Plastic hose processing device
By using a central tube in the plastic hose processing device to separate the device into heat-insulating and heat-conducting parts, and combining a pumping mechanism and a semiconductor refrigeration plate, the problem of deformation of the plastic hose after thermoforming is solved, and efficient cooling and molding quality are guaranteed.
Patent Information
- Application Number
- CN202311391168.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-25
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2043-10-25
AI Technical Summary
The plastic hose is easily deformed due to excessively high temperature after thermoforming and extrusion. In the prior art, the plastic hose is easily deformed at the gap between the extruder and the cooling device.
The central tube is divided into heat insulation and heat conduction parts, combined with a pumping mechanism and a semiconductor refrigeration plate. The plastic is transported through the conveying shaft and conveying blades and the coolant circulates in the central tube to cool it down. The cooling effect is adjusted by a PLC controller.
It effectively prevents the plastic hose from deforming after extrusion, ensures the molding quality, and achieves efficient cooling.
Smart Images

Figure CN117445341B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a plastic hose processing device, belonging to the technical field of plastic product processing devices. Background Art
[0002] Plastic hoses are pipes made of plastic and have bending properties. Plastic hoses are widely used in production and life.
[0003] Plastic hoses are generally made by extrusion molding. Plastic hoses have a high temperature during thermoforming extrusion, and plastic hoses at high temperatures are prone to deformation. In the existing technology, plastic hoses are cooled after extrusion, and there is a certain gap between the extruder and the cooling device. The plastic hose in this gap position is prone to deformation due to excessively high temperature. Summary of the Invention
[0004] In order to solve the above problems, the present invention provides a plastic hose processing device, which is achieved through the following technical solutions.
[0005] A plastic hose processing device, comprising:
[0006] A conveying cylinder, wherein a feed pipe is fixedly connected to the upper left side of the conveying cylinder, the head of the feed pipe is connected to the furnace, a storage box is fixedly connected to the bottom of the conveying cylinder, and a transition portion and an extrusion portion are fixedly connected to the right side of the conveying cylinder in sequence;
[0007] A central tube, a transfer bin is provided on the right side of the inner cavity of the conveying cylinder, a first partition is fixedly connected to the interior of the transfer bin, the partition divides the interior of the transfer bin into a first chamber and a second chamber which are symmetrical in upper and lower directions, an inlet pipe and a return pipe are fixedly connected to the upper and lower sides of the transfer bin respectively, the transfer bin is fixedly connected to the conveying cylinder through the inlet pipe and the return pipe, the return pipe is connected to the storage box, the central tube is fixedly connected to the right side of the transfer bin, a second partition is fixedly connected to the central tube, the left side of the second partition is filled with heat insulation cotton, the right side of the second partition is filled with oil, a flow pipe is provided in the central tube, the flow pipe is U-shaped, and the two ends of the flow pipe are respectively connected to the first chamber and the second chamber;
[0008] A conveying shaft, the right end of which is rotatably connected to the transfer bin, and the conveying shaft is also rotatably connected to the left side plate of the conveying cylinder. A spiral conveying blade is fixedly connected to the conveying shaft in the conveying cylinder. A motor is fixedly connected to the left side of the conveying cylinder through a frame, and the output shaft of the motor is connected to the conveying shaft through a coupling;
[0009] The pumping mechanism contains coolant in the storage box, and the pumping mechanism is used to transport the coolant to the liquid inlet pipe.
[0010] Furthermore, the central tube is formed by connecting the heat insulating portion on the left and the heat conducting portion on the right.
[0011] Furthermore, the material of the heat insulating part is glass fiber, and the material of the heat conducting part is red copper.
[0012] Furthermore, the pumping mechanism includes a drive shaft and a piston; a third partition is fixedly connected in the storage box, and a pumping chamber is formed on the left side of the third partition, the right end of the drive shaft is rotatably connected to the third partition, and the drive shaft is also rotatably connected to the left plate of the storage box, a reciprocating threaded groove is provided on the drive shaft in the storage box, the left end of the drive shaft is fixedly connected to a driven wheel, and the conveying shaft is fixedly connected to a driving wheel, the driving wheel and the driven wheel are linked by a belt, the piston is sealed and slidably connected in the storage box and is located on the left side of the third partition, the piston is engaged with the reciprocating threaded groove, and a vent is provided on the left side of the side plate of the storage box, a liquid suction pipe and a liquid outlet pipe are fixed on the third partition, the head of the liquid outlet pipe is fixedly connected to the rear side plate of the storage box, the liquid outlet pipe and the liquid inlet pipe are connected through a connecting pipe, and a first one-way valve and a second one-way valve are respectively provided in the liquid suction pipe and the liquid outlet pipe, the first one-way valve allows the fluid to pass in the direction pointing to the pumping chamber, and the second one-way valve allows the fluid to pass in the direction away from the pumping chamber.
[0013] Furthermore, a heat dissipation pipe is fixed between the left and right side panels of the storage box, both ends of the heat dissipation pipe extend out of the storage box, the heat dissipation pipe is symmetrically arranged up and down, a wind tube is fixed to the left side of the storage box, and a fan blade group is fixed to the position corresponding to the wind tube on the drive shaft.
[0014] Furthermore, a semiconductor refrigeration plate is fixedly connected to the bottom plate of the storage box, with the cold end of the semiconductor refrigeration plate facing upward and the hot end facing downward, a temperature sensor is fixedly connected inside the storage box, and a PLC controller is fixedly connected to the outer wall of the storage box, the power interface of the PLC controller is electrically connected to the external power supply, the signal input end of the PLC controller is electrically connected to the temperature sensor, and the control output end of the PLC controller is electrically connected to the semiconductor refrigeration plate.
[0015] Furthermore, the model of the PLC controller is CPM1A-10CDR-A-V1.
[0016] The beneficial effect of the present invention is that the molten plastic is conveyed from left to right by the rotation of the conveying shaft and the conveying blades, and the plastic hose is formed between the extrusion part and the center tube. On the one hand, the center tube plays a role in shaping the plastic hose. On the other hand, the pumping mechanism conveys the coolant into the center tube, and can also cool the plastic hose, so that the temperature of the plastic hose after extrusion is reduced, and the deformation of the outlet line is avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for use in the description of the specific implementation methods. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 : A transverse cross-sectional view of a plastic hose processing device according to the present invention;
[0019] Figure 2 : Figure 1 A partial enlarged view of point A shown;
[0020] Figure 3 : Figure 1 A partial enlarged view of point B shown;
[0021] Figure 4 : Schematic diagram of the installation of the central tube of the present invention;
[0022] Figure 5 : An axonometric view of a plastic hose processing device according to the present invention;
[0023] Figure 6 : Schematic diagram of the internal structure of the storage box of the present invention;
[0024] Figure 7 : A horizontal cross-sectional view of the storage box of the present invention;
[0025] Figure 8 : Control circuit diagram of the semiconductor refrigeration plate of the present invention.
[0026] The reference numerals are as follows:
[0027] 1- conveying cylinder, 11- feeding pipe, 12- melting furnace, 13- storage box, 14- transition part, 15- extrusion part, 2- center tube, 201- heat insulation part, 202- heat conduction part, 21- transfer bin, 22- first partition, 23- first chamber, 24- second chamber, 25- liquid inlet pipe, 26- return pipe, 27- second partition, 28- heat insulation cotton, 29- oil, 210- flow pipe, 3- conveying shaft, 31- conveying blade, 32- frame, 33- electric Machine, 34-coupling, 41-drive shaft, 42-piston, 43-third partition, 44-reciprocating thread groove, 45-driven wheel, 46-driving wheel, 47-belt, 48-vent, 49-liquid extraction pipe, 410-liquid outlet pipe, 411-connecting pipe, 412-first one-way valve, 413-second one-way valve, 51-heat dissipation pipe, 52-air cylinder, 53-fan blade group, 61-semiconductor refrigeration plate, 62-temperature sensor, 63-PLC controller. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0029] like Figure 1-8 As shown, a plastic hose processing device includes:
[0030] The conveying cylinder 1 has a feed pipe 11 fixedly connected to the upper left side of the conveying cylinder 1. The head of the feed pipe 11 is connected to the melting furnace 12. The bottom of the conveying cylinder 1 is fixedly connected to the storage box 13. The right side of the conveying cylinder 1 is fixedly connected to the transition part 14 and the extrusion part 15 in sequence.
[0031] The center tube 2 and the transfer bin 21 are provided on the right side of the inner cavity of the conveying cylinder 1. A first partition 22 is fixedly connected to the interior of the transfer bin 21. The partition divides the interior of the transfer bin 21 into a first chamber 23 and a second chamber 24 which are symmetrical in upper and lower directions. An inlet pipe 25 and a return pipe 26 are fixedly connected to the upper and lower sides of the transfer bin 21 respectively. The transfer bin 21 is fixed to the conveying cylinder 1 through the inlet pipe 25 and the return pipe 26. The return pipe 26 is connected to the storage box 13. The center tube 2 is fixed to the right side of the transfer bin 21. A second partition 27 is fixedly connected to the center tube 2. The left side of the second partition 27 is filled with heat insulation cotton 28. The right side of the second partition 27 is filled with oil 29. A flow pipe 210 is provided in the center tube 2. The flow pipe 210 is U-shaped. The two ends of the flow pipe 210 are respectively connected to the first chamber 23 and the second chamber 24;
[0032] The conveying shaft 3 has its right end rotatably connected to the transfer bin 21. The conveying shaft 3 is also rotatably connected to the left side plate of the conveying cylinder 1. A spiral conveying blade 31 is fixedly connected to the conveying shaft 3 inside the conveying cylinder 1. A motor 33 is fixedly connected to the left side of the conveying cylinder 1 through a frame 32. The output shaft of the motor 33 is connected to the conveying shaft 3 through a coupling 34.
[0033] Pumping mechanism: The storage box 13 is filled with coolant, and the pumping mechanism is used to transport the coolant to the liquid inlet pipe 25.
[0034] Preferably, the central tube 2 is formed by connecting the heat insulating portion 201 on the left and the heat conducting portion 202 on the right.
[0035] Preferably, the material of the heat insulating portion is glass fiber, and the material of the heat conducting portion 202 is red copper.
[0036] Preferably, the pumping mechanism includes a drive shaft 41 and a piston 42; a third partition plate 43 is fixedly connected in the storage box 13, and a pumping chamber is formed on the left side of the third partition plate 43. The right end of the drive shaft 41 is rotatably connected to the third partition plate 43, and the drive shaft 41 is also rotatably connected to the left side plate of the storage box 13. A reciprocating thread groove 44 is provided on the drive shaft 41 in the storage box 13, and a driven wheel 45 is fixedly connected to the left end of the drive shaft 41. A driving wheel 46 is fixedly connected to the conveying shaft 3, and the driving wheel 46 and the driven wheel 45 are linked by a belt 47. The piston 42 is sealingly slidably connected in the storage box 13 and is located on the left side of the third partition plate 43. The piston 42 is engaged with the reciprocating thread groove 44, and a vent hole 48 is provided on the left side of the side panel of the storage box 13. A liquid extraction pipe 49 and a liquid outlet pipe 410 are fixedly connected to the third partition plate 43. The head of the liquid outlet pipe 410 is fixedly connected to the rear side panel of the storage box 13. The liquid outlet pipe 410 is connected to the liquid inlet pipe 25 through a connecting pipe 411. A first one-way valve 412 and a second one-way valve 413 are respectively provided in the liquid extraction pipe 49 and the liquid outlet pipe 410. The first one-way valve 412 allows the fluid to pass through in the direction of the pumping chamber, and the second one-way valve 413 allows the fluid to pass through in the direction away from the pumping chamber.
[0037] Preferably, a heat dissipation pipe 51 is fixed between the left and right side panels of the storage box 13, and both ends of the heat dissipation pipe 51 extend out of the storage box 13. The heat dissipation pipe 51 is symmetrically arranged up and down. A wind tube 52 is fixed to the left side of the storage box 13, and a fan blade group 53 is fixed to the position corresponding to the wind tube 52 on the drive shaft 41.
[0038] Preferably, a semiconductor refrigeration plate 61 is fixedly connected to the bottom plate of the storage box 13, with the cold end of the semiconductor refrigeration plate 61 facing upward and the hot end facing downward, a temperature sensor 62 is fixedly connected inside the storage box 13, and a PLC controller 63 is fixedly connected to the outer wall of the storage box 13, the power interface of the PLC controller 63 is electrically connected to the external power supply, the signal input end of the PLC controller 63 is electrically connected to the temperature sensor 62, and the control output end of the PLC controller 63 is electrically connected to the semiconductor refrigeration plate 61.
[0039] Preferably, the model of the PLC controller 63 is CPM1A-10CDR-A-V1.
[0040] A specific embodiment of the present invention is:
[0041] like Figure 1 As shown, plastic particles are melted in the furnace 12 and enter the conveying cylinder 1 through the feed pipe 11. When the motor 33 is working, it drives the conveying shaft 3 and the conveying blades 31 to rotate. The conveying blades 31 convey the molten plastic from left to right and pass through the transition portion 14 into the space between the central tube 2 and the extrusion portion 15. A plastic hose is formed between the central tube 2 and the extrusion portion 15.
[0042] During this process, the pumping mechanism delivers the coolant to the liquid inlet pipe 25 and the first chamber 23 , the coolant flows in the flow pipe 210 , and flows back to the storage tank 13 through the second chamber 24 and the return pipe 26 .
[0043] like Figure 4 As shown, when the coolant is located in the heat insulating portion 201, the heat insulating portion 201 itself and the heat insulating cotton 28 prevent the transfer of heat, thereby avoiding the cooling of the molten plastic at this time, so that the molten plastic can be smoothly extruded and molded. When the coolant is located in the heat conducting portion 202, the heat of the plastic hose is absorbed by the heat conducting portion 202 itself and the oil 29, thereby cooling the molded plastic hose.
[0044] like Figure 2 As shown, when the conveying shaft 3 rotates, the driving wheel 46 fixed thereto rotates, and under the action of the belt 47, the driven wheel 45 and the driving shaft 41 rotate. Since the piston 42 is engaged with the reciprocating thread groove 44 on the driving shaft 41, the piston 42 reciprocates left and right. The setting of the vent hole 48 allows the piston 42 to move smoothly. When the piston 42 moves, the coolant is extracted through the liquid extraction pipe 49 and the coolant is transported to the liquid inlet pipe 25 through the liquid outlet pipe 410 and the connecting pipe 411.
[0045] like Figure 2 As shown, when the drive shaft 41 rotates, the fan blade assembly 53 fixed thereon rotates, so that air flows in the heat dissipation pipe 51, thereby cooling the coolant.
[0046] like Figure 3 and 8 As shown, under normal circumstances, the coolant can be cooled by the arrangement of the fan blade group 53 and the heat dissipation pipe 51. When the cooling is not timely, the temperature sensor 62 detects the temperature rise of the coolant and transmits the temperature rise signal to the PLC controller 63. The PLC controller 63 controls the operation of the semiconductor refrigeration plate 61, thereby further cooling the coolant.
[0047] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A plastic hose processing device, characterized in that: include: A conveying cylinder, wherein a feed pipe is fixedly connected to the upper left side of the conveying cylinder, the head of the feed pipe is connected to the furnace, a storage box is fixedly connected to the bottom of the conveying cylinder, and a transition portion and an extrusion portion are fixedly connected to the right side of the conveying cylinder in sequence; A central tube, a transfer bin is provided on the right side of the inner cavity of the conveying cylinder, a first partition is fixedly connected to the interior of the transfer bin, the partition divides the interior of the transfer bin into a first chamber and a second chamber which are symmetrical in upper and lower directions, an inlet pipe and a return pipe are fixedly connected to the upper and lower sides of the transfer bin respectively, the transfer bin is fixedly connected to the conveying cylinder through the inlet pipe and the return pipe, the return pipe is connected to the storage box, the central tube is fixedly connected to the right side of the transfer bin, a second partition is fixedly connected to the central tube, the left side of the second partition is filled with heat insulation cotton, the right side of the second partition is filled with oil, a flow pipe is provided in the central tube, the flow pipe is U-shaped, and the two ends of the flow pipe are respectively connected to the first chamber and the second chamber; A conveying shaft, the right end of which is rotatably connected to the transfer bin, and the conveying shaft is also rotatably connected to the left side plate of the conveying cylinder. A spiral conveying blade is fixedly connected to the conveying shaft in the conveying cylinder. A motor is fixedly connected to the left side of the conveying cylinder through a frame, and the output shaft of the motor is connected to the conveying shaft through a coupling; The pumping mechanism contains coolant in the storage box, and the pumping mechanism is used to transport the coolant to the liquid inlet pipe.
2. A plastic hose processing device according to claim 1, characterized in that: The central tube is formed by connecting a heat insulating portion on the left side and a heat conducting portion on the right side.
3. A plastic hose processing device according to claim 2, characterized in that: The heat insulating part is made of glass fiber, and the heat conducting part is made of red copper.
4. A plastic hose processing device according to claim 1, characterized in that: The pumping mechanism includes a drive shaft and a piston; a third partition is fixedly connected in the storage box, and a pumping chamber is formed on the left side of the third partition; the right end of the drive shaft is rotatably connected to the third partition, and the drive shaft is also rotatably connected to the left plate of the storage box; a reciprocating threaded groove is provided on the drive shaft in the storage box, and the left end of the drive shaft is fixedly connected to a driven wheel, and the conveying shaft is fixedly connected to a driving wheel, and the driving wheel and the driven wheel are linked by a belt; the piston is sealingly and slidingly connected in the storage box and is located on the left side of the third partition, the piston is engaged with the reciprocating threaded groove, and a vent is provided on the left side of the side plate of the storage box; a liquid suction pipe and a liquid outlet pipe are fixed on the third partition, and the head of the liquid outlet pipe is fixedly connected to the rear side plate of the storage box, and the liquid outlet pipe is connected to the liquid inlet pipe through a connecting pipe, and a first one-way valve and a second one-way valve are respectively provided in the liquid suction pipe and the liquid outlet pipe, the first one-way valve allows the fluid to pass in the direction pointing to the pumping chamber, and the second one-way valve allows the fluid to pass in the direction away from the pumping chamber.
5. A plastic hose processing device according to claim 4, characterized in that: A heat dissipation pipe is fixedly connected between the left and right side plates of the storage box. Both ends of the heat dissipation pipe extend out of the storage box. The heat dissipation pipe is symmetrically arranged up and down. A wind tube is fixedly connected to the left side of the storage box. A fan blade group is fixedly connected to the position corresponding to the wind tube on the drive shaft.
6. A plastic hose processing device according to claim 1, characterized in that: A semiconductor refrigeration plate is fixedly connected to the bottom plate of the storage box, with the cold end of the semiconductor refrigeration plate facing upward and the hot end facing downward. A temperature sensor is fixedly connected inside the storage box, and a PLC controller is fixedly connected to the outer wall of the storage box. The power interface of the PLC controller is electrically connected to the external power supply, the signal input end of the PLC controller is electrically connected to the temperature sensor, and the control output end of the PLC controller is electrically connected to the semiconductor refrigeration plate.
7. A plastic hose processing device according to claim 6, characterized in that: The model of the PLC controller is CPM1A-10CDR-A-V1.
Citation Information
Patent Citations
Manufacturing equipment for environment-friendly plastic hose
CN111571979A
PVC (polyvinyl chloride) resin extrusion die
CN116175926A