A four-axis inclined plane milling fixture and milling method

By designing a four-axis inclined plane milling fixture and utilizing main clamping, support and auxiliary clamping components, the problems of low efficiency and difficulty in ensuring accuracy in three-axis milling were solved, and efficient and stable machining of medical X-ray tube cathode plates was achieved.

CN117464404BActive Publication Date: 2026-03-10SHAANXI SIRUI ADVANCED MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-16
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In the existing technology, the processing of the cathode support plate of the medical X-ray tube is carried out by three-axis CNC milling, which results in low processing efficiency, difficulty in ensuring accuracy and unsatisfactory quality, and requires secondary clamping.

Method used

A four-axis inclined plane milling fixture was designed, including a main clamping assembly, a support assembly, and an auxiliary clamping assembly. The main clamping assembly fixes the part, and the four-axis machining center is used to rotate the part to achieve multi-face machining. The support assembly supports the bottom surface of the part, and the auxiliary clamping assembly improves stability and safety.

Benefits of technology

This technology enables multi-face machining of parts in a single clamping operation, improving machining accuracy and efficiency, avoiding clamping errors, and enhancing machining stability and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a four-axis inclined plane milling fixture and milling method. The fixture includes a base, a main clamping assembly, and a support assembly. The main clamping assembly includes a mounting base on the base, a clamping head on the mounting base, and a main lead screw on the mounting base and connected to the clamping head. The support assembly includes a sliding beam clamped on the mounting base, a support seat on the sliding beam, and a first lead screw on the sliding beam and connected to the support seat. The milling fixture of this invention has a reasonable structural design, can complete the milling of inclined planes and drilling of the workpiece in one operation, has high reliability and safety, improves the processing efficiency of the workpiece, and is suitable for widespread use.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of machining, in particular to a four-axis bevel milling tool and a milling method. BACKGROUND

[0002] The four-axis machining center is a machining center with an additional rotating shaft, vertical (A-axis) and horizontal (B-axis), which can realize four-axis four-linkage. The four-axis machining center is generally used for products that cannot be processed by three-axis due to depth and angle limits, such as fan blades, worms, and deep cavities. It can process rotating surfaces, such as shaft parts. The fourth axis of the machining center is an index control indexing head, which can complete the task that cannot be processed by a three-axis machining center at one time. It can make the product realize multi-surface processing through rotation, reduce the clamping frequency, shorten the production time, and greatly improve the processing efficiency.

[0003] However, the current processing of medical tube cathode support plates is through three-axis numerical control milling, and the other end needs to be processed after turning around after processing one end. This processing method requires secondary clamping, which not only has low processing efficiency and is difficult to ensure processing accuracy, but also the quality of the processed workpiece is not ideal. SUMMARY

[0004] In view of the above technical problems, the present application provides a four-axis bevel milling tool and a milling method.

[0005] The technical scheme of the present application is as follows: a four-axis bevel milling tool, comprising a base body, a main clamping assembly arranged on the base body, and a supporting assembly arranged on the main clamping assembly; the base body is provided with a clamping body at the bottom end;

[0006] The main clamping assembly comprises a mounting seat arranged on the side wall of the base body, a clamping head arranged on the mounting seat, and a main lead screw arranged on the mounting seat and connected with the clamping head; the side wall of the mounting seat is provided with a connecting block at the upper end, and a push frame is slidably connected to the connecting block; the clamping head comprises a fixed clamping head arranged at the lower end of the mounting seat and a movable clamping head slidably connected to the side wall of the mounting seat and located between the connecting block and the fixed clamping head, the movable clamping head being connected with the push frame; the movable clamping head and the fixed clamping head are provided with telescopic heads on the opposite sides; the main lead screw is threadedly connected with the push frame and rotatably connected with the upper end surface of the connecting block;

[0007] The support assembly comprises a sliding beam clamped on the mounting seat, a support seat arranged on the sliding beam, and a first vice screw rod arranged on the sliding beam and connected with the support seat; the two sides of the sliding beam are provided with first sliding grooves; the support seat is provided with two support rods, the bottom ends of the two support rods are movably hinged, the two support rods are provided with through grooves, the first sliding grooves are provided with limiting pins slidably clamped in the through grooves; the first vice screw rod is provided with two first vice screw rods, the two first vice screw rods are rotatably clamped in the two first sliding grooves respectively, and the two first vice screw rods are threadedly connected with first threaded seats slidably clamped in the corresponding first sliding grooves; the two first threaded seats are movably hinged with the two support rods respectively.

[0008] Further, the two sides of the mounting seat are movably provided with auxiliary clamping assemblies; the auxiliary clamping assembly comprises an adjusting arm movably hinged on the side wall of the mounting seat, a roller member slidably clamped on the adjusting arm, and a second vice screw rod arranged on the adjusting arm and threadedly connected with the roller member; the adjusting arm is provided with a second sliding groove; the roller member comprises a second threaded seat slidably clamped in the second sliding groove, an arc-shaped frame arranged on the upper end of the second threaded seat, and two clamping rollers slidably clamped on the arc-shaped frame through threaded sleeves; the clamping rollers are connected with the threaded sleeves through screws, and the upper and lower ends of the screws are provided with locking nuts capable of abutting the threaded sleeves;

[0009] Description: when in use, rotate the two adjusting arms to the appropriate position, then adjust the position of the arc-shaped frame through the second vice screw rod, then adjust the position and height of the clamping rollers on the arc-shaped frame, and fix the position of the clamping rollers by using the locking nuts, so as to clamp and fix the end portions of the two processed parts, thereby improving the stability during the part processing process.

[0010] Further, the sliding beam is composed of two support beams, one of the support beams is provided with a plug rod movably inserted into the other support beam, and a return spring is arranged on the plug rod and abuts against the inner wall of the other support beam; the two support beams are provided with clamping blocks capable of clamping the side wall of the mounting seat;

[0011] Description: when in use, pull out the two support beams, then adjust the position of the sliding beam, when loosening the support beams, the two support beams are close to each other under the action of the return spring, and the clamping blocks are clamped and fixed with the mounting seat, thereby improving the convenience of the movement of the sliding beam.

[0012] Further, the base is provided with a sink, the mounting seat is movably clamped in the sink, and the mounting seat is movably connected with the base through bolts;

[0013] Description: by clamping the mounting seat in the sink, the connection stability between the mounting seat and the base is improved, and the mounting seat is prevented from loosening and falling off during use.

[0014] Further, the two telescopic heads are movably connected with the movable clamping head and the fixed clamping head respectively, and the movable clamping head and the fixed clamping head are provided with fastening screws for fixing the telescopic heads at corresponding positions;

[0015] Description: By movably connecting the telescopic heads with the movable clamping head and the fixed clamping head, the clamping length of the telescopic heads can be adjusted according to the thickness of the machined part, so as to avoid affecting the machining precision of the part due to the end height of the telescopic head.

[0016] Further, the side wall of the mounting seat is slidably connected with a top seat between the movable clamping head and the fixed clamping head;

[0017] Description: The top seat is used to support the center position of the machined part, so as to avoid bending and deformation of the part during clamping.

[0018] Further, the side wall of the clamping body is provided with anti-skid teeth;

[0019] Description: By providing anti-skid teeth on the clamping body, the connection stability between the clamping body and the four-axis machining center can be improved, thereby improving the use safety of the present application.

[0020] Further, a guide wheel abutting against the inner wall of the mounting seat is rotatably connected to the sliding block;

[0021] Description: By providing a guide wheel on the sliding block, the smoothness of the movable clamping head moving on the mounting seat can be improved.

[0022] Further, the opposite sides of the two telescopic heads are movably connected with replacement clamps through screws; and the replacement clamps are obliquely arranged towards the side of the mounting seat;

[0023] Description: By providing oblique replacement clamps on the telescopic heads, on the one hand, the worn replacement clamps can be replaced, and on the other hand, the machined part can always be close to the mounting seat under the action of clamping force, thereby improving the use reliability of the present application.

[0024] The present application also provides a four-axis inclined surface milling method, comprising the following steps:

[0025] S1, placing the machined part between the fixed clamping head and the movable clamping head, using the main screw to drive the pusher to move on the connecting block, and continuously pushing the movable clamping head to approach the fixed clamping head, so as to clamp and fix the machined part;

[0026] S2, adjusting the position of the sliding beam on the mounting seat, then rotating the first auxiliary screw at both ends of the sliding beam, using the first auxiliary screw to drive the first threaded seat to move in the first sliding groove, and at this time, the supporting rod supports the supporting seat, so as to support and fix the two ends of the lower surface of the machined part;

[0027] S3, the base is clamped on the chuck of the four-axis machining center through the clamping body, and the four-axis machining center is used for milling surface and punching processing of the part to be processed.

[0028] Compared with the prior art, the beneficial effects of the present application are reflected in the following points:

[0029] Firstly, the milling tool structure of the present application is reasonably designed, the two parts to be processed are clamped and fixed by the main clamping assembly, and the base is rotated by the four-axis machining center, so that the part processing can be freely adjusted, thereby ensuring the part milling angle and the smoothness of the milling surface.

[0030] Secondly, the tool of the present application can complete the milling of the inclined surface and the punching of the part to be processed after one-time clamping, thereby ensuring the position accuracy of the part inclined surface and hole and improving the production efficiency; avoiding the clamping error problem caused by multiple clamping of the part, and having high use reliability.

[0031] Thirdly, the tool of the present application uses the supporting assembly to support and fix the two ends of the lower bottom surface of the part to be processed, avoids the shaking of the part due to the length of the part during processing, improves the stability of the part during processing, and thereby improves the use safety of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0032] Figure 1 is a longitudinal sectional view of the milling tool of the present application;

[0033] Figure 2 is a left view of the milling tool of the present application;

[0034] Figure 3 is a connection schematic view of the movable clamping head and the mounting seat of the present application;

[0035] Figure 4 is a connection schematic view of the supporting seat and the sliding beam of the present application;

[0036] Figure 5 is a connection schematic view of the sliding beam and the mounting seat of the present application;

[0037] Figure 6 is a connection schematic view of the roller member and the adjusting arm of the present application;

[0038] Figure 7 is a connection schematic view of the clamping roller and the arc-shaped frame of the present application;

[0039] Among them, 1-base, 10-clamping body, 100-anti-slip teeth, 11-sinking groove, 2-main clamping assembly, 20-mounting base, 200-connecting block, 201-push frame, 21-clamping head, 210-fixed clamping head, 211-moving clamping head, 2110-slider, 2111-guide wheel, 212-telescopic head, 213-replacement clamping plate, 22-main lead screw, 23-top seat, 3-support assembly, 30-sliding beam, 300-first sliding groove, 3000- Limit pin, 301-support beam, 3010-clamping block, 302-insertion rod, 303-reset spring, 31-support seat, 310-support rod, 311-through groove, 32-first set of lead screw, 320-first threaded seat, 4-auxiliary clamping assembly, 40-adjusting arm, 400-second slide groove, 41-roller assembly, 410-second threaded seat, 411-arc frame, 412-threaded sleeve, 413-clamping roller, 4130-screw, 42-second set of lead screw. Detailed Implementation

[0040] Example 1

[0041] like Figure 1 The four-axis inclined plane milling fixture shown includes a base 1, a main clamping assembly 2 disposed on the base 1, and a support assembly 3 disposed on the main clamping assembly 2; a clamping body 10 is provided at the bottom end of the base 1.

[0042] like Figure 1 , 2 As shown, the main clamping assembly 2 includes a mounting base 20 disposed on the side wall of the base 1, a clamping head 21 disposed on the mounting base 20, and a main screw 22 disposed on the mounting base 20 and connected to the clamping head 21; a connecting block 200 is disposed at the upper end of the side wall of the mounting base 20, and a pusher 201 is slidably engaged on the connecting block 200; the clamping head 21 includes a fixed clamping head 210 fixedly disposed at the lower end of the mounting base 20 and a movable clamping head 211 slidably engaged on the side wall of the mounting base 20 and located between the connecting block 200 and the fixed clamping head 210 via a slider 2110, and the movable clamping head 211 is connected to the pusher 201; a telescopic head 212 is disposed on the opposite side of the movable clamping head 211 and the fixed clamping head 210; the main screw 22 is threadedly connected to the pusher 201 and rotatably engaged with the upper end face of the connecting block 200;

[0043] like Figure 2 , 4As shown, the support assembly 3 includes a sliding beam 30 slidably engaged with the mounting base 20, a support base 31 disposed on the sliding beam 30, and a first set of lead screws 32 disposed on the sliding beam 30 and connected to the support base 31; both sides of the sliding beam 30 are provided with first sliding grooves 300; two support bases 31 are provided, and the bottom ends of the two support bases 31 are movably hinged to support rods 310, and both support rods 310 are provided with through grooves 311, and the first sliding grooves 300 are provided with limiting pins 3000 that slidably engage with the through grooves 311; two first set of lead screws 32 are provided, and the two first set of lead screws 32 are respectively rotatably engaged with the two first sliding grooves 300, and the two first set of lead screws 32 are threadedly connected with first threaded seats 320 that slidably engage with the first sliding grooves 300 at the corresponding positions; the two first threaded seats 320 are respectively movably hinged to the two support rods 310.

[0044] Example 2

[0045] This embodiment describes a method for milling a four-axis inclined plane using the milling fixture of Embodiment 1, including the following steps:

[0046] S1. Place the workpiece to be processed between the fixed clamping head 210 and the movable clamping head 211. Use the main lead screw 22 to drive the push frame 201 to move on the connecting block 200, and push the movable clamping head 211 to move closer and closer to the fixed clamping head 210 to clamp and fix the workpiece to be processed.

[0047] S2. Adjust the position of the sliding beam 30 on the mounting base 20, and then rotate the first set of lead screws 32 at both ends of the sliding beam 30. Use the first set of lead screws 32 to drive the first threaded seat 320 to move inside the first slide groove 300. At this time, the support rod 310 will support the support base 31 and support and fix the two ends of the bottom surface of the workpiece to be processed.

[0048] S3. Attach the base 1 to the chuck of the four-axis machining center via the clamping body 10, and use the four-axis machining center to perform milling and drilling on the workpiece.

[0049] Example 3

[0050] like Figure 1 The four-axis inclined plane milling fixture shown includes a base 1, a main clamping assembly 2 disposed on the base 1, and a support assembly 3 disposed on the main clamping assembly 2; a clamping body 10 is provided at the bottom end of the base 1.

[0051] like Figure 1 , 2As shown, the main clamping assembly 2 includes a mounting base 20 disposed on the side wall of the base 1, a clamping head 21 disposed on the mounting base 20, and a main screw 22 disposed on the mounting base 20 and connected to the clamping head 21; a connecting block 200 is disposed at the upper end of the side wall of the mounting base 20, and a pusher 201 is slidably engaged on the connecting block 200; the clamping head 21 includes a fixed clamping head 210 fixedly disposed at the lower end of the mounting base 20 and a movable clamping head 211 slidably engaged on the side wall of the mounting base 20 and located between the connecting block 200 and the fixed clamping head 210 via a slider 2110, and the movable clamping head 211 is connected to the pusher 201; a telescopic head 212 is disposed on the opposite side of the movable clamping head 211 and the fixed clamping head 210; the main screw 22 is threadedly connected to the pusher 201 and rotatably engaged with the upper end face of the connecting block 200;

[0052] like Figure 2 , 4 As shown, the support assembly 3 includes a sliding beam 30 slidably engaged with the mounting base 20, a support base 31 disposed on the sliding beam 30, and a first set of lead screws 32 disposed on the sliding beam 30 and connected to the support base 31; both sides of the sliding beam 30 are provided with first sliding grooves 300; two support bases 31 are provided, and the bottom ends of the two support bases 31 are movably hinged to support rods 310, and both support rods 310 are provided with through grooves 311, and the first sliding grooves 300 are provided with limiting pins 3000 that slidably engage with the through grooves 311; two first set of lead screws 32 are provided, and the two first set of lead screws 32 are respectively rotatably engaged with the two first sliding grooves 300, and the two first set of lead screws 32 are threadedly connected with first threaded seats 320 that slidably engage with the first sliding grooves 300 at the corresponding positions; the two first threaded seats 320 are respectively movably hinged to the two support rods 310.

[0053] like Figure 2 , 6 As shown in Figure 7, auxiliary clamping components 4 are movably arranged on both sides of the mounting base 20. The auxiliary clamping components 4 include an adjusting arm 40 movably hinged to the side wall of the mounting base 20, a roller component 41 slidably engaged with the adjusting arm 40, and a second lead screw 42 arranged on the adjusting arm 40 and threadedly connected to the roller component 41. A second slide groove 400 is provided on the adjusting arm 40. The roller component 41 includes a second threaded seat 410 slidably engaged with the inside of the second slide groove 400, an arc-shaped frame 411 arranged at the upper end of the second threaded seat 410, and two clamping rollers 413 respectively slidably engaged with the arc-shaped frame 411 through threaded sleeves 412. The clamping rollers 413 are connected to the threaded sleeves 412 through screws 4130, and locking nuts that can abut against the threaded sleeves 412 are provided at both the upper and lower ends of the screws 4130.

[0054] Example 4

[0055] This embodiment describes a method for milling a four-axis inclined plane using the milling fixture of Embodiment 3, including the following steps:

[0056] S1. Place the workpiece to be processed between the fixed clamping head 210 and the movable clamping head 211. Use the main lead screw 22 to drive the push frame 201 to move on the connecting block 200, and push the movable clamping head 211 to move closer and closer to the fixed clamping head 210 to clamp and fix the workpiece to be processed.

[0057] S2. Adjust the position of the sliding beam 30 on the mounting base 20, and then rotate the first set of lead screws 32 at both ends of the sliding beam 30. Use the first set of lead screws 32 to drive the first threaded seat 320 to move inside the first slide groove 300. At this time, the support rod 310 will support the support base 31 and support and fix the two ends of the bottom surface of the workpiece to be processed. Rotate the two adjusting arms 40 to the appropriate position, and then adjust the position of the arc frame 411 through the second set of lead screws 42. Adjust the position and height of the clamping roller 413 on the arc frame 411, and use the locking nut to fix the position of the clamping roller 413 to clamp and fix the ends of the two workpieces to be processed.

[0058] S3. Attach the base 1 to the chuck of the four-axis machining center via the clamping body 10, and use the four-axis machining center to perform milling and drilling on the workpiece.

[0059] Example 5

[0060] like Figure 1 The four-axis inclined plane milling fixture shown includes a base 1, a main clamping assembly 2 disposed on the base 1, and a support assembly 3 disposed on the main clamping assembly 2; a clamping body 10 is disposed at the bottom end of the base 1; anti-slip teeth 100 are disposed on the side wall of the clamping body 10; and a countersunk groove 11 is disposed on the base 1.

[0061] like Figure 1 , 2 As shown, the main clamping assembly 2 includes a mounting base 20 that is movably engaged inside the sink 11, a clamping head 21 disposed on the mounting base 20, and a main screw 22 disposed on the mounting base 20 and connected to the clamping head 21; a connecting block 200 is disposed at the upper end of the side wall of the mounting base 20, and a pusher 201 is slidably engaged on the connecting block 200; the clamping head 21 includes a fixed clamping head 210 fixedly disposed at the lower end of the mounting base 20 and a movable clamping head 211 slidably engaged on the side wall of the mounting base 20 and located between the connecting block 200 and the fixed clamping head 210 via a slider 2110, and the movable clamping head 211 is connected to the pusher 201; a telescopic head 212 is disposed on the opposite side of the movable clamping head 211 and the fixed clamping head 210; the main screw 22 is threadedly connected to the pusher 201 and rotatably engaged with the upper end face of the connecting block 200;

[0062] like Figure 2 ,4 As shown in Figure 5, the support assembly 3 includes a sliding beam 30 slidably engaged with the mounting base 20, a support base 31 disposed on the sliding beam 30, and a first set of lead screws 32 disposed on the sliding beam 30 and connected to the support base 31; both sides of the sliding beam 30 are provided with first sliding grooves 300; two support bases 31 are provided, and the bottom ends of the two support bases 31 are movably hinged to support rods 310, and both support rods 310 are provided with through grooves 311, and the first sliding grooves 300 are provided with limiting pins 3000 that slidably engage with the through grooves 311; two first set of lead screws 32 are provided, and the two first set of lead screws 32 rotate one-to-one with each other. The sliding beam 30 is connected to the two first sliding grooves 300, and each of the two first auxiliary lead screws 32 is threaded with a first threaded seat 320 that slides and engages with the first sliding groove 300 at the corresponding position; the two first threaded seats 320 are respectively movably hinged to the two support rods 310; the sliding beam 30 is composed of two support beams 301, one of which is provided with a plug rod 302 that is movably inserted into the other support beam 301, and a return spring 303 that abuts against the inner wall of the other support beam 301 is sleeved on the plug rod 302; both support beams 301 are provided with a locking block 3010 that can engage with the side wall of the mounting base 20;

[0063] like Figure 2 , 6 As shown in Figure 7, auxiliary clamping components 4 are movably arranged on both sides of the mounting base 20. The auxiliary clamping components 4 include an adjusting arm 40 movably hinged to the side wall of the mounting base 20, a roller component 41 slidably engaged with the adjusting arm 40, and a second lead screw 42 arranged on the adjusting arm 40 and threadedly connected to the roller component 41. A second slide groove 400 is provided on the adjusting arm 40. The roller component 41 includes a second threaded seat 410 slidably engaged with the inside of the second slide groove 400, an arc-shaped frame 411 arranged at the upper end of the second threaded seat 410, and two clamping rollers 413 respectively slidably engaged with the arc-shaped frame 411 through threaded sleeves 412. The clamping rollers 413 are connected to the threaded sleeves 412 through screws 4130, and locking nuts that can abut against the threaded sleeves 412 are provided at both the upper and lower ends of the screws 4130.

[0064] Example 6

[0065] This embodiment describes a method for milling a four-axis inclined plane using the milling fixture of Embodiment 5, including the following steps:

[0066] S1. Place the workpiece to be processed between the fixed clamping head 210 and the movable clamping head 211. Use the main lead screw 22 to drive the push frame 201 to move on the connecting block 200, and push the movable clamping head 211 to move closer and closer to the fixed clamping head 210 to clamp and fix the workpiece to be processed.

[0067] S2. Pull out the two support beams 301, and then adjust the position of the sliding beam 30. When the support beams 301 are released, the two support beams 301 move closer to each other under the action of the return spring 303, and are fixed to the mounting base 20 by the locking block 3010. Then rotate the first set of lead screws 32 at both ends of the sliding beam 30, and use the first set of lead screws 32 to drive the first threaded seat 320 to move inside the first slide groove 300. At this time, the support rod 310 supports the support base 31, and supports and fixes the two ends of the bottom surface of the workpiece to be processed. Rotate the two adjusting arms 40 to the appropriate position, and then adjust the position of the arc frame 411 by the second set of lead screws 42. Adjust the position and height of the clamping rollers 413 on the arc frame 411, and use the locking nut to fix the position of the clamping rollers 413, and clamp and fix the ends of the two workpieces to be processed.

[0068] S3. Attach the base 1 to the chuck of the four-axis machining center via the clamping body 10, and use the four-axis machining center to perform milling and drilling on the workpiece.

[0069] Example 7

[0070] like Figure 1 The four-axis inclined plane milling fixture shown includes a base 1, a main clamping assembly 2 disposed on the base 1, and a support assembly 3 disposed on the main clamping assembly 2; a clamping body 10 is disposed at the bottom end of the base 1; anti-slip teeth 100 are disposed on the side wall of the clamping body 10; and a countersunk groove 11 is disposed on the base 1.

[0071] like Figure 1 , 2As shown in Figure 3, the main clamping assembly 2 includes a mounting base 20 that is movably engaged inside the sink 11, a clamping head 21 disposed on the mounting base 20, and a main screw 22 disposed on the mounting base 20 and connected to the clamping head 21; a connecting block 200 is disposed on the upper end of the side wall of the mounting base 20, and a pusher 201 is slidably engaged on the connecting block 200; the clamping head 21 includes a fixed clamping head 210 fixedly disposed at the lower end of the mounting base 20 and a movable clamping head 211 slidably engaged on the side wall of the mounting base 20 and located between the connecting block 200 and the fixed clamping head 210 via a slider 2110, and the movable clamping head 211 is connected to the pusher 201; a guide wheel that abuts against the inner wall of the mounting base 20 is rotatably engaged on the slider 2110. 2111; A telescopic head 212 is provided on the opposite side of the movable clamping head 211 and the fixed clamping head 210; The main screw 22 is threadedly connected to the push frame 201 and rotatably engaged with the upper end face of the connecting block 200; The two telescopic heads 212 are respectively movably inserted into the movable clamping head 211 and the fixed clamping head 210, and both the movable clamping head 211 and the fixed clamping head 210 are provided with fastening screws for fixing the telescopic heads 212 at the corresponding positions; A replacement clamping plate 213 is movably connected to the opposite side of the two telescopic heads 212 through screws; The replacement clamping plate 213 is inclined towards the mounting base 20; A top seat 23 is slidably engaged on the side wall of the mounting base 20 and between the movable clamping head 211 and the fixed clamping head 210;

[0072] like Figure 2 , 4 As shown in Figure 5, the support assembly 3 includes a sliding beam 30 slidably engaged with the mounting base 20, a support base 31 disposed on the sliding beam 30, and a first set of lead screws 32 disposed on the sliding beam 30 and connected to the support base 31; both sides of the sliding beam 30 are provided with first sliding grooves 300; two support bases 31 are provided, and the bottom ends of the two support bases 31 are movably hinged to support rods 310, and both support rods 310 are provided with through grooves 311, and the first sliding grooves 300 are provided with limiting pins 3000 that slidably engage with the through grooves 311; two first set of lead screws 32 are provided, and the two first set of lead screws 32 rotate one-to-one with each other. The sliding beam 30 is connected to the two first sliding grooves 300, and each of the two first auxiliary lead screws 32 is threaded with a first threaded seat 320 that slides and engages with the first sliding groove 300 at the corresponding position; the two first threaded seats 320 are respectively movably hinged to the two support rods 310; the sliding beam 30 is composed of two support beams 301, one of which is provided with a plug rod 302 that is movably inserted into the other support beam 301, and a return spring 303 that abuts against the inner wall of the other support beam 301 is sleeved on the plug rod 302; both support beams 301 are provided with a locking block 3010 that can engage with the side wall of the mounting base 20;

[0073] like Figure 2 , 6As shown in Figure 7, auxiliary clamping components 4 are movably arranged on both sides of the mounting base 20. The auxiliary clamping components 4 include an adjusting arm 40 movably hinged to the side wall of the mounting base 20, a roller component 41 slidably engaged with the adjusting arm 40, and a second lead screw 42 arranged on the adjusting arm 40 and threadedly connected to the roller component 41. A second slide groove 400 is provided on the adjusting arm 40. The roller component 41 includes a second threaded seat 410 slidably engaged with the inside of the second slide groove 400, an arc-shaped frame 411 arranged at the upper end of the second threaded seat 410, and two clamping rollers 413 respectively slidably engaged with the arc-shaped frame 411 through threaded sleeves 412. The clamping rollers 413 are connected to the threaded sleeves 412 through screws 4130, and locking nuts that can abut against the threaded sleeves 412 are provided at both the upper and lower ends of the screws 4130.

[0074] Example 8

[0075] This embodiment describes a method for milling a four-axis inclined plane using the milling fixture of Embodiment 7, including the following steps:

[0076] S1. Place the workpiece to be processed between the fixed clamping head 210 and the movable clamping head 211, with the bottom surface of the workpiece in contact with the top seat 23. Adjust the height of the telescopic heads 212 on the fixed clamping head 210 and the movable clamping head 211 according to the thickness of the workpiece. Use the main lead screw 22 to drive the push frame 201 to move on the connecting block 200, and push the movable clamping head 211 to continuously approach the fixed clamping head 210 to clamp and fix the workpiece to be processed. During the movement of the movable clamping head 211, the guide wheel 2111 on the slider 2110 moves and rotates along the inner wall of the mounting base 20.

[0077] S2. Pull out the two support beams 301, and then adjust the position of the sliding beam 30. When the support beams 301 are released, the two support beams 301 move closer to each other under the action of the return spring 303, and are fixed to the mounting base 20 by the locking block 3010. Then rotate the first set of lead screws 32 at both ends of the sliding beam 30, and use the first set of lead screws 32 to drive the first threaded seat 320 to move inside the first slide groove 300. At this time, the support rod 310 supports the support base 31, and supports and fixes the two ends of the bottom surface of the workpiece to be processed. Rotate the two adjusting arms 40 to the appropriate position, and then adjust the position of the arc frame 411 by the second set of lead screws 42. Adjust the position and height of the clamping rollers 413 on the arc frame 411, and use the locking nut to fix the position of the clamping rollers 413, and clamp and fix the ends of the two workpieces to be processed.

[0078] S3. Attach the base 1 to the chuck of the four-axis machining center via the clamping body 10, and use the four-axis machining center to perform milling and drilling on the workpiece.

Claims

1. A four-axis ramp milling tooling, characterized by, The utility model relates to a main clamping assembly (2) and a support assembly (3) are arranged on the base body (1), the main clamping assembly (2) includes the mounting seat (20) of setting on the side wall of base body (1), the clamping head (21) of setting on the mounting seat (20) and the main lead screw (22) of setting on mounting seat (20) and with clamping head (21) is connected, the mounting seat (20) side wall upper end is provided with the connecting block (200), the connecting block (200) is slidably connected with the push frame (201), the clamping head (21) includes the fixed clamping head (210) of setting in the lower end of mounting seat (20) and the dynamic clamping head (211) of slidingly connecting in the side wall of mounting seat (20) and being located between connecting block (200) and fixed clamping head (210) through the sliding block (2110), the dynamic clamping head (211) is connected with push frame (201), and the opposite side of dynamic clamping head (211) and fixed clamping head (210) is provided with retractable head (212), and the main lead screw (22) is threadedly connected with push frame (201) and is rotatably connected with the upper end surface of connecting block (200), The support assembly (3) includes a sliding beam (30) slidably connected to the mounting seat (20), a support seat (31) disposed on the sliding beam (30), and a first secondary lead screw (32) disposed on the sliding beam (30) and connected to the support seat (31); both sides of the sliding beam (30) are provided with a first sliding groove (300); the support seat (31) is provided with two, and the bottom end of each support seat (31) is movably hinged to a support rod (310); a through slot (311) is provided on each support rod (310); a limiting pin (3000) is slidably connected to the through slot (311) inside the first sliding groove (300); the first secondary lead screw (32) is provided with two, and each first secondary lead screw (32) is rotatably connected to the inside of each first sliding groove (300); and each first secondary lead screw (32) is threadedly connected to a first threaded seat (320) slidably connected to the corresponding first sliding groove (300); and each first threaded seat (320) is movably hinged to the corresponding support rod (310). ​ Both sides of the mounting base (20) are movably provided with auxiliary clamping assemblies (4); the auxiliary clamping assembly (4) comprises an adjusting arm (40) movably hinged on the side wall of the mounting base (20), a roller member (41) slidingly connected on the adjusting arm (40), and a second auxiliary lead screw (42) provided on the adjusting arm (40) and threadedly connected with the roller member (41); the adjusting arm (40) is provided with a second sliding groove (400); the roller member (41) comprises a second threaded seat (410) slidingly connected in the second sliding groove (400), an arc-shaped frame (411) provided on the upper end of the second threaded seat (410), and two clamping rollers (413) slidingly connected on the arc-shaped frame (411) through two threaded sleeves (412) respectively; the clamping roller (413) is connected with the threaded sleeve (412) through a screw rod (4130), and the screw rod (4130) is provided with a locking nut capable of abutting against the threaded sleeve (412) at both ends. Two telescopic heads (212) are movably inserted into the movable clamping head (211) and the fixed clamping head (210) respectively, and the movable clamping head (211) and the fixed clamping head (210) are provided with fastening screws for fixing the corresponding telescopic heads (212).

2. The four-axis ramp milling tooling of claim 1, wherein, The sliding beam (30) is composed of two support beams (301), one of which is provided with an insertion rod (302) movably inserted into the other support beam (301), and the insertion rod (302) is sleeved with a return spring (303) abutting against the inner wall of the other support beam (301); both the support beams (301) are provided with clamping blocks (3010) capable of being clamped with the side wall of the mounting base (20).

3. The four-axis ramp milling tooling of claim 1, wherein, The base body (1) is provided with a sink (11), and the mounting base (20) is movably clamped in the sink (11) and movably connected with the base body (1) through bolts.

4. The four-axis ramp milling tooling of claim 1, wherein, The side wall of the mounting base (20) is slidingly clamped with a top seat (23) between the movable clamping head (211) and the fixed clamping head (210).

5. The four-axis ramp milling tooling of claim 1, wherein, The side wall of the clamping body (10) is provided with anti-skid teeth (100).

6. The four-axis ramp milling tooling of claim 1, wherein, The sliding block (2110) is rotatably connected with a guide wheel (2111) abutting against the inner wall of the mounting base (20).

7. A method of milling a four-axis bevel using the tooling of any one of claims 1-6, wherein, The method comprises the following steps: S1, placing the part to be machined between the fixed clamping head (210) and the movable clamping head (211), moving the push frame (201) on the connecting block (200) by the main lead screw (22), and continuously pushing the movable clamping head (211) to approach the fixed clamping head (210) to clamp and fix the part to be machined; S2, adjusting the position of the sliding beam (30) on the mounting base (20), then rotating the first auxiliary lead screw (32) at both ends of the sliding beam (30), moving the first threaded seat (320) in the first sliding groove (300) by the first auxiliary lead screw (32), and supporting the support seat (31) by the support rod (310) at this time to support and fix the both ends of the lower surface of the part to be machined; S3, the base (1) is clamped on the chuck of the four-axis machining center through the clamping body (10), and the four-axis machining center is used for milling surface and punching processing of the part to be processed.

Citation Information

Patent Citations

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