A PCB production process and equipment with combined functions
Through the combined design of PCB production equipment, the combination of airbags and return springs is used to solve the problems of equipment damage and toxic gas generation during printing, achieving safe and efficient printing effects.
Patent Information
- Application Number
- CN202311685154.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2043-12-08
AI Technical Summary
Existing PCB production equipment is prone to damage when printing circuits and produces toxic gases, affecting safety and efficiency.
It adopts a combined design of support components, suction cup components, moving components, printing components, screen fixing components, protective frame, airbag and buffer reset components. The airbag releases gas to form a high-pressure airflow to blow away toxic gases, and a reset spring is used to prevent the scraper from damaging the circuit board.
Effectively prevent equipment damage, reduce the inhalation of toxic gases, improve printing accuracy and efficiency, and reduce the risk of equipment accidents.
Smart Images

Figure CN117533008B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of circuit boards, and in particular to a PCB production process and equipment with combined functions. Background Art
[0002] PCB circuit boards are a vital component of modern electronic devices, and their production equipment is also a crucial component of the electronics manufacturing industry. PCB production equipment with integrated functions includes punching machines, screen printers, levelers, and trepanning machines. Screen printers are prone to damage during circuit printing due to height testing, and they also tend to produce more volatile toxic gases during printing. Summary of the Invention
[0003] Based on this, it is necessary to provide a PCB production process and equipment with combined functions to solve at least one of the above technical problems.
[0004] A PCB production equipment with combined functions includes a support assembly, a suction cup assembly, a moving assembly, a printing assembly, two screen fixing assemblies, a U-shaped protective frame, an airbag and a buffer reset assembly. The support assembly is placed on the ground, the suction cup assembly and the moving assembly are both fixedly installed on the top of the support assembly, and the suction cup assembly is located in the middle of the support assembly, and the moving assembly is located at the end of the support assembly. The printing assembly and the two screen fixing assemblies are both installed on the side walls of the moving assembly, and the printing assembly is located in the middle of the two screen fixing assemblies. The two ends of the protective frame are respectively fixedly connected to the two ends of the moving assembly. The printing assembly includes a sliding section, a fixed section, an ink return piece and a scraper piece. The sliding section is slidably installed on the side wall of the moving assembly, the fixed section is fixedly connected to the side wall of the sliding section, the ink return piece is installed at one end of the top of the fixed section, the scraper piece is installed at the other end of the top of the fixed section, and the airbag and the buffer reset assembly are both installed inside the scraper piece.
[0005] The suction cup assembly can hold the circuit board, the ink return component of the printing assembly can scrape the ink back to the front of the scraper component, the scraper component can print the ink onto the circuit board, the screen fixing assembly can fix the screen, the protective frame can prevent people from touching the printing assembly to a certain extent when the printing assembly is working, the airbag can blow the volatile gas of the ink to one side, and the buffer reset assembly can prevent people from damaging the scraper component when testing the height of the scraper component.
[0006] Preferably, the support assembly includes four supporting legs and a supporting platform. The bottoms of the four supporting legs are placed on the ground. The bottom of the supporting platform is fixedly connected to the tops of the four supporting legs. A storage groove is formed in the interior of the supporting platform, and the cables are stored in the storage groove.
[0007] Preferably, the suction cup assembly includes a suction cup fixing seat, a suction cup switch and a suction cup body. The suction cup fixing seat is fixedly installed on the top of the support platform, the suction cup switch is installed on the side wall of the suction cup fixing seat, and the suction cup body is installed on the top of the suction cup fixing seat.
[0008] Preferably, the moving assembly includes a fixed base, a Y-axis moving frame and an X-axis moving frame. The fixed base is fixedly installed on one end of the top of the support table, the bottom of the Y-axis moving frame is fixedly installed on the top of the fixed base, and the X-axis moving frame is slidably installed on the side wall of the Y-axis moving frame.
[0009] Preferably, the ink return part includes an ink return motor, a height adjustment knob, an ink return slider, a correction block, an ink return knife and two fixing clamps. The ink return motor is fixedly installed at one end of the top of the fixed section, the height adjustment knob is slidably passed through the top of the ink return motor, and sliding grooves are respectively provided on both side walls of the fixed section. The ink return slider is slidably clamped in the sliding groove directly below the ink return motor. The correction block is connected to the bottom of the ink return slider, and the ink return knife abuts against the bottom of the correction block. The upper ends of the two fixing clamps are respectively located at the top of the two ends of the correction block, and the lower ends of the two fixing clamps are respectively abutted against the top of the two ends of the ink return knife.
[0010] Preferably, the scraper component includes a scraper motor, a scraper adjustment knob, a scraper slider, a scraper correction block, a fixed frame and a scraper. The scraper motor is fixedly installed at the other end of the top of the fixed section, the scraper adjustment knob is slidably passed through the top of the ink return motor, the scraper slider is slidably clamped in the sliding groove directly below the scraper motor, the scraper correction block is connected to the bottom of the scraper slider, the fixed frame is sleeved in the scraper slider, a buffer space is formed in the fixed frame, and the scraper is slidably clamped at the bottom of the fixed frame.
[0011] Preferably, the two screen fixing components are respectively installed at the two ends of the side wall of the X-axis movable frame, each screen fixing component includes an L-shaped sliding frame and multiple fixing parts, the sliding frame is interactively installed on the side wall of the X-axis movable frame, and the multiple fixing parts are all installed on the top of the sliding frame. The airbag is installed in the buffer space, and the top of the airbag is fixedly connected to the bottom of the scraper correction block. An air outlet groove is provided at one end of the bottom of the airbag adjacent to the scraper.
[0012] Preferably, the buffer reset assembly includes a plurality of buffer reset parts, the upper ends of the plurality of buffer reset parts are all inserted into the airbag, and the upper ends of the plurality of buffer reset parts are all fixedly connected to the bottom of the scraper correction block.
[0013] Preferably, each buffer return member includes a return spring and an extrusion plate, the upper end of the return spring is passed through the airbag, and the upper end of the return spring is fixedly connected to the bottom of the scraper correction block, the lower end of the return spring is fixedly connected to the top of the scraper, the extrusion plate is installed in the middle of the return spring, and the top of the extrusion plate abuts against the bottom of the airbag, an air dispersion groove is provided on the top of the scraper, the air dispersion groove passes through the top of the scraper, and the air dispersion groove is inclined toward the middle of the scraper, the bottom of the scraper is arc-shaped, and the opening side of the arc faces the ink return knife, and wind shields are respectively installed at both ends of the scraper.
[0014] The present invention further provides a PCB production process with a combined function, wherein the production process uses the above-mentioned PCB production equipment with a combined function, and the production process comprises the following steps:
[0015] Step S1: Fix the silk screen with multiple circuit patterns on two silk screen fixing components, place the circuit board that needs to be printed with the circuit diagram on the suction cup body, turn on the suction cup switch, and the circuit board is adsorbed on the top of the suction cup body.
[0016] Step S2: Move the screen fixing assembly downward until the screen abuts against the top of the circuit board, control the printing assembly to move to a suitable height, sprinkle ink on the screen, and test the height of the ink return piece and the scraper piece.
[0017] Step S3: After adjusting the height, start the equipment, the scraper moves downward and abuts against the wire mesh, the wire mesh is slightly bent downward and straightened, the scraper will slide upward to squeeze the return spring, the return spring contracts so that the extrusion plate can be pressed upward to shrink the airbag, and the airbag is squeezed to release the gas inside.
[0018] Step S4: Gas flows out from the air outlet groove to form a flushing airflow F1, and the flushing airflow F1 enters the buffer space to form a high-pressure airflow, and the scraper squeezes the return spring upward to further compress the buffer space, so that the pressure in the buffer space rises further, and the high pressure flows to the low pressure outside. After the high-pressure airflow rushes to the scraper, it flows to the ink under the guidance of the scraper, so that the volatile toxic gas of the ink is blown to the side away from the scraper by the high-pressure airflow. After the ink is applied, check whether the pattern on the circuit board is complete and proceed to the next procedure.
[0019] The present invention provides a reset spring. When the scraper member is tested, the scraper motor is started. The scraper member moves downward and is likely to hit the circuit board or the suction cup body, causing damage to the circuit board, the suction cup body and the scraper. By providing an air bag and a buffer reset component, when the scraper member is tested, if the sliding section moves too low, the scraper motor is started. When the scraper member moves downward and abuts against the circuit board or the suction cup body, the scraper will slide upward and squeeze the reset spring according to the action force and the reaction force. The reset spring is compressed upward and contracts, preventing the scraper from hitting the circuit board or the suction cup body, causing damage to the circuit board, the suction cup body and the scraper. By setting the air bag, after adjusting the height, the equipment is started, the scraper moves downward and abuts against the screen, and the screen is slightly bent downward and straightened, so that the ink can pass through the screen better, so that the ink can be printed more clearly on the circuit board. The return spring is relatively thin, and the scraper will slide upward to squeeze the return spring. The return spring contracts so that the extrusion plate can be pressurized upward to shrink the air bag. The air bag is squeezed to release the gas inside, and the gas flows out from the air outlet groove to form a flushing airflow F1. The flushing airflow F1 enters the buffer space to form a high-pressure airflow, and the scraper squeezes the return spring upward to further compress the buffer space, so that the pressure in the buffer space rises further, and the high-pressure air flows to the low-pressure outside, so that the high-pressure airflow can rush to the middle of the scraper through the air dispersion groove. After the high-pressure airflow rushes to the scraper, it is guided by the scraper to flow to the ink, so that the volatile toxic gas of the ink is blown to the side away from the scraper by the high-pressure airflow, reducing the toxic gas absorbed by the personnel when the ink evaporates during printing. At the same time, the return spring can quickly restore the airbag to its original state to prepare for the next printing, and the airbag can further provide a buffer for the scraper. The structure of the present invention is ingenious, which can prevent accidents during testing and reduce the risk of workers inhaling excessive volatile gases from ink during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional schematic diagram of an overall embodiment.
[0021] Figure 2 A three-dimensional schematic diagram of an embodiment after removing the support assembly
[0022] Figure 3 Schematic diagram of a three-dimensional printing assembly according to an embodiment.
[0023] Figure 4 It is a three-dimensional schematic diagram of a portion of a printing assembly according to an embodiment.
[0024] Figure 5 This is a three-dimensional schematic diagram of a scraper member after removing the fixing frame according to an embodiment.
[0025] In the figure: 10, support assembly; 11, support foot; 12, support platform; 13, storage slot; 20, suction cup assembly; 21, suction cup fixing seat; 22, suction cup switch; 23, suction cup body; 30, moving assembly; 31, fixed base; 32, Y-axis moving frame; 33, X-axis moving frame; 40, printing assembly; 41, sliding section; 42, fixed section; 43, ink return part; 44, scraper part; 420, sliding slot; 430, ink return motor; 431, height adjustment knob; 432, ink return slider; 433, calibration Positive block; 434, ink return knife; 435, fixing fixture; 440, scraper motor; 441, scraper adjustment knob; 442, scraper slider; 443, scraper correction block; 444, fixing frame; 445, scraper; 446, buffer space; 447, air dispersion groove; 448, wind shield; 50, screen fixing assembly; 51, sliding frame; 52, fixing part; 60, protective frame; 70, air bag; 71, air outlet groove; 80, buffer reset assembly; 81, buffer reset part; 82, reset spring; 83, extrusion plate. DETAILED DESCRIPTION
[0026] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present disclosure.
[0027] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one skilled in the art to which this invention pertains. The terms used herein are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0029] An embodiment provided by the present invention is as follows: Figures 1 to 5As shown, a PCB production device with combined functions includes a support component 10, a suction cup component 20, a moving component 30, a printing component 40, two screen fixing components 50, a U-shaped protective frame 60, an air bag 70 and a buffer reset component 80. The support component 10 is placed on the ground, the suction cup component 20 and the moving component 30 are fixedly installed on the top of the support component 10, and the suction cup component 20 is located in the middle of the support component 10, the moving component 30 is located at the end of the support component 10, and the printing component 40 and the two screen fixing components 50 are installed on the moving component 3 0, and the printing component 40 is located in the middle of the two screen fixing components 50, the two ends of the protective frame 60 are respectively fixedly connected to the two ends of the moving component 30, the printing component 40 includes a sliding section 41, a fixed section 42, an ink return member 43 and a scraper member 44, the sliding section 41 is slidably installed on the side wall of the moving component 30, the fixed section 42 is fixedly connected to the side wall of the sliding section 41, the ink return member 43 is installed at one end of the top of the fixed section 42, the scraper member 44 is installed at the other end of the top of the fixed section 42, and the airbag 70 and the buffer reset assembly 80 are both installed inside the scraper member 44.
[0030] The suction cup assembly 20 can suck the circuit board (not shown in the figure), the ink return member 43 of the printing assembly 40 can scrape the ink back to the front of the scraper member 44, the scraper member 44 can print the ink onto the circuit board, the screen fixing assembly 50 can fix the screen (not shown in the figure), the protective frame 60 can prevent people from touching the printing assembly 40 to a certain extent when the printing assembly 40 is working, the airbag 70 can blow the volatile gas of the ink to one side, and the buffer reset assembly 80 can prevent people from damaging the scraper member 44 when testing the height of the scraper member 44.
[0031] like Figure 1 As shown, the support assembly 10 includes four support legs 11 and a support platform 12. The bottoms of the four support legs 11 are placed on the ground, and the bottom of the support platform 12 is fixedly connected to the tops of the four support legs 11. The interior of the support platform 12 is hollow to form a storage groove 13, and the storage groove 13 stores cables (not shown).
[0032] Circuit boards produced using PCB production equipment with combined functions can be directly patched onto multiple modules. The modules are connected using cables and harnesses. V-cut wires and stamp holes can be used to move and fold the modules, thereby improving production efficiency and reducing the volume ratio of equipment device modules at the lowest cost.
[0033] like Figures 1 to 2 As shown, the suction cup assembly 20 includes a suction cup fixing seat 21, a suction cup switch 22 and a suction cup body 23. The suction cup fixing seat 21 is fixedly installed on the top of the support platform 12, the suction cup switch 22 is installed on the side wall of the suction cup fixing seat 21, and the suction cup body 23 is installed on the top of the suction cup fixing seat 21.
[0034] like Figure 1 and Figure 2 As shown, the moving assembly 30 includes a fixed base 31, a Y-axis moving frame 32 and an X-axis moving frame 33. The fixed base 31 is fixedly installed at one end of the top of the support table 12, the bottom of the Y-axis moving frame 32 is fixedly installed on the top of the fixed base 31, and the X-axis moving frame 33 is slidably installed on the side wall of the Y-axis moving frame 32.
[0035] like Figures 2 to 4 As shown, the ink return part 43 includes an ink return motor 430, a height adjustment knob 431, an ink return slider 432, a correction block 433, an ink return knife 434 and two fixing clamps 435. The ink return motor 430 is fixedly installed at one end of the top of the fixed section 42, the height adjustment knob 431 is slidably passed through the top of the ink return motor 430, and the two side walls of the fixed section 42 are respectively provided with sliding grooves 420. The ink return slider 432 is slidably clamped in the sliding grooves 420 directly below the ink return motor 430. The correction block 433 is connected to the bottom of the ink return slider 432, and the ink return knife 434 abuts against the bottom of the correction block 433. The upper ends of the two fixing clamps 435 are respectively located at the top of the two ends of the correction block 433, and the lower ends of the two fixing clamps 435 are respectively abutted against the top of the two ends of the ink return knife 434.
[0036] like Figures 2 to 4 As shown, the scraper component 44 includes a scraper motor 440, a scraper adjustment knob 441, a scraper slider 442, a scraper correction block 443, a fixed frame 444 and a scraper 445. The scraper motor 440 is fixedly installed at the other end of the top of the fixed section 42, the scraper adjustment knob 441 is slidably passed through the top of the ink return motor 430, the scraper slider 442 is slidably clamped in the sliding groove 420 directly below the scraper motor 440, the scraper correction block 443 is connected to the bottom of the scraper slider 442, the fixed frame 444 is sleeved in the scraper slider 442, a buffer space 446 is formed in the fixed frame 444, and the scraper 445 is slidably clamped at the bottom of the fixed frame 444.
[0037] like Figure 1 and Figure 2 and Figure 5 As shown, two screen fixing assemblies 50 are respectively installed at both ends of the side walls of the X-axis movable frame 33, each screen fixing assembly 50 includes an L-shaped sliding frame 51 and a plurality of fixing parts 52, the sliding frame 51 is interactively installed on the side wall of the X-axis movable frame 33, and the plurality of fixing parts 52 are all installed on the top of the sliding frame 51, the airbag 70 is installed in the buffer space 446, and the top of the airbag 70 is fixedly connected to the bottom of the scraper correction block 443, and an air outlet groove 71 is opened at one end of the bottom of the airbag 70 adjacent to the scraper 445.
[0038] like Figure 5As shown, the buffer reset assembly 80 includes a plurality of buffer reset members 81 , the upper ends of the plurality of buffer reset members 81 are all inserted into the airbag 70 , and the upper ends of the plurality of buffer reset members 81 are all fixedly connected to the bottom of the scraper correction block 443 .
[0039] As shown in Figure 5, each buffer return member 81 includes a return spring 82 and an extrusion plate 83. The upper end of the return spring 82 is passed through the airbag 70, and the upper end of the return spring 82 is fixedly connected to the bottom of the scraper correction block 443. The lower end of the return spring 82 is fixedly connected to the top of the scraper 445. The extrusion plate 83 is installed in the middle of the return spring 82, and the top of the extrusion plate 83 abuts against the bottom of the airbag 70. A degassing groove 447 is provided at the top of the scraper 445. The degassing groove 447 passes through the top of the scraper 445, and the degassing groove 447 is inclined toward the middle of the scraper 445. The bottom of the scraper 445 is arc-shaped, and the opening side of the arc faces the ink return knife 434. Wind shields 448 are respectively installed at both ends of the scraper 445.
[0040] The present invention further provides a PCB production process with a combined function, wherein the production process uses the above-mentioned PCB production equipment with a combined function, and the production process comprises the following steps:
[0041] Step S1: Fix the screen with multiple circuit patterns on two screen fixing components 50, place the circuit board to be printed with the circuit pattern on the suction cup body 23, turn on the suction cup switch 22, and the circuit board is adsorbed on the top of the suction cup body 23.
[0042] Step S2: Move the screen fixing assembly 50 downward until the screen abuts against the top of the circuit board, control the printing assembly 40 to move to a suitable height, sprinkle ink on the screen, and test the height of the ink return member 43 and the scraper member 44.
[0043] Step S3: After adjusting the height, start the equipment, the scraper member 44 moves downward and abuts against the wire mesh, the wire mesh is slightly bent downward and straightened, the scraper 445 will slide upward to squeeze the return spring 82, the return spring 82 contracts so that the extrusion plate 83 can be pressed upward to shrink the airbag 70, and the airbag 70 is squeezed to release the gas inside.
[0044] Step S4: Gas flows out from the air outlet groove 71 to form a flushing airflow F1, and the flushing airflow F1 enters the buffer space 446 to form a high-pressure airflow, and the scraper 445 squeezes the return spring 82 upward to further compress the space of the buffer space 446, so that the pressure in the buffer space 446 rises further, and the high pressure flows to the low pressure outside. After the high-pressure airflow rushes to the scraper 445, the high-pressure airflow flows to the ink under the guidance of the scraper 445, so that the toxic gas volatilized by the ink is blown to the side away from the scraper 445 by the high-pressure airflow. After the ink is applied, check whether the pattern on the circuit board is complete and proceed to the next procedure.
[0045] During installation: the suction cup assembly 20 and the moving assembly 30 are fixedly installed on the top of the support assembly 10, the printing assembly 40 and the two screen fixing assemblies 50 are installed on the side walls of the moving assembly 30, the sliding section 41 is slidably installed on the side walls of the moving assembly 30, the ink return component 43 is installed at one end of the top of the fixed section 42, the scraper component 44 is installed at the other end of the top of the fixed section 42, the airbag 70 and the buffer reset assembly 80 are both installed inside the scraper component 44, the suction cup fixing seat 21 is fixedly installed on the top of the support platform 12, the suction cup switch 22 is installed on the side wall of the suction cup fixing seat 21, the suction cup body 23 is installed on the top of the suction cup fixing seat 21, the fixed base 31 is fixedly installed on one end of the top of the support platform 12, the bottom of the Y-axis moving frame 32 is fixedly installed on the top of the fixed base 31, and the X-axis moving frame 33 is slidably installed on the side wall of the Y-axis moving frame 32. The ink return motor 430 is fixedly installed at one end of the top of the fixed section 42, the scraper motor 440 is fixedly installed at the other end of the top of the fixed section 42, the two screen fixing components 50 are respectively installed at both ends of the side walls of the X-axis movable frame 33, the sliding frame 51 is interactively installed on the side walls of the X-axis movable frame 33, multiple fixing parts 52 are all installed on the top of the sliding frame 51, the airbag 70 is installed in the buffer space 446, and the extrusion plate 83 is installed in the middle of the reset spring 82.
[0046] When using: 1. Fix the screen with multiple circuit patterns on the two screen fixing components 50, place the circuit board that needs to be printed with the circuit diagram on the suction cup body 23, turn on the suction cup switch 22, and the circuit board is adsorbed on the top of the suction cup body 23 to prevent the circuit board from shaking during printing. Move the screen fixing component 50 downward until the screen is against the top of the circuit board, manipulate the printing component 40 to move to a suitable height, sprinkle ink on the screen, test the height of the ink return component 43 and the scraper component 44, when the user moves the sliding section 41 too low, start the scraper motor 440, and the scraper component 44 is tested. When the scraper 44 moves downward, it is easy to hit the circuit board or the suction cup body 23, causing damage to the circuit board, the suction cup body 23 and the scraper 445. By setting the air bag 70 and the buffer reset component 80, when the scraper member 44 is tested, when the sliding section 41 moves too low, the scraper motor 440 is started, and when the scraper member 44 moves downward and abuts the circuit board or the suction cup body 23, according to the action force and reaction force, the scraper 445 will slide upward to squeeze the reset spring 82, and the reset spring 82 is compressed upward to prevent the scraper 445 from hitting the circuit board or the suction cup body 23, causing damage to the circuit board, the suction cup body 23 and the scraper 445.
[0047] 2. After adjusting the height, start the equipment, the scraper 44 moves downward and abuts against the screen, the screen is slightly bent downward and straightened, so that the ink can pass through the screen better, so that the ink can be printed more clearly on the circuit board, the return spring 82 is relatively thin, the scraper 445 will slide upward to squeeze the return spring 82, the return spring 82 contracts so that the extrusion plate 83 can be pressed upward to shrink the airbag 70, the airbag 70 is squeezed to release the gas inside, the gas flows out from the air outlet groove 71 to form the flushing airflow F1, the flushing airflow F1 enters the buffer space 446 to form a high-pressure airflow, and the scraper 445 The upward compression of the return spring 82 further compresses the buffer space 446, causing the pressure in the buffer space 446 to rise further. The high-pressure air flows toward the low-pressure air outside, allowing the high-pressure airflow to rush toward the middle of the scraper 445 through the air dispersion groove 447. After the high-pressure airflow rushes toward the scraper 445, it is guided by the scraper 445 to flow toward the ink, so that the toxic gases volatilized by the ink are blown to the side away from the scraper 445 by the high-pressure airflow, reducing the toxic gases absorbed by the scraper 445 during printing and smoothing the ink, so that the ink is spread evenly on the screen. At the same time, the return spring 82 can quickly restore the airbag 70 to its original state to prepare for the next printing, and the airbag 70 can further provide a buffer for the scraper 445. The multiple return springs 82 also ensure that the bottom of the scraper 445 is parallel to the lower end of the slide 51. If the bottom of the scraper 445 is not parallel to the lower end of the slide 51, the lowest point of the scraper 445 will first contact the screen. As the scraper 445 continues to press downward, the return spring 82 at the lowest point of the scraper 445 contracts until the highest point of the bottom of the scraper 445 contacts the screen. The scraper 445 is parallel to the lower end of the slide 51, allowing the pattern on the screen to be completely printed on the circuit board. At the same time, the curved bottom of the scraper 445 can prevent excess ink on the screen from moving out of the range of the scraper 445 to a certain extent, reducing waste.
[0048] 3. A heating plate is installed inside the airbag 70, a first conductive plate is installed on the inner wall of the fixed frame (444), a power supply is installed on the outer wall of the fixed frame (444), a second conductive plate is installed on the side wall of the scraper 445, the first conductive plate and the second conductive plate are both electrically connected to the conductive plate, and the heating plate is electrically connected to the first conductive plate. When the scraper 445 presses the reset spring 82 upward, the second conductive plate will abut against the first conductive plate, the circuit is turned on, the heating plate heats up, and the high-pressure airflow is heated. After the high-pressure airflow is heated, it can heat the reset spring 82, so that the reset spring 82 softens. The softened reset spring 82 has stronger elasticity, thereby increasing the high-pressure airflow.
[0049] The bottom of the scraper 445 is connected to a plastic scraper. The heated, high-pressure airflow heats the plastic scraper, softening it and allowing it to more closely contact the screen, allowing the pattern on the screen to be more completely printed on the circuit board. The heated, high-pressure airflow also heats the ink, drying it faster on the circuit board.
[0050] The present invention sets a reset spring 82. When the scraper member 44 is tested, the scraper motor 440 is started. The scraper member 44 moves downward and easily hits the circuit board or the suction cup body 23, causing damage to the circuit board, the suction cup body 23 and the scraper 445. By setting the airbag 70 and the buffer reset assembly 80, when the scraper member 44 is tested, when the sliding section 41 moves too low, the scraper motor 440 is started. When the scraper member 44 moves downward and abuts against the circuit board or the suction cup body 23, according to the action force and reaction force, the scraper 445 will slide upward and squeeze the reset spring 82. The reset spring 82 is compressed upward and contracts to prevent the scraper 445 from hitting the circuit board or the suction cup body 23, causing damage to the circuit board, the suction cup body 23 and the scraper 445. By setting the airbag 70, after adjusting the height, start the equipment, the scraper member 44 moves downward to abut against the screen, and the screen is slightly bent downward and straightened, so that the ink can pass through the screen better, so that the ink can be printed more clearly on the circuit board. The return spring 82 is relatively thin, and the scraper 445 will slide upward to squeeze the return spring 82. The return spring 82 contracts so that the extrusion plate 83 can be pressed upward to shrink the airbag 70. The airbag 70 is squeezed to release the gas inside. The gas flows out from the air outlet groove 71 to form a flushing airflow F1, and the flushing airflow F1 enters the buffer space 446 to form The high-pressure airflow and the upward pressure of the scraper 445 on the return spring 82 further compress the buffer space 446, causing the pressure in the buffer space 446 to rise further. The high-pressure air flows toward the low pressure outside, allowing the high-pressure airflow to rush toward the center of the scraper 445 through the air dispersion groove 447. After the high-pressure airflow rushes toward the scraper 445, it is guided by the scraper 445 to flow toward the ink, so that the toxic gases volatilized by the ink are blown away from the scraper 445 by the high-pressure airflow, reducing the toxic gases absorbed by the personnel when the ink evaporates during printing. At the same time, the return spring 82 can quickly restore the airbag 70 to its original state to prepare for the next printing, and the airbag 70 can further provide a buffer for the scraper 445. The present invention has an ingenious structure that can prevent accidents during testing and reduce the risk of excessive inhalation of volatile gases from the ink by personnel during operation.
[0051] All possible combinations of the various technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0052] The above-described embodiments merely represent several embodiments of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A PCB production equipment with combined functions, characterized in that: The invention comprises a support assembly (10), a suction cup assembly (20), a moving assembly (30), a printing assembly (40), two screen fixing assemblies (50), a U-shaped protective frame (60), an air bag (70) and a buffer reset assembly (80), wherein the support assembly (10) is placed on the ground, the suction cup assembly (20) and the moving assembly (30) are both fixedly mounted on the top of the support assembly (10), and the suction cup assembly (20) is located in the middle of the support assembly (10), the moving assembly (30) is located at the end of the support assembly (10), the printing assembly (40) and the two screen fixing assemblies (50) are both mounted on the side wall of the moving assembly (30), and the printing assembly ( 40) is located in the middle of the two screen fixing components (50), the two ends of the protective frame (60) are fixedly connected to the two ends of the moving component (30), the printing component (40) includes a sliding section (41), a fixed section (42), an ink return member (43) and a scraper member (44), the sliding section (41) is slidably mounted on the side wall of the moving component (30), the fixed section (42) is fixedly connected to the side wall of the sliding section (41), the ink return member (43) is mounted on one end of the top of the fixed section (42), the scraper member (44) is mounted on the other end of the top of the fixed section (42), and the airbag (70) and the buffer reset component (80) are both mounted inside the scraper member (44); The scraper member (44) includes a scraper slider (442), a scraper correction block (443), a fixed frame (444) and a scraper (445). The scraper correction block (443) is connected to the bottom of the scraper slider (442). The fixed frame (444) is sleeved in the scraper slider (442). A buffer space (446) is formed in the fixed frame (444). The scraper (445) is slidably clamped to the bottom of the fixed frame (444). The moving assembly (30) includes an X-axis moving frame (33), two screen fixing assemblies (50) are respectively installed at both ends of the side wall of the X-axis moving frame (33), each screen fixing assembly (50) includes an L-shaped sliding frame (51) and a plurality of fixing members (52), the sliding frame (51) is slidably installed on the side wall of the X-axis moving frame (33), and the plurality of fixing members (52) are all installed on the top of the sliding frame (51), the airbag (70) is installed in the buffer space (446), and the top of the airbag (70) is fixedly connected to the bottom of the scraper correction block (443), and an air outlet groove (71) is opened at one end of the bottom of the airbag (70) adjacent to the scraper (445); The buffer reset assembly (80) includes a plurality of buffer reset members (81), the upper ends of the plurality of buffer reset members (81) are all inserted into the airbag (70), and the upper ends of the plurality of buffer reset members (81) are all fixedly connected to the bottom of the scraper correction block (443); Each buffer reset member (81) includes a reset spring (82) and an extrusion plate (83), the upper end of the reset spring (82) is inserted into the air bag (70), and the upper end of the reset spring (82) is fixedly connected to the bottom of the scraper correction block (443), the lower end of the reset spring (82) is fixedly connected to the top of the scraper (445), the extrusion plate (83) is installed in the middle of the reset spring (82), and the top of the extrusion plate (83) is in contact with the bottom of the air bag (70), the top of the scraper (445) is provided with a gas dispersion groove (447), the gas dispersion groove (447) passes through the top of the scraper (445), and the gas dispersion groove (447) is inclined toward the middle of the scraper (445), the bottom of the scraper (445) is in an arc shape, and the opening side of the arc shape faces the ink return knife (434), and windshields (448) are respectively installed at both ends of the scraper (445).
2. The PCB production equipment with combined functions according to claim 1, characterized in that: The support assembly (10) includes four support legs (11) and a support platform (12). The bottoms of the four support legs (11) are placed on the ground, and the bottom of the support platform (12) is fixedly connected to the tops of the four support legs (11). The interior of the support platform (12) is hollow to form a storage groove (13), and the storage groove (13) stores cables.
3. The PCB production equipment with combined functions according to claim 2, characterized in that: The suction cup assembly (20) includes a suction cup fixing seat (21), a suction cup switch (22) and a suction cup body (23), wherein the suction cup fixing seat (21) is fixedly mounted on the top of the support platform (12), the suction cup switch (22) is mounted on the side wall of the suction cup fixing seat (21), and the suction cup body (23) is mounted on the top of the suction cup fixing seat (21).
4. The PCB production equipment with combined functions according to claim 3, characterized in that: The moving assembly (30) includes a fixed base (31), a Y-axis moving frame (32) and an X-axis moving frame (33), wherein the fixed base (31) is fixedly mounted on one end of the top of the support table (12), the bottom of the Y-axis moving frame (32) is fixedly mounted on the top of the fixed base (31), and the X-axis moving frame (33) is slidably mounted on the side wall of the Y-axis moving frame (32).
5. The PCB production equipment with combined functions according to claim 4, characterized in that: The ink return member (43) includes an ink return motor (430), a height adjustment knob (431), an ink return slider (432), a correction block (433), an ink return knife (434) and two fixing fixtures (435). The ink return motor (430) is fixedly mounted on one end of the top of the fixed section (42). The height adjustment knob (431) is slidably mounted on the top of the ink return motor (430). The two side walls of the fixed section (42) are respectively provided with sliding grooves (420). The ink return slider (432) is slidably clamped in the sliding groove (420) directly below the ink return motor (430), the correction block (433) is connected to the bottom of the ink return slider (432), the ink return knife (434) abuts against the bottom of the correction block (433), the upper ends of the two fixing clamps (435) are respectively located at the top of the two ends of the correction block (433), and the lower ends of the two fixing clamps (435) are respectively abutted against the top of the two ends of the ink return knife (434).
6. The PCB production equipment with combined functions according to claim 1, characterized in that: The scraper member (44) includes a scraper motor (440) and a scraper adjustment knob (441). The scraper motor (440) is fixedly mounted on the other end of the top of the fixed section (42). The scraper adjustment knob (441) is slidably inserted into the top of the scraper motor (440). The scraper slider (442) is slidably engaged in the sliding groove (420) directly below the scraper motor (440).
7. A PCB production process with combined functions, characterized in that: The PCB production equipment with combined functions as claimed in claim 3 includes the following steps: Step S1: Fixing a screen with multiple circuit patterns on two screen fixing components (50), placing a circuit board to be printed with the circuit pattern on the suction cup body (23), turning on the suction cup switch (22), and adsorbing the circuit board on the top of the suction cup body (23); Step S2: Move the screen fixing assembly (50) downward until the screen abuts against the top of the circuit board, manipulate the printing assembly (40) to move to a suitable height, sprinkle ink on the screen, and test the height of the ink return member (43) and the scraper member (44); Step S3: After the height is adjusted, the device is started, the scraper member (44) moves downward and contacts the screen, the screen is slightly bent downward and straightened, the scraper (445) slides upward to squeeze the return spring (82), the return spring (82) contracts so that the extrusion plate (83) can be pressed upward to shrink the airbag (70), and the airbag (70) is squeezed to release the gas inside; Step S4: The gas flows out from the gas outlet groove (71) to form a flushing airflow F1, and the flushing airflow F1 enters the buffer space (446) to form a high-pressure airflow, and the scraper (445) presses the return spring (82) upward to further compress the space of the buffer space (446), so that the pressure in the buffer space (446) further increases, and the high pressure flows to the low pressure outside. After the high-pressure airflow rushes to the scraper (445), the high-pressure airflow flows to the ink under the guidance of the scraper (445), so that the volatile toxic gas of the ink is blown to the side away from the scraper (445) by the high-pressure airflow. After the ink is applied, check whether the pattern on the circuit board is complete and proceed to the next procedure.
Citation Information
Patent Citations
Screen printing machine
CN209466806U
Screen printing machine with exhaust device
CN212097922U