Integrated ceiling structure and its installation method

Abstract

This application relates to an integrated ceiling structure and its installation method, belonging to the field of indoor ceiling technology. It includes a hanger, a keel, a mounting beam, and a ceiling panel. A hanging rope is fixedly installed at the bottom of the hanger, and a hanging ring is fixedly installed at the bottom of the hanging rope. A connecting block is installed on the keel, and a hook for connecting to the hanging ring is fixedly installed on the connecting block. An adjusting component for adjusting the distance is provided between the keel and the connecting block. An adjusting assembly for adjusting the length of the hanging rope is provided on the hanger. The mounting beam is fixedly installed below the keel, and the ceiling panel is installed on the mounting beam. After the hanger is fixed to the top of the floor slab, the length of the rope is adjusted according to the design elevation of the ceiling panel using the adjusting assembly. Then, the hook on the keel is connected to the hanging ring on the hanging rope. This effectively improves the installation efficiency of the keel, thereby improving the overall construction efficiency. For inclined keels, fine adjustments are made using the adjusting component to keep the keel level.

Description

Technical Field

[0001] This application relates to the field of indoor ceiling technology, and in particular to an integrated ceiling structure and an installation method for the integrated ceiling structure. Background Technology

[0002] Suspended ceiling structure refers to the top decoration of a living environment; simply put, it refers to the decoration of the ceiling and is an important part of interior decoration. Suspended ceilings have the functions of heat insulation and heat preservation, and also serve as a concealed layer for electrical, ventilation, air conditioning, communication, fire protection, and alarm pipeline equipment.

[0003] In related technologies, ceiling structures typically use multiple decorative nails to connect the ceiling panels and the joists. When installing or removing the panels, each of these nails needs to be loosened or tightened individually, making the entire construction process difficult and inefficient. Summary of the Invention

[0004] To improve construction efficiency, this application provides an integrated ceiling structure and an installation method for the integrated ceiling structure.

[0005] On the one hand, the integrated ceiling structure provided in this application adopts the following technical solution:

[0006] An integrated ceiling structure includes a suspension rod, a keel, a mounting beam, and a ceiling panel. A suspension rope is fixedly attached to the bottom end of the suspension rod, and a hanging ring is fixedly attached to the bottom end of the suspension rope. A connecting block is provided on the keel, and a hook for connecting to the hanging ring is fixedly attached to the connecting block. An adjusting component for adjusting the distance is provided between the keel and the connecting block. An adjusting assembly for adjusting the length of the suspension rope is provided on the suspension rod. The mounting beam is fixedly located below the keel, and the ceiling panel is mounted on the mounting beam.

[0007] By adopting the above technical solution, after the hanger is fixed to the top of the floor slab, the length of the pull rope is adjusted according to the design elevation of the ceiling board by adjusting the components. Then, the hook on the keel is connected to the hanging ring on the rope, which effectively improves the installation efficiency of the keel and thus improves the overall construction efficiency. For inclined keels, fine adjustments are made by adjusting the components to keep the keel level.

[0008] Preferably, the adjusting assembly includes a winding wheel, a worm gear, and a worm. The winding wheel is rotatably mounted on the boom, and the worm gear and worm are rotatably mounted on the boom. The worm gear is fixedly connected to the winding wheel, and the worm meshes with the worm gear. The lifting rope is wound on the winding wheel and fixedly connected to it.

[0009] By adopting the above technical solution, the worm gear drives the worm wheel to rotate, the worm wheel drives the winding wheel to rotate, and thus drives the movement of the suspension rope, thereby achieving the purpose of adjusting the length of the suspension rope. The operation is simple and convenient.

[0010] Preferably, a rotating shaft is rotatably mounted on the boom, the worm gear is fixedly mounted on the rotating shaft, and a connecting assembly connects multiple rotating shafts on the same axis.

[0011] By adopting the above technical solution, multiple rotating shafts are connected and fixed through connecting components, and the lengths of multiple lifting ropes can be adjusted synchronously, thereby improving construction efficiency.

[0012] Preferably, the connecting assembly includes a connecting pin and a first elastic element. The side wall of the rotating shaft near the adjacent rotating shaft is provided with a driving groove along the axis of the rotating shaft. The other rotating shaft near the driving groove is provided with a sliding groove. The connecting pin is slidably disposed in the sliding groove. The first elastic element is disposed in the sliding groove to drive the connecting pin to be inserted into the driving groove.

[0013] Preferably, the side wall of the rotating shaft has a strip-shaped hole along the length of the rotating shaft, the strip-shaped hole is connected to the sliding groove, a lever is slidably disposed in the strip-shaped hole, the lever is fixedly connected to the connecting pin, and a limiting ring is provided on the rotating shaft to limit the position of the lever.

[0014] Preferably, a limiting disk is coaxially fixed on the winding reel, and a limiting component for limiting the rotation of the limiting disk is provided on the lifting rod.

[0015] By adopting the above technical solution, after the length of the suspension rope is adjusted, the rotation of the limit plate is restricted by the limit component, thereby fixing the position of the winding wheel and the suspension rope. The setting of the limit component allows the force on the suspension rope to be transferred to the limit component, reducing the force on the worm gear and preventing damage to the worm gear.

[0016] Preferably, the limiting assembly includes a limiting ring and a driving rod. The driving rod is slidably mounted on the lifting rod along the axial direction of the limiting disk. A support rod is fixedly mounted on the driving rod. The limiting ring is fixedly mounted on the support rod. The limiting disk has multiple limiting tooth grooves on its side wall near the limiting ring. The multiple limiting tooth grooves are arranged circumferentially along the limiting disk. The limiting ring is fixedly provided with limiting teeth for inserting into the limiting tooth grooves.

[0017] Preferably, the boom is provided with a second elastic element for driving the drive rod to slide so that the limiting ring abuts against the limiting disc.

[0018] Preferably, the adjusting component includes a fixed column and an adjusting screw. The fixed column is vertically fixed on the top wall of the keel, the adjusting screw is threaded through the fixed column, and a connecting block is fixed on the top wall of the adjusting screw.

[0019] On the other hand, the installation method of the integrated ceiling structure provided in this application adopts the following technical solution:

[0020] An installation method for an integrated ceiling structure includes the following steps:

[0021] S1. Install the hanger rods and fix them to the top of the floor slab. Then, adjust the length of the pull ropes according to the design elevation of the ceiling slab using the adjustment components.

[0022] S2. Install the keel by connecting the hooks on the keel to the hanging rings on the rope.

[0023] S3. Check the height and level of the keel. For tilted keels, make fine adjustments using the adjusting parts to keep the keel level.

[0024] S4. Fix the installation beam to the keel, and finally install the ceiling panel.

[0025] By adopting the above technical solution, after the hanger is fixed to the top of the floor slab, the length of the pull rope is adjusted according to the design elevation of the ceiling board by adjusting the components. Then, the hook on the keel is connected to the hanging ring on the rope, which effectively improves the installation efficiency of the keel and thus improves the overall construction efficiency. For inclined keels, fine adjustments are made by adjusting the components to keep the keel level.

[0026] In summary, this application includes at least one of the following beneficial technical effects:

[0027] 1. After fixing the hanger to the top of the floor slab, adjust the length of the pull rope according to the design elevation of the ceiling panel by adjusting the adjustment component. Then connect the hook on the keel to the hanging ring on the hanger rope. This effectively improves the installation efficiency of the keel and thus improves the overall construction efficiency. For inclined keels, make fine adjustments with the adjusting component to keep the keel level.

[0028] 2. By connecting and fixing multiple shafts with connecting components, the lengths of multiple lifting ropes can be adjusted simultaneously, improving construction efficiency.

[0029] 3. After the length of the suspension rope is adjusted, the rotation of the limit plate is restricted by the limit component, thereby fixing the position of the winding wheel and the suspension rope. The limit component is set so that the force on the suspension rope is transferred to the limit component, reducing the force on the worm gear and preventing damage to the worm gear. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application;

[0031] Figure 2 This is a schematic diagram illustrating the structure of the fixed column, adjusting screw, and hanging rod, which are the main components of this application embodiment.

[0032] Figure 3 This is a schematic diagram illustrating the structure of the adjustment component and the limiting component, which are the main embodiments of this application.

[0033] Figure 4 This is a schematic diagram illustrating the structure of the connecting component, which is the main feature of this application.

[0034] Explanation of reference numerals in the attached drawings: 1. Keel; 11. Pressure plate; 2. Hanging rod; 21. Hanging rope; 211. Hanging ring; 22. Rotating shaft; 221. Strip hole; 222. Boss; 223. Limiting ring; 2231. Notch; 23. Fixing seat; 3. Mounting beam; 31. Ceiling panel; 4. Fixing column; 41. Adjusting screw; 42. Connecting block; 421. Hook; 6. Adjusting assembly; 61. Winding wheel; 62. Worm gear; 63. Worm; 7. Connecting assembly; 71. Connecting pin; 711. Pulley; 72. Sliding groove; 8. Limiting disc; 81. Limiting tooth groove; 9. Limiting assembly; 91. Limiting ring; 911. Limiting tooth; 92. Drive rod; 921. Support rod; 93. Tension spring. Detailed Implementation

[0035] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0036] This application discloses an integrated ceiling structure and an installation method for the integrated ceiling structure.

[0037] Reference Figure 1 An integrated ceiling structure includes a hanger 2, a keel 1, an installation beam 3, and a ceiling panel 31. The hanger 2 is vertically fixed to the top of the floor slab, and multiple hangers 2 are provided. The keel 1 is horizontally set below the hanger 2. The installation beam 3 is fixed to the keel 1 by bolts, and the ceiling panel 31 is set on the installation beam 3.

[0038] Reference Figure 2 A suspension rope 21 is fixedly installed at the bottom end of the suspension rod 2, and a lifting ring 211 is fixedly installed at the bottom end of the suspension rope 21. A connecting block 42 is installed on the keel 1, and a hook 421 for connecting with the lifting ring 211 is fixedly installed on the connecting block 42. An adjusting component for adjusting the distance is provided between the keel 1 and the connecting block 42. The adjusting component includes a fixed post 4 and an adjusting screw 41. The fixed post 4 is vertically fixed on the top wall of the keel 1, the adjusting screw 41 is threaded through the fixed post 4, and the connecting block 42 is fixed on the top wall of the adjusting screw 41. When the keel 1 is tilted, or when part of the keel 1 needs to be at a different height from other keels 1, the height position of the keel 1 can be adjusted by the adjusting component to improve its applicability.

[0039] Reference Figure 1 In order to limit the vertical displacement of the keel 1, a pressure plate 11 is fixedly installed on the side wall. The pressure plate 11 abuts against the top wall of the keel 1 to prevent the keel 1 from moving upward.

[0040] Reference Figure 3The boom 2 is equipped with an adjusting assembly 6 for adjusting the length of the suspension rope 21. The adjusting assembly 6 includes a winding wheel 61, a worm gear 62, and a worm 63. The winding wheel 61 is rotatably mounted on the boom 2, and the worm gear 62 and worm 63 are rotatably mounted on the boom 2. The worm gear 62 is fixedly connected to the winding wheel 61, and the worm 63 meshes with the worm gear 62. The suspension rope 21 is wound on the winding wheel 61 and fixedly connected to it. A rotating shaft 22 is rotatably mounted on the boom 2, and the worm 63 is fixedly mounted on the rotating shaft 22.

[0041] Among them, reference Figure 3 A limiting disk 8 is coaxially fixed on the winding reel 61. A limiting component 9 for limiting the rotation of the limiting disk 8 is provided on the lifting rod 2. The limiting component 9 includes a limiting ring 91 and a drive rod 92. The drive rod 92 is slidably mounted on the lifting rod 2 along the axial direction of the limiting disk 8. A support rod 921 is fixedly mounted on the drive rod 92. The limiting ring 91 is fixedly mounted on the support rod 921. Multiple limiting tooth 911 grooves 81 are opened on the side wall of the limiting disk 8 near the limiting ring 91. The multiple limiting tooth 911 grooves 81 are arranged circumferentially on the limiting disk 8. Limiting teeth 911 for inserting into the limiting tooth 911 grooves 81 are fixedly provided on the limiting ring 91.

[0042] Reference Figure 3 The boom 2 is equipped with a second elastic element for driving the drive rod 92 to slide so that the limiting ring 91 abuts against the limiting plate 8. The second elastic element is a tension spring 93, one end of which is fixedly connected to the side wall of the boom 2, and the other end is fixedly connected to the support rod 921. A fixing seat 23 is fixedly provided on the side wall of the boom 2. The fixing seat 23 has a square hole along the axial direction of the limiting plate 8. The cross-section of the drive rod 92 is rectangular. The drive rod 92 passes through the square hole and is adapted to fit the square hole to limit the rotation of the drive rod 92.

[0043] Reference Figure 1 and Figure 4 A connecting assembly 7 connects multiple rotating shafts 22 on the same axis. The connecting assembly 7 includes a connecting pin 71 and a first elastic element. A drive groove is formed on the side wall of a rotating shaft 22 near the adjacent rotating shaft 22 along the axis of the rotating shaft 22. A sliding groove 72 is formed in another rotating shaft 22 near the drive groove. The connecting pin 71 is slidably disposed in the sliding groove 72. The first elastic element is disposed in the sliding groove 72 to drive the connecting pin 71 into the drive groove. The first elastic element is a first compression spring, with one end abutting against the bottom wall of the sliding groove 72 and the other end abutting against the connecting pin 71. In this embodiment, the cross-section of the connecting pin 71 is rectangular, and both the drive groove and the sliding groove 72 are square grooves. The connecting pin 71 is adapted to the drive groove and the sliding groove 72, and rotation of the connecting pin 71 can drive the rotating shaft 22 to rotate synchronously.

[0044] Reference Figure 4A strip-shaped hole 221 is provided on the side wall of the rotating shaft 22 along its length, and the two ends of the strip-shaped hole 221 are closed along its length. The strip-shaped hole 221 communicates with the sliding groove 72, and a lever 711 is slidably disposed in the strip-shaped hole 221. The lever 711 is fixedly connected to the connecting pin 71. A limiting ring 223 is provided on the rotating shaft 22 to limit the position of the lever 711. Two bosses 222 are fixedly provided on the rotating shaft 22. The limiting ring 223 is rotatably sleeved on the rotating shaft 22 and abuts against the two bosses 222. A notch 2231 is provided on the limiting ring 223 for the lever 711 to pass through.

[0045] The implementation principle of this application embodiment is as follows: After fixing the hanger rod 2 to the top of the floor slab, according to the design elevation of the ceiling panel 31, the rotating shaft 22 is rotated, which drives the worm gear 63 to rotate, the worm gear 63 drives the worm wheel 62 to rotate, and the worm wheel 62 drives the winding wheel 61 to rotate, thereby realizing the function of winding or unwinding the hanger rope 21 and adjusting the length of the hanger rope 21. Furthermore, the simultaneous rotation of multiple rotating shafts 22 facilitates the synchronous adjustment of the hanger ropes 21 on multiple hanger rods 2, improving efficiency. After the length of the hanger rope 21 is adjusted, the hook 421 on the keel 1 is connected to the lifting ring 211 on the hanger rope 21, effectively improving the installation efficiency of the keel 1 and thus improving the overall construction efficiency; for inclined keels 1, fine adjustments are made using adjusting components to keep the keel 1 level.

[0046] This application also discloses an installation method for an integrated ceiling structure.

[0047] An installation method for an integrated ceiling structure includes the following steps:

[0048] S1. Install the hanger 2 and fix it to the top of the floor slab. Then, adjust the length of the pull rope by adjusting the component 6 according to the design elevation of the ceiling slab 31.

[0049] S2. Install the keel 1 by connecting the hook 421 on the keel 1 to the lifting ring 211 on the lifting rope 21.

[0050] S3. Detect the height and level of keel 1. For inclined keel 1, make fine adjustments using the adjusting parts to keep keel 1 level.

[0051] S4. Fix the installation beam 3 to the keel 1, and finally install the ceiling panel 31.

[0052] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An integrated ceiling structure, comprising a hanger (2), a keel (1), a mounting beam (3), and a ceiling panel (31), characterized in that: A suspension rope (21) is fixedly installed at the bottom end of the suspension rod (2), and a lifting ring (211) is fixedly installed at the bottom end of the suspension rope (21). A connecting block (42) is installed on the keel (1), and a hook (421) for connecting with the lifting ring (211) is fixedly installed on the connecting block (42). An adjusting component for adjusting the distance is provided between the keel (1) and the connecting block (42). An adjusting component (6) for adjusting the length of the suspension rope (21) is provided on the suspension rod (2). The mounting beam (3) is fixedly installed below the keel (1), and the ceiling plate (31) is installed on the mounting beam (3). The adjusting component (6) includes a winding wheel (61), a worm gear (62), and a worm (63). The winding wheel (61) is rotatably installed on the suspension rod (2), and the worm gear (62) and the worm (63) are rotatably installed on the suspension rod (2). The worm gear (62) is fixedly connected to the winding wheel (61), the worm (63) meshes with the worm gear (62), the suspension rope (21) is wound on the winding wheel (61) and fixedly connected to the winding wheel (61); a rotating shaft (22) is rotatably provided on the lifting rod (2), the worm (63) is fixedly provided on the rotating shaft (22), and a connecting assembly (7) is connected between multiple rotating shafts (22) on the same axis; the connecting assembly (7) includes a connecting pin (71) and a first elastic element, a driving groove is provided on the side wall of the rotating shaft (22) near the adjacent rotating shaft (22) along the axis of the rotating shaft (22), a sliding groove (72) is provided in another rotating shaft (22) near the driving groove, the connecting pin (71) is slidably provided in the sliding groove (72), and the first elastic element is provided in the sliding groove (72) to drive the connecting pin (71) to be inserted into the driving groove.

2. The integrated ceiling structure according to claim 1, characterized in that: The side wall of the rotating shaft (22) has a strip hole (221) along the length of the rotating shaft (22). The strip hole (221) is connected to the sliding groove (72). A lever (711) is slidably disposed in the strip hole (221). The lever (711) is fixedly connected to the connecting pin (71). A limiting ring (223) for limiting the position of the lever (711) is provided on the rotating shaft (22).

3. The integrated ceiling structure according to claim 1, characterized in that: A limiting disk (8) is coaxially fixed on the winding wheel (61), and a limiting component (9) for limiting the rotation of the limiting disk (8) is provided on the lifting rod (2).

4. The integrated ceiling structure according to claim 3, characterized in that: The limiting component (9) includes a limiting ring (91) and a driving rod (92). The driving rod (92) is slidably mounted on the lifting rod (2) along the axial direction of the limiting disk (8). A support rod (921) is fixedly mounted on the driving rod (92). The limiting ring (91) is fixedly mounted on the support rod (921). The limiting disk (8) has multiple limiting tooth (911) grooves (81) on its side wall near the limiting ring (91). The multiple limiting tooth (911) grooves (81) are arranged along the circumference of the limiting disk (8). The limiting ring (91) is fixedly mounted with limiting teeth (911) for inserting into the limiting tooth (911) grooves (81).

5. The integrated ceiling structure according to claim 4, characterized in that: The boom (2) is provided with a second elastic element for driving the drive rod (92) to slide so that the limiting ring (91) abuts against the limiting plate (8).

6. The integrated ceiling structure according to claim 1, characterized in that: The adjusting component includes a fixed column (4) and an adjusting screw (41). The fixed column (4) is vertically fixed on the top wall of the keel (1). The adjusting screw (41) is threaded through the fixed column (4), and the connecting block (42) is fixed on the top wall of the adjusting screw (41).

7. An installation method for an integrated ceiling structure as described in any one of claims 1-6, characterized in that: Includes the following steps: S1. Install the hanger (2), fix the hanger (2) to the top of the floor slab, and then adjust the length of the pull rope by adjusting the component (6) according to the design elevation of the ceiling board (31). S2. Install the keel (1) by connecting the hook (421) on the keel (1) to the hanging ring (211) on the hanging rope (21); S3. Detect the height and level of the keel (1). For inclined keels (1), make fine adjustments using the adjusting parts to keep the keel (1) level. S4. Fix the installation beam (3) to the keel (1) and finally install the ceiling panel (31).

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