide groove 702. When it reaches the set wing plate specification width, the electric push rod 703 stops and locks. The bottom plate adjustment mechanism 7 can process wing plates of different specifications and widths without changing the production line when wing plates of different specifications are placed.The infrared rangefinder 15 measures the width of the wing plate. The control box 14 adjusts the electric push rod 703 of the base plate adjustment mechanism 7. The electric push rod 703 pushes the side plate. When the straightening roller mechanism 8 can just clamp the wing plate to the fixed position, the electric push rod 703 stops pushing the side plate. The electric pressure rod 802 in the straightening roller mechanism 8 presses down, and the upper pressure roller 803 abuts against and fixes the wing plate. Compared with the existing setup, which requires adjusting the production line specifications and changing the setup when processing H-beams of different specifications, the base plate adjustment mechanism 7 can quickly adjust the production line for processing H-beams to the required specifications without changing the production line, reducing cost input and greatly improving production efficiency.
[0041] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A horizontal automatic welding equipment for H-beams with a straightening mechanism, comprising an upper H-plate straightening mechanism (1), a middle H-plate straightening mechanism (3), and a lower H-plate straightening mechanism (5), characterized in that, The upper H-plate correction mechanism (1) is located at the top of the equipment, the middle H-plate correction mechanism (3) is located at the lower end of the upper H-plate correction mechanism (1), the lower H-plate correction mechanism (5) is located at the lower end of the middle H-plate correction mechanism (3), and the lower end of the lower H-plate correction mechanism (5) is provided with a bottom plate adjustment mechanism (7). The upper H-plate straightening mechanism (1) includes an upper side plate (2), which is set on both sides of the upper H-plate straightening mechanism (1). Each of the two upper side plates (2) is equipped with four pairs of electronic micrometers (9) and four pairs of straightening roller mechanisms (8). The four pairs of electronic micrometers (9) are set on the inner walls of both sides of the upper side plate (2), and the straightening roller mechanisms (8) are set on the side of the electronic micrometers (9). An upper wing plate (11) is set in the straightening roller mechanism (8). An upper plate (201) is set at one end of the upper side plate (2), and a rotatable and adjustable welding gun (202) is fixed on the upper plate (201). The corrective roller mechanism (8) includes an L-fixed block (801), an electric pressure rod (802), an upper pressure roller (803), a conveyor wheel (804), and a concave fixed block (805). The L-fixed block (801) is installed on the inner wall of the side plate of the equipment. A protrusion at the top of the L-fixed block (801) is connected to an electric pressure rod (802) that can be electrically telescopically controlled. An upper pressure roller (803) is fixedly installed below the electric pressure rod (802). A conveyor wheel (804) is installed directly below the upper pressure roller (803). The conveyor wheel (804) is connected to the output shaft of the concave fixed block (805). One side of the concave fixed block (805) is fixedly installed on the inner wall of the side plate of the equipment. The lower H-plate correction mechanism (5) includes a lower side plate (6), a correction roller mechanism (8), and an electronic dial indicator (9). The lower side plate (6) is located on both sides of the lower H-plate correction mechanism (5). Four pairs of electronic dial indicators (9), four pairs of correction roller mechanisms (8), and a pair of infrared rangefinders (15) are symmetrically arranged on the side walls of both lower side plates (6). The four pairs of electronic dial indicators (9) on the lower H-plate correction mechanism (5) are symmetrically arranged at both ends of the lower side plate (6). The correction roller mechanism (8) is located on the side of the electronic dial indicator (9). (8) is provided with a lower wing plate (13), and a lower side plate (601) is provided at one end of the lower side plate (6). A rotatable and adjustable welding gun (602) is fixed on the lower side plate (601). A bottom plate adjustment mechanism (7) is provided on the outer side wall of the lower side plate (6). Two straightening vehicle mechanisms (10) fixed on the foundation are provided below the lower wing plate (13). The infrared rangefinder (15) is located directly below the straightening roller mechanism (8) on the side wall of the lower H plate straightening mechanism (5), and the infrared rangefinder (15) and the lower wing plate (13) are at the same horizontal height.
2. The horizontal automatic welding equipment for H-beams with a straightening mechanism according to claim 1, characterized in that, The middle H-plate straightening mechanism (3) includes four pairs of electric straightening roller mechanisms (4) and four pairs of electronic dial indicators (9). The four pairs of electric straightening roller mechanisms (4) are symmetrically arranged on the side walls of the upper side plate (2) and the lower side plate (6). The electric straightening roller mechanism (4) includes a movable and telescopic electric rod (401) and a straightening roller (402). The electric rod (401) is fixed to the side wall of the equipment, and a rollable straightening roller (402) is provided at one end of the electric rod (401). The electric rod (401) is electrically connected to the control box (14). A web plate (12) is provided in the middle of the straightening roller (402). The front measuring head of the electronic dial indicator (9) in the middle H-plate straightening mechanism (3) abuts against the side wall of the web plate (12).
3. The horizontal automatic welding equipment for H-beams with a straightening mechanism according to claim 1, characterized in that, The base plate adjustment mechanism (7) includes a T-base plate (701), a connecting guide groove (702), and an electric push rod (703). The electric push rod (703) is located on the inner wall of the lower side plate (6) and is electrically connected to the control box (14). The T-base plate (701) is located at the bottom of the lower side plate (6). The connecting guide groove (702) passes through the middle of the two symmetrically arranged and movable T-base plates (701).
4. The horizontal automatic welding equipment for H-beams with a straightening mechanism according to claim 1, characterized in that, The straightening mechanism (10) includes a rotating motor platform (1001), an electric lifting platform (1002), a straightening frame (1003), output wheels (1004), and a conveyor belt (1005). The rotating motor platform (1001) is located directly below the lower wing plate (13). The upper end of the rotating motor platform (1001) is provided with a liftable electric lifting platform (1002). The upper end of the electric lifting platform (1002) abuts against the straightening frame (1003). Output wheels (1004) are provided around the top of the straightening frame (1003). The outer ring of the output wheels (1004) is connected to the conveyor belt (1005). When the electric lifting platform (1002) is raised, the conveyor belt (1005) can abut against the lower surface of the lower wing plate (13).
5. The horizontal automatic welding equipment for H-beams with a straightening mechanism according to claim 2, characterized in that, The electric rod (401), electric push rod (703), electric pressure rod (802), electronic dial indicator (9), rotating motor platform (1001) and electric lifting platform (1002) are all electrically connected to the control box (14).
Citation Information
Patent Citations
H-shaped steel horizontal correcting machine
CN106825123A
Automatic clamp for welding H steel wing plate and using method of automatic clamp
CN116638237A