Guide rail processing device and processing method

Abstract

This invention discloses a guide rail processing device and method, relating to the field of guide rail processing technology. The invention includes a mounting base plate, with a cooperating shifting mechanism at the top center of the mounting base plate. The shifting mechanism has symmetrically distributed clamping mechanisms. A cutting mechanism is fixedly mounted on one side of the top of the mounting base plate, and the cutting mechanism has cooperating fixing and locking mechanisms. A lifting mechanism is fixedly mounted on the other side of the top of the mounting base plate. Through the cooperation of the shifting mechanism and the clamping mechanism, the relative position of the sliding frame and the first rotating plate can be easily adjusted and fixed. This allows the steel ends required for guide rail processing to be pulled forward by a specific length according to needs, thus adapting to guide rails of different lengths. It has high practicality and enables the simultaneous upward movement of the cut guide rail steel and the subsequent cutting of steel required for guide rail processing, thereby effectively improving processing efficiency.

Description

Technical Field

[0001] This invention relates to the field of guide rail processing technology, specifically to a guide rail processing device and processing method. Background Technology

[0002] A guide rail is a groove or ridge made of metal or other materials. It is also called a slide rail, linear guide rail, or linear slide rail. It is used for linear reciprocating motion. During the processing of the guide rail, a processing device is needed to cut the steel required for the guide rail into a specific length.

[0003] Existing guide rail processing equipment cannot be easily adapted to the processing of guide rails of different lengths, resulting in poor practicality. Furthermore, after the guide rail steel is cut, it needs to be manually moved to a high place, wasting a lot of manpower. In addition, existing guide rail processing equipment lacks warning functions and locking functions in the cutting mechanism, which can easily lead to equipment injuries during operation and cannot guarantee the stability of the cutting mechanism when idle. This can easily cause the cutting mechanism to suddenly move downward, resulting in damage or injury, further reducing the safety of the processing equipment.

[0004] To address the aforementioned problems, the inventors propose a guide rail processing device and processing method to solve these problems. Summary of the Invention

[0005] To address the problems of existing guide rail processing devices being unable to conveniently adapt to the processing of guide rails of different lengths, requiring manual transport to a high place after the guide rail steel is cut, and lacking warning and locking functions in existing guide rail processing devices, the present invention aims to provide a guide rail processing device and processing method.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a guide rail processing device, including a mounting base plate, a switching mechanism for use in the middle of the top of the mounting base plate, and a clamping mechanism symmetrically distributed on the switching mechanism, a cutting mechanism fixedly mounted on one side of the top of the mounting base plate, and a fixing mechanism and a locking mechanism for use in use on the cutting mechanism, and a lifting mechanism fixedly mounted on the other side of the top of the mounting base plate, and a reminder mechanism for use in use on the lifting mechanism.

[0007] Preferably, the switching mechanism includes a first motor, which is fixedly mounted on a mounting base plate. A switching bracket is fixedly sleeved at the output end of the first motor. Mounting brackets are fixedly mounted at both ends of the switching brackets, and first notch plates are fixedly connected to the lower ends of the opposing sides of the mounting brackets. A second motor is fixedly mounted at the top of the mounting brackets, and the output end of the second motor rotates through the mounting brackets and is fixedly sleeved at its end with a first rotating plate. A sliding frame is slidably sleeved on the first rotating plate, and an inner mounting groove is formed in the inner cavity of the sliding frame. A sliding disc is slidably inserted into the inner mounting groove, and a drive lever is fixedly connected to the sliding disc. Symmetrically distributed sliding slots are formed through the sliding frame, and the drive lever is slidably inserted into the sliding slots. A return spring is fixedly mounted at the top of the sliding disc, and the end of the return spring is fixedly connected to the inner wall of the inner mounting groove. A limit rod is fixedly mounted at the end of the sliding disc away from the return spring. The top of the first rotating plate has arrayed limiting holes, and the limiting rod can slide through the sliding frame and slide into the limiting holes. The bottom of the sliding frame is fixedly installed with a first rotating shaft, and a second rotating plate is rotatably sleeved on the first rotating shaft. The end of the second rotating plate is rotatably inserted with a vertical connecting rod, and the bottom end of the vertical connecting rod is fixedly connected with a U-shaped sliding plate. The U-shaped sliding plate is slidably installed on the first notch plate. The clamping mechanism includes a rotary cylinder, which is fixedly installed on the U-shaped sliding plate. The output end of the rotary cylinder is fixedly sleeved with a third rotating plate. Both ends of the third rotating plate are rotatably inserted with a second rotating shaft, and a fourth rotating plate is rotatably sleeved on the second rotating shaft. The end of the fourth rotating plate is rotatably inserted with a transverse sliding rod. The U-shaped sliding plate has symmetrically distributed sliding slots, and the transverse sliding rod is slidably locked in the sliding slots. The end of the transverse sliding rod is fixedly connected with a fixed clamping plate, and the fixed clamping plate is slidably locked on the inside of the U-shaped sliding plate.

[0008] Preferably, the cutting mechanism includes a U-shaped bracket, which is fixedly connected to the mounting base plate. A first electric telescopic rod is fixedly installed at the top center of the U-shaped bracket. The output end of the first electric telescopic rod slides through the U-shaped bracket and is fixedly connected to a protective cover at its end. A third motor is fixedly installed on one side of the protective cover. The output end of the third motor is rotatably inserted into the protective cover, and a cutting disc is fixedly sleeved on the outer side of the output end of the third motor. The fixing mechanism includes an L-shaped side plate, which is fixedly connected to the U-shaped bracket. A second electric telescopic rod is fixedly installed at the top of the L-shaped side plate. The output end of the second electric telescopic rod slides through the L-shaped side plate and is fixedly sleeved to its end with a first collar. Symmetrically distributed first side rods are fixedly connected to the outer wall of the first collar, and a first... The device includes a rack and pinion, with the first rack slidably connected to the L-shaped side plate. A connecting rod is fixedly connected to the bottom end of the first rack, and a fixing clamp is fixedly installed at the bottom end of the two connecting rods. The locking mechanism includes a first side plate and a second rack. The first side plate is fixedly connected to the L-shaped side plate, and the first side plate has a symmetrical structure. A first rotating rod is rotatably inserted into the two first side plates, and a first gear is fixedly sleeved in the middle of the first rotating rod. The first gear meshes with the first rack. A guide groove is opened through the L-shaped side plate, and the second rack is slidably inserted into the guide groove. The second rack slides against the opposite side of the first rack, and the second rack meshes with the first gear. A locking rod is fixedly connected to the end of the second rack, and a locking countersunk hole is opened on the side of the protective cover away from the third motor. The locking rod can be slidably inserted into the locking countersunk hole.

[0009] Preferably, the lifting mechanism includes an L-shaped bracket, which is fixedly connected to the mounting base plate. A third electric telescopic rod is fixedly mounted on the top of the L-shaped bracket. The output end of the third electric telescopic rod slides through the L-shaped bracket and is fixedly connected to a Z-shaped connecting rod at its end. A second notch plate is fixedly connected to the end of the Z-shaped connecting rod. A sliding slot is opened through one end of the mounting base plate, and the second notch plate can be slidably inserted into the sliding slot. The second notch plate can be slidably engaged with the first notch plate. The alerting mechanism includes a second collar and a second side plate. The second collar is fixedly sleeved on the Z-shaped connecting rod, and a second side rod is fixedly connected to the outer wall of the second collar. A third rack is fixedly connected to the end of the second side rod. The second side plate is fixedly connected to the L-shaped bracket, and a second rotating rod is rotatably inserted into the second side plate. A second gear is fixedly sleeved on one end of the second rotating rod, and the second gear meshes with the third rack. An array of alert bells is fixedly sleeved on the other end of the second rotating rod.

[0010] A method for processing a guide rail processing device includes the following steps:

[0011] Step 1: Adjust the positions of the two sliding frames according to the length of the guide rail to be processed. At this time, pull the two drive levers away from the first rotating plate in sequence, so as to drive the corresponding sliding disc to move upward, which in turn drives the corresponding limit rod to move upward and squeeze the corresponding return spring. When the limit rod is completely separated from the corresponding limit hole, stop pulling the drive lever and move the corresponding sliding frame, which will drive the corresponding second rotating plate to move, which will drive the corresponding U-shaped slide plate to move. When the second rotating plate moves to the appropriate position, stop pushing the sliding frame and release the drive lever. Then the return spring will drive the corresponding sliding disc to return to its original position, which will drive the corresponding limit rod to return to its original position, so that the limit rod can be inserted into the other corresponding limit hole.

[0012] Step 2: Place the steel required for guide rail processing on a pad at the same height as the first notch plate and move one end of it directly below the cutting mechanism. Then, start the second motor near the cutting mechanism, which will drive the corresponding first rotating plate to rotate. This will then drive the corresponding second rotating plate to rotate via the corresponding sliding frame and the first rotating shaft. Furthermore, the corresponding U-shaped slide plate will be pushed to move towards the side closer to the cutting mechanism via the corresponding vertical connecting rod. When the end of the steel required for guide rail processing is in contact with the inner wall of the corresponding U-shaped slide plate, it will move synchronously with it. When the distance between the U-shaped slide plate and the corresponding second motor reaches its maximum, stop the corresponding second motor. Then, the corresponding rotary cylinder will be started, which will drive the corresponding third rotating plate to rotate. This will then drive the corresponding two fourth rotating plates to rotate via the second rotating shaft. Furthermore, the corresponding two horizontal sliding rods will drive the corresponding two fixed clamping plates to move towards each other until the end of the steel required for guide rail processing is stably clamped. Then, the corresponding rotary cylinder will be closed. Then, the corresponding second motor will be started again and closed after the U-shaped slide plate is pulled back to its original position.

[0013] Step 3: The second electric telescopic rod is activated, which drives the first ring to move down, which in turn drives the two first side rods to move down, and further drives the two first racks to move down. This drives the fixed clamp to move down through the connecting bottom rod until the fixed clamp is in close contact with the steel required for the guide rail processing. At this point, the second electric telescopic rod is closed. During this period, when the first rack moves down, it drives the first gear to rotate, which drives the second rack to move away from the protective cover. This drives the locking rod to move and gradually separate it from the locking countersunk hole. When the fixed clamp is in close contact with the steel required for the guide rail processing, the locking rod is completely separated from the locking countersunk hole.

[0014] Step four: The first electric telescopic rod and the third motor start synchronously, which can drive the protective cover to move down gradually. At the same time as the protective cover moves down, the third motor will drive the cutting disc to rotate, which can gradually cut the steel required for the guide rail processing. After the steel required for the guide rail processing is cut, the third motor will turn off. Then the first electric telescopic rod will drive the protective cover to reset. After the protective cover is reset, the second electric telescopic rod will start and drive the two first racks to move up and reset, which can drive the fixed clamp to reset and drive the first gear to reverse, which can then drive the second rack to reset. This allows the locking rod to be inserted into the locking countersunk hole again and lock the protective cover.

[0015] Step 5: The first motor starts, which drives the transposition bracket to rotate, and then drives the mounting bracket to rotate. The first motor is turned off when the two mounting brackets have rotated 180 degrees. Then, the steel required for the subsequent guide rail processing will be cut through another clamping mechanism and in accordance with the above steps.

[0016] Step Six: Remove the clamps on the steel required for the cutting guide rail on the first notch plate. Then, activate the third electric telescopic rod, which will move the Z-shaped connecting rod upward, thereby moving the second notch plate and the second collar upward. When the second notch plate is fully engaged with the corresponding first notch plate, it will contact the bottom end of the steel required for the cutting guide rail. As the second notch plate continues to move upward, it will move the steel required for the cutting guide rail upward and separate it from the corresponding first notch plate. Stop the third electric telescopic rod when the second notch plate is moved to the highest point. Then, transfer the steel required for the cutting guide rail to the next work point for processing. Afterward, the third electric telescopic rod will reset the second notch plate, thereby moving the second collar downward. During this period, the second collar will move the third rack upward or downward through the second side rod, thereby driving the second gear to rotate forward or reverse. This will then drive the alarm bell to rotate forward or reverse through the second rotating rod and make it emit an alarm sound while rotating.

[0017] Step 7: After the second notch plate is reset, close the third electric telescopic rod and proceed with the subsequent cutting of the steel required for the guide rail processing by moving it upwards, following the steps described above.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] 1. By using the switching mechanism and the clamping mechanism together, the relative position of the sliding frame and the first rotating plate can be easily adjusted and fixed. This allows the steel end of the guide rail to be pulled forward by a specific length according to the requirements, thus adapting to guide rails of different lengths. It is highly practical and can realize the upward movement of the guide rail steel after cutting and the simultaneous cutting of the steel required for subsequent guide rail processing, thereby effectively improving processing efficiency.

[0020] 2. By using the fixing mechanism and the locking mechanism together, the steel required for the guide rail processing can be clamped and fixed during the cutting operation, thereby ensuring the stable progress of the cutting operation. When the cutting operation is paused, the protective cover can be locked to prevent the cutting mechanism from moving downward when the steel required for the guide rail processing moves. This ensures the steady progress of the processing operation and prevents the cutting mechanism from suddenly moving downward, which could cause damage or injury.

[0021] 3. By using the lifting mechanism and the warning mechanism in combination, the steel required for the cutting guide rail can be conveniently moved to a higher position without manual handling, thus effectively saving manpower. Furthermore, the warning bell will continuously sound during the upward movement of the steel and the resetting of the second notch plate, reminding workers to stay away from the equipment. This prevents the steel from falling and injuring personnel or the second notch plate from pinching them during resetting, thereby effectively improving the safety of the processing device. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the structure of the present invention.

[0024] Figure 2 For the present invention Figure 1 Enlarged schematic diagram of the structure at point A in the middle.

[0025] Figure 3 For the present invention Figure 1 Enlarged schematic diagram of the structure at point B.

[0026] Figure 4 This is a schematic diagram of the installation of the locking mechanism in this invention.

[0027] Figure 5 For the present invention Figure 4 Enlarged schematic diagram of the structure at point C.

[0028] Figure 6 For the present invention Figure 4 Enlarged schematic diagram of the structure at point D.

[0029] Figure 7 For the present invention Figure 4 Enlarged schematic diagram of the structure at point E in the middle.

[0030] Figure 8 For the present invention Figure 4 Enlarged schematic diagram of the structure at point F.

[0031] Figure 9 For the present invention Figure 4 Enlarged schematic diagram of the structure at point G.

[0032] Figure 10 For the present invention Figure 4 Enlarged schematic diagram of the structure at point H.

[0033] Figure 11 For the present invention Figure 4 Enlarged schematic diagram of the structure at point I.

[0034] Figure 12 For the present invention Figure 4 Enlarged schematic diagram of the structure at point J.

[0035] Figure 13 This is a schematic diagram of the installation of the lifting mechanism in this invention.

[0036] In the diagram: 1. Mounting base plate; 11. Sliding slot; 2. Repositioning mechanism; 21. First motor; 22. Repositioning bracket; 23. Mounting bracket; 24. First notch plate; 25. Second motor; 26. First rotating plate; 27. Sliding frame; 28. Mounting inner groove; 29. ​​Sliding disc; 210. Return spring; 211. Limiting rod; 212. Limiting hole; 213. First rotating shaft; 214. Second rotating plate; 215. Vertical connecting rod; 216. U-shaped sliding plate; 217. Drive grip; 218. Sliding through groove; 219. Sliding through groove; 3. Clamping mechanism; 31. Rotary cylinder; 32. Third rotating plate; 33. Second rotating shaft; 34. Fourth rotating plate; 35. Horizontal sliding rod; 36. Fixed clamping plate; 4. Cutting mechanism; 41. U-shaped bracket; 42. First motor 43. Protective cover; 44. Third motor; 45. Cutting disc; 46. Locking countersunk hole; 5. Fixing mechanism; 51. L-shaped side plate; 52. Second electric telescopic rod; 53. First collar; 54. First side rod; 55. First rack; 56. Connecting base rod; 57. Fixed clamp; 58. Guide slot; 6. Locking mechanism; 61. First side plate; 62. Second rack; 63. First rotating rod; 64. First gear; 65. Locking insert; 7. Lifting mechanism; 71. L-shaped bracket; 72. Third electric telescopic rod; 73. Z-shaped connecting rod; 74. Second notch plate; 8. Reminder mechanism; 81. Second collar; 82. Second side plate; 83. Second side rod; 84. Third rack; 85. Second rotating rod; 86. Second gear; 87. Reminder bell. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] Example: Figure 1-13 As shown, the present invention provides a guide rail processing device, including a mounting base plate 1. A switching mechanism 2 is provided at the top center of the mounting base plate 1 for cooperation, and a clamping mechanism 3 is provided on the switching mechanism 2. A cutting mechanism 4 is fixedly installed on one side of the top of the mounting base plate 1, and a fixing mechanism 5 and a locking mechanism 6 are provided on the cutting mechanism 4 for cooperation. A lifting mechanism 7 is fixedly installed on the other side of the top of the mounting base plate 1, and a reminder mechanism 8 is provided on the lifting mechanism 7 for cooperation.

[0039] The switching mechanism 2 includes a first motor 21, which is fixedly mounted on the mounting base plate 1. A switching bracket 22 is fixedly sleeved at the output end of the first motor 21. Mounting brackets 23 are fixedly mounted at both ends of the switching bracket 22, and first notch plates 24 are fixedly connected to the lower ends of the opposite sides of the mounting brackets 23. A second motor 25 is fixedly mounted at the top of the mounting bracket 23, and the output end of the second motor 25 rotates through the mounting bracket 23 and is fixedly sleeved at its end with a first rotating plate 26. A sliding frame 27 is slidably sleeved on the first rotating plate 26, and an inner mounting groove 28 is formed in the inner cavity of the sliding frame 27. A sliding disc 29 is slidably inserted into the groove 28. A drive lever 217 is fixedly connected to the sliding disc 29. Symmetrically distributed sliding slots 218 are provided through the sliding frame 27. The drive lever 217 is slidably inserted into the sliding slot 218. The cooperation between the drive lever 217 and the sliding slot 218 facilitates the movement and adjustment of the sliding disc 29. A return spring 210 is fixedly installed at the top of the sliding disc 29. The end of the return spring 210 is fixedly connected to the inner wall of the mounting groove 28. A limit rod 211 is fixedly installed at the end of the sliding disc 29 away from the return spring 210. The top of the sliding frame 27 is provided with arrayed limiting holes 212, and the limiting rod 211 can slide through the sliding frame 27 and slide into the limiting holes 212. The bottom end of the sliding frame 27 is fixedly installed with a first rotating shaft 213, and a second rotating plate 214 is rotatably sleeved on the first rotating shaft 213. The end of the second rotating plate 214 is rotatably inserted with a vertical connecting rod 215, and the bottom end of the vertical connecting rod 215 is fixedly connected with a U-shaped sliding plate 216. The U-shaped sliding plate 216 is slidably installed on the first notch plate 24. The clamping mechanism 3 includes a rotary cylinder 31, which is fixedly installed on the U-shaped sliding plate 216. A third rotating plate 32 is fixedly sleeved at the end of the output end. A second rotating shaft 33 is rotatably inserted at both ends of the third rotating plate 32. A fourth rotating plate 34 is rotatably sleeved on the second rotating shaft 33. A transverse slide rod 35 is rotatably inserted at the end of the fourth rotating plate 34. A symmetrically distributed sliding groove 219 is provided through the U-shaped slide plate 216. The transverse slide rod 35 is slidably locked in the sliding groove 219. The sliding groove 219 is used to limit and guide the sliding adjustment of the transverse slide rod 35. A fixed clamping plate 36 is fixedly connected to the end of the transverse slide rod 35. The fixed clamping plate 36 is slidably locked inside the U-shaped slide plate 216.

[0040] By adopting the above technical solution, the positions of the two sliding frames 27 are adjusted according to the length of the guide rail to be processed. At this time, the two drive levers 217 are pulled sequentially away from the first rotating plate 26, thereby driving the corresponding sliding disc 29 to move upward, which in turn drives the corresponding limiting rod 211 to move upward and squeeze the corresponding return spring 210. When the limiting rod 211 is completely separated from the corresponding limiting hole 212, the pull of the drive levers 217 is stopped and the corresponding sliding frame 27 is moved, thereby driving the corresponding second rotating plate 214 to move, which in turn drives the corresponding U-shaped slide plate 216 to move. When the second rotating plate... When 214 is moved to the appropriate position, stop pushing the sliding frame 27 and release the drive lever 217. Then, the return spring 210 will drive the corresponding sliding disc 29 to return to its original position, thereby driving the corresponding limiting rod 211 to return to its original position. This allows the limiting rod 211 to be inserted into another corresponding limiting hole 212. Place the steel required for the guide rail processing on a pad at the same height as the first notch plate 24 and move one end of it directly below the cutting mechanism 4. Then, start the second motor 25 near the cutting mechanism 4, which will drive the corresponding first rotating plate 26 to rotate. This will allow the corresponding sliding frame 27 and the first rotating shaft 213 to rotate. The corresponding second rotating plate 214 is rotated, and the corresponding U-shaped slide plate 216 is pushed to move closer to the cutting mechanism 4 via the corresponding vertical connecting rod 215. When the end of the steel required for the guide rail processing is in contact with the inner wall of the corresponding U-shaped slide plate 216, it will move synchronously with it. When the distance between the U-shaped slide plate 216 and the corresponding second motor 25 reaches its maximum, the corresponding second motor 25 is paused. Then the corresponding rotary cylinder 31 will be activated, thereby driving the corresponding third rotating plate 32 to rotate. In turn, the corresponding two fourth rotating plates 34 can be driven to rotate via the second rotating shaft 33. Furthermore, the corresponding two horizontal sliding rods can be used to rotate the corresponding fourth rotating plates 34. 35 drives the two corresponding fixed clamping plates 36 to move towards each other until the end of the steel required for the guide rail processing is stably clamped, and then the corresponding rotary cylinder 31 is closed. Then the corresponding second motor 25 will start again and close after pulling the U-shaped slide plate 216 back to its original position. Then the cutting process is performed, and after the cutting process, the first motor 21 is started, which can drive the shift bracket 22 to rotate, and then drive the mounting bracket 23 to rotate. When the two mounting brackets 23 rotate 180 degrees, the first motor 21 is closed. Then the cutting operation of the steel required for the guide rail processing will be carried out through another clamping mechanism 3 and so on, following the above steps.

[0041] The cutting mechanism 4 includes a U-shaped bracket 41, which is fixedly connected to the mounting base plate 1. A first electric telescopic rod 42 is fixedly installed at the top center of the U-shaped bracket 41. The output end of the first electric telescopic rod 42 slides through the U-shaped bracket 41 and is fixedly connected to a protective cover 43 at its end. A third motor 44 is fixedly installed on one side of the protective cover 43. The output end of the third motor 44 is rotatably inserted into the protective cover 43, and a cutting disc 45 is fixedly sleeved on the outer side of the output end of the third motor 44. 5. Rotatably installed inside the protective cover 43, the fixing mechanism 5 includes an L-shaped side plate 51, which is fixedly connected to the U-shaped bracket 41. A second electric telescopic rod 52 is fixedly installed at the top of the L-shaped side plate 51. The output end of the second electric telescopic rod 52 slides through the L-shaped side plate 51 and is fixedly sleeved with a first collar 53 at its end. Symmetrically distributed first side rods 54 are fixedly connected to the outer wall of the first collar 53. A first rack 55 is fixedly connected to the end of the first side rod 54. The first rack 55 is connected to the L-shaped side plate. 51. A sliding connection is established. The bottom end of the first rack 55 is fixedly connected to a connecting base rod 56, and the bottom ends of the two connecting base rods 56 are fixedly installed with fixing clamps 57. The locking mechanism 6 includes a first side plate 61 and a second rack 62. The first side plate 61 is fixedly connected to the L-shaped side plate 51, and the first side plate 61 has a symmetrical structure. A first rotating rod 63 is rotatably inserted into the two first side plates 61, and a first gear 64 is fixedly sleeved in the middle of the first rotating rod 63. The first gear 64 meshes with the first rack 55. The L-shaped side plate 51 is penetrated through... A guide groove 58 is provided, and the second rack 62 is slidably inserted into the guide groove 58. The guide groove 58 is used to limit and guide the movement adjustment of the second rack 62. The second rack 62 and the first rack 55 slide against each other on opposite sides, and the second rack 62 meshes with the first gear 64. A locking rod 65 is fixedly connected to the end of the second rack 62, and a locking countersunk hole 46 is provided on the side of the protective cover 43 away from the third motor 44. The locking rod 65 can be slidably inserted into the locking countersunk hole 46.

[0042] By adopting the above technical solution, the second electric telescopic rod 52 is activated, which in turn drives the first collar 53 to move downward, thereby driving the two first side rods 54 to move downward, and further driving the two first racks 55 to move downward. This, in turn, drives the fixed clamp 57 to move downward through the connecting base rod 56, until the fixed clamp 57 is in close contact with the steel required for the guide rail processing, at which point the second electric telescopic rod 52 is closed. During this period, when the first rack 55 moves downward, it drives the first gear 64 to rotate, thereby driving the second rack 62 to move away from the protective cover 43, which in turn drives the locking rod 65 to move and gradually separate it from the locking countersunk hole 46. When the fixed clamp 57 is in close contact with the steel required for the guide rail processing, the locking rod 65 is completely separated from the locking countersunk hole 46. After separation, the first electric telescopic rod 42 and the third motor 44 start synchronously, which can drive the protective cover 43 to move down gradually. At the same time as the protective cover 43 moves down, the third motor 44 will drive the cutting disc 45 to rotate, which can gradually cut the steel required for the guide rail processing. After the steel required for the guide rail processing is cut off, the third motor 44 will turn off. Then the first electric telescopic rod 42 will drive the protective cover 43 to reset. After the protective cover 43 resets, the second electric telescopic rod 52 will start and drive the two first racks 55 to move up and reset, which can drive the fixed clamp 57 to reset and drive the first gear 64 to reverse, which can then drive the second rack 62 to reset. This allows the locking rod 65 to be inserted into the locking countersunk hole 46 again and lock the protective cover 43.

[0043] The lifting mechanism 7 includes an L-shaped bracket 71, which is fixedly connected to the mounting base plate 1. A third electric telescopic rod 72 is fixedly mounted on the top of the L-shaped bracket 71. The output end of the third electric telescopic rod 72 slides through the L-shaped bracket 71 and is fixedly connected to a Z-shaped connecting rod 73 at its end. A second notch plate 74 is fixedly connected to the end of the Z-shaped connecting rod 73. A sliding slot 11 is provided through one end of the mounting base plate 1, and the second notch plate 74 can be slidably inserted into the sliding slot 11. The second notch plate 74 can be slidably engaged with the first notch plate 24. The notches of the first notch plate 24 and the second notch plate 74 are staggered, thereby ensuring the normal operation of the second notch plate 74. The upward-moving reminder mechanism 8 includes a second collar 81 and a second side plate 82. The second collar 81 is fixedly sleeved on the Z-shaped connecting rod 73, and a second side rod 83 is fixedly connected to the outer wall of the second collar 81. A third rack 84 is fixedly connected to the end of the second side rod 83. The second side plate 82 is fixedly connected to the L-shaped bracket 71, and a second rotating rod 85 is rotatably inserted into the second side plate 82. A second gear 86 is fixedly sleeved at one end of the second rotating rod 85, and the second gear 86 meshes with the third rack 84. An array of reminder alarm bells 87 is fixedly sleeved at the other end of the second rotating rod 85. When the reminder alarm bells 87 rotate, they will emit a warning sound. This is existing technology and will not be described in detail here.

[0044] By adopting the above technical solution, the third electric telescopic rod 72 is activated, which drives the Z-shaped connecting rod 73 to move upward, thereby driving the second notch plate 74 and the second collar 81 to move upward. When the second notch plate 74 is fully engaged with the corresponding first notch plate 24, it will contact the bottom end of the steel required for the cutting guide rail. As the second notch plate 74 continues to move upward, it will drive the steel required for the cutting guide rail to move upward and separate it from the corresponding first notch plate 24. The third electric telescopic rod 72 is paused when the second notch plate 74 is moved to the highest point. Then, the steel required for the cutting guide rail is transferred to the next work point for processing. After that, the third electric telescopic rod 72 will drive the second notch plate 74 to reset, thereby driving the second collar 81 to move downward. During this period, the second collar 81 will drive the third rack 84 to move upward or downward through the second side rod 83, thereby driving the second gear 86 to rotate forward or reverse. This will drive the alarm bell 87 to rotate forward or reverse through the second rotating rod 85 and make it emit an alarm sound while rotating.

[0045] A method for processing a guide rail processing device includes the following steps:

[0046] Step 1: Adjust the positions of the two sliding frames 27 according to the length of the guide rail to be processed. At this time, pull the two drive levers 217 one by one to the side away from the first rotating plate 26, so as to drive the corresponding sliding disc 29 to move upward, thereby driving the corresponding limiting rod 211 to move upward and squeeze the corresponding return spring 210. When the limiting rod 211 is completely separated from the corresponding limiting hole 212, stop pulling the drive levers 217 and move the corresponding sliding frame 27, thereby driving the corresponding second rotating plate 214 to move, thereby driving the corresponding U-shaped slide plate 216 to move. When the second rotating plate 214 moves to the appropriate position, stop pushing the sliding frame 27 and release the drive levers 217. Then the return spring 210 will drive the corresponding sliding disc 29 to return to its original position, thereby driving the corresponding limiting rod 211 to return to its original position, and thus allowing the limiting rod 211 to be inserted into the other corresponding limiting hole 212.

[0047] Step two: Place the steel required for guide rail processing on a pad at the same height as the first notch plate 24 and move one end of it directly below the cutting mechanism 4. Then, start the second motor 25 near the cutting mechanism 4, which will drive the corresponding first rotating plate 26 to rotate. This will then drive the corresponding second rotating plate 214 to rotate via the corresponding sliding frame 27 and the first rotating shaft 213. Furthermore, the corresponding U-shaped sliding plate 216 will be pushed towards the side closer to the cutting mechanism 4 via the corresponding vertical connecting rod 215. When the end of the steel required for guide rail processing is in contact with the inner wall of the corresponding U-shaped sliding plate 216, it will move synchronously with it. When the distance between the U-shaped slide plate 216 and the corresponding second motor 25 reaches its maximum, the corresponding second motor 25 is paused. Then, the corresponding rotary cylinder 31 will be started, which will drive the corresponding third rotating plate 32 to rotate. In turn, it will drive the corresponding two fourth rotating plates 34 to rotate through the second rotating shaft 33. Furthermore, it will drive the corresponding two fixed clamping plates 36 to move towards each other through the corresponding two transverse sliding rods 35 until the end of the steel material required for the guide rail processing is stably clamped. Then, the corresponding rotary cylinder 31 will be closed. Then, the corresponding second motor 25 will be started again and closed after pulling the U-shaped slide plate 216 back to its original position.

[0048] Step 3: The second electric telescopic rod 52 is activated, which drives the first collar 53 to move down, which in turn drives the two first side rods 54 to move down, and further drives the two first racks 55 to move down. This drives the fixed clamp 57 to move down through the connecting bottom rod 56 until the fixed clamp 57 is in close contact with the steel required for the guide rail processing. At this point, the second electric telescopic rod 52 is closed. During this period, when the first rack 55 moves down, it drives the first gear 64 to rotate, which drives the second rack 62 to move away from the protective cover 43. This drives the locking rod 65 to move and gradually separate it from the locking countersunk hole 46. When the fixed clamp 57 is in close contact with the steel required for the guide rail processing, the locking rod 65 is completely separated from the locking countersunk hole 46.

[0049] Step four: The first electric telescopic rod 42 and the third motor 44 start synchronously, which can drive the protective cover 43 to move down gradually. At the same time as the protective cover 43 moves down, the third motor 44 will drive the cutting disc 45 to rotate, which can gradually cut the steel required for the guide rail processing. After the steel required for the guide rail processing is cut, the third motor 44 is turned off. Then the first electric telescopic rod 42 will drive the protective cover 43 to reset. After the protective cover 43 is reset, the second electric telescopic rod 52 will start and drive the two first racks 55 to move up and reset, which can drive the fixed clamp 57 to reset and drive the first gear 64 to reverse, which can drive the second rack 62 to reset. Furthermore, the locking rod 65 can be inserted into the locking countersunk hole 46 again and lock the protective cover 43.

[0050] Step 5: The first motor 21 is started, which drives the transposition bracket 22 to rotate, and then drives the mounting bracket 23 to rotate. When the two mounting brackets 23 rotate 180 degrees, the first motor 21 is turned off. Then, the steel required for subsequent guide rail processing will be cut through another clamping mechanism 3 and in accordance with the above steps.

[0051] Step six: Remove the clamping device on the first notch plate 24 to remove the steel required for the cutting of the guide rail. Then, activate the third electric telescopic rod 72, which will move the Z-shaped connecting rod 73 upward, thereby moving the second notch plate 74 and the second collar 81 upward. When the second notch plate 74 is fully engaged with the corresponding first notch plate 24, it will contact the bottom end of the steel required for the cutting of the guide rail. As the second notch plate 74 continues to move upward, it will move the steel required for the cutting of the guide rail upward and separate it from the corresponding first notch plate 24, until the second notch plate 74 is moved to the maximum position. When at a high position, the third electric telescopic rod 72 is paused. Then, the steel required for the cutting guide rail processing at the high position is transferred to the next work point for processing. After that, the third electric telescopic rod 72 will drive the second notch plate 74 to reset, thereby driving the second collar 81 to move down. During this period, the second collar 81 will drive the third rack 84 to move up or down through the second side rod 83, thereby driving the second gear 86 to rotate forward or reverse. In turn, the second rotating rod 85 will drive the alarm bell 87 to rotate forward or reverse and make it emit an alarm sound while rotating.

[0052] Step 7: After the second notch plate 74 is reset, close the third electric telescopic rod 72 and proceed with the subsequent upward movement of the steel required for the cutting guide rail processing according to the above steps.

[0053] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.

Claims

1. A guide rail processing apparatus comprising a mounting base plate (1), characterized in that: The top end of the installation base plate (1) is provided with a transposition mechanism (2) used in cooperation, and the transposition mechanism (2) is provided with symmetrically distributed clamping mechanisms (3); the top end of the installation base plate (1) is fixedly provided with a cutting mechanism (4) on one side, and the cutting mechanism (4) is provided with a fixing mechanism (5) and a locking mechanism (6) used in cooperation; the top end of the installation base plate (1) is fixedly provided with a lifting mechanism (7) on the other side, and the lifting mechanism (7) is provided with a reminding mechanism (8) used in cooperation; The transposition mechanism (2) comprises a first motor (21) fixedly installed on the installation base plate (1), and a transposition support (22) fixedly sleeved at the tail end of the output end of the first motor (21); both ends of the transposition support (22) are fixedly provided with installation supports (23), and the lower ends of the opposite sides of the installation supports (23) are fixedly connected with first gap plates (24); the top end of the installation support (23) is fixedly provided with a second motor (25), and the output end of the second motor (25) is rotatably penetrated through the installation support (23) and fixedly sleeved with a first rotating plate (26) at the tail end; a sliding frame body (27) is slidably sleeved on the first rotating plate (26), and an installation inner groove (28) is formed in the inner cavity of the sliding frame body (27); a sliding disc (29) is slidably inserted into the installation inner groove (28), and a return spring (210) is fixedly installed at the top end of the sliding disc (29); the tail end of the return spring (210) is fixedly connected with the inner wall of the installation inner groove (28), and a limiting insertion rod (211) is fixedly installed at the end of the sliding disc (29) away from the return spring (210); an array of limiting insertion holes (212) are formed in the top end of the first rotating plate (26), and the limiting insertion rod (211) can be slidably penetrated through the sliding frame body (27) and slidably inserted into the limiting insertion holes (212); a first rotating shaft (213) is fixedly installed at the bottom end of the sliding frame body (27), and a second rotating plate (214) is rotatably sleeved on the first rotating shaft (213); a vertical connecting rod (215) is rotatably inserted into the tail end of the second rotating plate (214), and a U-shaped sliding plate (216) is fixedly connected with the bottom end of the vertical connecting rod (215); the U-shaped sliding plate (216) is slidably installed on the first gap plate (24). The clamping mechanism (3) comprises a rotary air cylinder (31) fixedly installed on the U-shaped slide plate (216), and the tail end of the output end of the rotary air cylinder (31) is fixedly sleeved with a third rotating plate (32), both ends of the third rotating plate (32) are rotatably inserted with a second rotating shaft (33), and the second rotating shaft (33) is rotatably sleeved with a fourth rotating plate (34), and the tail end of the fourth rotating plate (34) is rotatably inserted with a horizontal slide rod (35), and the U-shaped slide plate (216) is provided with symmetrically distributed sliding through grooves (219) penetrating through, and the horizontal slide rod (35) is slidably clamped in the sliding through grooves (219), and the tail end of the horizontal slide rod (35) is fixedly connected with a fixed clamping plate (36), and the fixed clamping plate (36) is slidably clamped on the inner side of the U-shaped slide plate (216).

2. A guide rail processing apparatus according to claim 1, wherein The sliding disc (29) is fixedly connected with a driving handle (217), and the sliding frame (27) is provided with symmetrically distributed sliding through grooves (218) penetrating through, and the driving handle (217) is slidably inserted in the sliding through grooves (218).

3. A guide rail processing apparatus according to claim 2, wherein The cutting mechanism (4) comprises a U-shaped support (41) fixedly connected with the mounting bottom plate (1), and a first electric telescopic rod (42) fixedly installed at the top end of the U-shaped support (41), the output end of the first electric telescopic rod (42) slidably penetrates through the U-shaped support (41) and is fixedly connected with a protective cover body (43) at the tail end, and a third motor (44) is fixedly installed on one side of the protective cover body (43), the output end of the third motor (44) is rotatably inserted in the protective cover body (43), and the output end of the third motor (44) is fixedly sleeved with a cutting disc (45).

4. A guide rail processing apparatus according to claim 3, wherein The fixing mechanism (5) comprises an L-shaped side plate (51) fixedly connected with the U-shaped support (41), and a second electric telescopic rod (52) fixedly installed at the top end of the L-shaped side plate (51), the output end of the second electric telescopic rod (52) slidably penetrates through the L-shaped side plate (51) and is fixedly sleeved with a first sleeve ring (53) at the tail end, and symmetrically distributed first side rods (54) are fixedly connected on the outer wall of the first sleeve ring (53), the tail end of the first side rod (54) is fixedly connected with a first rack (55), and the first rack (55) is slidably connected with the L-shaped side plate (51), the bottom end of the first rack (55) is fixedly connected with a connecting bottom rod (56), and the bottom ends of the two connecting bottom rods (56) are fixedly installed with a fixed clamping seat (57).

5. A guide rail processing apparatus according to claim 4, wherein The locking mechanism (6) includes a first side plate (61) and a second rack (62), the first side plate (61) is fixedly connected with the L-shaped side plate (51), and the first side plate (61) is symmetrical structure, the first rotating rod (63) is rotatably inserted on the two first side plates (61), and the middle part of the first rotating rod (63) is fixedly sleeved with the first gear (64), the first gear (64) is engaged with the first rack (55), the L-shaped side plate (51) is provided with a guide slot (58) penetratingly, and the second rack (62) is slidably inserted into the guide slot (58), the second rack (62) is slidably attached to the opposite side of the first rack (55), and the second rack (62) is engaged with the first gear (64), the end of the second rack (62) is fixedly connected with the locking plug rod (65), and the locking plug rod (65) is slidably inserted into the locking counterbore (46) of the protective cover (43) away from the third motor (44).

6. A guide rail processing apparatus according to claim 5, wherein The lifting mechanism (7) includes an L-shaped support (71), the L-shaped support (71) is fixedly connected with the mounting bottom plate (1), and the top end of the L-shaped support (71) is fixedly installed with the third electric telescopic rod (72), the output end of the third electric telescopic rod (72) is slidably penetrated through the L-shaped support (71) and is fixedly connected with the Z-shaped connecting rod (73) at the end thereof, and the end of the Z-shaped connecting rod (73) is fixedly connected with the second notched plate (74), one end of the mounting bottom plate (1) is provided with a sliding slot (11) penetratingly, and the second notched plate (74) is slidably inserted into the sliding slot (11), and the second notched plate (74) is slidably engaged with the first notched plate (24).

7. A guide rail processing apparatus according to claim 6, wherein The reminding mechanism (8) includes a second collar (81) and a second side plate (82), the second collar (81) is fixedly sleeved on the Z-shaped connecting rod (73), and the outer wall of the second collar (81) is fixedly connected with the second side rod (83), the end of the second side rod (83) is fixedly connected with the third rack (84), the second side plate (82) is fixedly connected with the L-shaped support (71), and the second side plate (82) is rotatably inserted with the second rotating rod (85), one end of the second rotating rod (85) is fixedly sleeved with the second gear (86), and the second gear (86) is engaged with the third rack (84), the other end of the second rotating rod (85) is fixedly sleeved with the arrayed reminding alarm bell (87).

8. A processing method of a guide rail processing apparatus, characterized by, The guide rail machining device of claim 7 comprises the following steps: Step one, according to the length of the guide rail to be processed adjust the position of the two sliding frame (27), at this time in turn pull away from the first rotating plate (26) one side of the two drive handle (217), so as to drive the corresponding sliding disc (29) up, in turn can drive the corresponding limit plug rod (211) up and extrude the corresponding reset spring (210), and when the limit plug rod (211) and the corresponding limit plug hole (212) completely separated stop pulling the drive handle (217) and the corresponding sliding frame (27) is moved, so as to drive the corresponding second rotating plate (214) moves, in turn can drive the corresponding U type slide plate (216) moves, when the second rotating plate (214) is moved to the appropriate position stop pushing the sliding frame (27) and release the drive handle (217), after the reset spring (210) will drive the corresponding sliding disc (29) reset, so as to drive the corresponding limit plug rod (211) reset, in turn can make the limit plug rod (211) inserted into another corresponding limit plug hole (212) in; Step two, the guide rail processing steel required to be placed on the same height of the first gap plate (24) on the base plate and its one end to cutting mechanism (4) directly below, then start close to the cutting mechanism (4) of the second motor (25), so as to make it drive the corresponding first rotating plate (26) rotates, in turn can be driven by the corresponding sliding frame (27) and the first rotating shaft (213) corresponding second rotating plate (214) rotates, further can be driven by the corresponding vertical connecting rod (215) to close to the cutting mechanism (4) one side of the corresponding U type slide plate (216) moves, and in the guide rail processing steel required to be end wall of the corresponding U type slide plate (216) when the paste with synchronous movement, while the U type slide plate (216) and the corresponding second motor (25) between the spacing to the maximum when the corresponding second motor (25) is paused, after the corresponding rotary cylinder (31) will start, so as to drive the corresponding third rotating plate (32) rotates, in turn can be driven by the second rotating shaft (33) corresponding to two fourth rotating plate (34) rotates, further can be driven by the corresponding two horizontal slide rod (35) corresponding to two fixed clamping plate (36) do opposite motion, until the guide rail processing steel required to be end clamping after closing the corresponding rotary cylinder (31), then the corresponding second motor (25) will be started again, and in the U type slide plate (216) after pulling reset off; Step three, the second electric telescopic rod (52) starts, so that the first ring (53) can be brought down, in turn can drive two first side rod (54) down, further can drive two first rack (55) down, so that can be through the connection bottom rod (56) drive fixed clamp seat (57) down, until the fixed clamp seat (57) and guide rail processing required steel close contact when the second electric telescopic rod (52) is closed, during this period, when the first rack (55) moves down will drive the first gear (64) rotation, so that can drive the second rack (62) to move away from the protective cover body (43) side, in turn can drive the locking plug rod (65) and make it gradually with the locking counterbore (46) separation, and in fixed clamp seat (57) and guide rail processing required steel close contact when the locking plug rod (65) and locking counterbore (46) is completely separated; Step four, the first electric telescopic rod (42) and the third motor (44) synchronous start, so that can drive the protective cover body (43) gradually down, and in the protective cover body (43) down while the third motor (44) will drive the cutting disc (45) rotation, so that can be guide rail processing required steel gradually cut off, while the guide rail processing required steel cutting off after the third motor (44) is closed, then the first electric telescopic rod (42) will drive the protective cover body (43) reset, and in the protective cover body (43) reset after the second electric telescopic rod (52) will start and drive two first rack (55) up reset, so that can drive the fixed clamp seat (57) reset and drive the first gear (64) reverse, in turn can drive the second rack (62) reset, further can make the locking plug rod (65) again inserted into the locking counterbore (46) and the protective cover body (43) is locked; Step five, the first motor (21) starts, so that can drive the transposition bracket (22) rotation, in turn can drive the mounting bracket (23) rotation, and in two mounting bracket (23) rotation one hundred and eighty degrees when the first motor (21) is closed, then will be through another clamping mechanism (3) and according to the above steps for subsequent guide rail processing required steel cutting operation. Step six, remove the clamping of the first gap plate (24) on the cutting guide rail processing required steel material, and then start the third electric telescopic rod (72), so as to drive the Z-shaped connecting rod (73) to move up, and then drive the second gap plate (74) and the second ring (81) to move up, when the second gap plate (74) and the corresponding first gap plate (24) are completely clamped, it will be in contact with the bottom end of the cutting guide rail processing required steel material, and when the second gap plate (74) continues to move up, it will drive the cutting guide rail processing required steel material to move up and separate from the corresponding first gap plate (24), until the second gap plate (74) is moved to the highest position, the third electric telescopic rod (72) is stopped, then the cutting guide rail processing required steel material moved to the high place is transferred to the next work point for processing, then the third electric telescopic rod (72) drives the second gap plate (74) to reset, so as to drive the second ring (81) to move down, during this period, the second ring (81) will drive the third rack (84) to move up or down through the second side rod (83), so as to drive the second gear (86) to rotate forward or reverse, and then drive the warning bell (87) to rotate forward or reverse through the second rotating rod (85) and make it issue warning bell sound while rotating; Step seven, after the second gap plate (74) is reset, turn off the third electric telescopic rod (72) and perform the subsequent cutting guide rail processing required steel material moving up operation according to the above steps.

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