A system and process for recycling industrial solid waste to prepare low-carbon building materials
By designing a system for recycling industrial solid waste to prepare low-carbon building materials, and utilizing a motor-driven pulley and conveyor belt system for material sorting and cleaning, the system solves the problems of low efficiency and debris splashing in the pretreatment of industrial solid waste, and achieves efficient material handling and dust control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2026-03-13
Smart Images

Figure CN117548325B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of industrial building materials, specifically a system and process for recycling industrial solid waste to prepare low-carbon building materials. Background Technology
[0002] Industrial solid waste recycling and preparation refers to the process of recycling, classifying, treating, and reusing solid waste generated during industrial production. This process can reduce the pollution of the environment by waste and also transform waste into valuable resources, such as building materials and decorative materials. Industrial solid waste recycling and preparation includes multiple steps, such as waste collection, classification, pretreatment, conversion, processing, and preparation.
[0003] In the prior art, patent publication number "CN112934855A" discloses a "pretreatment device for industrial solid waste recycling," which includes a processing box, a grid plate, an ash collection trough, a servo motor, a flame burner, and a storage basket. The grid plate, ash collection trough, and storage basket are all located inside the processing box. The grid plate is horizontally positioned above the inside of the processing box and parallel to the bottom of the box. Abutments are horizontally connected to the middle of both sides of the grid plate, and these abutments are slidably placed in vertically opened grooves on the side surfaces of the processing box. This invention, by setting up a grid plate that can vibrate up and down driven by a servo motor, places it inside the processing box. Flame burners are installed inside the processing box on both sides below the grid plate. Metal waste can be placed in the storage basket and then placed on top of the grid plate. Under the action of burning and vibration, impurities and paint on the surface of the metal waste can be cleaned away, reducing impurities and facilitating subsequent metal melting.
[0004] The aforementioned "pretreatment device for industrial solid waste recycling" still has some drawbacks. For example, existing industrial solid waste is often processed directly during pretreatment. When industrial solid waste of different sizes is mixed and processed later, larger pieces of solid waste may contain more impurities and there may be internal accumulation of impurities, which will affect the processing efficiency. In addition, during the crushing process of solid waste, due to the large mechanical force during crushing, industrial solid waste fragments will be generated and splashed. The splashed solid waste fragments need to be cleaned up by the operators, which increases the workload of the operators.
[0005] To address these issues, a system and process for recycling industrial solid waste to prepare low-carbon building materials is proposed. Summary of the Invention
[0006] The purpose of this invention is to provide a system and process for recycling industrial solid waste to prepare low-carbon building materials, in order to solve the problems that reduce processing efficiency when mixing industrial solid waste of different sizes and that industrial solid waste debris will be splashed during material crushing.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a system and process for recycling industrial solid waste to prepare low-carbon building materials, comprising a base, a support column fixedly connected to the top of the base, a feed plate fixedly connected to the top of the support column, a sorting mechanism provided on one side of the base, the sorting mechanism comprising a side housing, a side baffle, a heat dissipation frame and a first motor body, a side baffle fixedly connected to the top of the side housing, a material distribution rack fixedly connected to one side of the side housing, a first pulley movably connected to the output shaft of the first motor body, a first connecting plate movably connected to one side of the first pulley, a first transmission roller fixedly connected to one side of the first connecting plate, a first transmission belt movably connected to one side of the first transmission roller, a first transmission belt movably connected to the surface of the first pulley, a second transmission belt provided on the top of the first transmission belt, a second connecting roller movably connected to the inner side of the second transmission belt, a second connecting plate fixedly connected to both sides of the second connecting roller, and a dust removal mechanism provided on the top of the side baffle.
[0008] As a further embodiment of the present invention: the dust removal mechanism includes a top box, a top connecting frame, a bolt body, a top frame, a fixing frame, and a second motor body. A side protective box is fixedly connected to one side of the top box. A second pulley is movably connected to the output shaft of the second motor body. A transmission fan is movably connected to the bottom of the second pulley. A second transmission belt is movably connected to the surface of the second pulley. A connecting vertical rod is provided on one side of the second transmission belt. A bottom transmission tooth is fixedly connected to the bottom end of the connecting vertical rod. A side transmission tooth is movably connected to one side of the bottom transmission tooth. A transmission frame is fixedly connected to one side of the side transmission tooth. A cleaning brush is movably connected to one side of the transmission frame. A first bearing disc is movably connected to the bottom of the bottom transmission tooth. The bottom of the first bearing disc is movably connected to the inside of the side protective box.
[0009] As a further embodiment of the present invention: a top connecting frame is provided on the top of the top box, a top frame is fixedly connected to the inner side of the top connecting frame, a fixing frame is fixedly connected to the top of the top frame, and the inner side of the fixing frame is fixedly connected to both sides of the No. 2 motor body.
[0010] As a further embodiment of the present invention: a crushing mechanism is provided on one side of the side housing, the crushing mechanism including a No. 3 motor body, a main drive roller and a crushing disc, a crushing box is fixedly connected to one side of the No. 3 motor body, a discharge gate is fixedly connected to the other side of the No. 3 motor body, the output shaft of the No. 3 motor body is movably connected to the main drive roller, a crushing disc is fixedly connected to one side of the main drive roller, and a crushing groove is provided on one side of the crushing disc.
[0011] As a further embodiment of the present invention: a feeding plate is fixedly connected to one side of the side baffle, a storage box is fixedly connected to one side of the side housing, and a transfer plate is fixedly connected to one side of the storage box.
[0012] As a further embodiment of the present invention: a support plate is fixedly connected to the inner side of the side chassis, and there are multiple support plates. A limit plate is fixedly connected to one side of each of the multiple support plates. A support roller is movably connected to the inner side of each limit plate. A socket hole is opened on the surface of each of the multiple support plates, and the surface of the first socket plate is movably connected to the inner side of the socket hole.
[0013] As a further embodiment of the present invention: a third pulley is fixedly connected to one side of the first pulley, a third transmission belt is movably connected to one side of the third pulley, a second transmission roller is provided on one side of the third transmission belt, a fourth pulley is fixedly connected to one end of the second transmission roller, a fourth transmission belt is movably connected to one side of the fourth pulley, a third transmission roller is fixedly connected to one side of the fourth pulley, a third transmission belt is movably connected to the surface of the third transmission roller, a top gear plate is fixedly connected to the other end of the second transmission roller, a bottom gear plate is movably connected to the surface of the top gear plate, a fourth transmission roller is fixedly connected to one side of the bottom gear plate, a fifth pulley is fixedly connected to one end of the fourth transmission roller, a fifth transmission belt is movably connected to one side of the fifth pulley, a fifth transmission roller is fixedly connected to one side of the fifth pulley, and a fifth transmission belt is movably connected to one side of the fifth transmission roller.
[0014] As a further embodiment of the present invention: a second bearing disc is movably connected to one side of the second transmission roller, and there are multiple second bearing discs, and a side stabilizer is movably connected to one side of each of the multiple second bearing discs.
[0015] As a further embodiment of the present invention, the number of pulleys No. 1, No. 2, No. 3, No. 4 and No. 5 are all two.
[0016] This invention also discloses a process for preparing low-carbon building materials from industrial solid waste recycling. The process, employing the aforementioned system for preparing low-carbon building materials from industrial solid waste recycling, includes the following steps:
[0017] S1. After the industrial solid waste material that needs to be pre-processed is poured into the feed plate, it will enter the surface of the sorting rack along the inclined feed plate. After the No. 1 motor is started, it drives the No. 1 socket plate to rotate along the inner side of the socket hole. With the connection between the No. 1 pulley and the No. 1 transmission belt, the No. 1 transmission belt and the No. 2 transmission belt can move synchronously and in the same direction. There is a large gap between the sorting rack and the No. 2 transmission belt. After the industrial solid waste material falls into one side of the sorting rack, the movement of the No. 2 transmission belt and the No. 1 transmission belt can drive the larger industrial solid waste material to move along the surface of the No. 2 transmission belt, while the smaller industrial solid waste material will fall onto the surface of the No. 1 transmission belt along the gap between the sorting rack and the No. 2 transmission belt.
[0018] S2. During the transportation of industrial solid waste materials along the surface of the No. 2 conveyor belt, the No. 2 motor body is started and drives the No. 2 pulley to move. Through the connection of the No. 2 conveyor belt, the connecting vertical rod can be rotated. During the rotation of the connecting vertical rod, the bottom transmission tooth will be rotated. By using the transmission connection between the bottom transmission tooth and the side transmission tooth, the transmission frame on one side of the side transmission tooth can be rotated. The rotating transmission frame can drive the cleaning brush to rotate.
[0019] S3. At the same time, as the No. 2 motor body drives the No. 2 pulley to rotate, it will also drive the transmission fan body to rotate along the bottom of the top frame. The rotation of the transmission fan body will generate wind force, which will blow towards the inside of the top box. The dust falling on the surface of the No. 2 transmission belt will be continuously pushed by the wind force until it falls on the surface of the No. 1 transmission belt. After falling on the surface of the No. 1 transmission belt, the dust will move with the No. 1 transmission belt.
[0020] S4. After starting the No. 3 motor, the main drive roller is driven to rotate. The rotation of the main drive roller will drive multiple parallel crushing discs on the surface of the main drive roller to rotate. When the crushing discs rotate, they will be engaged with the crushing slots. The rotating crushing discs can crush larger industrial solid waste materials.
[0021] S5. The crushed industrial solid waste falls onto the surface of conveyor belt number three and is continuously transported by the moving conveyor belt to the discharge gate and out of the crushing box. The rotation of drive roller number two drives the top toothed disc to move. Through the transmission connection between the top toothed disc and the bottom toothed disc, drive roller number four to rotate. Through the connection of conveyor belt number five, drive roller number five to rotate, thus driving conveyor belt number five to move. At the same time, the transmission connection between the top toothed disc and the bottom toothed disc, drive roller number two and drive roller number four rotate in different directions, and there is a gap between conveyor belt number three. Powder and slag produced after crushing fall onto the surface of conveyor belt number five along the gap of conveyor belt number three. Solid material blocks are transported to the discharge gate along conveyor belt number three, while powder and slag fall into conveyor belt number five and move in the opposite direction.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] 1. After starting the No. 1 motor, the No. 1 pulley and the No. 1 transmission belt will drive the No. 1 and No. 2 transmission belts to move synchronously in the same direction. There is a large gap between the material distribution rack and the No. 2 transmission belt. After the industrial solid waste falls into one side of the material distribution rack, the movement of the No. 2 and No. 1 transmission belts will cause the larger pieces of industrial solid waste to move along the surface of the No. 2 transmission belt, while the smaller pieces of industrial solid waste will fall along the gap between the material distribution rack and the No. 2 transmission belt onto the surface of the No. 1 transmission belt. The smaller pieces of industrial solid waste are moved to the storage bin by the No. 1 transmission belt, while the larger pieces of industrial solid waste are transported by the feeding plate. By classifying the materials, the efficiency of subsequent crushing is facilitated, and manual sorting is not required.
[0024] 2. After the No. 2 motor is started, it drives the No. 2 pulley to move. Through the connection of the No. 2 transmission belt, it can drive the connecting vertical rod to rotate. Utilizing the transmission connection between the bottom transmission gear and the side transmission gear, it can drive the transmission frame on one side of the side transmission gear to rotate. The rotating transmission frame can drive the cleaning brush to rotate. The rotating cleaning brush can scrub the industrial solid waste transported on the surface of the No. 2 transmission belt, clean the dust and other materials on the surface of the industrial solid waste, reduce the dust attached to the surface of the industrial solid blocks, and help with subsequent processing and treatment.
[0025] 3. During the rotation of the No. 2 motor body driving the No. 2 pulley, the transmission fan body will also rotate along the bottom of the top frame. The rotation of the transmission fan body will generate wind force, which will blow towards the inside of the top box. When the cleaning brush rotates and cleans the dust on the surface of industrial solid materials, the downward wind force will block the dust that is splashed, reducing the situation of dust splashing out of the top box. The dust will fall into the storage box for collection, reducing the workload of the operators.
[0026] 4. The crushed industrial solid waste falls onto the surface of conveyor belt number three and is continuously transported by the moving conveyor belt to the discharge gate and out of the crushing box. At the same time, the top and bottom toothed discs are connected by a drive mechanism, and the second and fourth drive rollers rotate in different directions. There is a gap between the three conveyor belts. The powder and slag produced after crushing will fall onto the surface of conveyor belt number five along the gap of conveyor belt number three. The solid material will be transported to the discharge gate along conveyor belt number three, while the powder and slag will move in the opposite direction after falling into conveyor belt number five and fall into the storage box through the conveyor plate for storage. By classifying and transporting the crushed industrial solid waste and the waste residue produced after crushing, the portability of subsequent processing is improved and the workload of subsequent processing is reduced. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall appearance and structure of the present invention;
[0028] Figure 2This is a schematic diagram showing the overall appearance of the present invention separated from its original state;
[0029] Figure 3 This is a schematic diagram of the classification mechanism of the present invention;
[0030] Figure 4 This is a schematic diagram of the separation of the classification mechanism of the present invention;
[0031] Figure 5 This is a schematic diagram of the appearance of the No. 1 transmission roller of the present invention;
[0032] Figure 6 This is a schematic diagram of the dust removal mechanism of the present invention;
[0033] Figure 7 This is a schematic diagram of the separation of the dust removal mechanism of the present invention;
[0034] Figure 8 This is a schematic diagram of the crushing mechanism of the present invention;
[0035] Figure 9 This is a schematic diagram of the crushing mechanism of the present invention.
[0036] Figure 10 This is a schematic diagram of the overall appearance of the present invention.
[0037] In the diagram: 1. Base; 2. Support column; 3. Feed plate; 4. Sorting mechanism; 401. Side housing; 402. Side baffle; 403. Heat dissipation frame; 404. Motor body (No. 1); 405. Connecting plate (No. 1); 406. Transmission roller (No. 1); 407. Support roller; 408. Limiting plate; 409. Conveyor belt (No. 1); 4010. Support plate; 4011. Connecting hole; 4012. Pulley (No. 1); 4013. Conveyor belt (No. 1); 40 14. No. 2 connecting plate; 4015. No. 2 connecting roller; 4016. No. 2 conveyor belt; 4017. Material distribution frame; 4018. Material discharge plate; 4019. Storage bin; 5. Dust removal mechanism; 501. Top box; 502. Top connecting frame; 503. Bolt body; 504. Top frame; 505. Fixing frame; 506. No. 2 motor body; 507. Transmission fan body; 508. Side protection box; 509. No. 2 pulley; 5010. No. 2 conveyor belt Belt; 5011, Connecting vertical rod; 5012, Bottom drive gear; 5013, Side drive gear; 5014, Bearing disc No. 1; 5015, Transmission frame; 5016, Cleaning brush; 6, Crushing mechanism; 601, Motor body No. 3; 602, Main drive roller; 603, Crushing cutter disc; 604, Crushing cutter groove; 605, Pulley No. 3; 606, Transmission belt No. 3; 607, Drive roller No. 2; 608, Bearing disc No. 2; 609. Side stabilizer; 6010, No. 4 pulley; 6011, No. 4 transmission belt; 6012, No. 3 drive roller; 6013, No. 3 transmission belt; 6014, top gear plate; 6015, bottom gear plate; 6016, No. 4 drive roller; 6017, No. 5 pulley; 6018, No. 5 transmission belt; 6019, No. 5 drive roller; 6020, No. 5 transmission belt; 6021, material transfer plate; 6022, discharge gate; 6023, crushing box. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] In the description of this invention, in this embodiment, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this invention, in this embodiment, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," and "set up" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. The following describes embodiments of the invention based on its overall structure.
[0040] Please see Figures 1-10 In this embodiment of the invention, an industrial solid waste recycling system and process for preparing low-carbon building materials includes a base 1, a support column 2 fixedly connected to the top of the base 1, a feed plate 3 fixedly connected to the top of the support column 2, a sorting mechanism 4 provided on one side of the base 1, the sorting mechanism 4 including a side housing 401, a side baffle 402, a heat dissipation frame 403 and a first motor body 404, the side baffle 402 fixedly connected to the top of the side housing 401, a material distribution rack 4017 fixedly connected to one side of the side housing 401, and a first pulley 4012 movably connected to the output shaft of the first motor body 404. A first socket plate 405 is movably connected to one side of 4012. A first transmission roller 406 is fixedly connected to one side of the first socket plate 405. A first transmission belt 409 is movably connected to one side of the first transmission roller 406. A first transmission belt 4013 is movably connected to the surface of the first pulley 4012. A second transmission belt 4016 is provided on the top of the first transmission belt 409. A second socket roller 4015 is movably connected to the inner side of the second transmission belt 4016. A second socket plate 4014 is fixedly connected to both sides of the second socket roller 4015. A dust removal mechanism 5 is provided on the top of the side baffle 402.
[0041] Please refer to this carefully. Figures 1-7The dust removal mechanism 5 includes a top box 501, a top connecting frame 502, a bolt body 503, a top frame 504, a fixed frame 505, and a second motor body 506. A side protective box 508 is fixedly connected to one side of the top box 501. A second pulley 509 is movably connected to the output shaft of the second motor body 506. A transmission fan body 507 is movably connected to the bottom of the second pulley 509. A second transmission belt 5010 is movably connected to the surface of the second pulley 509. One side of the second transmission belt 5010... A connecting vertical rod 5011 is provided, and a bottom transmission gear 5012 is fixedly connected to the bottom end of the connecting vertical rod 5011. A side transmission gear 5013 is movably connected to one side of the bottom transmission gear 5012. A transmission frame 5015 is fixedly connected to one side of the side transmission gear 5013. A cleaning brush 5016 is movably connected to one side of the transmission frame 5015. A first bearing disc 5014 is movably connected to the bottom of the bottom transmission gear 5012. The bottom of the first bearing disc 5014 is movably connected to the inside of the side protective box 508.
[0042] In this embodiment: by using the connection of the No. 1 bearing disk 5014, the No. 1 bearing disk 5014, which is movably connected to the inside of the side protective box 508, can stably support the connecting vertical rod 5011 without affecting the rotation of the connecting vertical rod 5011.
[0043] Please refer to this carefully. Figures 1-7 The top box 501 has a top connecting frame 502 on its top. The top frame 504 is fixedly connected to the inner side of the top connecting frame 502. The top of the top frame 504 is fixedly connected to a fixing frame 505. The inner side of the fixing frame 505 is fixedly connected to both sides of the No. 2 motor body 506.
[0044] In this embodiment: after the second motor body 506 is started, it drives the second pulley 509 to move, and through the connection of the second transmission belt 5010, it can drive the connecting vertical rod 5011 to rotate.
[0045] Please refer to this carefully. Figures 4-10 A crushing mechanism 6 is provided on one side of the side housing 401. The crushing mechanism 6 includes a No. 3 motor body 601, a main drive roller 602, and a crushing disc 603. A crushing box 6023 is fixedly connected to one side of the No. 3 motor body 601, and a discharge gate 6022 is fixedly connected to the other side of the No. 3 motor body 601. The output shaft of the No. 3 motor body 601 is movably connected to the main drive roller 602. A crushing disc 603 is fixedly connected to one side of the main drive roller 602, and a crushing groove 604 is provided on one side of the crushing disc 603.
[0046] In this embodiment, the crushing disc 603 will engage with the crushing groove 604 when it rotates. The rotating crushing disc 603 can crush larger industrial solid waste materials. The crushed industrial solid waste materials will fall to the bottom of the crushing box 6023 along the gap of the crushing groove 604.
[0047] Please refer to this carefully. Figures 2-5 A feeding plate 4018 is fixedly connected to one side of the side baffle 402, a storage box 4019 is fixedly connected to one side of the side housing 401, and a transfer plate 6021 is fixedly connected to one side of the storage box 4019.
[0048] In this embodiment, powder and slag move to the surface of the transfer plate 6021 via the No. 5 conveyor belt 6020 and fall into the storage box 4019 for storage via the transfer plate 6021.
[0049] Please refer to this carefully. Figures 2-5 A support plate 4010 is fixedly connected to the inner side of the side housing 401, and there are multiple support plates 4010. A limit plate 408 is fixedly connected to one side of each of the multiple support plates 4010. A support roller 407 is movably connected to the inner side of each limit plate 408. A socket hole 4011 is opened on the surface of each of the multiple support plates 4010, and the surface of the first socket plate 405 is movably connected to the inner side of the socket hole 4011.
[0050] In this embodiment: the first socket plate 405 rotates along the inner side of the socket hole 4011, and the rotation of the first socket plate 405 will drive the first transmission roller 406 to rotate. The rotation of the two first transmission rollers 406 will drive the first transmission belt 409 to move.
[0051] Please refer to this carefully. Figures 1-10 A third pulley 605 is fixedly connected to one side of the first pulley 4012. A third transmission belt 606 is movably connected to one side of the third pulley 605. A second drive roller 607 is installed on one side of the third transmission belt 606. A fourth pulley 6010 is fixedly connected to one end of the second drive roller 607. A fourth transmission belt 6011 is movably connected to one side of the fourth pulley 6010. A third drive roller 6012 is fixedly connected to one side of the fourth pulley 6010. The third transmission belt 601 is movably connected to the surface of the third drive roller 6012. 3. The other end of the second drive roller 607 is fixedly connected to the top gear plate 6014. The surface of the top gear plate 6014 is movably connected to the bottom gear plate 6015. The fourth drive roller 6016 is fixedly connected to one side of the bottom gear plate 6015. The fifth pulley 6017 is fixedly connected to one end of the fourth drive roller 6016. The fifth transmission belt 6018 is movably connected to one side of the fifth pulley 6017. The fifth drive roller 6019 is fixedly connected to one side of the fifth drive roller 6017. The fifth transmission belt 6020 is movably connected to one side of the fifth drive roller 6019.
[0052] In this embodiment, after the powder and slag fall into the No. 5 conveyor belt 6020, they will move to the surface of the material transfer plate 6021 and fall into the storage box 4019 for storage.
[0053] Please refer to this carefully. Figures 8-10 A second bearing disc 608 is movably connected to one side of the second transmission roller 607. There are multiple second bearing discs 608, and a side stabilizer 609 is movably connected to one side of each of the multiple second bearing discs 608.
[0054] In this embodiment: the side stabilizer 609 can support the second bearing disk 608, and the connection of the second bearing disk 608 can support one end of the second drive roller 607 and the fourth drive roller 6016, thereby improving the stability of the movement of the second drive roller 607 and the fourth drive roller 6016.
[0055] Please refer to this carefully. Figures 1-10 The number of pulleys 1 (4012), 2 (509), 3 (605), 4 (6010), and 5 (6017) are all two.
[0056] In this embodiment: two No. 1 pulleys 4012 are connected by No. 1 transmission belt 4013, two No. 2 pulleys 509 are connected by No. 2 transmission belt 5010, two No. 3 pulleys 605 are connected by No. 3 transmission belt 606, two No. 4 pulleys 6010 are connected by No. 4 transmission belt 6011, and two No. 5 pulleys 6017 are connected by No. 5 transmission belt 6018.
[0057] The following describes a process for producing low-carbon building materials from industrial solid waste, based on the aforementioned system. The process includes the following steps:
[0058] S1. First, the industrial solid waste material requiring pretreatment is poured into the feed plate 3. The industrial solid waste material will enter the surface of the distribution rack 4017 along the inclined feed plate 3. After the first motor body 404 is started, it drives the first socket plate 405 to rotate along the inner side of the socket hole 4011. The rotation of the first socket plate 405 will drive the first transmission roller 406 to rotate. The rotation of the two first transmission rollers 406 will drive the first transmission belt 409 to move. Through the connection of the first pulley 4012, the first pulley 4012 can be driven to rotate when the first socket plate 405 rotates. Through the connection of the first transmission belt 4013, the second socket plate 4014 and the second socket roller 4015 can be driven to rotate. The rotation of the two second socket rollers 4015 can drive the second transmission belt 4016 to move. After starting the first motor body 404, the first pulley 4012 and the first transmission belt 4013 can drive the first transmission belt 409 and the second transmission belt 4016 to move synchronously in the same direction. There is a large gap between the material distribution rack 4017 and the second transmission belt 4016. After the industrial solid waste falls into one side of the material distribution rack 4017, the movement of the second transmission belt 4016 and the first transmission belt 409 can drive the larger industrial solid waste to move along the surface of the second transmission belt 4016, while the smaller industrial solid waste will fall along the gap between the material distribution rack 4017 and the second transmission belt 4016 onto the surface of the first transmission belt 409. The smaller industrial solid waste is moved to the storage box 4019 for storage by the first transmission belt 409, while the larger industrial solid waste is transported by the unloading plate 4018.
[0059] S2. Simultaneously, as the industrial solid waste is transported along the surface of the second conveyor belt 4016, the second motor body 506 starts and drives the second pulley 509 to move. Through the connection of the second conveyor belt 5010, the connecting vertical rod 5011 can be rotated. During the rotation of the connecting vertical rod 5011, the bottom transmission gear 5012 will rotate. Utilizing the transmission connection between the bottom transmission gear 5012 and the side transmission gear 5013, the transmission frame 5015 on one side of the side transmission gear 5013 can be rotated. The rotating transmission frame 5015 can drive the cleaning brush 5016 to rotate. The rotating cleaning brush 5016 can scrub the industrial solid waste transported on the surface of the second conveyor belt 4016, cleaning the dust and other debris on the surface of the industrial solid waste, reducing the dust adhering to the surface of the industrial solid blocks, and facilitating subsequent processing and treatment.
[0060] S3. Simultaneously, as the second motor body 506 drives the second pulley 509 to rotate, it also drives the transmission fan body 507 to rotate along the bottom of the top frame 504. The rotation of the transmission fan body 507 generates wind force, which blows towards the inside of the top box 501. When the cleaning brush 5016 rotates and cleans the dust on the surface of the industrial solid material, the downward wind force can block the dust that is splashed, reducing the situation where dust splashes out of the top box 501. The dust that falls on the surface of the second conveyor belt 4016 will be continuously pushed by the wind force until it falls on the surface of the first conveyor belt 409. After falling on the surface of the first conveyor belt 409, the dust will move with the first conveyor belt 409 and fall into the storage box 4019 for collection.
[0061] S4. After sorting, larger pieces of industrial solid waste material will enter the crushing box 6023 along the feed plate 4018. The material entering the crushing box 6023 will fall onto the surface of the crushing disc 603. At this time, the main drive roller 602 will be driven to rotate after the No. 3 motor body 601 is started. The rotation of the main drive roller 602 will drive multiple parallel crushing discs 603 on the surface of the main drive roller 602 to rotate. When the crushing discs 603 rotate, they will be engaged with the crushing grooves 604. The rotating crushing discs 603 can crush larger pieces of industrial solid waste material. The crushed industrial solid waste material will fall to the bottom of the crushing box 6023 along the gaps in the crushing grooves 604.
[0062] S5. Simultaneously, as the No. 1 motor body 404 drives the No. 1 pulley 4012 to rotate, the rotation of the No. 1 pulley 4012 will drive the No. 3 pulley 605 to rotate. Through the connection of the No. 3 transmission belt 606, the No. 2 transmission roller 607 can be driven to rotate. The rotation of the No. 2 transmission roller 607 will drive the No. 4 pulley 6010 to rotate. Through the connection of the No. 4 transmission belt 6011, the two No. 3 transmission rollers 6012 can be driven to rotate. The rotation of the No. 3 transmission roller 6012 will drive the No. 3 transmission belt 6013 to move. At this time, the crushed industrial solid waste will fall onto the surface of the No. 3 transmission belt 6013 and be continuously transported by the moving No. 3 transmission belt 6013 to the discharge gate 6022 and sent out of the crushing box 6023. Under the rotation of the No. 2 transmission roller 607, the top toothed disc 6014 will move. Through the connection between the top toothed disc 6014 and the bottom toothed disc... The transmission connection of 6015 can drive the fourth transmission roller 6016 to rotate. Through the connection of the fifth transmission belt 6018, it can drive the fifth transmission roller 6019 to rotate, thereby driving the fifth transmission belt 6020 to move. At the same time, the transmission connection between the top toothed disc 6014 and the bottom toothed disc 6015, the second transmission roller 607 and the fourth transmission roller 6016 rotate in different directions, and there is a gap between the third transmission belt 6013. The powder and slag produced after the material is crushed will fall into the surface of the fifth transmission belt 6020 along the gap of the third transmission belt 6013. The solid material will be transported to the discharge gate 6022 along the third transmission belt 6013, while the powder and slag will move in the opposite direction after falling into the fifth transmission belt 6020. They will move to the surface of the conveyor plate 6021 through the fifth transmission belt 6021 and fall into the storage box 4019 for storage.
[0063] It should be noted that the No. 1 motor body 404, the No. 2 motor body 506, and the No. 3 motor body 601 in this invention are all existing technologies. The corresponding models can be selected according to actual needs. The internal structure and operating principle of the above parts are also common knowledge to those skilled in the art, and will not be elaborated on further.
[0064] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A system for recycling industrial solid waste to prepare low-carbon building materials, comprising a base (1), characterized in that, A support column (2) is fixedly connected to the top of the base (1), and a feed plate (3) is fixedly connected to the top of the support column (2). A sorting mechanism (4) is provided on one side of the base (1). The sorting mechanism (4) includes a side housing (401), a side baffle (402), a heat dissipation frame (403), and a first motor body (404). The side baffle (402) is fixedly connected to the top of the side housing (401), and a material distribution rack (4017) is fixedly connected to one side of the side housing (401). The output shaft of the first motor body (404) is movably connected to a first pulley (4012), and a first pulley (4012) is movably connected to one side of the first pulley (4012). A first socket plate (405) is provided, a first transmission roller (406) is fixedly connected to one side of the first transmission roller (406), a first transmission belt (409) is movably connected to one side of the first transmission roller (406), a first transmission belt (4013) is movably connected to the surface of the first pulley (4012), a second transmission belt (4016) is provided on the top of the first transmission belt (409), a second socket roller (4015) is movably connected to the inner side of the second transmission belt (4016), a second socket plate (4014) is fixedly connected to both sides of the second socket roller (4015), and a dust removal mechanism (5) is provided on the top of the side baffle (402). The dust removal mechanism (5) includes a top box (501), a top connecting frame (502), a bolt body (503), a top frame (504), a fixing frame (505), and a second motor body (506). A side protective box (508) is fixedly connected to one side of the top box (501). A second pulley (509) is movably connected to the output shaft of the second motor body (506). A transmission fan body (507) is movably connected to the bottom of the second pulley (509). A second transmission belt (5010) is movably connected to the surface of the second pulley (509). The second transmission belt (5010) has... A connecting vertical rod (5011) is provided on one side. A bottom transmission tooth (5012) is fixedly connected to the bottom end of the connecting vertical rod (5011). A side transmission tooth (5013) is movably connected to one side of the bottom transmission tooth (5012). A transmission frame (5015) is fixedly connected to one side of the side transmission tooth (5013). A cleaning brush (5016) is movably connected to one side of the transmission frame (5015). A first bearing disc (5014) is movably connected to the bottom of the bottom transmission tooth (5012). The bottom of the first bearing disc (5014) is movably connected to the inside of the side protective box (508). A crushing mechanism (6) is provided on one side of the side housing (401). The crushing mechanism (6) includes a No. 3 motor body (601), a main drive roller (602), and a crushing disc (603). A crushing box (6023) is fixedly connected to one side of the No. 3 motor body (601), and a discharge gate (6022) is fixedly connected to the other side of the No. 3 motor body (601). The output shaft of the No. 3 motor body (601) is movably connected to the main drive roller (602). A crushing disc (603) is fixedly connected to one side of the main drive roller (602), and a crushing groove (604) is provided on one side of the crushing disc (603). The inner side of the side housing (401) is fixedly connected to a support plate (4010), and there are multiple support plates (4010). Each of the multiple support plates (4010) is fixedly connected to a limiting plate (408) on one side. Each of the limiting plates (408) is movably connected to a support roller (407). Each of the multiple support plates (4010) has a socket hole (4011) on its surface. The surface of the first socket plate (405) is movably connected to the inner side of the socket hole (4011). A third pulley (605) is fixedly connected to one side of the first pulley (4012). A third transmission belt (606) is movably connected to one side of the third pulley (605). A second drive roller (607) is provided on one side of the third transmission belt (606). A fourth pulley (6010) is fixedly connected to one end of the second drive roller (607). A fourth transmission belt (6011) is movably connected to one side of the fourth pulley (6010). A third drive roller (6012) is fixedly connected to one side of the fourth pulley (6010). A third transmission belt (6013) is movably connected to the surface of the third drive roller (6012). The other end of the second transmission roller (607) is fixedly connected to a top gear disc (6014). A bottom gear disc (6015) is movably connected to the surface of the top gear disc (6014). A fourth transmission roller (6016) is fixedly connected to one side of the bottom gear disc (6015). A fifth pulley (6017) is fixedly connected to one end of the fourth transmission roller (6016). A fifth transmission belt (6018) is movably connected to one side of the fifth pulley (6017). A fifth transmission roller (6019) is fixedly connected to one side of the fifth transmission roller (6019). A fifth transmission belt (6020) is movably connected to one side of the fifth transmission roller (6019).
2. The industrial solid waste recycling and low-carbon building material preparation system according to claim 1, characterized in that, The top box (501) has a top connecting frame (502) on its top. A top frame (504) is fixedly connected to the inner side of the top connecting frame (502). A fixing frame (505) is fixedly connected to the top of the top frame (504). The inner side of the fixing frame (505) is fixedly connected to both sides of the second motor body (506).
3. The system for recycling industrial solid waste to prepare low-carbon building materials according to claim 2, characterized in that, A feeding plate (4018) is fixedly connected to one side of the side baffle (402), a storage box (4019) is fixedly connected to one side of the side housing (401), and a transfer plate (6021) is fixedly connected to one side of the storage box (4019).
4. The industrial solid waste recycling and low-carbon building material preparation system according to claim 3, characterized in that, The second transmission roller (607) is movably connected to one side of a second bearing disc (608), and there are multiple second bearing discs (608), and each of the multiple second bearing discs (608) is movably connected to one side of a side stabilizer (609).
5. The system for recycling industrial solid waste to prepare low-carbon building materials according to claim 4, characterized in that, The number of pulleys No. 1 (4012), No. 2 (509), No. 3 (605), No. 4 (6010), and No. 5 (6017) are all two.
6. A process for a system of recycling industrial solid waste to prepare low-carbon building materials, characterized in that, The system for preparing low-carbon building materials from industrial solid waste as described in claim 5 includes the following steps: S1. After the industrial solid waste material that needs to be pre-processed is poured in along the feed plate (3), the industrial solid waste material enters the surface of the distribution rack (4017) along the inclined feed plate (3). After the No. 1 motor body (404) is started, the No. 1 socket plate (405) is driven to rotate along the inner side of the socket hole (4011). Under the connection between the No. 1 pulley (4012) and the No. 1 transmission belt (4013), the No. 1 transmission belt (409) and the No. 2 transmission belt (4016) are driven to move synchronously and in the same direction. The material is in motion, and there is a large gap between the material distribution rack (4017) and the second conveyor belt (4016). After the industrial solid waste falls into one side of the material distribution rack (4017), the larger industrial solid waste is driven to move along the surface of the second conveyor belt (4016) by the movement of the second conveyor belt (4016) and the first conveyor belt (409), while the smaller industrial solid waste falls onto the surface of the first conveyor belt (409) along the gap between the material distribution rack (4017) and the second conveyor belt (4016). S2. During the transportation of industrial solid waste along the surface of the second conveyor belt (4016), the second motor body (506) drives the second pulley (509) to move. Through the connection of the second conveyor belt (5010), the connecting vertical rod (5011) is driven to rotate. During the rotation of the connecting vertical rod (5011), the bottom transmission gear (5012) is driven to rotate. The transmission connection between the bottom transmission gear (5012) and the side transmission gear (5013) drives the transmission frame (5015) on one side of the side transmission gear (5013) to rotate. The rotating transmission frame (5015) drives the cleaning brush (5016) to rotate. S3. At the same time, while the No. 2 motor body (506) drives the No. 2 pulley (509) to rotate, it also drives the transmission fan body (507) to rotate along the bottom of the top frame (504). The rotation of the transmission fan body (507) generates wind force, which blows towards the inside of the top box (501). The dust falling on the surface of the No. 2 transmission belt (4016) is continuously pushed by the wind force until it falls on the surface of the No. 1 transmission belt (409). After falling on the surface of the No. 1 transmission belt (409), the dust moves with the No. 1 transmission belt (409). S4. After starting the No. 3 motor body (601), the main drive roller (602) is driven to rotate. The rotation of the main drive roller (602) drives multiple parallel crushing discs (603) on the surface of the main drive roller (602) to rotate. When the crushing discs (603) rotate, they are engaged with the crushing grooves (604). The rotating crushing discs (603) crush larger industrial solid waste materials. S5. The crushed industrial solid waste falls onto the surface of the third conveyor belt (6013) and is continuously transported by the moving third conveyor belt (6013) to the discharge gate (6022) and discharged from the crushing box (6023). Under the rotation of the second drive roller (607), the top toothed disc (6014) is driven to move. Through the transmission connection between the top toothed disc (6014) and the bottom toothed disc (6015), the fourth drive roller (6016) is driven to rotate. Through the connection of the fifth conveyor belt (6018), the fifth drive roller (6019) is driven to rotate, thereby driving the fifth drive roller (6019) to rotate. The conveyor belt (6020) moves, and at the same time, the top toothed disc (6014) and the bottom toothed disc (6015) are connected by a drive. The second drive roller (607) and the fourth drive roller (6016) rotate in different directions. There is a gap between the third conveyor belt (6013). The powder and slag produced after the material is crushed fall into the surface of the fifth conveyor belt (6020) along the gap of the third conveyor belt (6013). The solid material blocks are transported to the discharge gate (6022) along the third conveyor belt (6013), while the powder and slag fall into the fifth conveyor belt (6020) and move in the opposite direction.
Citation Information
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