Steel drill storage and sorting device
By designing a steel rod storage and sorting equipment, and utilizing a rod insertion and extraction system and a steel nail storage system, the number and spacing of steel rods were automatically adjusted, solving the problem of low efficiency in steel rod collection and sorting in the production of autoclaved aerated concrete panels, thereby improving production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202311592801.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-27
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2043-11-27
AI Technical Summary
In the production process of autoclaved aerated concrete (AAC) panels, the efficiency of collecting and sorting steel rods is low, requiring manual operation and making it impossible to quickly adjust the number and spacing of steel rods.
A steel rod storage and sorting device was designed, including a frame, a rod insertion and extraction system, and a steel rod storage system. The rod insertion and extraction system is controlled by an electrical control box to automatically adjust the number and spacing of steel rods, and a cleaning system is used to achieve fully automated steel rod storage and sorting.
It enables automated adjustment of the number and spacing of steel rods, improving production efficiency, reducing labor costs, and minimizing the need for manual operation.
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Figure CN117508967B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of building material production equipment, and particularly relates to a steel drill storage and arrangement device. BACKGROUND
[0002] In the production process of autoclaved aerated concrete slabs, metal mesh is placed as an internal keel structure inside the aerated concrete. In the production process of aerated slabs, steel reinforcement mesh is brought into the slab body by steel drills, and the length and thickness of the slab are adjusted according to the requirements of the production task, so the position of the steel drill in each batch needs to be adjusted accordingly. In this process, the steel reinforcement mesh is left in the slab, and then the steel drill is pulled out for reuse.
[0003] At present, the steel drill is collected from the saddle and placed in the steel drill storage box. Generally, it is placed and arranged by manual work. When the arrangement of the steel drill on the saddle needs to be changed, manual work is generally used to pick and arrange the steel drill in the steel drill box, which is slow in efficiency. Therefore, a steel drill storage and arrangement device is needed to store and automatically arrange the collected steel drill. SUMMARY
[0004] The purpose of the present application is to provide a steel drill storage and arrangement device to solve the technical problems raised in the background.
[0005] To achieve the above technical purpose, the technical scheme of the present application is as follows:
[0006] A steel drill storage and arrangement device, comprising a rack and an electric control box, wherein the rack is provided with a drill inserting and pulling system, the lower part of the drill inserting and pulling system is provided with a steel drill storage system, the drill inserting and pulling system and the steel drill storage system are electrically connected with the electric control box, and the top of the rack is provided with rack walking tracks on both sides.
[0007] The drill inserting and pulling system comprises a first walking mechanism, a first lifting mechanism, a drill inserting and pulling track and a plurality of drill inserting and pulling mechanisms, the first walking mechanism is slidingly arranged on the rack walking track, the first lifting mechanism is slidingly connected with the first walking mechanism, the drill inserting and pulling track is fixedly arranged on the first lifting mechanism, and the plurality of drill inserting and pulling mechanisms are slidingly arranged on the drill inserting and pulling track.
[0008] The steel drill storage system comprises a storage frame, one end of the top of the storage frame is provided with a revolving shaft, the other end of the top and the two ends of the bottom of the storage frame are respectively provided with driven shafts, one end of the revolving shaft is fixedly connected with a driving mechanism, a plurality of driving sprockets and a plurality of locking traction mechanisms are sleeved on the revolving shaft, each driving sprocket corresponds to one locking traction mechanism, a plurality of driven sprockets are sleeved on the driven shafts, each driving sprocket is sleeved with a chain conveyor belt, and a plurality of steel drill placing sleeves are arranged on the chain conveyor belt.
[0009] The top surface of the storage frame is provided with a plurality of support rod groups, both ends of the support rod group are fixedly connected with the storage frame, at least one proximity switch is arranged on each support rod group, and each proximity switch corresponds to the locking traction mechanism.
[0010] As an improvement, the plug drill rail includes a plug drill walking rail and a plug drill guide rail, and the plug drill walking rail is provided with a plug drill walking rack;
[0011] The plug drill mechanism includes a plug drill walking support, a plug drill walking motor and a clamping mechanism, the plug drill walking support is slidingly arranged on the plug drill rail, the plug drill walking motor is fixed on the plug drill walking support, the output end of the plug drill walking motor is fixedly connected with a plug drill walking gear, the plug drill walking gear is engaged with the plug drill walking rack, and the side of the plug drill walking support close to the plug drill rail is provided with a sliding block.
[0012] The clamping mechanism includes a clamping cylinder fixedly connected with the plug drill walking support, and the output end of the clamping cylinder is fixedly connected with a clamping piece.
[0013] As a further improvement, the locking traction mechanism is provided with a driving end and a driven end, the driving end is fixedly connected with the revolving shaft, and the driven end is fixedly connected with the driving sprocket;
[0014] The chain conveyor belt includes two chains, a plurality of connecting plates are fixedly arranged between the two chains, the middle part of the connecting plate is provided with a through hole, and the steel drill placing sleeve is fixed in the through hole.
[0015] The end of the storage frame close to the driving mechanism is provided with at least one steel drill detection switch.
[0016] As a further improvement, the bottom of the storage frame between the two driven shafts is provided with a tensioning mechanism, the tensioning mechanism includes a tensioning shaft and at least one tensioning sprocket, and the tensioning sprocket is rotatably arranged on the tensioning shaft.
[0017] The bottom of the end of the storage frame away from the driving mechanism is fixedly provided with a mounting frame on both sides, both sides of the mounting frame are provided with sliding rails, a sliding frame is slidingly arranged in the sliding rail, the middle part of the sliding frame is provided with a mounting hole, the tensioning shaft is mounted in the mounting hole, the top of the sliding frame is fixedly provided with a screw rod, the screw rod penetrates the top of the mounting frame and extends out of the top of the mounting frame, the part of the screw rod extending out of the mounting frame is provided with a fixed nut, and the sliding frame and the mounting frame are fixed through the screw rod and the fixed nut.
[0018] As a further improvement, the storage frame is provided with a righting mechanism away from one end of the orbiting shaft, the righting mechanism comprises a righting frame fixedly connected with the storage frame, two righting rotating shafts are rotatably arranged on the righting frame, transmission gears are arranged at both ends of the righting rotating shafts, a righting cylinder is arranged on the righting frame, and a connecting plate is hingedly connected to an output end of the righting cylinder, one end of the connecting plate is hingedly connected with one of the transmission gears, and a righting piece is fixedly arranged on the righting frame corresponding to the steel drill placing sleeve.
[0019] As a further improvement, the rack walking track is also slidably provided with a cleaning system, the cleaning system comprises a second walking mechanism, a second lifting mechanism, a cleaning track, a positioning moving mechanism and a plurality of cleaning mechanisms, the second walking mechanism is slidably arranged on the rack walking track, the second lifting mechanism is slidably connected with the second walking mechanism, the cleaning track is fixedly arranged on the second lifting mechanism, and the positioning moving mechanism and the plurality of cleaning mechanisms are slidably arranged on the cleaning track.
[0020] The cleaning track comprises a tidying walking track, a cleaning guide track and a tidying guide track, the tidying walking track is located between the cleaning guide track and the tidying guide track, the cleaning mechanism is slidably matched with the cleaning guide track, the positioning moving mechanism is slidably matched with the tidying guide track, and the positioning moving mechanism is rollingly matched with the tidying walking track.
[0021] As a further improvement, the first walking mechanism and the second walking mechanism each comprise a rack walking support, a rack walking motor is arranged on the rack walking support, a rack walking gear is drivingly connected to an output end of the rack walking motor, and a rack walking rack is arranged on the rack walking track, the rack walking gear is engaged with the rack walking rack.
[0022] The first lifting mechanism and the second lifting mechanism each comprise a lifting motor and a lifting frame, the lifting motor is fixed on the rack walking support, a lifting driving gear is fixedly connected to an output end of the lifting motor, lifting racks are vertically arranged on both sides of the lifting frame, and lifting tracks are arranged on the lifting racks, the lifting driving gear is engaged with the lifting racks.
[0023] As a further improvement, the cleaning mechanism comprises a plurality of cleaning supports, the cleaning supports are slidably arranged on the cleaning track, a cleaning cylinder is arranged at one end of the cleaning support, a clamping mechanism is arranged at the other end of the cleaning support, a correcting piece is fixedly connected to an output end of the cleaning cylinder, and a cleaning brush is fixedly connected to a bottom of the correcting piece.
[0024] The positioning moving mechanism comprises a positioning walking support in sliding connection with the arrangement guide rail, the bottom of the positioning walking support is provided with a telescopic pressing mechanism, an arrangement walking motor is fixedly arranged on the positioning walking support, an output shaft of the arrangement walking motor is fixedly connected with an arrangement walking gear, an arrangement walking rack is arranged on the arrangement walking rail, and the arrangement walking rack is in engagement with the arrangement walking gear.
[0025] As a further improvement, the telescopic pressing mechanism comprises a telescopic cylinder fixedly connected with the positioning walking support, an output end of the telescopic cylinder is fixedly connected with a pressing piece, and the pressing piece is matched with the clamping mechanism.
[0026] The pressing piece comprises a pressing bottom plate fixedly connected with the telescopic cylinder, an inclined pressing top plate is fixedly connected with the pressing bottom plate, a pressing cavity is formed between the pressing bottom plate and the pressing top plate, a position detection switch is arranged at one end of the pressing cavity close to the telescopic cylinder, a clamping groove is arranged on one side of the pressing bottom plate close to the clamping mechanism, and the opening height of one end of the pressing cavity close to the clamping groove is greater than the opening height of the other end of the pressing cavity.
[0027] As a further improvement, the clamping mechanism comprises a clamping shell fixedly connected with the cleaning support, the width of the clamping shell is less than the slot width of the clamping groove, a clamping pin is slidably arranged in the clamping shell, the top of the clamping pin penetrates the top surface of the clamping shell and extends out of the clamping shell, a clamping tab is fixedly connected to the middle part of the clamping pin, a sliding groove is arranged on one side of the clamping shell close to the clamping groove, one end of the clamping tab extends out of the clamping shell through the sliding groove, the clamping tab is in sliding connection with the clamping shell, a reset spring is arranged in the clamping shell, one end of the reset spring abuts against the clamping shell, and the other end of the reset spring abuts against the clamping pin.
[0028] Due to the adoption of the above technical scheme, the present application has the following beneficial effects:
[0029] The steel drill storage and arrangement equipment provided by the application, when in use, first receives the specification of autoclaved aerated concrete slabs to be produced, determines the number of steel drills required by the autoclaved aerated concrete slabs to be produced and the distance between the steel drills, and controls the plug drill system to adjust the steel drills on the existing saddle frame. If the number of original steel drills on the saddle frame is more than the number of steel drills required by the autoclaved aerated concrete slabs to be produced, the plug drill system pulls out the excess steel drills, cleans them through the cleaning mechanism and then inserts them into the steel drill storage system. After all the existing steel drills are pulled out, cleaned through the cleaning mechanism and then placed in the required position. If the number of original steel drills on the saddle frame is less than the number of steel drills required by the autoclaved aerated concrete slabs to be produced, the plug drill system pulls out the existing steel drills, cleans them through the cleaning mechanism and then places them in the required position, and then pulls out the missing steel drills from the steel drill storage system and places them in the required position.
[0030] The plug drill system can adjust the number of steel drills according to production needs and adjust the distance between the steel drills according to production needs. The steel drill storage system can automatically adjust the position of the steel drills in the steel drill storage system after the steel drills are inserted or clamped. The entire process realizes full-automatic drill replacement without the need for manual increase or decrease of the number of steel drills or adjustment of the distance between the steel drills, is more efficient and has lower labor cost. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 is a structural schematic view of the application;
[0032] Figure 2 is an enlarged view of A of Figure 1
[0033] Figure 3 is a top view of the application;
[0034] Figure 4 is a structural schematic view of the plug drill system;
[0035] Figure 5 is a structural schematic view of the cleaning mechanism;
[0036] Figure 6 is a side structural schematic view of the steel drill storage system;
[0037] Figure 7 is an enlarged view of C of Figure 6
[0038] Figure 8 is a front structural schematic view of the steel drill storage system;
[0039] Figure 9 is a top structural schematic view of the steel drill storage system;
[0040] Figure 10 is a structural schematic view of Figure 8 is an enlarged view of B in FIG. 1;
[0041] Figure 11 is a structural schematic diagram of the positioning moving mechanism;
[0042] Figure 12 is a structural schematic diagram of the clamping mechanism;
[0043] Wherein: 1- frame; 11- frame walking track; 2- plug-in drill system; 21- first walking mechanism; 22- first lifting mechanism; 23- plug-in drill track; 231- plug-in drill walking track; 232- plug-in drill guide track; 24- plug-in drill mechanism; 241- plug-in drill walking support; 242- plug-in drill walking motor; 243- plug-in drill walking gear; 244- clamping mechanism; 3- steel drill storage system; 31- storage frame; 311- driven shaft; 312- driven sprocket; 313- first steel drill detection switch; 314- second steel drill detection switch; 315- fixed seat; 32- revolving shaft; 321- driving sprocket; 33- driving mechanism; 34- locking traction mechanism; 35- chain conveyor belt; 351- chain; 352- connecting plate; 353- steel drill placing sleeve; 36- support rod group; 361- proximity switch; 37- tensioning shaft; 371- tensioning sprocket; 38- mounting frame; 381- slide rail; 382- sliding frame; 383- screw rod; 39- righting mechanism; 391- righting cylinder; 392- transmission gear; 393- righting rotating shaft; 394- righting piece; 4- cleaning system; 41- second walking mechanism; 42- second lifting mechanism; 43- cleaning track; 431- cleaning guide track; 432- arrangement guide track; 433- arrangement walking track; 44- positioning moving mechanism; 441- arrangement walking motor; 442- telescopic compression mechanism; 45- cleaning mechanism; 46- clamping mechanism; 461- clamping shell; 462- clamping pin; 463- clamping tab; 464- return spring. DETAILED DESCRIPTION
[0044] The application will be further described below in conjunction with the specific embodiments and the accompanying drawings. The drawings are only used for exemplary description, and the representation is only a schematic diagram, not a physical diagram, and cannot be understood as a limitation on the present application; in order to better illustrate the embodiments of the present application, some components of the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it can be understood that some well-known structures and their descriptions in the drawings can be omitted.
[0045] The same or similar reference numerals in the drawings of the embodiments of the present application correspond to the same or similar components; in the description of the present application, it is understood that if the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right" and the like are based on the orientations or positional relationships shown in the drawings, they are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationship in the drawings are only used for exemplary illustration, and cannot be understood as a limitation on the present application, for those skilled in the art, the specific meanings of the above terms can be understood according to the specific circumstances.
[0046] As shown in Figures 1-12 A steel drill storage and arrangement device, comprising a rack 1 and an electric control box, both sides of the top of the rack 1 are provided with rack walking tracks 11, the rack 1 is provided with a plug-in drill system 2, the lower side of the plug-in drill system 2 is provided with a steel drill storage system 3, the plug-in drill system 2 and the steel drill storage system 3 are electrically connected with the electric control box, the plug-in drill system 2 can be used for the insertion and extraction of the steel drill in the steel drill storage system 3, without manual operation.
[0047] The plug-in drill system 2 comprises a first walking mechanism 21, a first lifting mechanism 22, a plug-in drill track 23 and a plurality of plug-in drill mechanisms 24, the first walking mechanism 21 is slidingly arranged on the rack walking track 11, the first lifting mechanism 22 is slidingly connected with the first walking mechanism 21, the plug-in drill track 23 is fixedly arranged on the first lifting mechanism 22, and the plurality of plug-in drill mechanisms 24 are slidingly arranged on the plug-in drill track 23.
[0048] The plug-in drill track 23 comprises a plug-in drill walking track 231 and a plug-in drill guide track 232, the plug-in drill walking track 231 is provided with a plug-in drill walking rack;
[0049] The plug-in drill mechanism 24 comprises a plug-in drill walking support 241, a plug-in drill walking motor 242 and a clamping mechanism 244, the plug-in drill walking support 241 is slidingly arranged on the plug-in drill track 23, the plug-in drill walking motor 242 is fixedly arranged on the plug-in drill walking support 241, the output end of the plug-in drill walking motor 242 is fixedly connected with a plug-in drill walking gear 243, the plug-in drill walking gear 243 is engaged with the plug-in drill walking rack, and the side of the plug-in drill frame close to the plug-in drill track 23 is provided with a sliding block, the sliding block is slidingly arranged in the plug-in drill guide track 232;
[0050] The clamping mechanism 244 comprises a clamping cylinder fixedly connected with the plug-in drill walking support 241, and the output end of the clamping cylinder is fixedly connected with a clamping piece, so as to clamp the steel drill.
[0051] The steel drill storage system 3 comprises a storage frame 31 located below the drill inserting and pulling system 2, the top end of the storage frame 31 is provided with a revolving shaft 32, the other end of the top of the storage frame 31 and the two ends of the bottom are respectively provided with driven shafts 311, the revolving shaft 32 and the driven shafts 311 are respectively rotationally connected with the storage frame 31 through fixing seats 315, one end of the revolving shaft 32 is fixedly connected with a driving mechanism 33, a plurality of driving sprockets 321 and a plurality of locking traction mechanisms 34 are sleeved on the revolving shaft 32, each driving sprocket 321 corresponds to one locking traction mechanism 34, a plurality of driven sprockets 312 are sleeved on the driven shafts 311, one chain conveying belt 35 is sleeved on each driving sprocket 321, and a plurality of steel drill placing sleeves 353 are arranged on the chain conveying belt 35.
[0052] Further, the locking traction mechanism 34 can adopt a pneumatic locking mechanism, a hydraulic locking mechanism or an electromagnetic locking mechanism, etc., in the embodiment, the locking traction mechanism 34 selects an electromagnetic clutch, the locking traction mechanism 34 is provided with a driving end and a driven end, the driving end is fixedly connected with the revolving shaft 32, the driven end is fixedly connected with the driving sprocket 321, each driving sprocket 321 corresponds to one locking traction mechanism 34, when the electromagnetic clutch is powered, the driving end and the driven end of the electromagnetic clutch are attracted, the driving sprocket 321 corresponding to the electromagnetic clutch rotates with the revolving shaft 32, when the electromagnetic clutch is powered off, the driving end and the driven end of the electromagnetic clutch are disconnected, and the driving sprocket 321 corresponding to the electromagnetic clutch does not rotate with the revolving shaft 32.
[0053] The top surface of the storage frame 31 is provided with a plurality of support rod groups 36, the two ends of each support rod group 36 are fixedly connected with the storage frame 31, the support rod group 36 is located below the effective steel drill inserting area of the chain conveying belt 35, the two ends of each support rod group 36 are respectively provided with proximity switches 361, and each proximity switch 361 corresponds to one locking traction mechanism 34.
[0054] When the steel drill placing sleeve 353 is conveyed to the position of the proximity switch 361, the proximity switch 361 triggers a signal to the electric control box, the electric control box controls the locking traction mechanism 34 corresponding to the proximity switch 361 to be powered off, the locking traction mechanism 34 and the driving sprocket 321 corresponding thereto are disconnected, the chain conveying belt 35 sleeved on the driving sprocket 321 stops running, and the steel drill stops at the position, waiting for the drill inserting and pulling system 2 to clamp or insert the steel drill, in the use process, all the chain conveying belts 35 can run individually and do not affect each other, and the revolving shaft 32 can always rotate with the driving mechanism 33, and the chain conveying belt 35 in operation is powered by the locking traction mechanism 34.
[0055] The storage frame 31 is provided with at least one steel drill detection switch near one end of the driving mechanism 33. In the embodiment, the steel drill detection switch includes a first steel drill detection switch 313 and a second steel drill detection switch 314. The first steel drill detection switch 313 is arranged to prevent the steel drill from continuing to run with the chain conveyor belt 35 when the proximity switch 361 loses its function. The second steel drill detection switch 314 is arranged to detect whether there is a steel drill on the chain conveyor belt 35. When there is a steel drill at the position corresponding to the second steel drill detection switch 314, the driving mechanism 33 drives the revolved shaft 32 to reverse, and the revolved shaft 32 drives the chain conveyor belt 35 to run reversely through the locking traction mechanism 34, thereby avoiding the situation that the plug-in drill system 2 stores the steel drill into the steel drill storage system 3 and the second steel drill detection switch 314 corresponding storage position on the chain conveyor belt 35 has a steel drill.
[0056] The chain conveyor belt 35 includes two chains 351, and a plurality of connecting plates 352 are fixed between the two chains 351. The connecting plates 352 are provided with through holes in the middle, and the steel drill placing sleeve 353 is fixed in the through holes.
[0057] The bottom of the storage frame 31 is provided with a tensioning mechanism between the two driven shafts 311. The tensioning mechanism includes a tensioning shaft 37 and at least one tensioning sprocket 371. The tensioning sprocket 371 is rotatably arranged on the tensioning shaft 37. In the embodiment, a plurality of tensioning sprockets 371 are arranged. The positions and number of the tensioning sprockets 371 correspond to the positions and number of the driving sprocket 321.
[0058] The bottom of the storage frame 31 is provided with a mounting frame 38 on both sides away from the driving mechanism 33. The mounting frame 38 is provided with sliding rails 381 on both sides. The sliding rails 381 are slidably provided with sliding frames 382. The sliding frames 382 are provided with mounting holes in the middle. The tensioning shaft 37 is mounted in the mounting holes. The sliding frames 382 are fixedly provided with screw rods 383 on the top. The screw rods 383 penetrate through the top of the mounting frame 38 and extend out of the top of the mounting frame 38. The portions of the screw rods 383 extending out of the mounting frame 38 are provided with fixed nuts. The sliding frames 382 and the mounting frame 38 are fixed through the screw rods 383 and the fixed nuts.
[0059] The storage frame 31 is provided with a righting mechanism 39 at one end away from the revolution axis 32, the righting mechanism 39 comprises a righting frame fixedly connected with the storage frame 31, two righting rotating shafts 393 are rotatably arranged on the righting frame, the two ends of the righting rotating shaft 393 are provided with transmission gears 392, the transmission gears 392 on the two righting rotating shafts 393 are engaged with each other, the righting frame is provided with a righting cylinder 391, the output end of the righting cylinder 391 is hingedly connected with a connecting plate, one end of the connecting plate is hingedly connected with a transmission gear 392, the two righting rotating shafts 393 are respectively fixedly provided with righting pieces 394 at positions corresponding to the steel drill placing sleeves 353, specifically, the righting piece 394 comprises a connecting support fixedly connected with the righting rotating shaft 393, and a righting pulley is rotatably arranged on the connecting support. In use, the righting cylinder 391 is started, the output end of the righting cylinder 391 is extended, the two righting rotating shafts are driven to rotate, and then the righting pieces fixed on the righting rotating shafts are driven to rotate, so that the two righting pieces 394 are in contact with the steel drill placing sleeve 353, and the plurality of steel drill placing sleeves 353 are at the same height position, thereby realizing righting.
[0060] The cleaning system 4 is also slidably arranged on the rack walking track 11, the cleaning system 4 comprises a second walking mechanism 41, a second lifting mechanism 42, a cleaning track 43, a positioning moving mechanism 44 and a plurality of cleaning mechanisms 45, the second walking mechanism 41 is slidably arranged on the rack walking track 11, the second lifting mechanism 42 is slidably connected with the second walking mechanism 41, the cleaning track 43 is fixedly arranged on the second lifting mechanism, the positioning moving mechanism 44 and the plurality of cleaning mechanisms 45 are slidably arranged on the cleaning track 43.
[0061] The cleaning track 43 comprises a tidying walking track 433, a cleaning guide track 431 and a tidying guide track 432, the tidying walking track 433 is located between the cleaning guide track 431 and the tidying guide track 432, the cleaning mechanism 45 is slidably matched with the cleaning guide track 431, the positioning moving mechanism 44 is slidably matched with the tidying guide track 432, and the positioning moving mechanism 44 is rollingly matched with the tidying walking track 433.
[0062] The first walking mechanism 21 and the second walking mechanism 41 both comprise a rack walking support 5, the middle part of the rack walking support 5 is provided with a rack walking motor 6, the output end of the rack walking motor 6 is drivingly connected with two rack walking gears 7, the rack walking track 11 is provided with a rack walking rack 8, and the rack walking gear 7 is engaged with the rack walking rack 8.
[0063] The first lifting mechanism 22 and the second lifting mechanism 42 both comprise a lifting motor and a lifting frame, the lifting motor is fixedly arranged on the rack walking support, the output end of the lifting motor is fixedly connected with a lifting driving gear, the two sides of the lifting frame are both vertically provided with lifting tracks, the lifting tracks are provided with lifting racks, and the lifting driving gear is engaged with the lifting rack.
[0064] The cleaning mechanism 45 comprises a plurality of cleaning supports slidingly arranged on the cleaning rail 43, one end of the cleaning support is provided with a cleaning cylinder, the other end is provided with a clamping mechanism 46, the output end of the cleaning cylinder is fixedly connected with a correcting member, the bottom of the correcting member is fixedly connected with a cleaning brush, the cleaning mechanism 45 is fixed with the cleaning rail 43 through the clamping mechanism 46, and is used for cleaning the used steel drill rod. The correcting member can correct the position of the steel drill rod during the placing process, so as to avoid the influence of the angle inclination of the steel drill rod generated during the clamping process on the subsequent placing of the steel drill rod, and also avoid the inclination of the steel drill rod due to uneven stress during the cleaning process.
[0065] The positioning moving mechanism 44 comprises a positioning walking support slidingly connected with the arrangement guide rail 432, the bottom of the positioning walking support is provided with a telescopic pressing mechanism 442, the positioning walking support is fixedly provided with an arrangement walking motor 441, the output shaft of the arrangement walking motor 441 is fixedly connected with an arrangement walking gear, and the arrangement walking rail 433 is provided with an arrangement walking rack.
[0066] The telescopic pressing mechanism 442 comprises a telescopic cylinder fixedly connected with the positioning walking support, the output end of the telescopic cylinder is fixedly connected with a pressing member, and the pressing member is matched with the clamping mechanism 46.
[0067] The pressing member comprises a pressing bottom plate fixedly connected with the telescopic cylinder, the pressing bottom plate is fixedly connected with an inclined pressing top plate, a pressing cavity is formed between the pressing bottom plate and the pressing top plate, a position detection switch is arranged at one end of the pressing cavity close to the telescopic cylinder, a clamping groove is arranged on one side of the pressing bottom plate close to the clamping mechanism 46, and the opening height of one end of the pressing cavity close to the clamping groove is greater than the opening height of the other end of the pressing cavity.
[0068] The clamping mechanism 46 comprises a clamping shell 461 fixedly connected with the cleaning support, the width of the clamping shell 461 is less than the slot width of the clamping groove, a clamping pin 462 is slidingly arranged in the clamping shell 461, the top of the clamping pin 462 penetrates through the top surface of the clamping shell 461 and extends out of the clamping shell 461, a clamping tab 463 is fixedly connected to the middle part of the clamping pin 462, a sliding groove is arranged on one side of the clamping shell 461 close to the clamping groove, one end of the clamping tab 463 extends out of the clamping shell 461 through the sliding groove, the clamping tab 463 is slidingly connected with the clamping shell 461, and a reset spring 464 is arranged in the clamping shell 461, one end of the reset spring 464 abuts against the clamping shell 461, and the other end abuts against the clamping pin 462.
[0069] The positioning mobile mechanism 44 is in use, the arrangement walking motor 441 is started, the output end of the arrangement walking motor 441 drives the arrangement walking gear to rotate, the arrangement walking gear is driven on the arrangement walking rack along the arrangement guide rail 432 by the arrangement walking motor 441 from one end of the arrangement walking rail 433 to the other end and returns again, the position of multiple clamping mechanisms 46 is recorded by the position detection switch and the arrangement walking motor 441, and the position of the clamping mechanism 46 is adjusted according to the use requirement of the next stage, that is, the position of the cleaning system 4 is adjusted, when adjusting the position, the arrangement walking gear is driven on the arrangement walking rack along the arrangement guide rail 432 to the clamping mechanism 46 at the position to be adjusted by the arrangement walking motor 441, the arrangement walking motor 441 is turned off, the telescopic cylinder is started, the output end of the telescopic cylinder is extended, the pressing bottom plate is extended, and the pressing top plate is extended, the pressing top plate presses the clamping paddle 463, the arrangement walking rail 433 is fixed with the clamping mechanism 46, that is, the arrangement walking rail 433 is fixed with the cleaning mechanism 45, the cleaning mechanism 45 can walk to the required position along the arrangement walking rail 433, and the cleaning and correction of steel drills at different positions are realized, and the positions of multiple cleaning mechanisms 45 can be adjusted by driving only one arrangement walking motor 441.
[0070] The steel drill storage and arrangement equipment provided by the embodiment is used, first, the specification of autoclaved aerated concrete slabs to be produced is received, the number of steel drills required by the autoclaved aerated concrete slabs to be produced and the distance between the steel drills are determined, the electric control box controls the plug-in drill system 2 to adjust the steel drills on the existing saddle, if the number of original steel drills on the saddle is more than the number of steel drills required by the autoclaved aerated concrete slabs to be produced, the plug-in drill system 2 pulls out the excess steel drills, cleans the steel drills by the cleaning mechanism 45, and then inserts the steel drills into the steel drill storage system 3, then pulls out all the existing steel drills, cleans the steel drills by the cleaning mechanism 45, and then places the steel drills at the required positions, if the number of original steel drills on the saddle is less than the number of steel drills required by the autoclaved aerated concrete slabs to be produced, the plug-in drill system 2 pulls out the existing steel drills, cleans the steel drills by the cleaning mechanism 45, and then places the steel drills at the required positions, and then pulls out the missing steel drills from the steel drill storage system 3 and places the steel drills at the required positions.
[0071] The steel drill storage and arrangement equipment provided by the embodiment includes a rack 1, a plug-in drill system 2, a steel drill storage system 3 and a cleaning system 4, the plug-in drill system 2 can adjust the number of steel drills according to production requirements, and can adjust the distance between the steel drills according to production requirements, full-automatic drill changing is realized, the number of steel drills or the distance between the steel drills does not need to be manually adjusted, the efficiency is higher, and the labor cost is lower.
[0072] The above description of the specific embodiments of the present application is not intended to limit the scope of the present application. Any other corresponding changes and modifications made according to the technical concept of the present application should be included in the scope of protection of the claims of the present application.
Claims
1. A steel drill bit storage and arrangement device, comprising a rack and an electric control box, wherein a plug-in drill system is arranged on the rack, a steel drill bit storage system is arranged below the plug-in drill system, and the plug-in drill system and the steel drill bit storage system are electrically connected with the electric control box, characterized in that, Two sides of the top of the rack are provided with rack walking tracks; The plug drill system comprises a first walking mechanism, a first lifting mechanism, a plug drill track and a plurality of plug drill mechanisms, the first walking mechanism is slidingly arranged on the rack walking track, the first lifting mechanism is slidingly connected with the first walking mechanism, the plug drill track is fixedly arranged on the first lifting mechanism, and the plurality of plug drill mechanisms are slidingly arranged on the plug drill track; The steel drill storage system comprises a storage frame, one end of the top of the storage frame is provided with a revolving shaft, the other end of the top and the two ends of the bottom of the storage frame are respectively provided with driven shafts, one end of the revolving shaft is fixedly connected with a driving mechanism, a plurality of driving sprockets and a plurality of locking traction mechanisms are sleeved on the revolving shaft, each driving sprocket corresponds to one locking traction mechanism, a plurality of driven sprockets are sleeved on the driven shafts, each driving sprocket is externally sleeved with a chain conveyor belt, and a plurality of steel drill placing sleeves are arranged on the chain conveyor belt; A plurality of support rod groups are arranged on the top surface of the storage frame, and the two ends of each support rod group are fixedly connected with the storage frame, at least one proximity switch is arranged on each support rod group, and each proximity switch corresponds to one locking traction mechanism; A cleaning system is also slidingly arranged on the rack walking track, the cleaning system comprises a second walking mechanism, a second lifting mechanism, a cleaning track, a positioning moving mechanism and a plurality of cleaning mechanisms, the second walking mechanism is slidingly arranged on the rack walking track, the second lifting mechanism is slidingly connected with the second walking mechanism, the cleaning track is fixedly arranged on the second lifting mechanism, and the positioning moving mechanism and the plurality of cleaning mechanisms are slidingly arranged on the cleaning track; The cleaning track comprises a tidying walking track, a cleaning guide track and a tidying guide track, the tidying walking track is located between the cleaning guide track and the tidying guide track, the cleaning mechanism is slidingly matched with the cleaning guide track, the positioning moving mechanism is slidingly matched with the tidying guide track, and the positioning moving mechanism is rolling matched with the tidying walking track; The cleaning mechanism comprises a plurality of cleaning supports, the cleaning supports are slidingly arranged on the cleaning track, one end of each cleaning support is provided with a cleaning air cylinder, the other end of each cleaning support is provided with a clamping mechanism, the output end of the cleaning air cylinder is fixedly connected with a correcting piece, and the bottom of the correcting piece is fixedly connected with a cleaning brush; The positioning moving mechanism comprises a positioning walking support slidingly connected with the tidying guide track, the bottom of the positioning walking support is provided with a telescopic pressing mechanism, a tidying walking motor is fixedly arranged on the positioning walking support, the output shaft of the tidying walking motor is fixedly connected with a tidying walking gear, a tidying walking rack is arranged on the tidying walking track, and the tidying walking rack is meshed with the tidying walking gear; The telescopic pressing mechanism comprises a telescopic air cylinder fixedly connected with the positioning walking support, the output end of the telescopic air cylinder is fixedly connected with a pressing piece, and the pressing piece is matched with the clamping mechanism. The pressing part comprises a pressing bottom plate fixedly connected with the telescopic cylinder, an inclined pressing top plate fixedly connected with the pressing bottom plate, a pressing cavity formed between the pressing bottom plate and the pressing top plate, a position detection switch arranged at one end of the pressing cavity close to the telescopic cylinder, a clamping groove arranged on one side of the pressing bottom plate close to the clamping mechanism, and an opening height of one end of the pressing cavity close to the clamping groove is greater than that of the other end of the pressing cavity. The clamping mechanism comprises a clamping shell fixedly connected with the cleaning support, the width of the clamping shell is less than the slot width of the clamping groove, a clamping pin is slidably arranged in the clamping shell, the top of the clamping pin penetrates the top surface of the clamping shell and extends out of the clamping shell, a clamping tab is fixedly connected to the middle of the clamping pin, a sliding groove is arranged on one side of the clamping shell close to the clamping groove, one end of the clamping tab extends out of the clamping shell through the sliding groove, the clamping tab is slidably connected with the clamping shell, and a return spring is arranged in the clamping shell.
2. The steel drill cartridge storage and organizing apparatus of claim 1, wherein, The plug drill rail comprises a plug drill walking rail and a plug drill guide rail, and the plug drill walking rail is provided with a plug drill walking rack; The plug drill mechanism comprises a plug drill walking support, a plug drill walking motor and a clamping mechanism, the plug drill walking support is slidably arranged on the plug drill rail, the plug drill walking motor is fixed on the plug drill walking support, the output end of the plug drill walking motor is fixedly connected with a plug drill walking gear, the plug drill walking gear is engaged with the plug drill walking rack, and one side of the plug drill walking support close to the plug drill rail is provided with a sliding block. The clamping mechanism comprises a clamping cylinder fixedly connected with the plug drill walking support, and the output end of the clamping cylinder is fixedly connected with a clamping piece.
3. The steel drill cartridge storage and organizing apparatus of claim 1, wherein, The locking traction mechanism is provided with a driving end and a driven end, the driving end is fixedly connected with the revolving shaft, and the driven end is fixedly connected with the driving sprocket; The chain conveyor belt comprises two chains, a plurality of connecting plates are fixedly arranged between the two chains, a through hole is arranged in the middle of the connecting plate, and the steel drill placing sleeve is fixed in the through hole; At least one steel drill detection switch is arranged at one end of the storage frame close to the driving mechanism.
4. The steel drill cartridge storage and organizing apparatus of claim 3, wherein, A tensioning mechanism is arranged at the bottom of the storage frame between the two driven shafts, the tensioning mechanism comprises a tensioning shaft and at least one tensioning sprocket, and the tensioning sprocket is rotatably arranged on the tensioning shaft. The bottom of the one end of the storage frame away from the driving mechanism is fixedly provided with mounting frames on both sides, both sides of the mounting frame are provided with sliding rails, the sliding rails are slidably provided with sliding frames, the middle part of the sliding frame is provided with a mounting hole, the tensioning shaft is installed in the mounting hole, the top of the sliding frame is fixedly installed with a screw rod, the screw rod penetrates through the top of the mounting frame and extends out of the top of the mounting frame, the part of the screw rod extending out of the mounting frame is provided with a fixed nut, and the sliding frame and the mounting frame are fixed through the screw rod and the fixed nut.
5. The steel drill cartridge storage and organizing apparatus of claim 4, wherein, The one end of the storage frame away from the revolution shaft is provided with a righting mechanism, the righting mechanism comprises a righting frame fixedly connected with the storage frame, two righting rotating shafts are rotationally arranged on the righting frame, transmission gears are arranged at both ends of the righting rotating shaft, a righting cylinder is arranged on the righting frame, a connecting plate is hingedly connected to the output end of the righting cylinder, one end of the connecting plate is hingedly connected with one of the transmission gears, and a righting piece is fixedly arranged on the righting frame at the position corresponding to the steel drill placing sleeve.
6. The steel drill cartridge storage and organizing apparatus of claim 1, wherein, The first walking mechanism and the second walking mechanism each comprise a rack walking support, a rack walking motor is arranged on the rack walking support, a rack walking gear is drivingly connected to the output end of the rack walking motor, a rack walking rack is arranged on the rack walking track, and the rack walking gear is engaged with the rack walking rack. The first lifting mechanism and the second lifting mechanism each comprise a lifting motor and a lifting frame, the lifting motor is fixed on the rack walking support, a lifting driving gear is fixedly connected to the output end of the lifting motor, vertical lifting tracks are arranged on both sides of the lifting frame, a lifting rack is arranged on the lifting track, and the lifting driving gear is engaged with the lifting rack.
Citation Information
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