An mbc extrusion molding process

Abstract

The application belongs to the technical field of extrusion process, and particularly relates to a MBC extrusion forming process, which comprises the following steps: S1, raw material processing, wherein the raw material comprises MBC, PVC material and a catalyst, a certain proportion of MBC, PVC material and the catalyst are mixed and formed into the raw material through melting; S2, the PVC material is in a powder state and is added into MBC together with the catalyst to form the raw material when the MBC is in a fluid state; and S3, the raw material processing is performed in an extrusion device, and the MBC is mixed with the PVC material and the catalyst after entering into the extrusion device.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of extrusion process, and particularly relates to an MBC extrusion forming process. BACKGROUND

[0002] MBC (mineral-based composite) refers to a material composed of minerals and other materials, wherein the minerals refer to naturally generated inorganic substances combined with other materials to form a composite structure. The composite material usually contains minerals for reinforcement or other specific properties to contribute to the overall performance and characteristics of the composite material.

[0003] MBC is widely used in the construction, aerospace, automobile and manufacturing industries, and in the manufacturing industry, MBC is often mixed with PVC material, which can effectively improve the material performance of MBC. However, a large amount of waste gas is often generated during the mixing process of MBC and PVC material, which affects the health of workers. Therefore, we specially developed an MBC extrusion forming process. SUMMARY

[0004] The purpose of the present application is to solve the above-mentioned technical problems, and provide an MBC extrusion forming process, which can reduce the generation of waste gas.

[0005] Therefore, the present application provides an MBC extrusion forming process, which comprises:

[0006] S1. Raw material processing, the raw material includes MBC, PVC material and catalyst, a certain proportion of MBC, PVC material and catalyst are mixed and formed into raw material by melting;

[0007] S2, the PVC material is in powder form, and is added into the MBC together with the catalyst to form the raw material when the MBC is in a fluid state;

[0008] S3. The raw material processing is carried out in an extrusion device, and the MBC is mixed with the PVC material and the catalyst after entering the extrusion device.

[0009] In the above technical solution, further, the extrusion device comprises:

[0010] Machine body, one end of the machine body is provided as an input end, and the other end is provided as an output end, a heating unit is arranged on the outer side of the machine body;

[0011] Machine cover, the machine cover is arranged on the outer side of the machine body and covers the outer side of the heating unit, and the machine cover is movably connected with the machine body;

[0012] Feeding part, the feeding part is arranged on the machine body at the side of the input end, and the feeding part is connected with an external feeding device;

[0013] The extrusion rod is arranged in the machine body and extends to the output end and penetrates the feeding part;

[0014] The driving seat is arranged on one side of the feeding bin and connected with the end of the extrusion rod penetrating outside the feeding bin.

[0015] In the above technical solution, further, the machine cover comprises:

[0016] The fixed frame body;

[0017] The telescopic coating;

[0018] The pull ring structure is formed on the fixed frame body.

[0019] The fixed frame body is annular, the telescopic coating is cylindrical, both ends of the telescopic coating are connected with the fixed frame body, and both ends of the machine body are formed with connecting protrusions, and the fixed frame body is limitedly matched with the connecting protrusions.

[0020] In the above technical solution, further, the telescopic coating comprises:

[0021] The heat-resistant layer,

[0022] The heat preservation layer,

[0023] The heat insulation layer,

[0024] The pull ring structure;

[0025] The heat-resistant layer, the heat preservation layer and the heat insulation layer are arranged from the inner layer to the outer layer, and the pull ring structure is arranged on the heat insulation layer.

[0026] In the above technical solution, further, the heating unit comprises:

[0027] The heating ring is arranged on the machine body with multiple equidistant heating rings;

[0028] The temperature control sensor is arranged in the machine body and connected with the heating ring.

[0029] In the above technical solution, further, the extrusion rod comprises:

[0030] The rod body;

[0031] The spiral part;

[0032] The stirring part;

[0033] The connecting part;

[0034] The spiral part, the stirring part and the connecting part are arranged on the rod body in sequence, the rod body penetrates the machine body and the feeding bin, the spiral part is arranged on the section of the rod body in the machine body, the connecting part is arranged on the section of the rod body in the feeding bin, and the connecting part is connected with the driving seat.

[0035] In the above technical solution, further, the feeding part comprises:

[0036] The feeding bin is provided with a first feeding port, a second feeding port and a third feeding port, one end of the feeding bin is shaped by a connecting flange, the connecting flange is connected with the machine body, and the second feeding port is provided with a crushing device;

[0037] The bin cover is provided with a through hole, and the bin cover is connected to one end of the feeding bin away from the connecting flange and cooperates with the machine body to close the feeding bin;

[0038] The connecting part extends to the outside of the bin cover through the through hole and connects the driving seat.

[0039] In the above technical solution, further, the crushing device comprises:

[0040] The main body is connected to the second feeding port at one end, and the other end of the main body is in the shape of a bucket;

[0041] The crushing blades are arranged in the main body, and a plurality of crushing blades are arranged in the main body;

[0042] The wire mesh is arranged on one end of the main body connected to the second feeding port;

[0043] The motor is connected with a motor shaft, and the motor shaft is connected with the crushing blades.

[0044] In the above technical solution, further, it further comprises:

[0045] The observation port is arranged on the feeding bin and is arranged opposite to the first feeding port, the second feeding port and the third feeding port, and the observation port is provided with a panel display, the panel display is connected with a plurality of sensors, and the plurality of sensors are arranged in the machine body and the feeding bin.

[0046] In the above technical solution, further, it further comprises:

[0047] The scraper is arranged in the feeding bin, the scraper is shaped with an extension arm, the extension arm is connected to a section of the rod body in the feeding bin, and is located on one side of the stirring part.

[0048] The beneficial effects of the present application are:

[0049] 1. In the mixing process, the MBC (fluid state) directly wraps the PVC material inside, which can effectively reduce the escape of harmful substances generated by the PVC material at high temperature in the air, thereby protecting the workers.

[0050] 2. The mixing effect between MBC, PVC material and catalyst is good, thereby improving the quality of the product. BRIEF DESCRIPTION OF DRAWINGS

[0051] Figure 1 is a structural schematic diagram of the present application;

[0052] Figure 2 is a partial sectional view of the present application;

[0053] Figure 3 is a schematic diagram of the extrusion rod of the present application;

[0054] Figure 4 is a partial sectional view of the fuselage of the present application;

[0055] Figure 5 is an enlarged view of A in Figure 4

[0056] Figure 6 is an enlarged view of B in Figure 4

[0057] is a sectional view of the feeding part of the present application; Figure 7

[0058] The figure is marked as: 1, fuselage; 2, cowling; 21, fixed frame body; 22, telescopic coating; 221, heat-resistant layer; 22, heat preservation layer; 223, heat insulation layer; 23, pull ring structure; 3, feeding part; 31, feeding bin; 311, connecting flange; 32, bin cover; 4, extrusion rod; 41, rod body; 42, spiral part; 43, stirring part; 44, connecting part 5, driving seat; 6, input end; 7, output end; 81, heating ring; 9, connecting protrusion; 10, crushing device; 101, main body; 102, crushing blade; 103, wire mesh; 104, motor; 11, observation port; 12, panel display; 13, scraper; 131, extension arm; 14, first feeding port; 15, second feeding port; 16, third feeding port; 17, inductor. DETAILED DESCRIPTION

[0059] The technical solutions in the embodiments of the present application will be clearly described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art belong to the scope of protection of the present application.

[0060] Embodiment 1:

[0061] The present embodiment provides a MBC extrusion molding process, comprising:

[0062] S1. Raw material processing, the raw material includes MBC, PVC material and catalyst, a certain proportion of MBC, PVC material and catalyst is mixed to form the raw material;

[0063] ​​S2. The PVC material is in powder form and is added to the MBC along with the catalyst in a fluid state to form a raw material;

[0064] S3. The raw material is processed in an extrusion device and the MBC is mixed with the PVC material and the catalyst after entering the extrusion device.

[0065] As can be seen from the embodiment, the MBC (MBC is the abbreviation of Mineral Based Composite, which is the full name of Mineral Based Composite) is mixed with the PVC material and the catalyst, and the MBC is mixed with the PVC material and the catalyst before being melted at high temperature to a fluid state, and then the PVC material is directly mixed into the MBC in a fluid state, so that the PVC material is directly wrapped by the MBC, and is melted at the temperature of the MBC (the melting point of PVC is 212℃), so that the harm of the gas generated by the carbonization of the PVC material at high temperature to the human body can be effectively eliminated. It is known that the gas generated by the object during the carbonization process is the manifestation of the diffusion of the particulate matter of the object itself into the air, so that the PVC material in the MBC fluid will be wrapped by the MBC even when the carbonization phenomenon occurs, so as to reduce the harm during production and protect the workers.

[0066] During the mixing process, the MBC (in a fluid state) directly wraps the PVC material inside, which can effectively reduce the dispersion of harmful substances generated by the PVC material at high temperature in the air, thereby protecting the workers.

[0067] Embodiment 2:

[0068] The embodiment provides an MBC extrusion molding process, which comprises the technical solutions of the above-mentioned embodiments and has the following technical features.

[0069] The extrusion device comprises:

[0070] A machine body 1, one end of the machine body 1 is provided as an input end 6, the other end is provided as an output end 7, and a heating unit is arranged on the outer side of the machine body 1;

[0071] A machine cover 2, the machine cover 2 is arranged on the outer side of the machine body 1 and covers the outer side of the heating unit, and the machine cover 2 is movably connected with the machine body 1;

[0072] A feeding part 3, the feeding part 3 is arranged on the machine body 1 on one side of the input end 6, and the feeding part 3 is connected with an external feeding device;

[0073] An extrusion rod 4, the extrusion rod 4 is arranged in the machine body 1, one end of the extrusion rod 4 extends to the output end 7 and penetrates through the feeding part 3;

[0074] The driving seat 5 is arranged on one side of the feeding bin 31, and the driving seat 5 is connected with one end of the extrusion rod 4 penetrating to the outside of the feeding bin 31.

[0075] It can be seen from the embodiment that the extrusion device comprises a machine body 1, a machine cover 2, an extrusion rod 4, a feeding part 3 and a driving seat 5.

[0076] One end of the machine body 1 is arranged as an output end 7 and connected with the feeding part 3, and the other end is arranged as an output end 7 and connected with a mold. The raw material in the feeding part 3 enters the machine body 1 from an input end 6 and is sent out to the mold from the output end 7, thereby producing a product. Further, a heating unit is arranged on the outside of the machine body 1. The heating unit can heat the machine body 1, thereby controlling the temperature in the machine body 1 to be at a suitable processing temperature, and thereby making the processed product have good quality.

[0077] The machine cover 2 is movably arranged on the outside of the machine body 1 and covers the outside of the heating unit. The machine cover 2 can protect the heating unit and form a closed chamber on the outside of the machine body 1, thereby playing a heat preservation role and saving the energy consumption of the heating unit.

[0078] The extrusion rod 4 is arranged in the machine body 1 and extends from the output end 7 to the input end and penetrates to the outside of the feeding part 3 and is connected with the driving seat 5.

[0079] The driving seat 5 drives the extrusion rod 4 to convey the raw material in the feeding part 3 and the machine body 1 and send it out from the output end 7, and form a product through the mold.

[0080] The MBC is input into the feeding part 3 in a fluid state. The PVC material and the catalyst are added to the MBC in the feeding part 3 for mixing. The PVC is mixed into the fluid inside during the extrusion process of the extrusion rod 4 after contacting the MBC in a fluid state. The smile particles generated are directly absorbed by the MBC, thereby reducing the generation of waste gas. The mixture is continuously stirred during the output process of the extrusion rod 4, thereby making the mixing effect good, and thereby avoiding the occurrence of the phenomenon of component stratification of the premixed raw material and affecting the product quality.

[0081] Embodiment 3

[0082] The embodiment provides an MBC extrusion molding process. In addition to the technical solutions of the above-mentioned embodiments, the embodiment has the following technical features.

[0083] The machine cover 2 comprises:

[0084] A fixed frame body 21;

[0085] A telescopic coating 22;

[0086] A pull ring structure 23 formed on the fixed frame body 21;

[0087] The fixed frame body 21 is annular, the telescopic coating 22 is cylindrical, both ends of the telescopic coating 22 are connected with the fixed frame body 21, and the machine body 1 is formed with the connecting protrusions 9 at both ends.

[0088] The machine cover 2 includes the fixed frame body 21 and the telescopic coating 22.

[0089] The fixed frame body 21 is made of elastic material and is annular, the telescopic coating 22 is cylindrical and is open at both ends, the fixed frame body 21 is connected at both ends of the telescopic coating 22 to form the machine cover 2, and the pull ring structure 23 is formed on the fixed frame body 21, which is convenient for workers to grasp and use in use.

[0090] Further, the machine body 1 is formed with the connecting protrusions 9 at both ends, and the fixed frame body 21 is elastically sleeved on the connecting protrusions 9 to be fixed during the connection of the machine body 1, thereby facilitating disassembly and connection.

[0091] The machine cover 2 is composed of the fixed frame body 21 and the telescopic coating 22, and in use, the fixed frame body 21 on one side of the telescopic coating 22 can be pulled to make the telescopic coating 22 separate from the machine body 1 and expose the internal heating unit, thereby facilitating maintenance and repair, and further, the preparation cost can be saved.

[0092] Embodiment 4

[0093] The embodiment provides an MBC extrusion molding process, in addition to the technical solutions of the above-mentioned embodiments, further having the following technical features.

[0094] The telescopic coating 22 includes:

[0095] a heat-resistant layer,

[0096] a heat preservation layer,

[0097] a heat insulation layer,

[0098] The heat-resistant layer, the heat preservation layer and the heat insulation layer are sequentially arranged from the inner layer to the outer layer.

[0099] The telescopic coating 22 includes the heat-resistant layer, the heat preservation layer, the heat insulation layer and the pull ring structure 23.

[0100] The heat-resistant layer, the heat preservation layer and the heat insulation layer are sequentially attached to form a sheet structure, and the sheet structure is connected at both ends to form a cylindrical structure, and the heat-resistant layer is inside and the heat insulation layer is outside in the formed cylindrical structure, and the overall longitudinal section of the sheet structure is in a wave shape, thereby facilitating folding and telescoping.

[0101] The telescopic coating 22 is a sheet structure composed of a heat-resistant layer, a heat-insulating layer and a heat-insulating layer. The telescopic coating 22 can be shrunk by winding and curling, and then the heat dissipation can be facilitated. The heat-resistant layer and the heat-insulating layer can cover the heating unit during use to prevent the heating unit from being injured during use. Further, the heat-insulating layer plays a role of heat preservation, so that the energy consumption of the heating unit is reduced.

[0102] Embodiment 5:

[0103] The embodiment provides an MBC extrusion molding process, in addition to including the technical solutions of the above embodiments, further having the following technical features.

[0104] The heating unit comprises:

[0105] The heating ring 81 is equidistantly provided on the fuselage 1.

[0106] The temperature control sensor 17 is arranged in the fuselage 1 and connected to the heating ring 81.

[0107] The heating unit comprises the heating ring 81 and the temperature control sensor 17.

[0108] The heating ring 81 is made of a wire circle bundle and equidistantly provided on the fuselage 1. The plurality of heating rings 81 heat the fuselage 1, so that the inside of the fuselage 1 is at a suitable processing temperature, facilitating product forming. Further, the temperature control sensor 17 is installed in the fuselage 1 and connected to the control circuit of the heating ring 81. The temperature control sensor 17 can monitor the temperature in the fuselage 1 in real time and control the heating or stopping of the heating ring 81 when the temperature is too high or too low, thereby facilitating product production.

[0109] Embodiment 6:

[0110] The embodiment provides an MBC extrusion molding process, in addition to including the technical solutions of the above embodiments, further having the following technical features.

[0111] The extrusion rod 4 comprises:

[0112] The rod body 41;

[0113] The spiral part 42;

[0114] The stirring part 43;

[0115] The connecting part 44;

[0116] The screw portion 42, the stirring portion 43 and the connecting portion 44 are sequentially arranged on the rod body 41, the rod body 41 penetrates through the machine body 1 and the feeding bin 31, the screw portion 42 is arranged on a section of the rod body 41 in the machine body 1, the connecting portion 44 is arranged on a section of the rod body 41 in the feeding bin 31, and the connecting portion 44 is a section of the rod body 41 penetrating to the outside of the feeding bin 31 and connected with the driving seat 5.

[0117] It can be seen from the embodiment that the extrusion rod 4 comprises the rod body 41, and the screw portion 42, the stirring portion 43 and the connecting portion 44 are sequentially arranged on the rod body 41.

[0118] The screw portion 42 is arranged at the front end of the rod body 41 and in the machine body 1, the connecting portion 44 is a section of the rod body 41 penetrating to the outside of the feeding bin 31, and the stirring portion 43 is arranged between the screw portion 42 and the connecting portion 44 and on a section of the rod body 41 in the feeding bin 31.

[0119] In use, the connecting portion 44 is connected with the driving seat 5 and rotates under the action of the driving seat 5, the MBC fluid enters the feeding bin 3, the worker adds the PVC material and the catalyst to the feeding bin 3, and the driving seat 5 controls the rod body 41 to rotate through the connecting portion 44, at this time, the stirring portion 43 in the feeding bin 3 mixes the MBC (in a fluid state), the PVC material and the catalyst together to form the raw material, and in the mixing process, as the MBC (in a fluid state), the PVC material and the catalyst are continuously added, the raw material gradually flows into the machine body 1 and is extruded by the screw portion 42, and in the process of the extrusion, the MBC (in a fluid state) and the PVC material are continuously stirred, so that the components are more uniform, thereby improving the quality of the product.

[0120] Embodiment 7:

[0121] The embodiment provides an MBC extrusion molding process, in addition to the technical solutions of the above-mentioned embodiments, further having the following technical features.

[0122] The feeding bin 3 comprises:

[0123] The feeding bin 31 is provided with the first feeding port 14, the second feeding port 15 and the third feeding port 16, one end of the feeding bin 31 is formed by the connecting flange 311, the connecting flange 311 is connected with the machine body 1, and the second feeding port 15 is provided with the crushing device 10.

[0124] The bin cover 32 is provided with a through hole, the bin cover 32 is connected to the end of the feeding bin 31 away from the connecting flange 311 and cooperates with the machine body 1 to close the feeding bin 31.

[0125] The connecting portion 44 penetrates through the through hole and extends to the outside of the bin cover 32 to connect with the driving seat 5.

[0126] It can be seen from the embodiment that the feeding part 3 comprises a feeding bin 31 and a bin cover 32, the feeding bin 31 is formed with a first feeding port 14, a second feeding port 15 and a third feeding port 16, the first feeding port 14 is connected with a melting device for providing MBC in a fluid state, the second feeding port 15 is used for feeding PVC material, the third feeding port 16 is used for feeding a catalyst, and the second feeding port 15 is connected with the crushing device 10, which can crush the granular PVC material and then better mix with the MBC after falling into the feeding bin 31.

[0127] The feeding bin 31 has a cylindrical structure with openings at both ends, and a connecting flange 311 is formed on one side of the feeding bin 31 connected with the machine body 1, one end of the feeding bin 31 is connected with the input end 6 of the machine body 1, and the other end of the feeding bin 31 is connected with the bin cover 32, which seals the feeding bin 31 to prevent raw materials from leaking out, and a through hole is formed in the central position of the bin cover 32 for the connecting part 44 to pass through, and the feeding bin 31 is not provided with a heating device, the fluid is continuously stirred by the stirring part 43 after entering the feeding bin 31 to prevent solidification, and according to the heat transfer principle, the heat in the machine body 1 will enter the feeding bin 31 to prevent the temperature of the raw materials from being too low, thereby facilitating mixing with the PVC material.

[0128] Embodiment 8:

[0129] The embodiment provides an MBC extrusion molding process, in addition to the technical solutions of the above-mentioned embodiments, further having the following technical features.

[0130] The crushing device 10 comprises:

[0131] The main body 101 is connected with the second feeding port 15 at one end, and the other end of the main body 101 is in the shape of a bucket;

[0132] The crushing blade 102 is arranged in the main body 101, and the crushing blade 102 is arranged in the main body 101 in multiple;

[0133] The wire mesh 103 is arranged on the end of the main body 101 connected with the second feeding port 15;

[0134] The motor 104 is connected with a motor shaft 104, and the motor shaft 104 is connected with the crushing blade 102.

[0135] It can be seen from the embodiment that the crushing device 10 comprises a main body 101, a crushing blade 102, a wire mesh 103 and a motor 104;

[0136] The main body 101 is connected to the second feed inlet 15, a wire screen 103 is arranged on the lower side port of the main body 101 and is threadedly matched with the second feed inlet 15, the upper end of the main body 101 is in the shape of a hopper for feeding, a fixed frame is arranged at the port of the upper end of the main body 101, a motor 104 is installed on the fixed frame, a motor shaft of the motor 104 extends downward into the main body 101, and a crushing blade 102 is fixed on the motor shaft of the motor 104.

[0137] The PVC material enters the main body 101 from the hopper-shaped port at the upper end of the main body 101, is crushed under the action of the crushing blade 102, and then falls into the feed bin 31 to be mixed with the MBC.

[0138] Embodiment 9

[0139] The embodiment provides an MBC extrusion molding process, in addition to comprising the technical solutions of the above embodiments, further having the following technical features.

[0140] The observation port 11 is arranged on the feed bin 31 and is oppositely arranged with the first feed inlet 14, the second feed inlet 15 and the third feed inlet 16, the panel display 12 is arranged on the observation port 11, a plurality of sensors 17 are connected to the panel display, and the plurality of sensors 17 are arranged in the fuselage 1 and the feed bin 31.

[0141] It can be seen from the embodiment that the observation port 11 is further formed on the feed bin 31, the observation port 11 is oppositely arranged with the first feed inlet 14, the second feed inlet 15 and the third feed inlet 16, and the panel display 12 is movably connected to the observation port 11, in use, the panel display 12 can be taken down, so that the staff can observe the mixing effect of the MBC, the PVC material and the catalyst in the feed bin 31 through the observation port 11, the sensors 17 are installed in the fuselage and the feed bin, the sensors 17 monitor the environmental data in the fuselage and the feed bin, and display the monitoring content on the panel display 12, so that management is facilitated.

[0142] Embodiment 10

[0143] The embodiment provides an MBC extrusion molding process, in addition to comprising the technical solutions of the above embodiments, further having the following technical features.

[0144] The scraper 13 is arranged in the feed bin 31, the elongated arm 131 is formed on the scraper 13, the elongated arm 131 is connected to the section of the rod body 41 in the feed bin 31 and is located on one side of the stirring part 43.

[0145] It can be seen from the embodiment that the scraper 13 is arranged in the feeding bin 31 and is attached to the wall surface of the feeding bin 31, and the elongated arm 131 is formed on the scraper 13 and extends into the observation window 11; when the panel display 12 is taken out, the inside of the feeding bin 31 can be observed through the observation window 11, and the scraper 13 is controlled to move in the feeding bin 31 through the elongated arm 131, so that the residual material on the side is cleaned.

[0146] The embodiments of the present application are described above in combination with the drawings, and the embodiments and features in the embodiments in the present application can be combined with each other without conflict, and the present application is not limited to the above-described specific embodiments, which are only illustrative but not restrictive. Those skilled in the art can make many forms under the inspiration of the present application without departing from the scope of the present application and the protection scope of the claims.

Claims

1. An MBC extrusion molding process characterized by, The application comprises the following steps: S1. raw material processing, the raw material comprises MBC, PVC material and catalyst, mixing MBC, PVC material and catalyst in a certain proportion and forming the raw material by melting; S2. the PVC material is in powder form, and is added into MBC to form the raw material together with the catalyst when MBC is in a fluid state; S3. the raw material processing is carried out in an extrusion device, and MBC is mixed with PVC material and catalyst after entering the extrusion device; wherein, the S1 and S2 are both carried out in the extrusion device.

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