Spinning release agent bottle recycling treatment apparatus

Abstract

The application discloses a spinning release agent bottle recycling treatment equipment, which sequentially comprises an automatic feeding device, an arrangement device, a conveying belt, a pressure discharging device, a cap removing device and a classification recycling device according to a treatment mode. The spinning release agent bottle recycling treatment equipment can automatically separate the bottle from the cap, automatically classify and collect the bottle body, the cap, the beads and the release agent, recycle the release agent and the bottle body, solve the safety hidden danger of the discarded release agent bottle storage, realize sustainable development and recycling of the bottle body, improve economic benefits, avoid waste of the residual release agent in the release agent bottle, and is safe, environmentally-friendly, energy-saving, cost-reducing and labor-saving.

Description

Spinning release agent bottle recycling and processing equipment Technical Field

[0001] This invention relates to the field of professional processing technology for spinning release agent bottles, specifically to equipment for recycling and processing spinning release agent bottles. Background Technology

[0002] Silicone oil, also known as mold release agent, is an essential component in the daily operations of polyester spinning, directly impacting product production and quality stability. During daily production, a large number of used mold release agent bottles contain residual mold release agent and are under pressure, classifying them as low-risk hazardous chemicals. This presents significant challenges and economic burdens for subsequent disposal. Therefore, the safe disposal of waste mold release agent bottles while simultaneously achieving waste recycling to reduce production costs is a pressing technical issue that requires solutions. Consequently, there is a pressing need for molding release agent bottle recycling and processing equipment. Summary of the Invention

[0003] To address the above problems, this invention provides a recycling and processing device for spinning release agent bottles.

[0004] The equipment for recycling and processing spinning release agent bottles includes, in sequence, an automatic feeding device, a sorting device, a conveyor belt, a pressure relief device, a cap removal device, and a sorting and recycling device. The sorting device is located below the conveyor terminal of the automatic feeding device, the pressure relief device and the cap removal device are located above the conveyor belt, and the sorting and recycling device is located below the conveyor terminal of the conveyor belt.

[0005] Preferably, the automatic feeding device is a roller conveyor.

[0006] Preferably, the sorting device includes a sorting frame, and the sorting frame is provided with a sorting rotary disk, a sorting drive mechanism for driving the sorting rotary disk to rotate, a tossing mechanism, a flipping mechanism, and a bottle outlet.

[0007] Preferably, the sorting rotating disk includes a first rotating disk and a second rotating disk coaxially distributed from top to bottom. The first rotating disk is circular and has multiple radially evenly arranged first U-shaped slots. The second rotating disk is circular and has multiple second U-shaped slots corresponding to the first U-shaped slots. The second U-shaped slots are located directly below the first U-shaped slots, and the size of the first U-shaped slots is larger than the bottle diameter, while the size of the second U-shaped slots is smaller than the bottle diameter but larger than the bottle neck size. The sorting drive mechanism is a rotary motor. The actuation mechanism is located on the sorting frame and near the first U-shaped slots. The actuation mechanism includes multiple radially distributed flexible actuating plates and a first rotary motor that drives the flexible actuating plates to rotate. The flexible actuating plates are located above the first rotating disk. The flipping mechanism is used to rotate the inverted mold release agent bottle 180 degrees. It includes a first guide rod for flipping the inverted mold release agent bottle to a horizontal state and a second guide rod for flipping the mold release agent bottle another 90 degrees.

[0008] Preferably, the first guide rod is located below the second rotating disk and extends outward from the direction of the second rotating disk. The first guide rod includes a first guide section and a second guide section. The angle between the first guide section and the second guide section is 120° to 140°. The second guide section is arranged tangentially to the second rotating disk. The second guide rod includes a third guide section, a fourth guide section, and a fifth guide section. The third guide section transitions to the second guide section and is arranged tangentially to the second rotating disk. The fourth guide section extends from the third guide section towards the bottle outlet. The fifth guide section is a horizontally arranged rod that converges towards the center of the second rotating disk.

[0009] Preferably, the pressure relief device includes a pressure relief frame, which is equipped with a clamping and punching mechanism and a waste gas treatment mechanism.

[0010] Preferably, the clamping and punching mechanism includes a first clamping rod and a second clamping rod symmetrically hinged to the pressure relief frame. The lower ends of both the first and second clamping rods are fixed with clamping blocks, and the upper ends are hinged with rotating wheels. A drive rod is provided between the two rotating wheels. The drive rod includes a cylindrical first drive portion, a funnel-shaped second drive portion formed below the first drive portion, and a third drive portion formed below the second drive portion. The third drive portion is cylindrical and its diameter is smaller than the diameter of the bottom of the second drive portion. A pin is fixed below the third drive portion. The pin and the drive rod have a communicating air intake channel. The air intake channel is connected to the exhaust gas treatment mechanism via a flexible hose. The drive rod is slidably connected to the pressure relief frame via a telescopic cylinder.

[0011] Preferably, the waste gas treatment mechanism includes a negative pressure fan and a boiler room, wherein the waste gas is extracted by the negative pressure fan and discharged into the boiler room.

[0012] Preferably, the cap removal device includes a clamping mechanism for clamping the bottle body and a robotic arm for clamping the cap and pulling it out.

[0013] Preferably, the sorting and recycling device includes a first robotic arm and a recycling bin. A first blocking area and a second blocking area are fixed sequentially from top to bottom within the recycling bin. These first and second blocking areas divide the recycling bin from bottom to top into a mold release agent collection area, a marble collection area, and a mold release agent bottle collection area. The first blocking area consists of multiple spaced-apart first blocking rods, and the second blocking area consists of multiple spaced-apart second blocking rods. Both the first and second blocking rods are inclined downwards from the conveyor belt towards the direction away from the conveyor belt. The distance between two first blocking rods is less than the bottle diameter by 2-3 cm, and the distance between two second blocking rods is less than the marble diameter by 0.5-0.8 cm. A mold release agent bottle outlet and a marble outlet are provided on the side wall of the recycling bin away from the conveyor belt. The mold release agent bottle outlet is adapted to the first blocking area, and the marble outlet is adapted to the second blocking area.

[0014] The beneficial effects of this invention are:

[0015] (1) This invention discloses a recycling and processing equipment for release agent bottles used in spinning. The equipment includes, in sequence, an automatic feeding device, a sorting device, a conveyor belt, a pressure relief device, a cap removal device, and a sorting and recycling device. The automatic feeding device automatically feeds the release agent bottles. After the bottles are fed to the sorting device, the sorting device arranges the disordered bottles into a vertically placed position. The bottles are then conveyed by the conveyor belt to the pressure relief device for puncturing and pressure relief. Residual butane gas is drawn into the boiler room by a negative pressure fan for combustion, improving the safety of the release agent bottle recycling process. The bottles are then conveyed by the conveyor belt to the cap removal device for cap removal. Finally, a first robotic arm moves the release agent bottles to the top of the recycling bin, rotates them 180 degrees, and leaves them to stand for 10-20 seconds. The first robotic arm releases the mold release agent bottle, during which the mold release agent flows into the recycling bin. The marble passes through the first blocking zone, is blocked by the second blocking zone, rolls out from the marble outlet and is collected. The mold release agent bottle is blocked by the first blocking zone and rolls out from the mold release agent bottle outlet and is collected. The spinning mold release agent bottle recycling and processing equipment of the present invention can not only realize the automatic separation of the bottle and the cap, but also automatically classify and collect the bottle body, cap, marble and mold release agent, and recycle the mold release agent and the bottle body. It solves the safety hazards of storing waste mold release agent bottles, realizes the sustainable development and recycling of the bottle body, saves energy and reduces consumption, improves economic efficiency, and avoids the waste of residual mold release agent in the mold release agent bottle. It is safe, environmentally friendly, energy-saving, reduces costs and labor.

[0016] (2) The present invention discloses a recycling and processing equipment for release agent bottles in spinning, which includes the sorting device. The sorting device includes a sorting rotating disk, a sorting driving mechanism for driving the sorting rotating disk to rotate, a tossing mechanism, a flipping mechanism, and a bottle outlet. The tossing mechanism can toss up the messy release agent bottles so that the release agent bottles will not accumulate in the sorting device, thereby improving the sorting efficiency. At the same time, the flipping mechanism can simply and cleverly flip the release agent bottles to a normal vertical state.

[0017] (3) The present invention discloses a recycling and processing equipment for spinning release agent bottles, which includes a pressure relief device. The pressure relief device can achieve both clamping and punching through the linkage effect of the drive rod, and discharge the waste gas in the bottle into the boiler room for combustion through the negative pressure fan, thereby improving the safety of the recycling and processing of release agent bottles.

[0018] (4) The present invention discloses a recycling and processing equipment for spinning release agent bottles, which includes a sorting and recycling device. The sorting and recycling device can cleverly separate and collect the release agent, marbles and bottles, thereby achieving environmental protection, energy saving and reducing production costs. Attached Figure Description

[0019] Figure 1 is a schematic diagram of the structure of the spinning release agent bottle recycling and processing equipment of the present invention;

[0020] Figure 2 is a schematic diagram of the mold release agent bottle structure of the present invention;

[0021] Figure 3 is a schematic diagram of the sorting device of the present invention;

[0022] Figure 4 is a schematic diagram of the sorting device of the present invention from another angle;

[0023] Figure 5 is a schematic diagram of the second guide rod structure of the present invention;

[0024] Figure 6 is a schematic diagram of the recycling bin structure of the present invention;

[0025] Figure 7 is a schematic diagram of the clamping mechanism of the present invention;

[0026] Figure 8 is a schematic diagram of the clamping and punching mechanism of the present invention. Second guide rod Detailed Implementation

[0027] The present invention will be further described below with reference to the accompanying drawings. The described embodiments are merely some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0029] As shown in Figure 2, a cap 93 is inserted into the mold release agent bottle. The mold release agent bottle includes a bottle body 91 and a bottle neck 92. The bottle body 91 is cylindrical, and the diameter of the bottle neck 92 gradually decreases from bottom to top.

[0030] As shown in the figure, the spinning mold release agent bottle recycling and processing equipment includes, in sequence, an automatic feeding device 1, a sorting device 2, a conveyor belt 6, a pressure relief device 3, a cap removal device 4, and a sorting and recycling device 5. The sorting device 2 is located below the conveyor end of the automatic feeding device 1. The pressure relief device 3 and the cap removal device 4 are located above the conveyor belt 6. The sorting and recycling device 5 is located below the conveyor end of the conveyor belt 6. The automatic feeding device 1 is used to automatically feed the mold release agent bottles. After the bottles are fed to the sorting device 2, the sorting device 2 organizes the disordered bottles into a vertically placed position. Then, the bottles are conveyed by the conveyor belt 6 to the pressure relief device 3 for perforation and pressure relief. Residual butane gas is drawn to the boiler room by a negative pressure fan for combustion, improving the safety of the mold release agent bottle recycling and processing. Next, the bottles are conveyed by the conveyor belt 6 to the cap removal device 4 for cap removal. Finally, the bottles are... The first robotic arm moves the mold release agent bottle to the top of the recycling bin, rotates it 180 degrees, and leaves it standing for 10-20 seconds. The first robotic arm then releases the bottle, allowing the mold release agent to flow into the recycling bin. Meanwhile, the marble passes through the first blocking zone 51, is blocked by the second blocking zone 52, rolls out from the marble outlet, and is collected. The mold release agent bottle, blocked by the first blocking zone 51, rolls out from the outlet and is collected. This invention's spinning mold release agent bottle recycling equipment not only automatically separates the bottle from the cap but also automatically sorts and collects the bottle body, cap, marble, and mold release agent, recycling the mold release agent and bottle body. This solves the safety hazards of storing discarded mold release agent bottles and achieves sustainable recycling and energy saving, improving economic efficiency. It also avoids the waste of residual mold release agent in the bottle, making it safe, environmentally friendly, energy-saving, cost-effective, and labor-saving.

[0031] Specifically, the automatic feeding device 1 is a roller conveyor.

[0032] Specifically, the sorting device 2 includes a sorting frame, and the sorting frame is provided with a sorting rotating disk 21, a sorting drive mechanism for driving the sorting rotating disk 21 to rotate, a tossing mechanism 22, a flipping mechanism 23 and a bottle outlet.

[0033] The sorting rotating disk 21 includes a first rotating disk and a second rotating disk coaxially distributed from top to bottom. The first rotating disk is circular and has a plurality of radially evenly arranged first U-shaped slots. The second rotating disk is circular and has a plurality of second U-shaped slots corresponding to the first U-shaped slots. The second U-shaped slots are located directly below the first U-shaped slots. The size of the first U-shaped slots is larger than the diameter of the bottle body, and the size of the second U-shaped slots is smaller than the diameter of the bottle body 91 but larger than the size of the bottle neck 92. When the mold release agent bottle is inverted and falls, the bottle neck 92 is located below the first U-shaped slots. When the mold release agent bottle falls normally vertically, the bottom of the bottle is located above the first U-shaped slots.

[0034] The sorting drive mechanism is a rotary motor that drives the sorting rotating disk 21 to rotate from the direction of the agitation mechanism 22 toward the bottle outlet. The agitation mechanism 22 is located on the sorting frame and near the first U-shaped slot. The agitation mechanism 22 includes multiple radially distributed flexible agitators and a first rotary motor that drives the flexible agitators to rotate. The flexible agitators are located above the first rotating disk. By rotating the flexible agitators, the mold release agent bottles that are not upside down or are falling vertically are lifted up. During the agitation process, the mold release agent bottles bounce up and fall more easily into the first U-shaped slot and the second U-shaped slot, resulting in higher efficiency.

[0035] The flipping mechanism 23 is used to rotate an inverted mold release agent bottle 180 degrees. It includes a first guide rod 24 for flipping the inverted bottle to a horizontal position and a second guide rod 25 for flipping the bottle again by 90 degrees. The first guide rod 24 is located below the second rotating disk and extends outward from the second rotating disk. The first guide rod 24 includes a first guide section 241 and a second guide section 242. The angle between the first guide section 241 and the second guide section 242 is 120° to 140°. The second guide section 242 is arranged tangentially to the second rotating disk. The second guide rod 25 includes a third guide section 251, a fourth guide section 252, and a fifth guide section 253. The third guide section 251 is transitionally connected to the second guide section 242 and is arranged tangentially to the second rotating disk. The fourth guide section 252 extends from the third guide section 251 toward the bottle outlet. The fifth guide section 253 is a horizontally arranged rod that converges toward the center of the second rotating disk. A blocking guide rod is fixed at the bottle outlet to enable rapid bottle dispensing.

[0036] Specifically, the pressure relief device 3 includes a pressure relief frame, which is equipped with a clamping and punching mechanism and a waste gas treatment mechanism.

[0037] The clamping and punching mechanism includes a first clamping rod and a second clamping rod symmetrically hinged to the pressure relief frame. A clamping block 35 is fixed to the lower end of both the first and second clamping rods, and a rotating wheel 31 is hinged to the upper end of each. A driving rod 32 is provided between the two rotating wheels 31. The driving rod 32 includes a cylindrical first driving part, a funnel-shaped second driving part 33 formed below the first driving part, and a third driving part formed below the second driving part 33. The third driving part is cylindrical and its diameter is smaller than the diameter of the bottom of the second driving part 33. A pin 34 is fixed below the third driving part. The pin 34 and the driving rod 32 have a communicating air intake channel. The air intake channel is connected to the waste gas treatment mechanism via a hose 37. The driving rod 32 is slidably connected to the pressure relief frame via a telescopic cylinder 36. The waste gas treatment mechanism includes a negative pressure fan and a boiler room. The negative pressure fan extracts the waste gas and discharges it into the boiler room for combustion.

[0038] Specifically, the cap removal device 4 includes a clamping mechanism 41 for clamping the bottle body 91 and a robotic arm for clamping the bottle cap 93 and pulling it out. The robotic arm is adapted to the shape of the bottle cap 93, thereby facilitating the gripping and pulling out of the bottle cap. The robotic arm is a conventional device in the field, so it will not be described in detail. The clamping mechanism 41 includes a first clamping component and a second clamping component, which are respectively disposed on both sides of the conveyor belt 6. The first clamping component includes a first clamping part and a telescopic push rod for driving the first clamping part to extend and retract. The second clamping component includes a second clamping part and a telescopic push rod for driving the second clamping part to extend and retract.

[0039] Specifically, the sorting and recycling device 5 includes a first robotic arm 53 and a recycling bin. The first robotic arm is a conventional device in the field and will not be described in detail. A first blocking area and a second blocking area are fixed sequentially from top to bottom inside the recycling bin. The first and second blocking areas divide the recycling bin from bottom to top into a mold release agent collection area, a marble collection area, and a mold release agent bottle collection area. The first blocking area consists of multiple spaced-apart first blocking rods 51, and the second blocking area consists of multiple spaced-apart second blocking rods 52. Both the first and second blocking rods 51 and the second blocking rods 52 are inclined downwards from the conveyor belt 6 away from it. The distance between two first blocking rods 51 is less than the bottle diameter by 2-3 cm, and the distance between two second blocking rods 52 is less than the diameter of the marble. The diameter is 0.5-0.8 cm. The side wall of the recycling bin away from the conveyor belt 6 is provided with a mold release agent bottle outlet and a marble outlet. The mold release agent bottle outlet is adapted to the first blocking area, and the marble outlet is adapted to the second blocking area. Thus, the residual mold release agent enters the mold release agent collection area along the first and second blocking areas, while the marble passes through the first blocking area and is intercepted by the second blocking area. It slides out of the marble outlet along the second blocking rod 52 and is collected at the marble outlet. The mold release agent bottle with the cap removed is intercepted by the first blocking area, slides out of the mold release agent bottle outlet along the first blocking rod 51 and is collected. This achieves the technical effect of classified collection.

[0040] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A recycling and processing equipment for spinning release agent bottles, characterized in that: The system includes, in sequence, an automatic feeding device (1), a sorting device (2), a conveyor belt (6), a pressure relief device (3), a cap removal device (4), and a sorting and recycling device (5). The sorting device (2) is located below the conveyor terminal of the automatic feeding device (1). The pressure relief device (3) and the cap removal device (4) are located above the conveyor belt (6). The sorting and recycling device (5) is located below the conveyor terminal of the conveyor belt (6). The automatic feeding device (1) is a roller conveyor. The sorting device (2) includes a sorting frame, which contains a sorting rotating disk (21), a sorting drive mechanism for driving the sorting rotating disk (21) to rotate, a tossing mechanism (22), a flipping mechanism (23), and a bottle outlet. The sorting rotating disk (21) includes a first rotating disk and a second rotating disk coaxially distributed from top to bottom. The first rotating disk is circular and has multiple radially evenly distributed rotating disks on it. The arrangement includes a first U-shaped slot, and the second rotating disk is circular with multiple second U-shaped slots corresponding to the first U-shaped slot. The second U-shaped slots are located directly below the first U-shaped slots, and the size of the first U-shaped slot is larger than the diameter of the bottle body. The size of the second U-shaped slot is smaller than the diameter of the bottle body (91) and larger than the size of the bottle neck (92). The sorting drive mechanism is a rotary motor. The actuation mechanism (22) is located on the sorting frame and close to the first U-shaped slot. The actuation mechanism (22) includes multiple radially distributed flexible actuation pieces and a first rotary motor that drives the flexible actuation pieces to rotate. The flexible actuation pieces are located above the first rotating disk. The flipping mechanism (23) is used to rotate the inverted mold release agent bottle 180 degrees. It includes a first guide rod (24) for flipping the inverted mold release agent bottle to a horizontal state and a second guide rod (25) for flipping the mold release agent bottle 90 degrees again.

2. The spinning release agent bottle recycling and processing equipment according to claim 1, characterized in that: The first guide rod (24) is located below the second rotating disk and extends outward from the direction of the second rotating disk. The first guide rod (24) includes a first guide section (241) and a second guide section (242). The angle between the first guide section (241) and the second guide section (242) is 120°~140°. The second guide section (242) is arranged tangentially to the second rotating disk. The second guide rod (25) includes a third guide section (251), a fourth guide section (252) and a fifth guide section (253). The third guide section (251) is connected to the second guide section (242) and is arranged tangentially to the second rotating disk. The fourth guide section (252) extends from the third guide section (251) toward the bottle outlet. The fifth guide section (253) is a horizontally arranged rod that converges toward the center of the second rotating disk.

3. The spinning release agent bottle recycling and processing equipment according to claim 1, characterized in that: The pressure relief device (3) includes a pressure relief frame, which is equipped with a clamping and punching mechanism and a waste gas treatment mechanism.

4. The spinning release agent bottle recycling and processing equipment according to claim 3, characterized in that: The clamping and punching mechanism includes a first clamping rod and a second clamping rod symmetrically hinged to the pressure relief frame. The lower ends of the first clamping rod and the second clamping rod are both fixed with clamping blocks (35), and the upper ends are both hinged with rotating wheels (31). A drive rod (32) is provided between the two rotating wheels (31). The drive rod (32) includes a cylindrical first drive part, a funnel-shaped second drive part (33) is formed below the first drive part, and a third drive part is formed below the second drive part (33). The third drive part is cylindrical and its diameter is smaller than the diameter of the bottom end of the second drive part (33). A pin (34) is fixed below the third drive part. The pin (34) and the drive rod (32) are provided with an air intake channel. The air intake channel is connected to the exhaust gas treatment mechanism through a hose (37). The drive rod (32) is slidably connected to the pressure relief frame through a telescopic cylinder (36).

5. The spinning release agent bottle recycling and processing equipment according to claim 4, characterized in that: The waste gas treatment facility includes a negative pressure fan and a boiler room. The negative pressure fan extracts the waste gas and discharges it into the boiler room.

6. The spinning release agent bottle recycling and processing equipment according to claim 1, characterized in that: The cap removal device (4) includes a clamping mechanism (41) for clamping the bottle body (91) and a robotic arm for clamping the cap (93) and pulling out the cap (93).

7. The spinning release agent bottle recycling and processing equipment according to claim 1, characterized in that: The sorting and recycling device (5) includes a first robotic arm (53) and a recycling bin. The recycling bin is fixed with a first blocking area and a second blocking area from top to bottom. The first blocking area and the second blocking area divide the recycling bin into a mold release agent collection area, a marble collection area and a mold release agent bottle collection area from bottom to top. The first blocking area is composed of a plurality of spaced first blocking rods (51), and the second blocking area is composed of a plurality of spaced second blocking rods (52). Both the first blocking rods (51) and the second blocking rods (52) are inclined downward from the conveyor belt (6) away from the conveyor belt (6). The distance between two first blocking rods (51) is less than the diameter of the bottle body by 2 to 3 cm, and the distance between two second blocking rods (52) is less than the diameter of the marble by 0.5 to 0.8 cm. The side wall of the recycling bin away from the conveyor belt (6) is provided with a mold release agent bottle outlet and a marble outlet. The mold release agent bottle outlet is adapted to the first blocking area, and the marble outlet is adapted to the second blocking area.

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