A rust cleaning operation and maintenance device

Abstract

The application discloses a rust cleaning operation and maintenance device which is used for detecting and identifying the state of a target rust surface to be cleaned and adjusting laser rust removal operation parameters. The handheld operating handle comprises a control assembly and a sensing assembly. The bottom of the control assembly is provided with a handle energy supply joint which is used for adapting and connecting with an energy supply interface. A laser emission probe is arranged on the control assembly. A camera which is used for collecting a target rust surface image and a multi-parameter sensing sampling port which is used for collecting environmental condition parameters around the target rust surface are further arranged on the sensing assembly. A touch control operation screen which is used for observing the rust removal effect, the state of the target rust surface and adjusting the laser operation parameters in real time is further arranged on the sensing assembly. The rust cleaning operation and maintenance device can detect, identify and process the target rust surface to be cleaned in a short time, and the working efficiency is significantly improved. The device has a compact structure, high integration and portability, and is convenient to carry and transport.

Description

Technical Field

[0001] This invention relates to the field of laser rust removal equipment technology, and in particular to a rust cleaning and maintenance device. Background Technology

[0002] In existing technologies, rust removal methods mainly include mechanical cleaning, chemical cleaning, and laser cleaning. More advanced rust removal methods can switch between multiple cleaning modes to achieve better rust removal results.

[0003] Currently, most rust removal equipment relies on manual assessment or a combination of various offline instruments to coordinate and complete the diagnosis, evaluation, and subsequent rust removal of the target rusted surface. The existing rust cleaning and maintenance systems suffer from several problems: the large number of equipment types requiring coordination makes integration difficult; furthermore, traditional rust cleaning equipment lacks portability and is unsuitable for the development and application of intelligent equipment. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a rust cleaning and maintenance device that can detect, identify and treat the target rust surface to be cleaned in a short time, significantly improving work efficiency; it has a compact structure, high integration and portability, and is easy to carry and transport.

[0005] To address the aforementioned technical problems, this invention provides a rust cleaning and maintenance device for detecting and identifying the state of the target rust surface to be cleaned and adjusting the laser rust removal operation parameters. The device comprises: a power supply backpack body, which has at least a first wireless communication antenna and a power supply interface; a handheld operating handle capable of docking with the power supply backpack body, the handheld operating handle including: a control component and a sensing component, the sensing component being rotatably connected to the control component; a handle power supply connector adapted to the power supply interface at the bottom of the control component, and a laser emission probe on the control component; a second wireless communication antenna on the sensing component for transmitting the operating status of each component of the handheld operating handle to the power supply backpack body, the second wireless communication antenna being adapted to the first wireless antenna; a camera for acquiring images of the target rust surface and a multi-parameter sensing sampling port for acquiring environmental condition parameters around the target rust surface; and a device for real-time... The system includes a touchscreen control panel for real-time monitoring of rust removal effectiveness, the state of the target rusted surface, and adjustment of laser operation parameters. Specifically, the system uses sensors to identify the state of the target rusted surface, monitor the rust removal effect, adjust laser rust removal parameters and modes, and control the control unit to emit laser light from the laser emission probe onto the target rusted surface. The control unit also includes a spraying probe for applying repair materials and a mode switch for switching between the laser emission probe and the spraying probe. After laser rust removal, the mode switch allows the spraying probe to apply anti-corrosion material to the target rusted surface, and the spraying effect is monitored on the touchscreen control panel. Environmental parameters around the target rusted surface collected by multi-parameter sensor sampling ports include ambient temperature, humidity, and oxygen content. Laser rust removal parameters adjusted by the sensors include laser power and frequency, spraying power and frequency, and scanning speed. Laser rust removal modes adjusted by the sensors include working spacing, angle, and path planning for rust removal and spraying.

[0006] The control component is also equipped with operation status indicator lights to provide feedback on whether the working status of each component on the control component and the sensing component is normal.

[0007] The power supply interface and the handle power supply connector are connected by a multi-channel transmission cable.

[0008] The multi-channel transmission cable connection includes: a transmission pipeline for the spraying probe and a power supply pipeline for the laser probe, both of which are covered with an insulating sheath.

[0009] The sensing component is also equipped with a supplementary light. The camera and the supplementary light are mounted on the back of the sensing component. The supplementary light provides light compensation when the camera captures an image of the target rusted surface to be cleaned.

[0010] The control unit is equipped with a main control switch to detect whether the battery power of the rust cleaning and maintenance device is sufficient, whether the remaining amount of spraying material is sufficient, and whether the power supply voltage and current of each component are normal. The main control switch enables the rust cleaning and maintenance device to enter the self-test state.

[0011] The rust cleaning and maintenance device of the present invention has the following beneficial effects:

[0012] First, the handheld operating handle includes a control component and a sensing component. The bottom of the control component has a handle power supply connector for mating with the power supply interface, and the control component has a laser emission probe. The sensing component also has a camera for acquiring images of the target rust surface and a multi-parameter sensor sampling port for acquiring environmental parameters around the target rust surface. The sensing component also has a touch screen for real-time observation of the rust removal effect, the state of the target rust surface, and adjustment of laser operation parameters. Specifically, by identifying the state information of the target rust surface to be cleaned through the sensing component, observing the rust removal effect, adjusting the laser rust removal operation parameters and laser rust removal operation mode, and controlling the control component to emit laser from the laser emission probe onto the target rust surface, it can detect, identify, and process the target rust surface to be cleaned in a short time, significantly improving work efficiency.

[0013] Secondly, it has a compact structure, high integration and portability, making it easy to carry and transport. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of the power backpack body according to an embodiment of the present invention.

[0016] Figure 2 This is a structural schematic diagram of the first angle of the handheld operating handle according to an embodiment of the present invention.

[0017] Figure 3 This is a structural schematic diagram of the second angle of the handheld operating handle according to an embodiment of the present invention.

[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of a multi-channel transmission cable according to an embodiment of the present invention. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] like Figures 1-4 The image shows an embodiment of the rust cleaning and maintenance device of the present invention.

[0021] In this embodiment, the rust cleaning and maintenance device is used to detect and identify the state of the target rust surface to be cleaned and to adjust the laser rust removal operation parameters. It includes: a power supply backpack body 1, which is equipped with at least a first wireless communication antenna and a power supply interface 12; and a handheld operating handle 2 that can be docked and adapted with the power supply backpack body 1.

[0022] The handheld operating handle 2 includes a control component 21 and a sensing component 22. The sensing component 22 is rotatably connected to the control component 21. The bottom of the control component 21 is provided with a handle power supply connector 211 for matching and engaging with the power supply interface 12. The control component 21 is provided with a laser emission probe 212.

[0023] The sensing component 22 is equipped with a second wireless communication antenna 221 for transmitting the working status of each component of the handheld operating handle 2 to the main body 1 of the power supply backpack. The second wireless communication antenna 221 is adapted to the first wireless communication antenna 11. The sensing component 22 is also equipped with a camera 222 for acquiring images of the target rusted surface and a multi-parameter sensing sampling port 223 for acquiring environmental condition parameters around the target rusted surface. The sensing component 22 is also equipped with a touch screen 225 for real-time observation of the rust removal effect, the state of the target rusted surface, and adjustment of laser operation parameters. The sensing component 22 identifies the state information of the target rusted surface to be cleaned, observes the rust removal effect, adjusts the laser rust removal operation parameters and laser rust removal operation mode, and controls the control component 21 to emit laser light from the laser emission probe 212 onto the target rusted surface.

[0024] In practice, the main body 1 of the power supply backpack is equipped with power supply, data transmission and reception, data processing and other related equipment. In this embodiment, one side of the main body 1 of the power supply backpack is also provided with a heat dissipation vent 13 to dissipate the heat generated by the various components in the rust cleaning and maintenance device.

[0025] The function of the first wireless communication antenna and the power supply interface 12 on the main body 1 of the power supply backpack is to establish communication with the handheld operating handle 2, and to obtain the operating status and control commands of the control component 21 and the sensing component 22 through wireless transmission, so that the main body 1 of the power supply backpack and the handheld operating handle 2 form an organic whole and realize highly integrated portable functions.

[0026] In addition, the main body 1 of the power supply backpack is equipped with a main switch 14 on the outside for turning on and off the power supply, data transmission and reception, data processing and other related equipment inside the power supply backpack 1. The main control switch 14 puts the rust cleaning and maintenance device into a self-test state, such as checking the battery power, the amount of spraying material, and the power supply voltage and current of each component.

[0027] Furthermore, the control component 21 includes: a handle power supply connector 211 adapted to be connected to the power supply interface 12, a laser emission probe 212 for emitting laser to remove rust from the target rusted surface, a spraying probe 213 for spraying repair material, and a mode switching switch 214 for switching the operating mode between the laser emission probe 212 and the spraying probe 213.

[0028] During implementation, after laser rust removal using the laser emission probe 212, the control mode switch 214 sprays anti-corrosion material onto the target rusted surface via the spraying probe 213, and the spraying effect is observed by the touch screen 225.

[0029] Preferably, the control component 21 is further provided with a working status indicator 215 for feedback on whether the working status of each component on the control component 21 and the sensing component 22 is normal. The working status includes power supply status and data transmission status. For example, when the power supply and data transmission status are normal, a green light is displayed; when the power supply and data transmission status are abnormal, a red light is displayed.

[0030] Preferably, a handle heat dissipation vent 216 is provided on one side of the control component 21, through which the heat generated by each component in the control component 21 is discharged.

[0031] Furthermore, the power supply interface 12 is connected to the handle power supply connector 211 via a multi-channel transmission cable 9.

[0032] In this embodiment, the multi-channel transmission cable 9 connects a spraying probe transmission line 91 and a laser probe power supply line 92, both of which are covered by an insulating sheath 93. The insulating sheath 93 isolates the two lines from the outside environment.

[0033] The sensing component 22 is mounted on the top of the handheld operating handle 2, facilitating the operator's observation and adjustment of operating parameters. In this embodiment, the sensing component 22 includes: a second wireless communication antenna 221, a camera 222, a multi-parameter sensing sampling port 223, and a touch operating screen 225.

[0034] The second wireless communication antenna 221 is installed on opposite sides of the handheld operating handle 2. The function of the second wireless communication antenna 221 is to be adapted to the first wireless communication antenna 11 of the power supply backpack body 1, and to transmit the working status of each component of the handheld operating handle 2 to the power supply backpack body 1. The two antennas transmit information in the form of radio waves.

[0035] The function of camera 222 is to collect images of the appearance features, area information, type characteristics, and location information of the rusted surface to be cleaned, so as to facilitate dynamic adjustment of operation parameters and operation methods for rust removal and spraying operations.

[0036] The function of the multi-parameter sensing sampling port 223 is to collect environmental condition parameters around the target rust surface, that is, the necessary environmental condition parameters that affect the formation of rust. These parameters include key influencing factors such as ambient temperature, humidity and oxygen content.

[0037] Preferably, the laser rust removal operation parameters adjusted by the sensing components include: laser power and frequency, spraying power and efficiency, and scanning speed.

[0038] Preferably, the laser rust removal operation method adjusted by the sensing components includes: operation spacing, angle, and path planning for rust removal and spraying.

[0039] Furthermore, the sensing component 22 is also equipped with a supplementary light 224. The camera 222 and the supplementary light 224 are mounted on the back of the sensing component 22. The supplementary light 224 provides light compensation when the camera 222 captures an image of the target rusted surface to be cleaned, so as to prevent inaccurate detection results due to the influence of the background light during shooting.

[0040] In this embodiment, when the rust cleaning and maintenance device is implemented, the main switch 14 of the rust cleaning and maintenance device is turned on, and the device enters the self-test stage. The self-test state includes, for example, checking the battery power of the rust cleaning and maintenance device, whether the remaining amount of spraying material is sufficient, and the power supply voltage and current of each component.

[0041] The sensing component 22 is used to detect and identify the state information of the rust to be cleaned and the environmental state information. For example, the camera 222 collects images of the appearance features, area information, type characteristics, and location information of the rust on the target rust surface to be cleaned. The collected image information is entered into a database for matching to obtain the optimal operating parameters and operating method.

[0042] Laser rust removal is performed using the laser emission probe 212. Operators can observe the rust removal effect and the condition of the target rusted surface in real time via the touchscreen 225 of the sensing component 22. The touchscreen 225 allows for real-time adjustment of laser operation parameters to complete the laser rust removal. Next, anti-corrosion material is sprayed. The control mode switch 214 directs the spraying probe 213 to spray the anti-corrosion material onto the target rusted surface. The spraying effect can also be observed in real time via the touchscreen 225, completing the anti-corrosion treatment of the laser-treated surface.

[0043] The rust cleaning and maintenance device of the present invention has the following beneficial effects:

[0044] First, the handheld operating handle includes a control component and a sensing component. The bottom of the control component has a handle power supply connector for mating with the power supply interface, and the control component has a laser emission probe. The sensing component also has a camera for acquiring images of the target rust surface and a multi-parameter sensor sampling port for acquiring environmental parameters around the target rust surface. The sensing component also has a touch screen for real-time observation of the rust removal effect, the state of the target rust surface, and adjustment of laser operation parameters. Specifically, by identifying the state information of the target rust surface to be cleaned through the sensing component, observing the rust removal effect, adjusting the laser rust removal operation parameters and laser rust removal operation mode, and controlling the control component to emit laser from the laser emission probe onto the target rust surface, it can detect, identify, and process the target rust surface to be cleaned in a short time, significantly improving work efficiency.

[0045] Secondly, it has a compact structure and high portability, allowing it to be quickly deployed in different work sites and is easy to carry and transport.

[0046] Third, by leveraging the combined advantages of multiple components in the sensing module, it is possible to accurately identify and target rusted areas. Simultaneously, intelligent control can automatically adjust cleaning and spraying parameters based on the type and severity of rust, reducing manual intervention and simplifying operation.

Claims

1. A rust cleaning and maintenance device, used to detect and identify the condition of the target rusted surface to be cleaned and adjust the laser rust removal operation parameters, characterized in that, include: A power backpack body, wherein the power backpack body is provided with at least a first wireless communication antenna and a power supply interface; A handheld operating handle that can be docked and adapted to the main body of the power supply backpack, the handheld operating handle including: a control component and a sensing component, the sensing component being rotatably connected to the control component; The bottom of the control component is provided with a handle power supply connector for mating with the power supply interface, and the control component is provided with a laser emission probe. The sensing component is equipped with a second wireless communication antenna for transmitting the working status of each component of the handheld operating handle to the main body of the power supply backpack. The second wireless communication antenna is adapted to the first wireless communication antenna. The sensing component is also equipped with a camera for acquiring images of the target rusted surface and a multi-parameter sensing sampling port for acquiring environmental condition parameters around the target rusted surface. The sensing component is also equipped with a touch screen for real-time observation of the rust removal effect, the state of the target rusted surface, and adjustment of laser operation parameters. Specifically: the sensing component identifies the state information of the target rusted surface to be cleaned, observes the rust removal effect, adjusts the laser rust removal operation parameters and laser rust removal operation mode, and controls the control component to emit laser light to the target rusted surface from the laser emitting probe; The control component is also equipped with a spraying probe for spraying repair materials and a mode switching switch for switching the operating mode between the laser emitting probe and the spraying probe. After laser rust removal, the mode switching switch is used to spray anti-corrosion material onto the target rusted surface via the spraying probe, and the spraying effect is observed on the touch screen. The environmental condition parameters around the target rusted surface collected by the multi-parameter sensing sampling port include: ambient temperature, humidity, and oxygen content. The laser rust removal operating parameters adjusted by the sensing component include: laser power and frequency, spraying power and frequency, and scanning speed. The laser rust removal operating mode adjusted by the sensing component includes: operating spacing, angle, and path planning for rust removal and spraying.

2. The rust cleaning and maintenance device as described in claim 1, characterized in that, The control component is also equipped with a work status indicator light to provide feedback on whether the working status of each component on the control component and the sensing component is normal.

3. The rust cleaning and maintenance device as described in claim 1, characterized in that, The power supply interface and the power supply connector of the handle are connected by a multi-channel transmission cable.

4. The rust cleaning and maintenance device as described in claim 3, characterized in that, The multi-channel transmission cable connection includes: a spraying probe transmission line and a laser probe power supply line, both of which are covered with insulating sheaths.

5. The rust cleaning and maintenance device as described in claim 1, characterized in that, The sensing component is also equipped with a supplementary light. The camera and the supplementary light are mounted on the back of the sensing component. The supplementary light provides light compensation when the camera captures an image of the target rusted surface to be cleaned.

6. The rust cleaning and maintenance device as described in claim 1, characterized in that, The control component is also equipped with a main control switch for detecting whether the battery power of the rust cleaning and maintenance device is sufficient, whether the remaining amount of spraying material is sufficient, and whether the power supply voltage and current of each component are normal. The rust cleaning and maintenance device is put into self-test mode through the main control switch.

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