Crossed inner bracing rod structure of tower crane attached to wall

By designing a lightweight, quick-installation, cross-bracing structure for tower cranes and using wedge-block quick-installation fixing, the problems of low installation efficiency and difficult hoisting of tower crane internal bracing structures have been solved, achieving efficient installation and cost reduction.

CN117533960BActive Publication Date: 2025-12-26GUANGXI CONSTR ENG GROUP CONSTR MACHINERY MFG
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Patent Information

Application Number
CN202311640399.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-01
Publication Date
2025-12-26
Estimated Expiration
2043-12-01

AI Technical Summary

Technical Problem

The existing tower crane internal strut structure has low installation efficiency and is difficult to hoist, especially when adjusting the screws during high-altitude operations. The clamp-type internal strut structure is heavy and difficult to hoist.

Method used

A quick-installation cross internal bracing structure for tower crane wall attachment is designed. It adopts a cross internal bracing structure composed of lightweight long and short bracing rods, movable top blocks, wedges, and connecting pins. The quick-installation fixing design of the wedges simplifies the installation process, and fastening can be completed by simply swinging a hammer to strike the wedges.

Benefits of technology

The lightweight design reduces transportation and manufacturing costs, improves installation efficiency, simplifies high-altitude installation and dismantling operations, and reduces installation difficulty.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a tower crane wall-attached quick-mounting cross inner support rod structure, and belongs to the field of construction engineering, comprising a wall-attached frame, a cross inner support structure arranged in the wall-attached frame, the cross inner support structure comprising a long support rod, two short support rods, a movable top block, a wedge block and a connecting pin shaft, the long support rod is arranged on one diagonal line of the wall-attached frame, the movable top block is clamped at one end of the long support rod, the long support rod and the movable top block are telescopically arranged, and the wedge block is clamped in the movable top block to clamp the long support rod. The long and short support rods are hingedly connected by the pin shaft, can be folded into a straight line state, are beneficial to transportation, the inner support structure is designed to be light in weight, the long and short support rods together weigh only 80 kg, are beneficial to high-altitude installation and dismounting operations, simultaneously reduce manufacturing and transportation costs, the quick-mounting fixing design by the wedge block is adopted, after the structure is placed in position, only hammering the wedge block is needed to complete the fastening work of the wall-attached frame and the inner support structure, and the installation efficiency is greatly improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of construction engineering, and in particular to a tower crane wall-attached quick-mounting cross inner support rod structure. BACKGROUND

[0002] When a tower crane is installed and used in a construction site, as the building height increases, the tower crane often needs to exceed the independent height designed by the manufacturer, at which point the tower crane needs to be installed with a wall-attached device to continue jacking within the design-allowed range. With the increasing perfection of national standards and industry standards, and the increasingly fierce market competition, there are higher and higher requirements for the structural safety design and humanization design of tower cranes. Manufacturers generally design a wall-attached system for their own tower crane products, which has a standard section inner support structure inside the system to improve the structural safety and stability of the tower body node.

[0003] There are mainly two design forms of wall-attached devices with inner support structures on the market at present: 1. The wall-attached device with a cross-intersection inner support structure places the structural member at a specified position of the tower body and fixes it using an adjusting screw to tighten. 2. The wall-attached device with a clamp-type inner support structure has four clamp claws fixed to the wall-attached frame with a pin shaft, and the force is transmitted to the wall-attached frame after the tower body is tightened using an adjusting screw or a wedge.

[0004] The above two structures have the following problems: 1. Since the installation of the wall-attached device requires high-altitude operation, it is relatively inconvenient for the operator to adjust the screw to tighten it, and the installation efficiency is not high. 2. The clamp-type inner support structure support claw is large in size, and the total structure weight can reach several hundred kilograms, making hoisting and dismounting difficult. SUMMARY

[0005] The present application aims to provide a tower crane wall-attached quick-mounting cross inner support rod structure to solve the technical problems of low installation efficiency and hoisting difficulty of existing tower crane inner support rod structures. The existing wall-attached device and its cross-intersection inner support structure are upgraded for humanization, and a lightweight and quick-to-install wall-attached support structure is designed under the premise of meeting its safe use.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present application is as follows:

[0007] The application discloses a tower crane wall-attached quick-mounting cross inner support rod structure.

[0008] Further, the long support rod is provided with a first chain, one end of the first chain is connected with the long support rod, the other end of the first chain is connected with the wall-attached frame, a second chain is arranged on the wedge block, one end of the second chain is connected with the wedge block, and the other end of the second chain is connected with the long support rod or the short support rod.

[0009] Further, the long support rod comprises a long support rod main body, a first end support baffle, an intermediate ear plate, a second end support baffle and a movable clamping device, the first end support baffle and the second end support baffle are arranged at two ends of the long support rod main body, the intermediate ear plate is arranged at two sides of a middle position of the long support rod main body, the movable clamping device is connected with the second end support baffle, and the movable clamping device is connected with the movable top block.

[0010] Further, the short support rod comprises a short support rod connecting ear plate, a short support rod first end plate head, a short support rod main body, a short support rod second end plate head and a movable clamping device, the short support rod first end plate head and the short support rod second end plate head are arranged at two ends of the short support rod main body respectively, the short support rod connecting ear plate is arranged on the short support rod first end plate head, the movable clamping device is arranged on the short support rod second end plate head, and the movable clamping device is connected with the movable top block.

[0011] Further, the movable clamping device is arranged in a T-shaped plate structure, the T-shaped plate structure comprises a telescopic plate, two clamping edges and an inclined head, the inclined head is arranged at one end of the telescopic plate, the other end of the telescopic plate is connected with the short support rod second end plate head or the second end support baffle, and the two clamping edges are arranged at two sides of a position where the telescopic plate and the inclined head are connected respectively.

[0012] Further, the movable top block comprises a movable top block support clamping head, a movable top block support baffle, two groove plates, a clamping screw hole and a clamping screw bolt, the two groove plates are arranged at one side of the movable top block support baffle at intervals, the movable top block support clamping head is arranged at the other side of the movable top block support baffle, the clamping screw hole is arranged on the two groove plates, and the clamping screw bolt is arranged to clamp the clamping edge by penetrating through the clamping screw hole.

[0013] Further, the clamping slot is formed between the two groove plates, the T-shaped plate structure extends into the clamping slot, then the clamping bolt is inserted through the clamping screw hole to clamp the two clamping edges, then the wedge block is inserted into the clamping slot, the wedge block is in contact with the end of the T-shaped plate structure, and the T-shaped plate structure is pressed to move backward for clamping.

[0014] Further, the wedge block comprises a wedge block body, an inclined edge and a vertical edge, the inclined edge and the vertical edge are arranged on two sides of the wedge block body, and the inclined edge is in contact with the inclined head.

[0015] The present application has the following beneficial effects due to the adoption of the above technical scheme:

[0016] The long and short support rods are hinged by using a pin shaft, can be folded into a straight state, are beneficial to transportation, the inner support structure is lightweight, the long and short support rods are only 80 kg in total, are beneficial to high-altitude installation and dismounting operations, and reduce the manufacturing and transportation costs, the wedge block is used for fastening, after the structure is placed in position, only the hammer needs to be knocked on the wedge block to complete the fastening of the wall bracket and the inner support structure, and the installation efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a schematic view of the inner support rod structure of the present application;

[0018] Figure 2 is an exploded structure of the inner support rod structure of the present application;

[0019] Figure 3 is a schematic view of the short support rod structure of the present application;

[0020] Figure 4 is a schematic view of the movable top block structure of the present application;

[0021] Figure 5 is a schematic view of the wedge block structure of the present application;

[0022] Figure 6 is a schematic view of the long support rod structure of the present application.

[0023] In the drawings, 1 is a wall bracket, 2 is a long support rod, 3 is a short support rod, 4 is a movable top block, 5 is a wedge block, and 6 is a connecting pin shaft.

[0024] 2.1 is a long support rod body, 2.2 is a first end support baffle, 2.3 is a middle ear plate, 2.4 is a second end support baffle, 3.1 is a short support rod connecting ear plate, 3.2 is a short support rod first end plate head, 3.3 is a short support rod body, 3.4 is a short support rod second end plate head, 3.5 is an extension plate, 3.6 is a clamping edge, 3.7 is an inclined head, 4.1 is a movable top block support clamping head, 4.2 is a movable top block support baffle, 4.3 is a groove plate, 4.4 is a clamping screw hole, 4.5 is a clamping bolt, 5.1 is a wedge block body, 5.2 is an inclined edge, and 5.3 is a vertical edge. DETAILED DESCRIPTION

[0025] In order to make the objectives, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings and preferred embodiments. However, it should be noted that many details enumerated in the description are merely intended to make the reader have a thorough understanding of one or more aspects of the present application, and the aspects of the present application can be realized even without these specific details.

[0026] As shown in Figures 1-2 A tower crane wall-attached quick-mounting cross inner bracing structure includes a wall-attached frame 1, a cross inner bracing structure is arranged in the wall-attached frame 1, the cross inner bracing structure includes a long bracing rod 2, two short bracing rods 3, a movable top block 4, a wedge block 5 and a connecting pin shaft 6, the long bracing rod 2 is arranged on one diagonal line of the wall-attached frame 1, the movable top block 4 is clamped at one end of the long bracing rod 2, and the long bracing rod 2 and the movable top block 4 are arranged in a telescopic manner, the wedge block 5 is clamped in the movable top block 4 to clamp the long bracing rod 2, the two short bracing rods 3 are arranged on another diagonal line in the wall-attached frame 1, one end of the two short bracing rods 3 is connected with the long bracing rod 2 through the connecting pin shaft 6, the other end of the two short bracing rods 3 is respectively provided with the movable top block 4, the movable top block 4 is in contact and connected with the inner corner of the wall-attached frame 1, and the wedge block 5 is inserted into the movable top block 4 to clamp the short bracing rod 3. The long bracing rod 2 is provided with a first chain, one end of the first chain is connected with the long bracing rod 2, the other end of the first chain is buckled and connected with the wall-attached frame 1, the wedge block 5 is provided with a second chain, one end of the second chain is connected with the wedge block 5, and the other end of the second chain is connected with the long bracing rod 2 or the short bracing rod 3.

[0027] The wall-attached frame 1, the long bracing rod 2 and the short bracing rod 3 are placed at a specified position of a tower crane tower body, are connected using the connecting pin shaft 6, are in a cross state, and are provided with the movable top block 4 at the end. The long bracing rod 2, the short bracing rod 3 and the wedge block 5 are welded with iron chains which can be hung at hooks of the wall-attached frame 1 to prevent falling, and the wedge block 5 is knocked to tension the wall-attached device and the inner bracing structure, so as to improve the strength of the tower body at the wall-attached position.

[0028] In the embodiment of the present application, as shown in Figure 6 The long bracing rod 2 includes a long bracing rod main body 2.1, a first end support baffle 2.2, an intermediate ear plate 2.3, a second end support baffle 2.4 and a movable clamping device, the first end support baffle 2.2 and the second end support baffle 2.4 are arranged at two ends of the long bracing rod main body 2.1, the intermediate ear plate 2.3 is arranged at both sides of the intermediate position of the long bracing rod main body 2.1, the movable clamping device is connected with the second end support baffle 2.4, and the movable clamping device is connected with the movable top block 4.

[0029] In the embodiment of the present application, as shown in Figure 3As shown, the short strut 3 includes a short strut connecting lug 3.1, a short strut first end plate head 3.2, a short strut main body 3.3, a short strut second end plate head 3.4, and a movable clamping device, the short strut first end plate head 3.2 and the short strut second end plate head 3.4 are respectively arranged at two ends of the short strut main body 3.3, the short strut connecting lug 3.1 is arranged on the short strut first end plate head 3.2, and the movable clamping device is arranged on the short strut second end plate head 3.4, and the movable clamping device is connected with the movable jack 4.

[0030] As shown in the embodiment of the present application, Figure 3 and 6 The movable clamping device is arranged as a T-shaped plate structure, the T-shaped plate structure includes a telescopic plate 3.5, two clamping edges 3.6, and an inclined head 3.7, the inclined head 3.7 is arranged at one end of the telescopic plate 3.5, the other end of the telescopic plate 3.5 is connected with the short strut second end plate head 3.4 or the second end support baffle 2.4, and the two clamping edges 3.6 are respectively arranged at two sides of the telescopic plate 3.5 at the connection with the inclined head 3.7.

[0031] As shown in the embodiment of the present application, Figure 4 The movable jack 4 includes a movable jack support clamping head 4.1, a movable jack support baffle 4.2, two groove plates 4.3, a clamping screw hole 4.4, and a clamping screw 4.5, the two groove plates 4.3 are arranged at one side of the movable jack support baffle 4.2, the movable jack support clamping head 4.1 is arranged at the other side of the movable jack support baffle 4.2, the clamping screw 4.4 is arranged on the two groove plates 4.3, and the clamping screw 4.5 is clamped with the clamping edge 3.6 through the clamping screw hole 4.4. The two groove plates 4.3 form a clamping groove therebetween, the T-shaped plate structure is inserted into the clamping groove, then the clamping screw 4.5 is clamped with the two clamping edges 3.6 through the clamping screw hole 4.4, then the wedge block 5 is inserted into the clamping groove, the wedge block 5 is arranged in contact with the end of the T-shaped plate structure and presses the T-shaped plate structure to move backward for clamping.

[0032] As shown in the embodiment of the present application, Figure 5 The wedge block 5 includes a wedge block body 5.1, an inclined edge 5.2, and a vertical edge 5.3, the inclined edge 5.2 and the vertical edge 5.3 are arranged at two sides of the wedge block body 5.1, and the inclined edge 5.2 is arranged in abutment with the inclined head 3.7. The wedge block is used for fastening, after the structure is placed in position, only hammering the wedge block is needed to complete the fastening work of the wall-hanging frame and the inner support structure, and the installation efficiency is greatly improved.

[0033] Before the product is shipped, the long strut 2 and the short strut 3 are connected as an inner support structure by using the connecting pin shaft 6, and the movable jack 4 is installed at the end.

[0034] Subsequently, the wedge 5 at the four corners of the attached wall frame 1 is knocked with a hammer to make the attached wall frame 1 and the tower body tensioned, then the inner support structure assembled before delivery is transported to the inside of the tower body to be unfolded in a cross state, the cross inner support structure is placed in position, and the chain of the long support rod 2 and the short support rod 3 is hung at the hook of the attached wall frame 1 to prevent the structure from falling. Then the wedge 5 configured by the long support rod 2 and the short support rod 3 is put into the movable top block 4, and the wedge 5 inside the movable top block 4 is knocked with a hammer to make the inner support structure tightly top the tower body to complete the installation.

[0035] After the installation of the present application, when the tower body of the tower crane works under an indefinite alternating load, the long support rod 2 and the short support rod 3 are subjected to an axial force, at this time the connecting pin shaft 6 is subjected to a shear force, the long support rod 2 is welded with an iron chain which can be hung at the attached wall frame 1, and plays a role of preventing falling when the tension is insufficient, and is not subjected to force when the support rod tightly tops the tower body.

[0036] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should also be considered as the protection scope of the present application.

Claims

1. A tower crane wall-attached quick-mounting cross inner bracing rod structure, comprising a wall-attached frame (1), characterized in that: The cross intersection inner support structure is arranged in the wall attached frame (1), and comprises a long support rod (2), two short support rods (3), a movable top block (4), a wedge block (5) and a connecting pin shaft (6). The long support rod (2) is arranged on one diagonal line of the wall attached frame (1), the movable top block (4) is clamped at one end of the long support rod (2), and the long support rod (2) and the movable top block (4) are arranged in a telescopic mode, the wedge block (5) is clamped in the movable top block (4) to clamp the long support rod (2), the two short support rods (3) are arranged on another diagonal line in the wall attached frame (1), one end of the two short support rods (3) is connected with the long support rod (2) through the connecting pin shaft (6), and the other end of the two short support rods (3) is respectively provided with the movable top block (4), the movable top block (4) is in contact connection with the inner corner of the wall attached frame (1), and the wedge block (5) is inserted into the movable top block (4) to clamp the short support rod (3); A first chain is arranged on the long support rod (2), one end of the first chain is connected with the long support rod (2), the other end of the first chain is buckled with the wall attached frame (1), a second chain is arranged on the wedge block (5), one end of the second chain is connected with the wedge block (5), and the other end of the second chain is connected with the long support rod (2) or the short support rod (3); The long support rod (2) comprises a long support rod main body (2.1), a first end support baffle (2.2), an intermediate ear plate (2.3), a second end support baffle (2.4) and a movable clamping device, the first end support baffle (2.2) and the second end support baffle (2.4) are arranged at two ends of the long support rod main body (2.1), the intermediate ear plate (2.3) is arranged at both sides of the middle position of the long support rod main body (2.1), the movable clamping device is connected with the second end support baffle (2.4), and the movable clamping device is connected with the movable top block (4); The short support rod (3) comprises a short support rod connecting ear plate (3.1), a short support rod first end plate head (3.2), a short support rod main body (3.3), a short support rod second end plate head (3.4) and a movable clamping device, the short support rod first end plate head (3.2) and the short support rod second end plate head (3.4) are arranged at two ends of the short support rod main body (3.3) respectively, the short support rod connecting ear plate (3.1) is arranged on the short support rod first end plate head (3.2), and the movable clamping device is arranged on the short support rod second end plate head (3.4) and connected with the movable top block (4); The movable clamping device is arranged in a T-shaped plate structure, the T-shaped plate structure comprises a telescopic plate (3.5), two clamping edges (3.6) and an inclined head (3.7), the inclined head (3.7) is arranged at one end of the telescopic plate (3.5), the other end of the telescopic plate (3.5) is connected with the short support rod second end plate head (3.4) or the second end support baffle (2.4), and the two clamping edges (3.6) are respectively arranged at two sides of the connection between the telescopic plate (3.5) and the inclined head (3.7).

2. The tower crane wall-attached quick-mounting cross inner brace rod structure according to claim 1, characterized in that: The movable top block (4) comprises a movable top block support chuck (4.1), a movable top block support baffle (4.2), two groove plates (4.3), clamping screw holes (4.4) and clamping bolts (4.5). The two groove plates (4.3) are arranged at one side of the movable top block support baffle (4.2) in a spaced manner, the movable top block support chuck (4.1) is arranged at the other side of the movable top block support baffle (4.2), the clamping screw holes (4.4) are arranged on the two groove plates (4.3), and the clamping bolts (4.5) are clamped to the two clamping edges (3.6) through the clamping screw holes (4.4).

3. The tower crane wall-attached quick-mounting cross inner brace rod structure of claim 2, wherein: The clamping slots are formed between the two groove plates (4.3), the T-shaped plate structure extends into the clamping slots, then the clamping bolts (4.5) are clamped to the two clamping edges (3.6) through the clamping screw holes (4.4), then the wedge block (5) is inserted into the clamping slots, the wedge block (5) is arranged in contact with the end of the T-shaped plate structure, and the T-shaped plate structure is pressed and moved backward for clamping.

4. The tower crane wall-attached quick-mounting cross inner brace rod structure according to claim 3, characterized in that: The wedge block (5) comprises a wedge block body (5.1), an inclined edge (5.2) and a vertical edge (5.3). The inclined edge (5.2) and the vertical edge (5.3) are arranged at two sides of the wedge block body (5.1), and the inclined edge (5.2) is arranged in abutment with the inclined head (3.7).

Citation Information

Patent Citations

  • Standard knot inner support jacking device for tower crane

    CN216889855U

  • Adjustable triangular supporting rod device for wall attaching of tower crane

    CN217867829U