A corn stalk harvesting and bundling device
By designing a corn stalk harvesting and bundling device, mechanized harvesting of corn stalks was achieved, solving the problems of high harvesting costs and low efficiency, reducing labor input, and improving harvesting efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2026-03-27
AI Technical Summary
The current technology for harvesting corn stalks is costly and inefficient, especially in the process of whole-stalk harvesting, where manual labor accounts for a large proportion.
Design a corn stalk harvesting and bundling device, including a cutting mechanism, a gathering mechanism, a conveying mechanism, a bundling mechanism and a straightening mechanism, to realize the mechanized harvesting of corn stalks through a production line operation of cutting, gathering, conveying, bundling and straightening.
This reduced the cost of harvesting whole corn stalks, improved harvesting efficiency, and enabled mechanized harvesting of corn stalks.
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Figure CN117581698B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of crop harvesting, in particular to a corn stalk harvesting and bundling device. BACKGROUND
[0002] Corn planting areas in China are widely distributed and have large span, and the planting agronomy in different regions is not the same, and the requirements for corn stalk processing are also very different. The stalk processing operation is one of the most important links in the corn planting production process, and the current processing of stalks is mostly crushed and returned to the field, collected for yellow storage, or collected and used as household fuel and livestock feed.
[0003] In the whole-rod harvesting and collection process, artificial harvesting and bundling operations are mostly used, and the labor cost accounts for more than 60% of the planting cost, resulting in high corn stalk harvesting cost and low efficiency. SUMMARY
[0004] (I) Technical problems to be solved
[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, the present application provides a corn stalk harvesting and bundling device, which solves the technical problems of high harvesting cost and low harvesting efficiency of corn stalks in the whole-rod harvesting process.
[0006] (II) Technical solutions
[0007] In order to achieve the above-mentioned purposes, the main technical solutions adopted by the present application include:
[0008] The present application provides a corn stalk harvesting and bundling device, which comprises a connecting frame, a cutting mechanism, a gathering mechanism, a conveying mechanism, a bundling mechanism and a righting mechanism. The cutting mechanism, the gathering mechanism, the conveying mechanism, the bundling mechanism and the righting mechanism are sequentially arranged on the connecting frame, and the cutting mechanism is located at the front end of the connecting frame in the forward direction. The cutting mechanism is used for cutting corn stalks. The gathering mechanism is used for gathering the cut corn stalks and conveying the gathered corn stalks to the conveying mechanism. The conveying mechanism is used for conveying the corn stalks to the bundling mechanism. After the corn stalks are bundled by the bundling mechanism, the conveying mechanism continues to convey the bundled corn stalks to the righting mechanism. The righting mechanism stands the bundled corn stalks in the field.
[0009] Preferably, the cutting mechanism comprises two groups of cutting assemblies which are spaced apart on the connecting frame; each of the two groups of cutting assemblies comprises a disc cutting knife, a rotating power unit and a lifting unit; the lifting unit is arranged on the connecting frame, and the lifting unit drives the disc cutting knife to move up and down through the rotating power unit; the output end of the rotating power unit is connected with the rotation center of the disc cutting knife to drive the disc cutting knife to rotate along its own axis; the shortest distance between the disc cutting knives of the two groups of cutting assemblies is less than the diameter of the corn stalks, and the disc cutting knives of the two groups of cutting assemblies rotate in opposite directions to cut the corn stalks in the interval.
[0010] Preferably, the lifting unit comprises a fixed seat, a sliding rail arranged on the fixed seat, a sliding block in sliding connection with the sliding rail, a connecting block connected with one side of the sliding block, and a hydraulic rod driving the connecting block to move up and down; the hydraulic rod drives the rotating power unit to move up and down through the connecting block.
[0011] Preferably, the gathering mechanism comprises two groups of conveying assemblies which are oppositely arranged; each of the two groups of conveying assemblies is arranged on the connecting frame; each of the two groups of conveying assemblies comprises a first conveying unit and a second conveying unit, the tail end of the first conveying unit is spaced apart from the head section of the second conveying unit, the first conveying unit is close to the cutting mechanism, and the second conveying unit is close to the conveying mechanism; the first conveying units in the two groups of conveying assemblies oppositely form a V-shaped gathering structure, and the second conveying units in the two groups of conveying assemblies are oppositely and parallelly arranged.
[0012] Preferably, the first conveying unit and the second conveying unit are the same in structure; the first conveying unit comprises a belt frame, a first driving roller, a first driven roller and a first conveying belt; the belt frame is vertically connected to the connecting frame, the first driving roller and the first driven roller are both vertically connected to the belt frame and are in rotational connection with the belt frame; the first conveying belt is sleeved on the first driving roller and the first driven roller.
[0013] Preferably, the conveying mechanism comprises a second driving roller, a second driven roller and a second conveying belt; the second driving roller and the second driven roller are both arranged on the connecting frame through a connecting column, the second driving roller and the second driven roller are parallelly arranged, and the axis of the second driving roller is parallel to the connecting frame; the second conveying belt is sleeved on the second driving roller and the second driven roller.
[0014] Preferably, the limiting mechanism comprises two groups of limiting assemblies which are symmetrically arranged; each of the two groups of limiting assemblies comprises a limiting plate and a supporting frame; the limiting plate is arranged on the connecting frame through the supporting frame, and the limiting plate is above the second conveying belt; the limiting plates of the two groups of limiting assemblies are oppositely and obliquely arranged to limit the corn stalks on the second conveying belt.
[0015] Preferably, the bundling mechanism comprises a ring-shaped driving assembly, a winding seat and a wire cutting assembly; the ring-shaped driving assembly comprises a ring-shaped connecting seat, a first gear, a second gear and a plurality of supporting rollers; the ring-shaped connecting seat is arranged on the connecting frame, and the plurality of supporting rollers are arranged on one end surface of the ring-shaped connecting seat and are arranged at intervals; a middle portion of the first gear is provided with an accommodating through hole, the first gear is coaxially arranged with the ring-shaped connecting seat, and a ring-shaped abutment portion on the first gear abuts on a roller surface of the supporting roller, and the winding seat is connected with the first gear; the second gear is arranged on the ring-shaped connecting seat and is engaged with the first gear, and the second gear rotates to drive the winding seat on the first gear to rotate; the wire cutting assembly comprises a mounting seat, a wire hooking unit and a wire cutting unit, and the wire hooking unit and the wire cutting unit are arranged on the other end surface of the ring-shaped connecting seat through the mounting seat; the conveying mechanism conveys the corn stalks into the accommodating through hole of the first gear, the second gear rotates to drive the winding seat on the first gear to rotate, so that the wire on the winding seat bundles the corn stalks, when the bundling is completed, the wire hooking unit is used for hooking the wire wound on the winding seat, and the wire cutting unit is used for cutting the hooked wire.
[0016] Preferably, the righting mechanism comprises two righting assemblies arranged opposite to each other; each of the two righting assemblies comprises a supporting plate arranged on the connecting frame and rotationally connected with the connecting frame, and a righting door rotationally connected with the supporting plate; the supporting plate is rotationally connected with the connecting frame through a first rotation unit, the first rotation unit rotates to drive the righting door on the supporting plate to rotate along a horizontal axis, so as to adjust the angle between the righting door and the connecting frame; the righting doors of the two righting assemblies are arranged opposite to each other, and the righting door is rotationally connected with the supporting plate through a second rotation unit, the second rotation unit rotates to drive the righting door to rotate along the axis of the supporting plate, so as to open and close the righting door to lift and right the corn stalks.
[0017] Preferably, the righting mechanism comprises two righting assemblies arranged opposite to each other; each of the two righting assemblies comprises a supporting plate arranged on the connecting frame and rotationally connected with the connecting frame, and a righting door rotationally connected with the supporting plate; the supporting plate is rotationally connected with the connecting frame through a first rotation unit, the first rotation unit rotates to drive the righting door on the supporting plate to rotate along a horizontal axis, so as to adjust the angle between the righting door and the connecting frame; the righting doors of the two righting assemblies are arranged opposite to each other, and the righting door is rotationally connected with the supporting plate through a second rotation unit, the second rotation unit rotates to drive the righting door to rotate along the axis of the supporting plate, so as to open and close the righting door to lift and right the corn stalks.
[0018] (Three) beneficial effects
[0019] The beneficial effects of the present application are:
[0020] The corn straw harvesting and bundling device comprises a connecting frame, a cutting mechanism, a gathering mechanism, a conveying mechanism, a bundling mechanism and a righting mechanism, the cutting mechanism is the front end of the connecting frame in the advancing direction, the cutting mechanism is used for cutting corn straw, the gathering mechanism is used for gathering the cut corn straw and conveying the gathered corn straw pile to the conveying mechanism, the conveying mechanism is used for conveying the corn straw pile to the bundling mechanism, the bundling mechanism is used for bundling the corn straw pile, the conveying mechanism is used for continuously conveying the bundled corn straw pile to the righting mechanism, and the righting mechanism is used for vertically arranging the bundled corn straw pile in the field, so that the mechanization of the whole corn straw rod harvesting is realized, the high harvesting cost of the whole corn straw rod is reduced, and the harvesting efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a structure schematic view of the corn straw harvesting and bundling device.
[0022] Figure 2 It is a structure schematic view of the corn straw harvesting and bundling device (the machine head is not shown).
[0023] Figure 3 It is a structure schematic view of the cutting assembly.
[0024] Figure 4 It is a structure schematic view of the bundling mechanism from the first perspective.
[0025] Figure 5 It is a structure schematic view of the bundling mechanism from the second perspective.
[0026] Figure 6 It is a longitudinal sectional view of the bundling mechanism.
[0027]
Explanation of reference numerals
[0028] 1: connecting frame;
[0029] 2: cutting mechanism; 21: cutting assembly; 211: disc cutting knife; 212: rotary power unit; 213: lifting unit; 2131: connecting frame; 2132: slide rail; 2133: sliding block; 2134: hydraulic rod; 2135: connecting block;
[0030] 3: gathering mechanism; 31: conveying assembly; 311: first conveying unit; 3111: conveying belt frame; 3112: first driving roller; 3113: first driven roller; 3114: first conveying belt; 312: second conveying unit;
[0031] 4: conveying mechanism; 41: second driving roller; 42: second driven roller; 43: second conveying belt; 44: connecting column;
[0032] 5: Bundling mechanism; 51: Ring drive assembly; 511: Ring connecting seat; 512: First gear; 513: Second gear; 514: Support roller; 515: Ring abutment part; 52: Winding seat; 53: Wire cutting assembly; 531: Mounting seat; 532: Wire hooking unit; 5321: Wire hooking cylinder; 5322: Wire hooking post; 533: Wire cutting unit; 5331: Wire cutting cylinder; 5332: Wire cutting knife;
[0033] 6: Straightening mechanism; 61: Straightening component; 611: Support plate; 612: Straightening gate; 613: First rotating unit; 614: Second rotating unit;
[0034] 7: Limiting mechanism; 71: Limiting component; 711: Limiting plate; 712: Support frame;
[0035] 8: Machine head;
[0036] 9: Scrolling unit. Detailed Implementation
[0037] To better explain and facilitate understanding of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0038] like Figure 1 As shown, this embodiment of the invention provides a corn stalk harvesting and bundling device, including a connecting frame 1, a cutting mechanism 2, a gathering mechanism 3, a conveying mechanism 4, a bundling mechanism 5, a straightening mechanism 6, a machine head 8, and a rolling unit 9.
[0039] The machine head 8 is positioned in front of the connecting frame 1 in the forward direction, and the rolling unit 9 is positioned below the connecting frame 1. The machine head 8 drives the connecting frame 1 forward. The cutting mechanism 2, the gathering mechanism 3, the conveying mechanism 4, the bundling mechanism 5, and the straightening mechanism 6 are sequentially arranged on the connecting frame 1, with the cutting mechanism 2 being the front end of the connecting frame 1 in the forward direction.
[0040] The system comprises several mechanisms: a cutting mechanism 2 for cutting corn stalks, a gathering mechanism 3 for gathering the cut corn stalks and conveying them to a conveying mechanism 4, which then transports them to a bundling mechanism 5. The bundling mechanism 5 bundles the corn stalks, and the conveying mechanism 4 continues to transport the bundled corn stalks to a straightening mechanism 6, which erects the bundled corn stalks in the field. This system mechanizes the harvesting of whole corn stalks, reducing the high cost of whole-stalk harvesting and improving harvesting efficiency.
[0041] In the actual application process, when the conveying mechanism 4 conveys the corn stalks to the bundling mechanism 5, the corn stalks only partially enter the bundling mechanism 5, and when the bundling mechanism 5 finishes bundling, the conveying mechanism 4 conveys the remaining corn stalks to the righting mechanism 6.
[0042] As shown in Figure 1 and Figure 2 The cutting mechanism 2 includes two groups of cutting assemblies 21 arranged on the connecting frame 1. Each group of cutting assemblies 21 includes a disc cutting knife 211, a rotating power unit 212, and a lifting unit 213. The lifting unit 213 is arranged on the connecting frame 1, and the lifting unit 213 drives the disc cutting knife 211 to move up and down through the rotating power unit 212. The output end of the rotating power unit 212 is connected to the rotation center of the disc cutting knife 211 to drive the disc cutting knife 211 to rotate along its own axis. The shortest interval between the disc cutting knives 211 of the two groups of cutting assemblies 21 is less than the diameter of the corn stalks, that is, the shortest distance between the arc-shaped parts of the two disc cutting knives 211. The disc cutting knives 211 of the two groups of cutting assemblies 21 rotate in opposite directions to cut the corn stalks in the interval. In the actual application process, the two groups of cutting assemblies 21 are opposite to a row of corn stalks, the connecting frame 1 is driven by the machine head 8 to move along the length direction of the row of corn stalks, and then the cutting assemblies 21 cut the corn stalks in sequence. Since the cutting assembly 21 includes the lifting unit 213, the height of the corn stalk cutting can be adjusted according to actual needs.
[0043] As shown in Figure 3 The lifting unit 213 includes a connecting frame 2131, a sliding rail 2132, a sliding block 2133, a connecting block 2135, and a hydraulic rod 2134. The sliding rail 2132 is arranged on the connecting frame 2131, the sliding block 2133 is slidingly connected to the sliding rail 2132, the connecting block 2135 is sleeved on the hydraulic rod 2134, and the connecting block 2135 is connected to one side of the sliding block 2133. The hydraulic rod 2134 drives the connecting block 2135 to move up and down, and the hydraulic rod 2134 drives the rotating power unit 212 to move up and down through the connecting block 2135, thereby driving the disc cutting knife 211 on the rotating power unit 212 to move up and down. It should be noted that when adjusting, the heights of the connecting blocks 2135 in the two groups of cutting assemblies 21 should be kept consistent to improve the reliability of the cutting assemblies 21.
[0044] As shown in Figure 2As shown, the gathering mechanism 3 comprises two sets of conveying assemblies 31 oppositely arranged, and both sets of conveying assemblies 31 are arranged on the connecting frame 1. Both sets of conveying assemblies 31 comprise a first conveying unit 311 and a second conveying unit 312, the tail end of the first conveying unit 311 is arranged at intervals with the head section of the second conveying unit 312, the first conveying unit 311 is close to the cutting mechanism 2, and the second conveying unit 312 is close to the conveying mechanism 4. The first conveying units 311 in the two sets of conveying assemblies 31 oppositely form a V-shaped gathering structure, and the second conveying units 312 in the two sets of conveying assemblies 31 oppositely and parallelly arranged.
[0045] As shown in the drawings, Figure 2 The first conveying unit 311 and the second conveying unit 312 are the same structure, the first conveying unit 311 comprises a belt frame 3111, a first driving roller 3112, a first driven roller 3113 and a first conveying belt 3114, the belt frame 3111 is vertically connected to the connecting frame 1, the first driving roller 3112 and the first driven roller 3113 are both vertically connected to the belt frame 3111 and rotationally connected with the belt frame 3111, and the first conveying belt 3114 is sleeved on the first driving roller 3112 and the first driven roller 3113.
[0046] When the cutting assembly 21 cuts a corn stalk, the corn stalk falls into the groove formed by the two sets of conveying assemblies 31, and when a certain amount of corn stalks are poured, the conveying directions of the two sets of conveying assemblies 31 are opposite, the conveying directions of the first conveying unit 311 and the second conveying unit 312 in each set of conveying assembly are the same, and then a certain amount of corn stalks are advanced to the conveying mechanism 4. It should be pointed out that the distance from the cutting mechanism 2 to the bundling mechanism 5 is greater than the length of the corn stalk, so as to avoid that the corn stalk falls without entering the bundling mechanism 5.
[0047] As shown in the drawings, Figure 2 The conveying mechanism 4 comprises a second driving roller 41, a second driven roller 42 and a second conveying belt 43, the second driving roller 41 and the second driven roller 42 are both arranged on the connecting frame 1 through a connecting column 44, the second driving roller 41 and the second driven roller 42 are parallelly arranged and the axis of the second driving roller 41 is parallel to the connecting frame 1, and the second conveying belt 43 is sleeved on the second driving roller 41 and the second driven roller 42. When the conveying mechanism 4 works, the second driving roller 41 and the second driven roller 42 rotate clockwise, and then drive the second conveying belt 43 on them to rotate clockwise, so as to convey the corn stalks to the bundling mechanism 5.
[0048] In order to avoid that the corn stalks enter the two sides of the bundling mechanism 5, the harvesting and bundling device further comprises a limiting mechanism 7. As shown in the drawings, Figure 2As shown, the limiting mechanism 7 includes two sets of symmetrically arranged limiting assemblies 71, each of which includes a limiting plate 711 and a support frame 712 connected thereto, the limiting plate 711 is arranged on the connecting frame 1 through the support frame 712 and is located above the second conveying belt 43, and the limiting plates 711 of the two sets of limiting assemblies 71 are oppositely and obliquely arranged to limit the corn stalks on the second conveying belt 43.
[0049] As shown in Figures 3-6 The bundling mechanism 5 includes a ring-shaped driving assembly 51, a winding seat 52, and a cutting assembly 53, the ring-shaped driving assembly 51 includes a ring-shaped connecting seat 511, a first gear 512, a second gear 513, and a plurality of support rollers 514, the ring-shaped connecting seat 511 is arranged on the connecting frame 1, the plurality of support rollers 514 are arranged on one end face of the ring-shaped connecting seat 511 and are spaced apart, a receiving through hole is formed in the middle part of the first gear 512, the first gear 512 is coaxially arranged with the ring-shaped connecting seat 511, and a ring-shaped abutting portion 515 on the first gear 512 abuts on the roller surface of the support roller 514, the winding seat 52 is connected with the first gear 512, the second gear 513 is arranged on the ring-shaped connecting seat 511 and is engaged with the first gear 512, and the second gear 513 rotates to drive the winding seat 52 on the first gear 512 to rotate.
[0050] As shown in Figure 4 and Figure 5 The cutting assembly 53 includes a mounting seat 531, a line hooking unit 532, and a line cutting unit 533, the line hooking unit 532 and the line cutting unit 533 are arranged on the other end face of the ring-shaped connecting seat 511 through the mounting seat 531, the conveying mechanism 4 conveys the corn stalks to the receiving through hole of the first gear 512, the second gear 513 rotates to drive the winding seat 52 on the first gear 512 to rotate, thereby making the line on the winding seat 52 bundle the corn stalks, when the bundling is completed, the line hooking unit 532 is used to hook and pull the line wound on the winding seat 52, the line cutting unit 533 is used to cut the line segment between the hooking and pulling position and the outer winding position of the stalk, and the cut end of the line at the hooking position is clamped in the inside of the line hooking unit 532. As shown in Figure 4As shown, the cutting assembly 21 is in an initial state, and the hooking unit 532 and the cutting unit are not extended. The cutting unit 533 is connected with a cutting cylinder 5331 and a cutting knife 5332, and the hooking unit 532 is connected with a hooking cylinder 5321 and a hooking column 5322. The winding seat 52 is wound with a certain adhesive line. When the corn stalks in the first gear 512 are needed to be bundled, the end of the line hanging in the air on the winding seat 52 is adhered to the corn stalks with the rotation of the winding seat 52, and the winding seat 52 continues to rotate to bundle the corn stalks. When the bundling is about to end, the winding seat 52 moves to the side away from the mounting seat 531 in the cutting assembly 21, and the hooking cylinder 5321 and the cutting cylinder 5331 drive the hooking column 5322 and the cutting knife 5332 to extend, respectively. When the winding seat 52 continues to move to the upper side of the cutting assembly 21 and close to the cutting assembly 21, the bundling line is wound on the outside of the stalk and the outer side of the rod-shaped structure of the cylinder extension at this time. Then the hooking cylinder 5321 and the cutting cylinder 5331 drive the hooking column 5322 and the cutting knife 5332 to retract, respectively. The hooking column 5322 hooks the line, and the line is a certain distance away from the cutting edge of the cutting knife 5332 at this time. When the hooking column 5322 retracts into the hole of the hooking cylinder 5321, due to the distance difference between the hooking column 5322 and the cutting knife 5332, the hooking column 5322 and the annular sleeve clamp the two ends of the line between the annular sleeve and the hooking column 5322, and then the cutting knife 5332 continues to retract to generate a displacement difference away from the annular sleeve to cut the line.
[0051] As shown in Figure 2 The righting mechanism 6 includes two oppositely arranged righting assemblies 61, and each righting assembly 61 includes a support plate 611 arranged on the connecting frame 1 and rotationally connected with the connecting frame 1, and a righting door 612 rotationally connected with the support plate 611.
[0052] The support plate 611 is rotationally connected with the connecting frame 1 through a first rotating unit 613, the first rotating unit 613 rotates to drive the righting door 612 on the support plate 611 to rotate along the horizontal axis, thereby adjusting the angle between the righting door 612 and the connecting frame 1. The righting doors 612 of the two righting assemblies 61 are oppositely arranged, and the righting door 612 is rotationally connected with the support plate 611 through a second rotating unit 614. The second rotating unit 614 rotates to drive the righting door 612 to rotate along the axis of the support plate 611, thereby opening and closing the righting door 612 to lift and right the corn stalks.
[0053] When the bundling mechanism 5 is working, the first rotating unit 613 drives the supporting plate 611 to rotate, so that the supporting plate 611 is parallel to the connecting frame 1. When the bundling mechanism 5 finishes bundling the corn stalks, the conveying mechanism 4 continues to move to convey the bundled corn stalks to the righting mechanism 6 until the top end of the corn stalks is separated from the conveying mechanism 4, and the corn stalks are located on the righting door 612. At this time, the first rotating unit 613 drives the supporting plate 611 to rotate, so that the supporting plate 611 forms a certain angle with the connecting frame 1, and then the top end of the corn stalks falls from the gap between the righting door 612 and the conveying mechanism 4 to the field. After that, the second rotating unit 614 drives the righting door 612 to open upward to right the inclined corn stalks. After being righted, the harvesting and bundling device continues to move forward, and the righting door 612 is separated from the bundled corn stalks, thereby completing the harvesting work of the corn stalks.
[0054] In the description of the present application, it is to be understood that the terms "first", "second", "third" and the like, are used merely as a label to distinguish between different features, and do not imply or suggest a relative importance of the features so distinguished. Thus, a feature defined with "first", "second", "third" can include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.
[0055] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, they can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0056] In the present application, unless otherwise specifically defined and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. Moreover, the first feature is "above", "over" and "on" the second feature, which can be directly above or obliquely above the first feature, or only means that the horizontal height of the first feature is higher than that of the second feature. The first feature is "below", "under" and "under" the second feature, which can be directly below or obliquely below the first feature, or only means that the horizontal height of the first feature is lower than that of the second feature.
[0057] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "an embodiment", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples without contradiction.
[0058] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and the person skilled in the art can modify, modify, replace and modify the above-described embodiments within the scope of the present application.
Claims
1. A corn stalk harvesting and bundling apparatus, characterized by, The device comprises a connecting frame (1), a cutting mechanism (2), a gathering mechanism (3), a conveying mechanism (4), a bundling mechanism (5) and a righting mechanism (6); The cutting mechanism (2), the gathering mechanism (3), the conveying mechanism (4), the bundling mechanism (5) and the righting mechanism (6) are sequentially arranged on the connecting frame (1), and the cutting mechanism (2) is the front end of the connecting frame (1) in the advancing direction; The cutting mechanism (2) is used for cutting corn stalks; The gathering mechanism (3) is used for gathering the cut corn stalks and conveying the gathered corn stalks to the conveying mechanism (4); The conveying mechanism (4) is used for conveying the corn stalks to the bundling mechanism (5), and after the corn stalks are bundled, the conveying mechanism (4) continues to convey the bundled corn stalks to the righting mechanism (6); The righting mechanism (6) stands the bundled corn stalks in the field; The gathering mechanism (3) comprises two groups of transmission assemblies (31) arranged oppositely, and both groups of the transmission assemblies (31) are arranged on the connecting frame (1); Both groups of the transmission assemblies (31) comprise a first transmission unit (311) and a second transmission unit (312), the tail end of the first transmission unit (311) is arranged at intervals with the head segment of the second transmission unit (312), the first transmission unit (311) is close to the cutting mechanism (2), and the second transmission unit (312) is close to the conveying mechanism (4); The first transmission units (311) in both groups of the transmission assemblies (31) oppositely form a V-shaped converging structure, and the second transmission units (312) in both groups of the transmission assemblies (31) oppositely and parallelly arranged; When a plurality of corn stalks are poured, the transmission directions of the two groups of the transmission assemblies (31) are opposite, the transmission directions of the first transmission unit (311) and the second transmission unit (312) in each group of the transmission assemblies (31) are the same, so that the corn stalk bundle formed by the plurality of corn stalks advances to the conveying mechanism (4).
2. The corn stalk harvesting and bundling device according to claim 1, characterized in that: The cutting mechanism (2) comprises two groups of cutting assemblies (21) arranged at intervals on the connecting frame (1); Both groups of the cutting assemblies (21) comprise a disc cutting knife (211), a rotary power unit (212) and a lifting unit (213); The lifting unit (213) is arranged on the connecting frame (1), and the lifting unit (213) drives the disc cutting knife (211) to move up and down through the rotary power unit (212); The output end of the rotary power unit (212) is connected with the rotation center of the disc cutting knife (211) to drive the disc cutting knife (211) to rotate along its own axis; The shortest interval of the disc cutting knives (211) on the two groups of cutting assemblies (21) is less than the diameter of the corn stalks, and the disc cutting knives (211) on the two groups of cutting assemblies (21) rotate reversely to cut the corn stalks in the interval. 3.The corn stalk harvesting and bundling device according to claim 2, characterized in that: The lifting unit (213) comprises a fixed seat (2131), a sliding rail (2132) arranged on the fixed seat (2131), a sliding block (2133) in sliding connection with the sliding rail (2132), a connecting block (2135) connected to one side of the sliding block (2133), and a hydraulic rod (2134) driving the lifting movement of the connecting block (2135). The hydraulic rod (2134) drives the lifting movement of the rotating power unit (212) through the connecting block (2135). 4.The corn stalk harvesting and bundling device according to claim 1, characterized in that: The first conveying unit (311) and the second conveying unit (312) are of the same structure. The first conveying unit (311) comprises a belt frame (3111), a first driving roller (3112), a first driven roller (3113), and a first conveying belt (3114). The belt frame (3111) is vertically connected to the connecting frame (1), and the first driving roller (3112) and the first driven roller (3113) are both vertically connected to the belt frame (3111) and rotationally connected to the belt frame (3111). The first conveying belt (3114) is sleeved on the first driving roller (3112) and the first driven roller (3113). 5.The corn stalk harvesting and bundling device according to claim 1, characterized in that: The conveying mechanism (4) comprises a second driving roller (41), a second driven roller (42), and a second conveying belt (43). The second driving roller (41) and the second driven roller (42) are both arranged on the connecting frame (1) through a connecting column (44), the second driving roller (41) and the second driven roller (42) are arranged in parallel, and the axis of the second driving roller (41) is parallel to the connecting frame (1). The second conveying belt (43) is sleeved on the second driving roller (41) and the second driven roller (42). 6.The corn stalk harvesting and bundling device according to claim 5, characterized in that: It further comprises a limiting mechanism (7). The limiting mechanism (7) comprises two groups of symmetrically arranged limiting assemblies (71). Each of the two groups of limiting assemblies (71) comprises a limiting plate (711) and a support frame (712) connected to each other. The limiting plate (711) is arranged on the connecting frame (1) through the support frame (712), and the limiting plate (711) is located above the second conveying belt (43). The limiting plates (711) of the two groups of limiting assemblies (71) are oppositely and obliquely arranged to limit the corn stalks on the second conveying belt (43). 7.The corn stalk harvesting and bundling device of claim 1, wherein: the bundling mechanism (5) comprises a ring-shaped driving assembly (51), a winding seat (52) and a wire cutting assembly (53) ; the ring-shaped driving assembly (51) comprises a ring-shaped connecting seat (511), a first gear (512), a second gear (513) and a plurality of supporting rollers (514) ; the ring-shaped connecting seat (511) is arranged on the connecting frame (1), and the plurality of supporting rollers (514) are arranged on one end surface of the ring-shaped connecting seat (511) and are arranged at intervals; a middle portion of the first gear (512) is provided with a receiving through hole, the first gear (512) is coaxially arranged on the ring-shaped connecting seat (511), an annular abutting portion (515) on the first gear (512) abuts on a roller surface of the supporting roller (514), and the winding seat (52) is connected with the first gear (512) ; the second gear (513) is arranged on the ring-shaped connecting seat (511) and is engaged with the first gear (512), and the second gear (513) rotates to drive the winding seat (52) on the first gear (512) to rotate; the wire cutting assembly (53) comprises a mounting seat (531), a wire hooking unit (532) and a wire cutting unit (533), the wire hooking unit (532) and the wire cutting unit (533) are arranged on the other end surface of the ring-shaped connecting seat (511) through the mounting seat (531) ; the conveying mechanism (4) conveys the corn stalks into the receiving through hole of the first gear (512), the second gear (513) rotates to drive the winding seat (52) on the first gear (512) to rotate, so that the wire on the winding seat (52) bundles the corn stalks, when the bundling is completed, the wire hooking unit (532) is used for hooking the wire wound on the winding seat (52), and the wire cutting unit (533) is used for cutting the hooked wire. 8.The corn stalk harvesting and bundling device of claim 1, wherein: the righting mechanism (6) comprises two oppositely arranged righting assemblies (61) ; each of the two righting assemblies (61) comprises a supporting plate (611) arranged on the connecting frame (1) and rotationally connected with the connecting frame (1), and a righting door (612) rotationally connected with the supporting plate (611) ; the supporting plate (611) is rotationally connected with the connecting frame (1) through a first rotating unit (613), the first rotating unit (613) rotates to drive the righting door (612) on the supporting plate (611) to rotate along a horizontal axis, so as to adjust an angle between the righting door (612) and the connecting frame (1) ; The righting doors (612) of the two righting assemblies (61) are oppositely arranged, the righting door (612) is rotationally connected with the support plate (611) through a second rotation unit (614), the second rotation unit (614) rotates to drive the righting door (612) to rotate along the axis of the support plate (611), and the righting door (612) is opened and closed to lift and right the corn stalks.
9. The corn stalk harvesting and bundling device according to claim 1, characterized in that: It also comprises a machine head (8) arranged in front of the connecting frame (1) in the advancing direction and a rolling unit (9) arranged below the connecting frame (1); The machine head (8) drives the connecting frame (1) to advance.
Citation Information
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