A fully automatic sedimentation centrifuge with scraper unloading and method thereof

By introducing structures such as telescopic components and bevel gear sets into the fully automatic centrifuge, the angle adjustment limitations and stability problems of the scraper device are solved, the scraper can be flexibly adjusted and safely replaced, and the efficiency and safety of the equipment are improved.

CN117505097BActive Publication Date: 2025-09-09DEXING LONGSHENG CALCIUM CARBONATE CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202311754021.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2025-09-09
Estimated Expiration
2043-12-19

AI Technical Summary

Technical Problem

The scraper device of the existing fully automatic centrifuge is not convenient to adjust the angle according to the rotation direction of the inner tank during use, has usage limitations, occupies internal space, affects the centrifugal effect, and is difficult to adjust the scraper height and has poor stability.

Method used

A scraper assembly with a telescopic component, a bevel gear set and a nested ring structure was designed. The scraper position was adjusted by a push rod, a roller and an extrusion plate. The height and angle of the scraper were adjusted by combining the linkage of the gear and the telescopic rod. A support ring and a slider were used to improve stability, and a paddle and a return spring were used to prevent hard contact.

Benefits of technology

The scraper can be flexibly adjusted in angle and controlled in height, which reduces the squeezing force on the inner container, improves the stability and safety of the scraper, facilitates quick replacement of the scraper, and reduces the risk of damage to the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117505097B_ABST
    Figure CN117505097B_ABST
Patent Text Reader

Abstract

The present invention discloses a fully automatic centrifuge with a scraper for unloading and a method thereof. The centrifuge comprises a centrifuge housing stably assembled on the ground, an inner liner being nested and connected to the inner surface of the centrifuge housing, and an upper cover being sealed and connected to the upper surface of the centrifuge housing. The centrifuge comprises a telescopic assembly mounted on the left side of the outer surface of the centrifuge housing, a push rod being mounted on the telescopic part of the telescopic assembly, and a roller being rotatably connected to the outer end of the push rod. The fully automatic centrifuge with a scraper for unloading and a method thereof are provided with a telescopic assembly that can cooperate with the adjustment of the push rod and the roller to effectively control the angle adjustment of the bracket on the extrusion plate and the angle of the upper cover, so that the opening of the upper cover can control the position of the scraper assembly. The inner surface of the scraper assembly is telescopically adjusted with a first telescopic rod and a second telescopic rod, forming a coordinated adjustment to control the height of the scraper body and the stability of use.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of full-automatic centrifuges, in particular to a sedimentation full-automatic centrifuge with scraper unloading and a method thereof. Background Art

[0002] When the fully automatic centrifuge is in use, the mixed solution is passed through the rotation of the centrifuge inner tank to effectively separate the solid and liquid materials in the mixed solution, and the assembled scraper is used to discharge the solid after solid-liquid separation, which is convenient for subsequent centrifugal discharge. However, there are still some problems when using the scraper discharge device of the existing fully automatic centrifuge.

[0003] In the prior art, the authorized publication (announcement) number: CN110773335A, "An automatic sedimentation scraper unloading device for a centrifuge", includes a pneumatic mechanism and a scraper mechanism, wherein the scraper mechanism is fixedly mounted on the pneumatic mechanism. By connecting the scraper mechanism and the pneumatic mechanism, the air pressure is used to drive the lifting rod to move, so that the scraper mechanism can move up and down in the centrifuge drum. Compared with manual scraper unloading, it is safer and more efficient.

[0004] During the operation of the above-mentioned device, an elastic scraper fixing mechanism is provided in the scraper assembly, and the first scraper blade, the second scraper blade and the third scraper blade are all installed in the scraper mounting groove through the elastic scraper fixing mechanism, so that the scraper blades are protected and the side walls of the drum are not scratched. However, when in use, the scraper is not convenient to adjust to different angles according to the rotation direction of the inner tank, which has certain limitations during use and is not convenient for quick replacement of the scraper.

[0005] In the prior art, the authorized disclosure (announcement) number: CN220111339U in "A scraper-feeding automatic slag discharge centrifuge" includes a lower support frame, the upper surface of the lower support frame is fixedly connected to the upper support frame, the interior of the upper support frame is fixedly installed with a main motor, and the output end of the main motor is connected to a driving wheel; the water inlet and the water outlet are merged to leave more space for the design of the rotating rod, the design of the rotating rod is simpler, the assembly is more convenient, the bag-free design has a lower overall use cost, and when the drum rotates at high speed, the suspension is separated into solid and liquid. At this time, the solid particles are in the drum, and the liquid moves upward along the water inlet under the action of centrifugation and is discharged outward from the water outlet;

[0006] In the prior art, the "scraper bottom discharge fully automatic sedimentation centrifuge" in the authorization publication (announcement) number: CN206009010U includes a frame, on which a motor, a transmission assembly, a rotating drum, a cover, a scraper drive device, a feed pipe and a discharge port are provided; at least one spacer is provided in the rotating drum, and at least one connecting port is provided on the spacer; the spacer divides the rotating drum into at least two cavities, each cavity is provided with a scraper, and the scraper is driven by a scraper drive device;

[0007] During the operation of the above-mentioned device, the rotation of the scraper is likely to occupy the internal use space of the centrifuge and affect the normal centrifugal effect. In addition, when multiple sets of scrapers are set up, it is inconvenient to adjust the scraper height according to the usage situation. At the same time, when scraping the inner surface of the liner at the same time, it is likely to generate a large extrusion force, which affects the stability of the scraper bracket. Summary of the Invention

[0008] The object of the present invention is to provide a fully automatic sedimentation centrifuge with scraper unloading and a method thereof, so as to solve the problem proposed in the above background technology that the scraper is not convenient to adjust to different angles according to the rotation direction of the inner liner during use, has certain limitations during use, is not convenient to quickly replace the scraper, and the rotation of the scraper is very likely to occupy the internal use space of the centrifuge and affect the normal centrifugal effect. In addition, when multiple sets of scrapers are set, it is not convenient to adjust the scraper height according to the use situation, and when scraping the inner surface of the inner liner at the same time, a large extrusion force is easily generated, which affects the stability of the scraper bracket.

[0009] To achieve the above-mentioned object, the present invention provides the following technical solutions: a fully automatic sedimentation centrifuge with scraper unloading and a method thereof, comprising a centrifuge housing stably assembled on the ground, an inner liner being nested and connected to the inner surface of the centrifuge housing, and an upper cover being sealed and connected to the upper surface of the centrifuge housing;

[0010] The invention comprises: a telescopic assembly, which is installed on the left side of the outer surface of the centrifuge housing, and a push rod is installed on the telescopic member of the telescopic assembly, and the outer surface end of the push rod is rotatably connected to a roller, and the left side of the outer surface of the roller is connected to an extrusion plate, and the outer surface of the extrusion plate is installed with a bracket, and the bracket is rotatably assembled on the left side of the outer surface of the centrifuge housing, and a baffle is installed on the lower side of the outer surface of the bracket, and an upper cover is installed on the lower side of the outer surface of the bracket;

[0011] A scraper assembly is mounted on the inner surface of the upper cover, and the upper surface of the scraper assembly is rotatably connected to a bevel gear set, and the outer surface of a group of bevel gear parts on the lower side of the bevel gear set is limited and rotated on the scraper assembly through a nested ring, and a threaded rod is threadedly connected to the inner surface of the bevel gear part, and a first telescopic rod is installed on the lower surface of the threaded rod;

[0012] The second telescopic rod is telescopically connected to the inner surface of the first telescopic rod, and the inner surface of the second telescopic rod is nested and rotatably connected to a support ring, and the lower side of the outer surface of the support ring is rotatably connected to a rotating seat, and a limiting groove is provided on the upper side of the inner surface of the rotating seat, and a slider is slidably connected to the inner surface of the limiting groove, and the slider is installed on the lower surface of the rotating seat, and the lower side of the outer surface of the rotating seat is rotatably connected to the base;

[0013] The paddle plate is installed on the side of the outer surface of the base, and the paddle plate is nested in the inner surface of the rotating seat, and the outer surfaces of the paddle plate are nested and connected with return springs. At the same time, a pressure rod is rotatably connected between the base and the outer side of the rotating seat, and the outer surface of the scraper assembly arranged on the upper side of the rotating seat is engaged with a cleaning tube.

[0014] Preferably, the telescopic assembly is embedded in the outer surface of the centrifuge housing, and the telescopic assembly forms a limited extrusion structure with the extrusion plate through the push rod and the roller, and the extrusion plate and the bracket form an integrated structure. At the same time, the centrifuge housing forms a limited rotation structure with the upper cover through the bracket and the baffle.

[0015] The above structure facilitates the stable control of the upper cover to rotate during use, and is used to improve the stability of the device.

[0016] Preferably, the scraper assembly and the upper cover form a limited nested structure, and the scraper assembly forms a nested rotating structure with the bevel gear group through the nested ring, and a group of bevel gear parts on the lower side of the bevel gear group and the threaded rod form a threaded structure, and at the same time, the threaded rod and the first telescopic rod form an integrated structure, and then the first telescopic rod and the scraper assembly form a built-in telescopic structure.

[0017] Through the above structure, the stability of the scraper assembly is increased during use, and with the use of the nested ring, the first telescopic rod under the stable regulating threaded rod of the bevel gear set is controlled to form a sliding adjustment.

[0018] Preferably, a rack is installed on the inner surface of the scraper assembly, a limit bar is installed in the middle section of the inner surface of the scraper assembly, and a first telescopic rod is slidably connected to the outer surface of the limit bar, and the upper side of the outer surface of the first telescopic rod is rotatably connected to a spur gear, and the spur gear is meshed with the rack, and a conveyor belt is rotatably connected to the shaft assembled on the inner side of the spur gear, and a connecting block is installed on the inner surface of the conveyor belt, and a second telescopic rod is installed on the outer side of the connecting block.

[0019] Through the above structure, it is effectively coordinated during use, and is convenient for forming a three-stage telescopic adjustment.

[0020] Preferably, the rack is embedded in the inner surface of the scraper assembly, and the scraper assembly forms an engaged rotating structure through the rack and the spur gear, and the spur gear rotates together with the conveyor belt through the shaft on the first telescopic rod. At the same time, the conveyor belt is located on the inner side of the first telescopic rod, and the conveyor belt forms an integrated structure with the second telescopic rod through the connecting block.

[0021] Through the above structure, linkage adjustment can be effectively formed during use, and damage to the second telescopic rod can be reduced, so that the mutual adjustment can improve the stability of the telescopic adjustment, thereby controlling the stability of the scraper body in use.

[0022] Preferably, the second telescopic rod and the first telescopic rod form a limited telescopic structure, and the second telescopic rod forms a nested rotating structure with the rotating seat through the support ring, and the rotating seat forms a built-in limited sliding structure with the slider through the limiting groove, and the slider is set at the same angle as the center axis of the lower surface of the second telescopic rod.

[0023] Through the above structure, it is convenient to effectively form a nested support assembly during use, and the sliding setting of the cooperative connection improves the stability of the rotating seat during use.

[0024] Preferably, the inner surface of the base is slidably connected to an extrusion rod, and the inner surface of the extrusion rod is rotatably connected to a lead screw, an extrusion block is installed on the side of the outer surface of the extrusion rod, and the lower surface of the extrusion block is extruded and connected to a limiting component, and the limiting component is limited to slide on the inner surface of the base, and the upper side of the outer surface of the limiting component is elastically connected to an extrusion spring, and at the same time, the inner surface of the base is snap-connected with a card block, and the card block is connected to the lower surface of the limiting component, and the outer surface of the card block is installed with a scraper body.

[0025] The above structure facilitates the stable assembly of the scraper body during use, and the mutual extrusion and the snap-fit ​​structure can effectively improve the convenience of assembly.

[0026] Preferably, the extrusion rod forms a limited sliding structure through the lead screw and the base, and the extrusion rod forms an inclined extrusion structure through the extrusion block and the limiting assembly, and the extrusion block is arranged at equal distances with respect to the outer surface of the extrusion rod, while the limiting assembly forms an elastic sliding structure through the extrusion spring and the base, and the base forms a nested locking structure with the scraper body through the clamping block, while the clamping block and the limiting assembly form a limited extrusion structure.

[0027] Through the above structure, an effective mutual extrusion fit is formed during use, and the provided snap-fit ​​structure improves the stability of the scraper body. Different scrapers can be replaced according to the requirements of use, and the scraper body can be prevented from falling off and causing damage to the assembler when assembling it.

[0028] Preferably, the shift plate and the base form an integrated structure, and the base forms an elastic extrusion structure with the rotating seat through the shift plate and the return spring, and the base forms a constant pressure control of rotation with the rotating seat through the pressure rod, and the return spring is symmetrically arranged about the middle section of the outer surface of the shift plate.

[0029] Through the above structure, a symmetrical elastic setting can be effectively formed during use, and the assembled pressure rod can be used to prevent the scraper body from making hard contact with the inner container.

[0030] Preferably, the method for using the sedimentation automatic centrifuge with scraper unloading comprises the following steps:

[0031] S1: The centrifuge housing is stably assembled on the ground, and the position of the roller is controlled by the push rod on the telescopic assembly, which squeezes and releases the bracket with the extrusion plate. As a result, the upper cover installed on the bracket can be rotated and adjusted with the centrifuge housing, and the seal between the centrifuge housing and the upper cover is controlled, thereby controlling the internal liner to stop rotating after a period of centrifugal use due to a certain amount of solid accumulation inside the liner.

[0032] S2: After stopping rotation, the motor on the scraper assembly is controlled to rotate, and drives the bevel gear set to control the first telescopic rod assembled with the threaded rod to extend and retract, and cooperates with the spur gear assembled with the first telescopic rod to mesh with the rack installed with the scraper assembly, thereby synchronously adjusting the conveyor belt coaxially assembled with the spur gear on the first telescopic rod to rotate simultaneously, and controls the connecting block installed with the conveyor belt to adjust the second telescopic rod synchronously within the first telescopic rod, thereby reducing the extrusion damage caused when the telescopic adjustment rod body is in a narrow position;

[0033] S3: When controlling the internal telescopic adjustment of the scraper assembly, the motor in the second telescopic rod can be controlled to start first, and the rotating seat connected to the output shaft can be adjusted to cooperate with the support ring and the slider for stable rotation, so that the base connected to the rotating seat and the scraper body installed on the base can contact the inner liner to clean the solids adsorbed on the inner liner. During cleaning, the elastic adjustment between the paddle and the return spring on the base and the use of the pressure rod can be coordinated to control the base to adjust a certain angle when it is over-pressurized and reset it when it is not pressurized. In addition, the use of the cleaning pipe can be coordinated to blow downward the solids in the discharge process to reduce the flying adsorption on the scraper body.

[0034] S4: When the scraper body is in use, the scraper body can be replaced according to the use requirements, and the base connected to the scraper body and the extrusion block assembled by the extrusion rod assembled inside the base can be used to extrude and limit the limit assembly, thereby controlling the nested card block to prevent it from falling off. When disassembling, the extrusion block is controlled to unlock and squeeze the limit assembly, and the elastic push of the extrusion spring can control the limit assembly to break away from the extrusion of the card block, and the scraper body can be removed and replaced, thereby controlling the disassembly and assembly stability of the scraper body when in use.

[0035] Compared with the prior art, the present invention has the following beneficial effects:

[0036] 1. This fully automatic centrifuge with scraper unloading and its method are equipped with a telescopic assembly that can cooperate with the adjustment of the push rod and roller to effectively control the angle of the bracket on the extrusion plate and the angle of the upper cover. Therefore, the opening of the upper cover can control the position of the scraper assembly. The inner surface of the scraper assembly is telescopically adjusted by a first telescopic rod and a second telescopic rod, forming a coordinated adjustment to control the height of the scraper body and the stability of use.

[0037] 2. The fully automatic centrifuge with scraper unloading and the method thereof are provided with a rotationally adjustable bevel gear set, and one of the gear sets is nested by a nesting ring to form a positioning rotation and adjust the position of the first telescopic rod assembled with the threaded rod in the scraper assembly. When the first telescopic rod is extended outward, it will cooperate with the limit bar, and the spur gear assembled on it will form a meshing connection with the rack to control the rotation of the conveyor belt. The second telescopic rod assembled with the connecting block can be rotated to synchronously adjust within the first telescopic rod. When the scraper assembly is used for extension and retraction, the stability of the scraper body movement is improved, the extrusion force is prevented from being too large, and damage to the thin telescopic part is avoided.

[0038] 3. The sedimentation fully automatic centrifuge with scraper unloading and the method thereof are provided with a support ring and a slider for stable support, which improves the stability of the connection between the second telescopic rod and the rotating seat, and cooperates with the base assembled with the rotating seat to effectively form a stable assembly for the scraper body, and the scraper body can be conveniently disassembled, and different scraper bodies can be effectively replaced according to usage. When in use, the base can cooperate with the connected paddle, return spring and pressure rod to effectively control the scraper body to avoid hard contact with the inner liner, thereby improving safety in use and reducing damage to the scraper body and the inner liner. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 This is a schematic diagram of the three-dimensional structure of the centrifuge housing of the present invention;

[0040] Figure 2 This is a schematic diagram of a half-section perspective structure of a centrifuge housing according to the present invention;

[0041] Figure 3It is a schematic diagram of a partially cutaway three-dimensional structure of the present invention;

[0042] Figure 4 This is a schematic diagram of a partially cutaway three-dimensional structure of the scraper assembly of the present invention;

[0043] Figure 5 This is a partially cutaway perspective structural diagram of the scraper assembly of the present invention;

[0044] Figure 6 This is a schematic diagram of a partially cutaway three-dimensional structure of the second telescopic rod of the present invention;

[0045] Figure 7 This is a schematic diagram of a partially cutaway three-dimensional structure of a rotating seat of the present invention;

[0046] Figure 8 It is a schematic diagram of a partially cutaway three-dimensional structure of the base of the present invention.

[0047] In the figure: 1. Centrifuge casing; 2. Inner tank; 3. Telescopic assembly; 4. Push rod; 5. Roller; 6. Extrusion plate; 7. Bracket; 8. Baffle; 9. Upper cover; 10. Scraper assembly; 11. Bevel gear set; 12. Nesting ring; 13. Threaded rod; 14. First telescopic rod; 15. Rack; 16. Limiting bar; 17. Spur gear; 18. Conveyor belt; 19. Connecting block; 20. Second telescopic rod; 21. Support ring; 22. Rotating seat; 23. Limiting groove; 24. Slider; 25. Base; 26. Extrusion rod; 27. Lead screw; 28. Extrusion block; 29. ​​Limiting assembly; 30. Extrusion spring; 31. Block; 32. Scraper body; 33. Dial plate; 34. Return spring; 35. Pressure rod; 36. Cleaning tube. DETAILED DESCRIPTION

[0048] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0049] See also Figures 1-8 The present invention provides a technical solution: a fully automatic sedimentation centrifuge with scraper unloading and a method thereof, which comprises a centrifuge housing 1 stably assembled on the ground, an inner liner 2 being nested and connected to the inner surface of the centrifuge housing 1, and an upper cover 9 being sealed and connected to the upper surface of the centrifuge housing 1;

[0050] The invention comprises: a telescopic assembly 3, which is installed on the left side of the outer surface of the centrifuge housing 1, and a push rod 4 is installed on the telescopic member of the telescopic assembly 3, and the outer surface end of the push rod 4 is rotatably connected to a roller 5, and the left side of the outer surface of the roller 5 is connected to an extrusion plate 6, and the outer surface of the extrusion plate 6 is installed with a bracket 7, and the bracket 7 is rotatably assembled on the left side of the outer surface of the centrifuge housing 1, and a baffle 8 is installed on the lower side of the outer surface of the bracket 7, and an upper cover 9 is installed on the lower side of the outer surface of the bracket 7;

[0051] The telescopic assembly 3 is embedded in the outer surface of the centrifuge housing 1, and the telescopic assembly 3 forms a limited extrusion structure with the extrusion plate 6 through the push rod 4 and the roller 5, and the extrusion plate 6 and the bracket 7 form an integrated structure. At the same time, the centrifuge housing 1 forms a limited rotation structure with the upper cover 9 through the bracket 7 and the baffle 8.

[0052] During use, the centrifuge housing 1 can be placed on the ground, and the telescopic assembly 3 can be controlled to move upward, so that the roller 5 installed on the push rod 4 can be controlled to move upward, so that the upper cover 9 assembled by the bracket 7 can control the extrusion plate 6 on the bracket 7 to continuously squeeze and contact with the roller 5 through gravity, and continue until the upper cover 9 contacts and closes the centrifuge housing 1, thereby controlling the inner liner 2 built into the centrifuge housing 1 to rotate, and the mixed liquid can be centrifuged. When the upper cover 9 needs to be opened later, the roller 5 can be controlled to squeeze the extrusion plate 6, so as to control the upper cover 9 to flip over, and cooperate with the baffle 8 installed on the bracket 7 to prevent excessive rotation.

[0053] The scraper assembly 10 is mounted on the inner surface of the upper cover 9, and the upper surface of the scraper assembly 10 is rotatably connected to the bevel gear set 11. The outer surface of a group of bevel gear parts on the lower side of the bevel gear set 11 is limited to rotate on the scraper assembly 10 by a nested ring 12, and a threaded rod 13 is threadedly connected to the inner surface of the bevel gear part. At the same time, a first telescopic rod 14 is installed on the lower surface of the threaded rod 13;

[0054] The second telescopic rod 20 is telescopically connected to the inner surface of the first telescopic rod 14, and the inner surface of the second telescopic rod 20 is nested and rotatably connected to a support ring 21, and the lower side of the outer surface of the support ring 21 is rotatably connected to a rotating seat 22. At the same time, a limiting groove 23 is provided on the upper side of the inner surface of the rotating seat 22, and a slider 24 is slidably connected to the inner surface of the limiting groove 23. The slider 24 is installed on the lower surface of the rotating seat 22, and the lower side of the outer surface of the rotating seat 22 is rotatably connected to a base 25;

[0055] The scraper assembly 10 and the upper cover 9 form a limited nested structure, and the scraper assembly 10 forms a nested rotating structure with the bevel gear set 11 through the nesting ring 12, and a group of bevel gear parts on the lower side of the bevel gear set 11 and the threaded rod 13 form a threaded structure. At the same time, the threaded rod 13 and the first telescopic rod 14 form an integrated structure, and then the first telescopic rod 14 and the scraper assembly 10 form a built-in telescopic structure.

[0056] A rack 15 is installed on the inner surface of the scraper assembly 10, and a limit bar 16 is installed in the middle section of the inner surface of the scraper assembly 10, and a first telescopic rod 14 is slidably connected to the outer surface of the limit bar 16. At the same time, a spur gear 17 is rotatably connected to the upper side of the outer surface of the first telescopic rod 14, and the spur gear 17 is meshed with the rack 15, and a conveyor belt 18 is rotatably connected to the shaft assembled on the inner side of the spur gear 17, and a connecting block 19 is installed on the inner surface of the conveyor belt 18, and a second telescopic rod 20 is installed on the outer side of the connecting block 19.

[0057] The rack 15 is embedded in the inner surface of the scraper assembly 10, and the scraper assembly 10 forms a meshing rotation structure with the spur gear 17 through the rack 15, and the spur gear 17 rotates together with the conveyor belt 18 on the first telescopic rod 14 through the shaft. At the same time, the conveyor belt 18 is located on the inner side of the first telescopic rod 14, and the conveyor belt 18 forms an integrated structure with the second telescopic rod 20 through the connecting block 19.

[0058] The second telescopic rod 20 and the first telescopic rod 14 form a limited telescopic structure, and the second telescopic rod 20 forms a nested rotating structure with the rotating seat 22 through the support ring 21, and the rotating seat 22 forms a built-in limited sliding structure with the slider 24 through the limiting groove 23, and the slider 24 is set at the same angle as the center axis of the lower surface of the second telescopic rod 20.

[0059] When the solids centrifugally retained inside the inner container 2 reach a certain level, the inner container 2 will stop rotating, and the motor built into the second telescopic rod 20 will be started, and the rotating seat 22 will be controlled to rotate through the output shaft. When the rotating seat 22 rotates, the support ring 21 nested between the rotating seat 22 and the second telescopic rod 20 can be used to improve the stability of the connection and rotation between the two. A slider 24 is also formed at an equal angle on the lower side of the second telescopic rod 20, and the slider 24 is controlled to slide in the limiting groove 23 provided on the rotating seat 22, thereby controlling the rotating seat 22 to form an angle, so that the base 25 rotatably mounted on the rotating seat 22 and the scraper body 32 assembled on the base 25 are brought into contact with the inner surface of the inner container 2, thereby controlling the inner container 2 to rotate and form an angle with the scraper body 32, so as to form a discharge for the solid residue on the inner container 2;

[0060] During the blanking process, the motor on the scraper assembly 10 can be controlled to rotate, and the vertical bevel gear part and the horizontal bevel gear part in the bevel gear set 11 can be controlled to engage and rotate through the output shaft, wherein the horizontal bevel gear part forms a positioning rotation on the scraper assembly 10 through the nested ring 12, and the threaded rod 13 is controlled by the horizontal bevel gear part to penetrate the top of the scraper assembly 10 to form a penetration, and the first telescopic rod 14 installed on the threaded rod 13 is adjusted to move downward, and when moving, the first telescopic rod 14 can cooperate with the nested limit of the limit bar 16 to effectively form an upper and lower limit sliding. At the same time, the first telescopic rod 14 is assembled with the scraper assembly through the spur gear 17 assembled on the upper end shaft. The rack 15 in 10 forms an engaging setting, and when the first telescopic rod 14 moves downward, the spur gear 17 generates an axis positioning rotation, and cooperates with the connected axis to control the conveyor belt 18 assembled on the inner side of the first telescopic rod 14 to rotate, and the lower end of the conveyor belt 18 is connected to the lower side of the inner surface of the first telescopic rod 14 by rotating from the axis, so that during the rotation of the conveyor belt 18, the control-installed connecting block 19 drives the second telescopic rod 20 to slide within the inner surface of the first telescopic rod 14, thereby forming simultaneous telescopic use in different stages, that is, when the scraper body 32 contacts the inner liner 2 for feeding, it can prevent the thinner rod from being squeezed and damaged, and form a gradual downward movement and progressive use.

[0061] The selector plate 33 is installed on the side of the outer surface of the base 25, and the selector plate 33 is nested in the inner surface of the rotating seat 22, and the outer surfaces of the selector plate 33 are nested and connected with return springs 34. At the same time, a pressure rod 35 is rotatably connected between the base 25 and the outer side of the rotating seat 22, and the outer surface of the scraper assembly 10 set on the upper side of the rotating seat 22 is engaged with a cleaning tube 36.

[0062] The inner surface of the base 25 is slidably connected to an extrusion rod 26, and the inner surface of the extrusion rod 26 is rotatably connected to a lead screw 27. An extrusion block 28 is installed on the side of the outer surface of the extrusion rod 26, and the lower surface of the extrusion block 28 is extruded and connected to a limiting component 29, and the limiting component 29 is limited to slide on the inner surface of the base 25. The upper side of the outer surface of the limiting component 29 is elastically connected to an extrusion spring 30. At the same time, the inner surface of the base 25 is snap-connected with a clamping block 31, and the clamping block 31 is connected to the lower surface of the limiting component 29, and the outer surface of the clamping block 31 is installed with a scraper body 32.

[0063] The extrusion rod 26 forms a limited sliding structure with the base 25 through the screw 27, and the extrusion rod 26 forms an inclined extrusion structure with the extrusion block 28 and the limiting assembly 29, and the extrusion block 28 is arranged at equal distances with the outer surface of the extrusion rod 26. At the same time, the limiting assembly 29 forms an elastic sliding structure with the base 25 through the extrusion spring 30, and the base 25 forms a nested locking structure with the scraper body 32 through the clamping block 31, and the clamping block 31 and the limiting assembly 29 form a limited extrusion structure.

[0064] The dial plate 33 and the base 25 form an integrated structure, and the base 25 forms an elastic extrusion structure with the rotating seat 22 through the dial plate 33 and the return spring 34, and the base 25 forms a constant pressure control of rotation with the rotating seat 22 through the pressure rod 35, and the return spring 34 is symmetrically arranged about the middle section of the outer surface of the dial plate 33.

[0065] A construction method for a foundation pit slope support structure capable of being connected in multiple steps comprises the following steps:

[0066] Step 1: The centrifuge housing 1 is stably assembled on the ground, and the push rod 4 on the telescopic assembly 3 is controlled to conditionally control the position of the roller 5, and the bracket 7 with the extrusion plate 6 is squeezed and released, so that the upper cover 9 installed on the bracket 7 can be rotated and adjusted with the centrifuge housing 1, and the seal between the centrifuge housing 1 and the upper cover 9 is controlled, thereby controlling the internal liner 2 to stop rotating after a period of centrifugal use due to a certain amount of solid accumulation inside the liner 2;

[0067] Step 2: After the rotation stops, the motor on the scraper assembly 10 is controlled to rotate, and the bevel gear set 11 is driven to control the first telescopic rod 14 assembled with the threaded rod 13 to be extended and retracted, and the spur gear 17 assembled with the first telescopic rod 14 is engaged with the rack 15 installed on the scraper assembly 10, thereby synchronously adjusting the conveyor belt 18 coaxially assembled with the spur gear 17 on the first telescopic rod 14 to rotate simultaneously, and controlling the connecting block 19 installed on the conveyor belt 18 to adjust the second telescopic rod 20 synchronously within the first telescopic rod 14, thereby reducing the extrusion damage caused when the telescopic adjustment rod body is in a narrow position;

[0068] The third step: when controlling the internal telescopic adjustment of the scraper assembly 10, the motor in the second telescopic rod 20 can be controlled to start first, and the rotating seat 22 connected to the output shaft is adjusted to cooperate with the support ring 21 and the slider 24 to rotate stably, so as to promote the base 25 connected under the rotating seat 22 and the scraper body 32 installed on the base 25 to contact the inner liner 2, so as to clean the solids adsorbed on the inner liner 2. During cleaning, the elastic adjustment between the paddle 33 and the return spring 34 on the base 25 and the use of the pressure rod 35 can be coordinated to control the base 25 to adjust a certain angle when it is over-pressurized and reset it when it is not pressurized. In addition, the use of the cleaning pipe 36 can be coordinated to blow the solids downward during the unloading process to reduce the flying adsorption on the scraper body 32.

[0069] Step 4: When the scraper body 32 is in use, the scraper body 32 can be replaced according to the use requirements, and the base 25 connected to the scraper body 32 and the extrusion block 28 assembled by the extrusion rod 26 assembled inside the base 25 can be used to extrude and limit the limiting component 29, thereby controlling the nested card block 31 to prevent it from falling off, and when disassembling, the extrusion block 28 is controlled to unlock and squeeze the limiting component 29, and through the elastic push of the extrusion spring 30, the limiting component 29 can be controlled to disengage from the extrusion of the card block 31, and the scraper body 32 can be removed and replaced, thereby controlling the disassembly and assembly stability of the scraper body 32 when in use.

[0070] When the scraper body 32 contacts the inner pot 2 for cutting, the base 25 assembled with the scraper body 32 and the rotating seat 22 can be controlled to rotate elastically. In order to prevent hard contact between the scraper body 32 and the inner pot 2, the dial plate 33 on the base 25 and the return springs 34 on both sides can be controlled to form mutual extrusion, and the pressure rod 35 assembled and rotated between the base 25 and the rotating seat 22 can effectively form constant pressure control, thereby preventing the scraper body 32 from being excessively squeezed when contacting the inner pot 2. When the pressure is too large, it can be deflected, and the dial plate 33 can be controlled to rotate, squeezing the return spring 34 on one side of the dial plate 33, and through the control of the elastic force, the protection of the contact between the scraper body 32 and the inner pot 2 is improved. When cutting, the return spring 34 on the other side can be used to reset the center. When a different scraper body 32 needs to be replaced for work, the built-in electric The control screw 27 threadedly adjusts the extrusion rod 26 to move upward, and when it moves upward, the extrusion block 28 installed on the extrusion rod 26 can be controlled to disengage the extrusion control of the limit assembly 29, and the limit assembly 29 can cooperate with the extrusion spring 30 connected on the upper side to control it to slide elastically toward the side of the extrusion rod 26, and after sliding to the end, the limit assembly 29 will be disengaged from the control of the clamping block 31, and the scraper body 32 can be held by hand to disengage the clamping block 31 installed by the base 25, and the force applied is small, which can reduce the use of force when installing a new scraper body 32, facilitates quick assembly and positioning, and avoids scratching the assembler caused by slipping when applying force, and reverse assembly can be used, so that the scraper body 32 can be stably assembled, and in the later use, the nested cleaning pipe 36 can be used in conjunction with blanking to reduce material flying and reduce the amount of material remaining on the scraper body 32.

[0071] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0072] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic centrifuge with a scraper for unloading, comprising a centrifuge housing (1) stably assembled on the ground, an inner liner (2) being nested and connected to the inner surface of the centrifuge housing (1), and an upper cover (9) being sealed and connected to the upper surface of the centrifuge housing (1); It is characterized by: include: A telescopic assembly (3) is mounted on the left side of the outer surface of the centrifuge housing (1), and a push rod (4) is mounted on the telescopic member of the telescopic assembly (3), and the outer surface end of the push rod (4) is rotatably connected to a roller (5), and the outer surface of the roller (5) is connected to the left side of the outer surface of the roller (5), and the outer surface of the extrusion plate (6) is mounted with a bracket (7), and the bracket (7) is rotatably assembled on the left side of the outer surface of the centrifuge housing (1), and a baffle (8) is mounted on the lower side of the outer surface of the bracket (7), and an upper cover (9) is mounted on the lower side of the outer surface of the bracket (7); A scraper assembly (10) is mounted on the inner surface of the upper cover (9), and the upper surface of the scraper assembly (10) is rotatably connected to a bevel gear set (11), and the outer surface of a group of bevel gear parts on the lower side of the bevel gear set (11) is limited and rotated on the scraper assembly (10) through a nested ring (12), and a threaded rod (13) is threadedly connected to the inner surface of the bevel gear part, and a first telescopic rod (14) is installed on the lower surface of the threaded rod (13); A rack (15) is installed on the inner surface of the scraper assembly (10), a limit bar (16) is installed on the middle section of the inner surface of the scraper assembly (10), and a first telescopic rod (14) is slidably connected to the outer surface of the limit bar (16), and a spur gear (17) is rotatably connected to the upper side of the outer surface of the first telescopic rod (14), and the spur gear (17) is meshed with the rack (15), and a conveyor belt (18) is rotatably connected to the shaft body assembled on the inner side of the spur gear (17), and a connecting block (19) is installed on the inner surface of the conveyor belt (18), and a second telescopic rod (20) is installed on the outer side of the connecting block (19); A second telescopic rod (20) is telescopically connected to the inner surface of the first telescopic rod (14), and the inner surface of the second telescopic rod (20) is nested and rotatably connected to a support ring (21), and the lower side of the outer surface of the support ring (21) is rotatably connected to a rotating seat (22), and a limiting groove (23) is provided on the upper side of the inner surface of the rotating seat (22), and a slider (24) is slidably connected to the inner surface of the limiting groove (23), and the lower side of the outer surface of the rotating seat (22) is rotatably connected to a base (25); The inner surface of the base (25) is slidably connected to an extrusion rod (26), and the inner surface of the extrusion rod (26) is rotatably connected to a lead screw (27), an extrusion block (28) is installed on the side of the outer surface of the extrusion rod (26), and the lower surface of the extrusion block (28) is extrusion-connected to a limiting component (29), and the limiting component (29) is limitedly slid on the inner surface of the base (25), and an extrusion spring (30) is elastically connected to the upper side of the outer surface of the limiting component (29), and at the same time, a clamping block (31) is clamped and connected to the inner surface of the base (25), and the clamping block (31) is connected to the lower surface of the limiting component (29), and a scraper body (32) is installed on the outer surface of the clamping block (31); The shift plate (33) is mounted on the side of the outer surface of the base (25), and the shift plate (33) is nested in the inner surface of the rotating seat (22), and the outer surfaces of the shift plate (33) are nested and connected with return springs (34). At the same time, a pressure rod (35) is rotatably connected between the base (25) and the outer side of the rotating seat (22), and the outer surface of the scraper assembly (10) provided on the upper side of the rotating seat (22) is engaged and connected with a cleaning tube (36).

2. The fully automatic centrifuge with scraper discharge according to claim 1, characterized in that: The telescopic assembly (3) is embedded and mounted on the outer surface of the centrifuge housing (1), and the telescopic assembly (3) forms a position-limiting extrusion structure with the extrusion plate (6) through the push rod (4) and the roller (5), and the extrusion plate (6) and the bracket (7) form an integrated structure. At the same time, the centrifuge housing (1) forms a position-limiting rotation structure with the upper cover (9) through the bracket (7) and the baffle (8).

3. The fully automatic centrifuge with scraper discharge according to claim 1, characterized in that: The scraper assembly (10) and the upper cover (9) form a limited nested structure, and the scraper assembly (10) forms a nested rotating structure with the bevel gear set (11) through the nesting ring (12), and a group of bevel gear parts on the lower side of the bevel gear set (11) and the threaded rod (13) form a threaded structure, while the threaded rod (13) and the first telescopic rod (14) form an integrated structure, and then the first telescopic rod (14) and the scraper assembly (10) form a built-in telescopic structure.

4. The fully automatic centrifuge with scraper discharge according to claim 1, characterized in that: The rack (15) is embedded in the inner surface of the scraper assembly (10), and the scraper assembly (10) forms a meshing rotation structure with the rack (15) and the spur gear (17), and the spur gear (17) rotates together with the conveyor belt (18) on the first telescopic rod (14) through the shaft, while the conveyor belt (18) is located inside the first telescopic rod (14), and the conveyor belt (18) forms an integrated structure with the second telescopic rod (20) through the connecting block (19).

5. The fully automatic centrifuge with scraper discharge according to claim 1, characterized in that: The second telescopic rod (20) and the first telescopic rod (14) form a limited telescopic structure, and the second telescopic rod (20) forms a nested rotating structure with the rotating seat (22) through the supporting ring (21), and the rotating seat (22) forms a built-in limited sliding structure with the limiting groove (23) and the slider (24), and the slider (24) and the middle axis of the lower surface of the second telescopic rod (20) are arranged at the same angle.

6. The fully automatic centrifuge with scraper discharge according to claim 1, characterized in that: The extrusion rod (26) forms a limited sliding structure with the base (25) through the lead screw (27), and the extrusion rod (26) forms an inclined extrusion structure with the extrusion block (28) and the limiting assembly (29), and the extrusion block (28) is arranged at an equal distance with respect to the outer surface of the extrusion rod (26), while the limiting assembly (29) forms an elastic sliding structure with the base (25) through the extrusion spring (30), and the base (25) forms a nested clamping structure with the scraper body (32) through the clamping block (31), and the clamping block (31) and the limiting assembly (29) form a limited extrusion structure.

7. The fully automatic decanter centrifuge with scraper unloading according to claim 1, characterized in that: The shift plate (33) and the base (25) form an integrated structure, and the base (25) forms an elastic extrusion structure with the rotating seat (22) through the shift plate (33) and the return spring (34), and the base (25) forms a constant pressure control of rotation with the rotating seat (22) through the pressure rod (35), and the return spring (34) is symmetrically arranged with respect to the middle section of the outer surface of the shift plate (33).

8. The method for using a sedimentation fully automatic centrifuge with scraper unloading according to claim 1, characterized in that: The following steps are involved: S1: The centrifuge housing (1) is stably assembled on the ground, and the push rod (4) on the telescopic assembly (3) is controlled to conditionally control the position of the roller (5), and the bracket (7) with the extrusion plate (6) is squeezed and released, so that the upper cover (9) installed on the bracket (7) can be rotated and adjusted with the centrifuge housing (1), and the sealing between the centrifuge housing (1) and the upper cover (9) is controlled, thereby controlling the inner liner (2) to stop rotating after a certain amount of solids accumulate inside the inner liner (2) after a period of centrifugal use; S2: After the rotation stops, the motor on the scraper assembly (10) is controlled to rotate, and the bevel gear set (11) controls the first telescopic rod (14) assembled with the threaded rod (13) to form a telescopic movement, and the spur gear (17) assembled with the first telescopic rod (14) is meshed with the rack (15) installed with the scraper assembly (10), thereby synchronously adjusting the conveyor belt (18) coaxially assembled with the spur gear (17) on the first telescopic rod (14) to form a simultaneous rotation, and controlling the connecting block (19) installed with the conveyor belt (18) to adjust the second telescopic rod (20) synchronously in the first telescopic rod (14), thereby reducing the extrusion damage caused when the telescopic adjustment rod body is in a narrow position; S3: When controlling the internal telescopic adjustment of the scraper assembly (10), the motor in the second telescopic rod (20) can be controlled to start first, and the rotating seat (22) connected to the output shaft is adjusted to cooperate with the support ring (21) and the slider (24) to rotate stably, so that the base (25) connected to the rotating seat (22) and the scraper body (32) installed on the base (25) are in contact with the inner liner (2), so as to clean the solids adsorbed on the inner liner (2). When cleaning, the elastic adjustment between the paddle (33) and the reset spring (34) on the base (25) and the use of the pressure rod (35) can be coordinated to control the base (25) to adjust a certain angle when it is over-pressed and reset when it is not pressurized. In addition, the use of the cleaning pipe (36) can be coordinated to blow the solids in the unloading process downward to reduce the flying adsorption on the scraper body (32); S4: When the scraper body (32) is in use, the scraper body (32) is replaced according to the use requirements, and the base (25) connected to the scraper body (32) and the extrusion block (28) assembled with the extrusion rod (26) assembled inside the base (25) are used to extrude and limit the limit component (29), thereby controlling the nested card block (31) to prevent it from falling off, and when disassembling, the extrusion block (28) is controlled to unlock and extrude the limit component (29), and through the elastic push of the extrusion spring (30), the limit component (29) can be controlled to be separated from the extrusion of the card block (31), and the scraper body (32) can be removed and replaced, thereby controlling the disassembly and assembly stability of the scraper body (32) when in use.

Citation Information

Patent Citations

  • Downward unloading device of automatic settlement scraper self centrifuge

    CN110773335A

  • Full automatic sedimentation centrifuge of unloading under scraper

    CN206009010U

  • Scraper blanking automatic deslagging centrifugal machine

    CN220111339U

  • Centrifugal machine with internal slag material circulating cleaning scraper structure

    CN115178383A

  • Automatic centrifuge scraper device

    CN201720134U