Automatic cleaning device for rosin barrels

Abstract

The application discloses a rosin barrel automatic cleaning device, and belongs to the technical field of automatic cleaning, and solves the technical problem of low barrel cleaning efficiency of the prior art.The device comprises a conveying mechanism, an automatic cleaning mechanism and a controller, a first motor in the conveying mechanism is electrically connected with the controller, a top of the first motor is provided with a speed reducer, the speed reducer is connected with a roller, an outer wall of the roller is provided with a conveying belt, conveying drive wheels of the automatic cleaning mechanism are arranged on both sides of the top of a water tank, the conveying drive wheels are driven by a second motor, an automatic cleaning machine is arranged above a transmission belt, a lifting transmission device is arranged below the transmission belt, an inner wall of the automatic cleaning machine is provided with a high-pressure water nozzle and a compressed air nozzle, the second motor, the lifting transmission device, the high-pressure water nozzle and the compressed air nozzle are electrically connected with the controller, and an output end of the conveying belt is connected with an input end of the transmission belt.The application realizes automatic cleaning of the rosin barrel, reduces the labor intensity of workers operating the barrel cleaning and a forklift, and improves the barrel cleaning efficiency.

Description

Technical Field

[0001] This invention relates to the field of automatic cleaning technology, and more specifically, to an automated cleaning device for rosin barrels. Background Technology

[0002] In the rosin deep processing industry, rosin purchased from external sources or produced in-house and stored in iron drums needs to have contaminants cleaned from the surface of the rosin drums (A) before processing to prevent product contamination. For example... Figure 1 As shown, the cleaning process primarily relies on manual labor using high-pressure water guns to clean the rosin barrels (A). A driver uses a forklift to transport the rosin barrels (A) to the cleaning area, where workers use handheld high-pressure water guns on the forklift to clean the barrel body, bottom, and lid, removing dirt and impurities from the surface. During the cleaning process, the rosin barrels (A) need to be manually moved to clean hard-to-reach areas at the bottom. After cleaning, the forklift driver transports the cleaned rosin barrels (A) to the next production step. The labor intensity for the barrel-washing workers is high, and the cleaning efficiency is low. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to address the above-mentioned shortcomings of the prior art. The purpose of the present invention is to provide an automated cleaning device for rosin barrels that can improve the efficiency of barrel washing.

[0004] The technical solution of this invention is: an automated cleaning device for rosin barrels, comprising a conveying mechanism, an automatic cleaning mechanism, and a controller. The conveying mechanism includes a frame, a first motor, a conveyor belt, and rollers. The rollers are installed at both ends of the frame. The first motor is electrically connected to the controller. A reducer is provided on the top of the first motor and is connected to the roller at one end of the frame. The outer wall of the roller is provided with a conveyor belt. The automatic cleaning mechanism includes a water tank and conveyor drive wheels. The conveyor drive wheels are located on both sides of the top of the water tank. The outer wall of each conveyor drive wheel is provided with a drive belt. Each conveyor drive wheel is driven by a second motor. An automatic cleaning machine is provided above the drive belt, and a lifting drive is provided below the drive belt. The inner wall of the automatic cleaning machine is provided with a high-pressure water nozzle and a compressed air nozzle. The second motor, the lifting drive, the high-pressure water nozzle, and the compressed air nozzle are electrically connected to the controller. The output end of the conveyor belt is connected to the input end of the drive belt.

[0005] As a further improvement, the automatic cleaning machine includes a bracket, with second mounting seats on both sides of the bracket. The second mounting seats are equipped with high-pressure water nozzles. The top of the bracket is equipped with a first mounting seat with an inverted T-shaped structure. The top of the first mounting seat is equipped with a compressed air chamber connected to an external compressed air pipeline. The bottom of the first mounting seat is equipped with a high-pressure water nozzle and a compressed air nozzle. The high-pressure water nozzle is connected to a high-pressure water pump through a water pipe, and the compressed air chamber is connected to the compressed air nozzle.

[0006] Furthermore, the top of the lifting transmission device is a U-shaped structure, and the two ends of the U-shaped structure are respectively equipped with rotating wheels and a third motor connected to the rotating wheels. The bottom of the lifting transmission device is equipped with a cylinder for vertical extension and retraction, and the third motor and the cylinder are electrically connected to the controller.

[0007] Furthermore, a sensor is provided on one side of the lifting actuator to detect the position of the rosin barrel.

[0008] Furthermore, guardrails are provided on both sides of the top of the conveying mechanism.

[0009] Furthermore, the conveyor belt is a plate chain, and the rollers are gears adapted to the plate chain.

[0010] Furthermore, a filter is installed inside the water tank, and a high-pressure water pump is connected to the filter through a water pipe.

[0011] Beneficial effects

[0012] Compared with the prior art, the advantages of this invention are as follows:

[0013] 1. This invention achieves automated cleaning of barrelled rosin by setting up an automatic cleaning mechanism, reducing the labor intensity of manual barrel washing and forklift operation.

[0014] 2. This invention improves the efficiency of drum washing.

[0015] 3. By setting up a conveying mechanism, the forklift driver only needs to fork the required rosin barrels onto the conveyor belt for buffering, without having to follow the barrel washing workers to clean each barrel one by one. Attached Figure Description

[0016] Figure 1 A schematic diagram illustrating the cleaning process of existing rosin barrels;

[0017] Figure 2 This is a schematic diagram of the overall invention;

[0018] Figure 3 This is a front view of the conveying device of the present invention;

[0019] Figure 4 This is a top view of the conveying device of the present invention;

[0020] Figure 5 This is a left view of the conveying device of the present invention;

[0021] Figure 6 This is a schematic diagram of the automatic cleaning device of the present invention being cleaned.

[0022] Figure 7 This is a front view of the automatic cleaning device of the present invention cleaning in progress;

[0023] Figure 8This is a side view of the automatic cleaning device of the present invention during cleaning.

[0024] Figure 9 This is a schematic diagram of the automatic cleaning machine of the present invention.

[0025] Among them: 1-First motor, 2-Reducer, 3-Guardrail, 4-Frame, 5-Conveyor belt, 6-Lifting transmission device, 7-Conveyor transmission wheel, 9-Rosin barrel, 10-Roller, 11-Transmission belt, 12-Water tank, 13-Automatic cleaning machine, 15-Filter, 21-Conveying mechanism, 22-Automatic cleaning mechanism, 61-Rotating wheel, 62-Cylinder, 63-Sensor, 81-High-pressure water nozzle, 82-Compressed air nozzle, 83-Bracket, 84-First mounting base, 85-High-pressure water pump, 86-Water pipe, 87-Second mounting base, 88-Compressed air chamber. Detailed Implementation

[0026] The present invention will be further described below with reference to specific embodiments shown in the accompanying drawings.

[0027] See Figures 2-9 An automated cleaning device for rosin barrels includes a conveying mechanism 21, an automatic cleaning mechanism 22, and a controller. The conveying mechanism 21 includes a frame 4, a first motor 1, a conveyor belt 5, and rollers 10. The rollers 10 are installed at both ends of the frame 4. The first motor 1 is electrically connected to the controller. A reducer 2 is provided on the top of the first motor 1. The reducer 2 is connected to the roller 10 at one end of the frame 4. The outer wall of the roller 10 is provided with the conveyor belt 5. The automatic cleaning mechanism 22 includes a water tank 12 and conveyor drive wheels 7. The conveyor drive wheels 7 are located on both sides of the top of the water tank 12. The outer wall of each conveyor drive wheel 7 is equipped with a drive belt 11. Each conveyor drive wheel 7 is driven by a second motor. An automatic cleaning machine 13 is installed above the drive belt 11, and a lifting drive 6 is installed below the drive belt 11. The lifting drive 6 is located in the hollow position between the two drive belts 11. The inner wall of the automatic cleaning machine 13 is equipped with a high-pressure water nozzle 81 and a compressed air nozzle 82. The second motor, the lifting drive 6, the high-pressure water nozzle 81, and the compressed air nozzle 82 are electrically connected to the controller. The output end of the conveyor belt 5 is connected to the input end of the drive belt 11.

[0028] Preferably, the conveying speed of the conveyor belt 5 is controlled by a PLC controller.

[0029] Specifically, there are 7 high-pressure water nozzles 81 and 4 compressed air nozzles 82.

[0030] The automatic cleaning machine 13 includes a support frame 83, with second mounting seats 87 on both sides of the support frame 83. Each second mounting seat 87 has a high-pressure water nozzle 81. The top of the support frame 83 has a first mounting seat 84 with an inverted T-shaped structure. The top of the first mounting seat 84 has a compressed air chamber 88 connected to an external compressed air pipe. The bottom of the first mounting seat 84 has both a high-pressure water nozzle 81 and a compressed air nozzle 82. The high-pressure water nozzle 81 is connected to a high-pressure water pump 85 via a water pipe 86, and the compressed air chamber 88 is connected to the compressed air nozzle 82. Specifically, the horizontally arranged high-pressure water nozzle 81 on the first mounting seat 84 can clean the body of the rosin barrel 9, while the vertically arranged high-pressure water nozzle 81 on the second mounting seat 87 can clean the bottom and top of the rosin barrel 9.

[0031] Preferably, the cleaning time of the high-pressure water nozzle 81 is controlled by PLC. After the cleaning is completed, the valve of the compressed air chamber 88 is opened, and the compressed air nozzle 82 blows the body of the rosin barrel 9.

[0032] The top of the lifting transmission device 6 is a U-shaped structure, and the two ends of the U-shaped structure are respectively equipped with a rotating wheel 61 and a third motor connected to the rotating wheel 61. The bottom of the lifting transmission device 6 is equipped with a cylinder 62 for vertical extension and retraction. The third motor and the cylinder 62 are electrically connected to the controller.

[0033] A sensor 63 is provided on one side of the lifting transmission device 6 to detect the position of the rosin barrel 9. When the rosin barrel 9 reaches the cleaning point, the lifting transmission device 6 starts to rise, and the rotating wheels 61 at both ends start to rotate counterclockwise, thereby driving the rosin barrel 9 to start to rotate clockwise, and thoroughly cleaning the barrel body of the rosin barrel 9.

[0034] Guardrails 3 are provided on both sides of the top of the conveying mechanism 21 to prevent the rosin barrel 9 from slipping.

[0035] Preferably, the conveyor belt 5 is a plate chain, and the roller 10 is a gear adapted to the plate chain.

[0036] The water tank 12 is equipped with a filter 15, and the high-pressure water pump 85 is connected to the filter 15 through a water pipe 86. Specifically, the water tank 12 can collect water and impurities generated during the cleaning process of the automatic cleaning machine 13. The water and impurities collected in the water tank 12 can be recycled after being filtered by the filter 15.

[0037] Work implementation steps:

[0038] (1) The rosin barrels are forked onto the conveyor mechanism 21 for buffering. The barrel washing worker starts the automatic control of barrel feeding, feeding the barrels one by one into the conveyor belt 5, and controlling the conveying speed to match the cleaning and blowing time through the PLC controller.

[0039] (2) After the rosin barrel 9 is transported to the automatic cleaning mechanism 22, when it reaches the automatic cleaning machine 13, the lifting and rotating device 6 is raised, and the two rotating wheels 61 lift the rosin barrel 9 away from the transmission belt 11. The rotating wheels 61 on the lifting and rotating device 6 rotate counterclockwise, causing the rosin barrel 9 to start rotating clockwise. The horizontally arranged high-pressure water nozzles 81 and the vertically arranged high-pressure water nozzles 81 are used to clean the barrel body, barrel head and barrel bottom. The water and impurities used for cleaning fall into the water tank 12 below for collection. The collected wastewater can be recycled after being filtered by the filter.

[0040] (3) The cleaning time is controlled by the PLC controller to control the start and stop of the high-pressure water nozzle 81. After the cleaning is completed, the valve of the compressed air chamber 88 is opened and the compressed air nozzle 82 blows the body of the rosin barrel 9. After it is cleaned, the lifting and rotating device 6 lowers and puts the rosin barrel 9 into the transmission belt 11. The clean rosin barrel 9 enters the next process.

[0041] The above are merely preferred embodiments of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of the present invention, and these will not affect the effectiveness of the implementation of the present invention or the practicality of the patent.

Claims

1. A rosin barrel automatic cleaning device, characterized by, The utility model relates to a rosin barrel automatic cleaning device, including conveying mechanism (21), automatic cleaning mechanism (22), controller, the conveying mechanism (21) includes frame (4), first motor (1), conveying belt (5), gyro wheel (10), the gyro wheel (10) is installed in both ends of frame (4), first motor (1) is electrically connected with controller, the top of first motor (1) is equipped with speed reducer (2), speed reducer (2) is connected with gyro wheel (10) in one end of frame (4), the outer wall of gyro wheel (10) is equipped with conveying belt (5), automatic cleaning mechanism (22) includes sink (12), conveying drive wheel (7), conveying drive wheel (7) is equipped in both sides of sink (12) top, the outer wall of each side conveying drive wheel (7) is equipped with transmission belt (11), each side conveying drive wheel (7) is driven through second motor, the top of transmission belt (11) is equipped with automatic cleaning machine (13), the below of transmission belt (11) is equipped with lifting actuator (6), the inner wall of automatic cleaning machine (13) is equipped with high pressure water jet (81), compressed air jet (82), second motor, lifting actuator (6), high pressure water jet (81), compressed air jet (82) are electrically connected with controller, the output end of conveying belt (5) is connected with the input end of transmission belt (11); The automatic cleaning machine (13) includes a support (83), the two sides of the support (83) are respectively provided with a second mounting seat (87), the second mounting seat (87) is provided with a high-pressure water jet (81), the top of the support (83) is provided with a first mounting seat (84) in the shape of an inverted T, the top of the first mounting seat (84) is provided with a compressed air cavity (88) connected with an external compressed air pipe, the bottom of the first mounting seat (84) is provided with a high-pressure water jet (81) and a compressed air jet (82), the high-pressure water jet (81) is connected with a high-pressure water pump (85) through a water pipe (86), and the compressed air cavity (88) is connected with the compressed air jet (82). The top of the lifting actuator (6) is in the shape of a U, and the two ends of the U-shaped structure are respectively provided with a rotating wheel (61) and a third motor connected with the rotating wheel (61), the bottom of the lifting actuator (6) is provided with an air cylinder (62) for up-down telescopic movement, and the third motor and the air cylinder (62) are electrically connected with the controller.

2. The automatic rosin drum cleaning device according to claim 1, wherein, One side of the lifting actuator (6) is provided with a sensor (63) for detecting the positioning of the rosin barrel (9).

3. The automatic rosin drum cleaning device according to claim 1, wherein, The top of the conveying mechanism (21) is provided with guardrails (3) on both sides.

4. The automatic rosin drum cleaning device according to claim 1, wherein, The conveying belt (5) is a plate chain, and the gyro wheel (10) is a gear matched with the plate chain.

5. The automatic rosin drum cleaning device according to claim 1, wherein, The sink (12) is provided with a filter (15), and the high-pressure water pump (85) is connected with the filter (15) through a water pipe (86).

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