A cleaning system for printing and dyeing production systems
By using the cleaning rollers and cleaning device in the clean dyeing production system, the problems of low single-sided dyeing efficiency and time-consuming cleaning of miscellaneous threads for ultra-long fabric strips have been solved, achieving efficient single-sided dyeing and fabric protection.
Patent Information
- Application Number
- CN202311609475.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-29
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2043-11-29
AI Technical Summary
Existing technologies cannot efficiently dye ultra-long strips of fabric on one side, and there are time-consuming and labor-intensive problems in cleaning up stray threads and foreign objects on the fabric.
A clean dyeing production system was designed, including a clean system frame, a main winding roller, a clean dyeing mechanism, and a cleaning device. Through the cooperation of the clean dyeing roller and the cleaning knife, the system removes stray threads and foreign objects from the surface of the fabric strips and performs unilateral dyeing using the dye cavity. The system is also designed to adapt to fabrics of different thicknesses by combining a floating structure.
It achieves efficient single-sided dyeing of fabric strips, improves the dyeing effect, and can adapt to fabrics of different thicknesses, protecting the fabric from damage.
Smart Images

Figure CN117587599B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of cleaning dyeing equipment, and particularly relates to a cleaning printing and dyeing production system. BACKGROUND
[0002] Printing and dyeing, also known as dyeing and finishing, is a processing method, and is also a general term for pretreatment, dyeing, printing, post-finishing, washing and the like. The dyeing and finishing major of the undergraduate course has now been incorporated into the light chemical engineering major. As early as 6-7,000 years ago in the Neolithic Age, our ancestors could dye hemp cloth red with hematite powder. The primitive tribes living in the Nuomuhong region of the Qaidam Basin in Qinghai could dye wool yarn yellow, red, brown and blue, and weave wool cloth with color stripes. Most of the modern printing and dyeing technologies use printing and dyeing machines.
[0003] At present, for the dyeing of super-long cloth strips, the cloth strips are placed in a dye vat as a whole, and when the cloth strips only need to be dyed on one side, it is difficult to achieve high efficiency, and the cloth fabric has sundry threads and foreign matters, which need to be cleaned first, thus consuming time and effort.
[0004] Therefore, the applicant has made beneficial exploration and attempts, found a solution to the above problems, and can realize multiple functions. The technical scheme to be introduced below is generated in this background. SUMMARY
[0005] The present application mainly solves the technical problems existing in the prior art, and provides a cleaning printing and dyeing production system.
[0006] The above technical problems of the present application are mainly solved by the following technical scheme: a cleaning printing and dyeing production system, comprising a cleaning system frame body and a cleaning system arranged at the upper end of the cleaning system frame body, wherein the cleaning system comprises a main cloth winding roller and cleaning and dyeing mechanisms arranged on both sides of the main cloth winding roller, and both ends of the main cloth winding roller are rotatably arranged at the middle part of the upper end of the cleaning system frame body;
[0007] The cleaning and dyeing mechanism comprises two mechanism supports, a secondary cloth winding roller, a cleaning and dyeing roller and a cleaning device arranged on one side of the cleaning and dyeing roller, one side of each of the two mechanism supports is connected to the cleaning system frame body, both ends of the secondary cloth winding roller and the cleaning and dyeing roller are rotatably arranged between the two mechanism supports, the secondary cloth winding roller is arranged on one side of the main cloth winding roller, the cleaning and dyeing roller is arranged on the side of the secondary cloth winding roller away from the main cloth winding roller, the same side of the main cloth winding roller, the secondary cloth winding roller and the cleaning and dyeing roller is provided with a transmission gear and is connected to each other in meshing, a driving motor is arranged below the main cloth winding roller and on the cleaning system frame body, and the driving motor drives the transmission gear of the main cloth winding roller;
[0008] The cleaning device comprises a device support and a cleaning printing press plate, the device support is connected between the two mechanism supports, a first air cylinder is arranged between the cleaning printing press plate and the device support, the cleaning printing press plate is located on the side of the cleaning printing roller away from the secondary cloth winding roller, cleaning knives are detachably arranged on the upper and lower sides of the side of the cleaning printing press plate close to the cleaning printing roller, a blade part is formed on the side of each cleaning knife close to the cleaning printing roller, the two cleaning knives are arranged at a V-shaped angle, a dye concave is formed between the two cleaning knives and in the middle of the cleaning printing press plate, an input pipe joint is arranged in the middle of the side of the cleaning printing press plate away from the dye concave, and the input pipe joint and the dye concave are connected through each other.
[0009] A material collecting box is arranged below the cleaning printing roller and the cleaning printing press plate, the material collecting box is connected to the lower side of the device support, and a discharging pipe is arranged on the lower side of the material collecting box.
[0010] Preferably, the device support and the cleaning printing roller are arranged in parallel, and the number of the first air cylinders is two.
[0011] Preferably, the left and right sides of the dye concave are arranged on arc-shaped plates, and the curvature of the arc-shaped plates is matched with the cleaning printing roller.
[0012] Preferably, the mechanism support comprises a first support plate, a second support plate, a support support and a main support support, one end of the main support support is fixedly connected to the cleaning system frame, one side of the support support close to the cleaning system frame is connected to one end of the main support support, both ends of the secondary cloth winding roller are rotatably connected to the two first support plates, both ends of the cleaning printing roller are rotatably connected to the two second support plates, a circular hole is formed in the side of each of the first support plate and the second support plate away from the support support, a sliding groove is formed in one side of the circular hole, a sliding rod is slidably arranged in the sliding groove, a cylinder is arranged on the end of the sliding rod in the circular hole, a connecting plate is arranged on the same side of the support support and the second support plate, the sliding rod of the first support plate is fixed to the connecting plate of the second support plate, the sliding rod of the second support plate is fixed to the connecting plate of the support support, a second air cylinder connecting plate is arranged on the side of the first support plate away from the second support plate, an inner groove is formed in one end of the second air cylinder connecting plate away from the second support plate, a second air cylinder is arranged on the end of the main support support away from the cleaning system frame, a T-shaped rod is connected to the telescopic rod of the second air cylinder, and the rod body part of the T-shaped rod is slidably connected in the inner groove.
[0013] Preferably, a rubber ring is sleeved on the outer surface of the cylinder.
[0014] As preferred, the upper end of the first support plate is connected with linkage support plates away from one side of the second support plate, and the two ends of the device support are fixed between the two linkage support plates.
[0015] As preferred, the two ends of the cleaning printing roller away from the cleaning printing roller are provided with guide frames and guide rods, the two guide frames are arranged on the linkage support plates, the two guide frames are provided with guide sliding grooves at the ends close to each other, one end of the guide rod is movably arranged in the guide sliding groove, the end of the guide rod arranged in the guide sliding groove is in the shape of a round pin, and the other end of the guide rod is fixed on the cleaning printing plate.
[0016] The two first cylinder telescopic rods are provided with semicircular top blocks at the ends, and semicircular grooves are arranged at the positions corresponding to the two semicircular top blocks on the side of the cleaning printing plate.
[0017] As preferred, the left and right sides of the cleaning printing plate away from the cleaning printing roller are provided with material through holes, the material through holes are communicated with the dye cavities, guide plates are arranged on the two material through holes, material guide pipes are arranged in the guide plates, the material guide pipes are communicated with the material through holes, and the other ends of the material guide pipes correspond to the material receiving boxes.
[0018] As preferred, the two ends of the cleaning printing roller are provided with dye cover plates, the dye cover plates are in the shape of semicircular plates, the lower sides of the dye cover plates are provided with sleeves, the outer sides of the sleeves are provided with cover plates, the upper sides of the dye cover plates are provided with fixed connection plates, the other ends of the fixed connection plates are fixed on the upper end of the first support plate, and the sleeves are movably arranged on the rotating shafts at the two ends of the cleaning printing roller.
[0019] As preferred, the roller surfaces of the main cloth winding roller, the auxiliary cloth winding roller and the cleaning printing roller are provided with a plurality of soft rubber teeth, and the outer sides of the soft rubber teeth are provided with soft rubber sleeves.
[0020] The application has the following beneficial effects:
[0021] 1. The cloth strip to be printed and dyed is wound between the main cloth winding roller and one side of the auxiliary cloth winding roller, the cloth strip is wound between the auxiliary cloth winding roller on the same side and the cleaning printing roller, at this time, the cloth strip is wound on the cleaning printing roller on one side, then the cloth strip is wound between the auxiliary cloth winding roller on the other side and the main cloth winding roller, and then the cloth strip is wound between the auxiliary cloth winding roller on the other side and the cleaning printing roller, at this time, the cloth strip is wound on the cleaning printing roller on the other side, and finally the cloth strip is drawn out from the cleaning printing roller upwards.
[0022] The input pipe joint is connected with the existing pipe for conveying the dye, the output pipe is connected with the pipe for outputting the dye, the first air cylinder pushes the cleaning printing press plate to the cleaning printing roller, the blade parts of the two cleaning knives are tightly attached to the cleaning printing roller, when the cleaning printing roller rotates to drive the cloth strip, the two cleaning knives clean the lint and other foreign matters on the surface of the cloth strip, at this time, the two existing pipes for conveying the dye on the two sides convey the dye to the input pipe joint, the dye is accumulated in the dye cavity to make the dye cavity fully filled with the dye, the effect of dyeing the single side of the cloth strip is realized, and the same cleaning printing mechanism arranged on the two sides realizes secondary dyeing of the same side of the cloth strip, and the dyeing effect is improved.
[0023] The T-shaped rod is pushed by the second air cylinder to move in the inner groove to the side of the first supporting plate, the T-shaped rod pushes the first supporting plate, the movement of the first supporting plate drives the cylinder in the round hole of the first supporting plate, the cylinder drives the connected slide rod, the slide rod drives the second supporting plate at the same time, the movement of the second supporting plate makes the round hole of the second supporting plate close to the cylinder on the inner side of the second supporting plate, the first supporting plate and the second supporting plate are floated by the extension and retraction of the second air cylinder, that is, the floating arrangement of the secondary cloth winding roller and the cleaning printing roller is realized, and the cloth of different thicknesses can be adapted.
[0024] When the first air cylinder pushes the cleaning printing press plate, the guide rods arranged at the two ends of the cleaning printing press plate can move in the guide sliding groove, and the guide frame is fixed in position, so that the cleaning printing press plate is stably pushed, the semi-circular top block and the semi-circular groove are in movable contact, so that when the cleaning printing press plate is pressed on the cloth strip, the floating effect is realized, and the cloth is not easily damaged.
[0025] The soft rubber teeth are arranged to prevent the cloth from being damaged when the two rollers contact, and to better pull the cloth strip, the soft rubber sleeve is arranged to prevent the soft rubber teeth from directly contacting the cloth, so as to further avoid damaging the cloth. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a whole structure schematic view of the present application;
[0027] Figure 2 is a structure schematic view of the cleaning printing mechanism of the present application;
[0028] Figure 3 is a local structure schematic view of the cleaning printing mechanism of the present application;
[0029] Figure 4 is another local structure schematic view of the cleaning printing mechanism of the present application;
[0030] Figure 5 is a structure schematic view of the cleaning printing press plate of the present application;
[0031] Figure 6is another structure diagram of the invention;
[0032] Figure 7 is a structure diagram of the invention;
[0033] Figure 8 is another structure diagram of the invention;
[0034] Figure 9 is a position structure diagram of the invention;
[0035] Figure 10 is a structure diagram of the invention;
[0036] Figure 11 is another structure diagram of the invention;
[0037] Figure 12 is a structure diagram of the invention;
[0038] Figure 13 is a structure diagram of the invention;
[0039] Figure 14 is a structure diagram of the invention;
[0040] Figure 15 is a structure diagram of the invention;
[0041] Figure 16 is a structure diagram of the invention;
[0042] Figure 17 is Figure 16 is a structure diagram of the invention;
[0043] Figure 18 is a state diagram of the invention;
[0044] In the figure: 1, cleaning system frame; 2, main cloth winding roller; 3, mechanism support; 301, first support plate; 302, second support plate; 303, support bracket; 304, main support frame; 305, round hole; 306, sliding groove; 307, sliding rod; 308, cylinder; 309, connecting plate; 310, second cylinder connecting plate; 311, inner groove; 312, second cylinder; 313, T-shaped rod; 314, rubber ring; 315, linkage support plate; 4, auxiliary cloth winding roller; 5, cleaning printing roller; 6, transmission gear; 7, driving motor; 8, device support; 9, cleaning printing pressure plate; 10, first cylinder; 11, cleaning knife; 12, knife edge part; 13, dye concave cavity; 14, input pipe joint; 15, material collecting box; 16, discharge pipe; 17, guide frame; 18, guide rod; 19, guide sliding groove; 20, semicircular top block; 21, semicircular groove; 22, material passing hole; 23, material guiding plate; 24, material guiding pipe; 25, dye cover; 26, sleeve ring; 27, baffle; 28, fixed connecting plate; 29, soft rubber tooth; 30, soft rubber sleeve; 131, arc-shaped plate. DETAILED DESCRIPTION
[0045] The technical solutions of the present application will be further specifically described below by examples, and in conjunction with the drawings. Figures 1-18 The technical solutions of the present application will be further specifically described below by examples, and in conjunction with the drawings.
[0046] Example 1: A cleaning printing production system, comprising a cleaning system frame 1 and a cleaning system arranged on the upper end of the cleaning system frame 1, the cleaning system comprising a main cloth winding roller 2 and a cleaning printing mechanism arranged on both sides of the main cloth winding roller 2, both ends of the main cloth winding roller 2 being rotatably arranged on the middle part of the upper end of the cleaning system frame 1.
[0047] The cleaning printing mechanism comprises two mechanism supports 3, an auxiliary cloth winding roller 4, a cleaning printing roller 5 and a cleaning device arranged on one side of the cleaning printing roller 5, one side of the two mechanism supports 3 being connected to the cleaning system frame 1, both ends of the auxiliary cloth winding roller 4 and the cleaning printing roller 5 being rotatably arranged between the two mechanism supports 3, the auxiliary cloth winding roller 4 being arranged on one side of the main cloth winding roller 2, the cleaning printing roller 5 being arranged on the side of the auxiliary cloth winding roller 4 away from the main cloth winding roller 2, the same side of the main cloth winding roller 2, the auxiliary cloth winding roller 4 and the cleaning printing roller 5 being provided with transmission gears 6 and being connected to each other in meshing, a driving motor 7 being arranged below the main cloth winding roller 2 and on the cleaning system frame 1, the driving motor 7 driving the transmission gears 6 of the main cloth winding roller 2.
[0048] The cleaning device comprises a device support 8 connected between the two mechanism supports 3 and a cleaning printing presser plate 9 provided with a first air cylinder 10 between the device support 8 and the cleaning printing presser plate 9, the cleaning printing presser plate 9 is located on the side of the cleaning printing roller 5 away from the auxiliary cloth roller 4, the cleaning printing presser plate 9 is provided with cleaning knives 11 on the upper and lower sides of the side close to the cleaning printing roller 5 in a detachable manner, the cleaning knives 11 are provided with knife edge parts 12 on the side close to the cleaning printing roller 5, the cleaning knives 11 are arranged in a V-shaped angle, a dye concave cavity 13 is arranged between the cleaning knives 11 and in the middle of the cleaning printing presser plate 9, and an input pipe joint 14 is arranged in the middle of the side of the cleaning printing presser plate 9 away from the dye concave cavity 13, and the input pipe joint 14 is in communication with the dye concave cavity 13.
[0049] A material collecting box 15 is arranged below the cleaning printing roller 5 and the cleaning printing presser plate 9, the material collecting box 15 is connected to the lower side of the device support 8, and a material outlet pipe 16 is arranged on the lower side of the material collecting box 15.
[0050] The specific embodiment is:
[0051] The cloth strip to be printed and dyed is wound between the main cloth roller 2 and one side of the auxiliary cloth roller 4, the cloth strip is wound between the auxiliary cloth roller 4 on the same side and the cleaning printing roller 5, at this time, the cloth strip is wound on the cleaning printing roller 5 on one side, then the cloth strip is wound between the auxiliary cloth roller 4 on the other side and the main cloth roller 2, and then the cloth strip is wound between the auxiliary cloth roller 4 on the other side and the cleaning printing roller 5, at this time, the cloth strip is wound on the cleaning printing roller 5 on the other side, and finally the cloth strip is drawn out from the cleaning printing roller 5 upwards (as shown in Figure 18 The cloth strip arrow direction);
[0052] The input pipe joint 14 is connected to the existing pipe for conveying dye, the material outlet pipe 16 is connected to the pipe for outputting dye, the first air cylinder 10 is controlled to push the cleaning printing presser plate 9 to the cleaning printing roller 5, so that the knife edge parts 12 of the two cleaning knives 11 are tightly attached to the cleaning printing roller 5, when the cleaning printing roller 5 rotates to drive the cloth strip, the two cleaning knives 11 realize the cleaning of the surface of the cloth strip and other foreign matters, at this time, the two existing pipes for conveying dye on the two sides convey dye to the input pipe joint 14, the dye is accumulated in the dye concave cavity 13, so that the dye concave cavity 13 is fully filled with dye, the effect of dyeing the single side of the cloth strip is realized, and the same cleaning printing mechanism arranged on the two sides realizes the secondary dyeing of the same side of the cloth strip, and the dyeing effect is improved. Embodiment
[0053] The embodiment is further limited on the basis of embodiment 1 that the device support 8 is arranged in parallel with the cleaning printing roller 5, the number of the first air cylinder 10 is two, and the two first air cylinders 10 can smoothly push the cleaning printing plate 9, so that the two cleaning knives 11 can be tightly pressed on the cloth strip surface.
[0054] The other parts of the embodiment are the same as those of the above-described embodiment 1, and will not be described herein again. Embodiment
[0055] The embodiment is further limited on the basis of embodiment 1 that the left and right sides of the dye cavity 13 are arranged on the arc-shaped plates 131, the arc of the arc-shaped plates 131 is matched with the cleaning printing roller 5, and the arc-shaped plates 131 on the two sides play a role in blocking the dye in the dye cavity 13, so as to avoid excessive dye from overflowing from the side.
[0056] The other parts of the embodiment are the same as those of the above-described embodiment 1, and will not be described herein again. Embodiment
[0057] The embodiment is further limited on the basis of embodiment 1 that the mechanism support 3 comprises a first support plate 301, a second support plate 302, a support bracket 303 and a main support frame 304, one end of the main support frame 304 is fixedly connected to the cleaning system frame 1, one side of the support bracket 303 is connected to one end of the main support frame 304 close to the cleaning system frame 1, both ends of the vice cloth roller 4 are rotationally connected to the two first support plates 301, both ends of the cleaning printing roller 5 are rotationally connected to the two second support plates 302, the first support plate 301 and the second support plate 302 are both provided with a circular hole 305 away from the support bracket 303, a sliding groove 306 is formed in one side of the circular hole 305, a sliding rod 307 is slidably arranged in the sliding groove 306, a cylinder 308 is arranged on the end of the sliding rod 307 located in the circular hole 305, the support bracket 303 and the second support plate 302 are both provided with a connecting plate 309 on the same side, the sliding rod 307 of the first support plate 301 is fixed to the connecting plate 309 of the second support plate 302, the sliding rod 307 of the second support plate 302 is fixed to the connecting plate 309 of the support bracket 303, the first support plate 301 is provided with a second air cylinder connecting plate 310 away from the second support plate 302, an inner groove 311 is formed in one end of the second air cylinder connecting plate 310 away from the second support plate 302, the main support frame 304 is provided with a second air cylinder 312 away from the cleaning system frame 1, a T-shaped rod 313 is connected to the telescopic rod of the second air cylinder 312, and the rod body of the T-shaped rod 313 is slidably connected to the inner groove 311.
[0058] The T-shaped rod 313 is pushed by the second cylinder 312 to move in the inner groove 311 to the side of the first support plate 301, so that the first support plate 301 is pushed by the T-shaped rod 313, the movement of the first support plate 301 pushes the cylinder 308 in the round hole 305 of the first support plate 301, the cylinder 308 drives the connected slide rod 307, so that the slide rod 307 drives the second support plate 302 at the same time, the movement of the second support plate 302 makes the round hole 305 of the second support plate 302 close to the cylinder 308 inside, and the floating of the first support plate 301 and the second support plate 302 is realized by the extension and retraction of the second cylinder 312, that is, the floating setting of the auxiliary cloth winding roller 4 and the cleaning printing roller 5 is realized, which can adapt to different thicknesses of cloth.
[0059] The other parts of the embodiment are the same as those of the above-mentioned embodiment 1, and will not be described again. Embodiment
[0060] The embodiment further limits that the outer surface of the cylinder 308 is sleeved with a rubber ring 314, according to the elastic property of the rubber ring 314, the cylinder 308 has a buffer pressure when contacting with the inner ring of the round hole 305, so that the cloth is better protected.
[0061] The other parts of the embodiment are the same as those of the above-mentioned embodiment 4, and will not be described again. Embodiment
[0062] The embodiment further limits that the upper end of the first support plate 301 is connected with a linkage support plate 315 away from the side of the second support plate 302, and the two ends of the device support 8 are fixed between the two linkage support plates 315, so that when the first support plate 301 floats, the linkage support plate 315 moves synchronously to realize that the cleaning printing pressure plate 9 is always pressed on the cleaning printing roller 5.
[0063] The other parts of the embodiment are the same as those of the above-mentioned embodiment 4, and will not be described again.
[0064] In the embodiment 7, the two ends of the cleaning printing pressure plate 9 away from the cleaning printing roller 5 are provided with guide frames 17 and guide rods 18, the two guide frames 17 are arranged on the linkage support plate 315, the guide frames 17 are provided with guide sliding grooves 19 at the ends close to each other, the guide rods 18 are movably arranged in the guide sliding grooves 19, the ends of the guide rods 18 in the guide sliding grooves 19 are round pins, and the other ends of the guide rods 18 are fixed on the cleaning printing pressure plate 9.
[0065] In the embodiment 7, the two ends of the cleaning printing pressure plate 9 away from the cleaning printing roller 5 are provided with guide frames 17 and guide rods 18, the two guide frames 17 are arranged on the linkage support plate 315, the guide frames 17 are provided with guide sliding grooves 19 at the ends close to each other, the guide rods 18 are movably arranged in the guide sliding grooves 19, the ends of the guide rods 18 in the guide sliding grooves 19 are round pins, and the other ends of the guide rods 18 are fixed on the cleaning printing pressure plate 9.
[0066] When the first cylinder 10 pushes the cleaning printing and dyeing presser plate 9, the guide rods 18 arranged at both ends of the cleaning printing and dyeing presser plate 9 can move in the guide sliding grooves 19, while the guide frame 17 is fixed in position, so as to achieve the purpose of stably cleaning the printing and dyeing presser plate 9 and prevent it from shaking. The semi-circular top block 20 and the semi-circular recess 21 are in movable contact, so that when the cleaning printing and dyeing presser plate 9 is pressed on the cloth strip, the cleaning printing and dyeing presser plate 9 has a floating effect and is not easy to damage the cloth.
[0067] The other parts of the embodiment are the same as those of the above-mentioned embodiment 6, and will not be described again. Embodiment
[0068] On the basis of the embodiment 6, the embodiment further limits that the cleaning printing and dyeing presser plate 9 is provided with material through holes 22 on the left and right sides away from the cleaning printing and dyeing roller 5, the material through holes 22 are communicated with the dye concave cavity 13, guide material plates 23 are arranged on the two material through holes 22, guide material pipes 24 are arranged in the guide material plates 23, the guide material pipes 24 are communicated with the material through holes 22, and the other ends of the guide material pipes 24 correspond to the material collecting boxes 15.
[0069] When the dye concave cavity 13 is filled with dye, the dye needs to be continuously circulated and replaced. The overflowing dye flows to the material collecting box 15 through the material through hole 22 and the guide material pipe 24, and the material collecting box 15 collects the dripping dye and returns it to the existing dye supply system through the material outlet pipe 16.
[0070] The other parts of the embodiment are the same as those of the above-mentioned embodiment 6, and will not be described again. Embodiment
[0071] On the basis of the embodiment 8, the embodiment further limits that the cleaning printing and dyeing roller 5 is provided with dye cover plates 25 at both ends, the dye cover plates 25 are in the shape of semi-circular plates, the lower sides of the dye cover plates 25 are provided with sleeve rings 26, the outer sides of the sleeve rings 26 are provided with cover plates 27, the upper sides of the dye cover plates 25 are provided with fixed connection plates 28, the other ends of the fixed connection plates 28 are fixed to the upper ends of the first support plates 301, and the sleeve rings 26 are movably sleeved on the rotating shafts at both ends of the cleaning printing and dyeing roller 5.
[0072] The cleaning printing and dyeing roller 5 rotates to dye the cloth strip, the dye cover plates 25 and the cover plates 27 at both ends of the cleaning printing and dyeing roller 5 block the splashing dye, and the sleeve rings 26 limit the cover plates 27 to block the ends of the cleaning printing and dyeing roller 5.
[0073] The other parts of the embodiment are the same as those of the above-mentioned embodiment 8, and will not be described again.
[0074] Embodiment 10:
[0075] The embodiment is further limited on the basis of any one of embodiments 1-9, wherein the roll surface of the main cloth winding roller 2, the auxiliary cloth winding roller 4 and the cleaning printing roller 5 is arranged with a plurality of soft teeth 29, and the outer side of the soft teeth 29 is sleeved with a soft leather sleeve 30. The soft teeth 29 are arranged to avoid damaging the cloth when the two rollers contact, and can better pull the cloth. The soft leather sleeve 30 is arranged to avoid directly contacting the cloth, and can further avoid crushing the cloth.
[0076] The other parts of the embodiment are the same as any one of the above-mentioned embodiments 1-9, and will not be described again.
[0077] The working principle of the whole application is as follows:
[0078] One end of the cloth strip is wound from the main cloth winding roller 2 and one of the auxiliary cloth winding rollers 4 by the external cloth feeding mechanism. The cloth strip is wound between the auxiliary cloth winding roller 4 and the cleaning printing roller 5 on the same side. At this time, the cloth strip is wound on the cleaning printing roller 5 on one side. Then the cloth strip is wound between the auxiliary cloth winding roller 4 and the main cloth winding roller 2 on the lower side of the main cloth winding roller 2. Then the cloth strip is wound between the auxiliary cloth winding roller 4 and the cleaning printing roller 5 on the other side. At this time, the cloth strip is wound on the cleaning printing roller 5 on the other side. Finally, the cloth strip is drawn out upward from the cleaning printing roller 5 (as shown by the cloth strip arrow direction).
[0079] The input pipe joint 14 is connected to the existing pipe for conveying the dye. The output pipe 16 is connected to the pipe for outputting the dye. The two first air cylinders 10 push the cleaning printing plate 9 to the cleaning printing roller 5, so that the blade part 12 of the two cleaning knives 11 tightly abuts against the cleaning printing roller 5. When the cleaning printing roller 5 rotates to drive the cloth strip, the two cleaning knives 11 realize the cleaning of the surface of the cloth strip and other foreign matters. At this time, the two existing pipes for conveying the dye on the two sides convey the dye to the input pipe joint 14. The dye is accumulated in the dye concave cavity 13, so that the dye concave cavity 13 is fully filled with the dye. The arc-shaped plate 131 on the two sides blocks the dye in the dye concave cavity 13, so as to avoid the overflow of the dye from the side, and realizes the dyeing effect of the single side of the cloth strip. The same cleaning printing mechanism arranged on the two sides realizes the secondary dyeing of the same side of the cloth strip, improves the dyeing effect, and the dye concave cavity 13 is filled with the dye. When the dye needs to be continuously circulated and replaced, the overflowed dye flows to the material collecting box 15 through the material flow hole 22 and the material guide pipe 24. The material collecting box 15 collects the dripping dye, and the dye flows back to the existing dye supply system through the output pipe 16. The soft teeth 29 are arranged to avoid damaging the cloth when the two rollers contact, and can better pull the cloth. The soft leather sleeve 30 is arranged to avoid directly contacting the cloth, and can further avoid crushing the cloth.
[0080] The T-shaped rod 313 is pushed by the second cylinder 312 to move to the side of the first support plate 301 in the inner groove 311, so that the T-shaped rod 313 pushes the first support plate 301, the movement of the first support plate 301 pushes the cylinder 308 in the round hole 305 of the first support plate 301, the cylinder 308 drives the connected slide rod 307, so that the slide rod 307 drives the second support plate 302 at the same time, the movement of the second support plate 302 makes the round hole 305 of the second support plate 302 close to the cylinder 308 inside, and the floating of the first support plate 301 and the second support plate 302 is realized by the extension and retraction of the second cylinder 312, that is, the floating setting of the auxiliary cloth winding roller 4 and the cleaning printing roller 5 is realized, which can adapt to cloth with different thicknesses, according to the elastic properties of the rubber ring 314, the contact between the cylinder 308 and the inner ring of the round hole 305 has a buffer pressure, and better protection of the cloth is realized.
[0081] When the first cylinder 10 pushes the cleaning printing pressure plate 9, the guide rods 18 arranged at both ends of the cleaning printing pressure plate 9 can move in the guide sliding groove 19, while the guide frame 17 is fixed in position, so as to realize the purpose of stabilizing the cleaning printing pressure plate 9 and prevent it from shaking. The semi-circular top block 20 and the semi-circular groove 21 are in movable contact, so that when the cleaning printing pressure plate 9 is pressed on the cloth strip, the cleaning printing pressure plate 9 has a floating effect and is not easy to damage the cloth.
[0082] Finally, it should be pointed out that the above embodiments are only more representative examples of the present application. Obviously, the present application is not limited to the above embodiments, and there can be many variations. Any simple modification, equivalent change and modification made according to the technical essence of the present application to the above embodiments shall be considered to fall within the protection scope of the present application.
Claims
1. A clean printing and dyeing production system, comprising a clean system frame (1) and a clean system disposed on the upper end of the clean system frame (1), characterized in that... The cleaning system includes a main winding roller (2) and a cleaning and dyeing mechanism disposed on both sides of the main winding roller (2). The two ends of the main winding roller (2) are rotatably disposed in the middle of the upper part of the cleaning system frame (1). The cleaning and dyeing mechanism includes two mechanism supports (3), a secondary winding roller (4), a cleaning and dyeing roller (5), and a cleaning device disposed on one side of the cleaning and dyeing roller (5). One side of the two mechanism supports (3) is connected to the cleaning system frame (1). Both ends of the secondary winding roller (4) and the cleaning and dyeing roller (5) are rotatably disposed between the two mechanism supports (3). The secondary winding roller (4) is disposed on one side of the main winding roller (2). The cleaning and dyeing roller (5) is disposed on the side of the secondary winding roller (4) away from the main winding roller (2). The same side of the main winding roller (2), the secondary winding roller (4), and the cleaning and dyeing roller (5) are provided with transmission gears (6) that mesh with each other. A drive motor (7) is disposed below the main winding roller (2) and on the cleaning system frame (1). The drive motor (7) drives the transmission gears (6) connected to the main winding roller (2). The cleaning device includes a device bracket (8) and a cleaning and dyeing pressure plate (9). The device bracket (8) is connected between two of the mechanism brackets (3). A first cylinder (10) is provided between the cleaning and dyeing pressure plate (9) and the device bracket (8). The cleaning and dyeing pressure plate (9) is located on the side of the cleaning and dyeing roller (5) away from the auxiliary winding roller (4). The cleaning and dyeing pressure plate (9) is provided with cleaning blades (11) at both the upper and lower parts on the side of the cleaning and dyeing roller (5) that are close to the cleaning and dyeing roller (5). Both cleaning blades (11) have a blade portion (12) on the side near the cleaning dyeing roller (5). The two cleaning blades (11) are arranged at a V-shaped angle. A dye cavity (13) is provided between the two cleaning blades (11) and in the middle of the cleaning dyeing pressure plate (9). An input pipe connector (14) is provided in the middle of the side of the cleaning dyeing pressure plate (9) away from the dye cavity (13). The input pipe connector (14) is connected to the dye cavity (13). A receiving box (15) is provided below the cleaning printing and dyeing roller (5) and the cleaning printing and dyeing pressure plate (9). The receiving box (15) is connected to the lower side of the device support (8). A discharge pipe (16) is provided on the lower side of the receiving box (15).
2. The clean printing and dyeing production system according to claim 1, characterized in that... The device support (8) is arranged in parallel with the cleaning and dyeing roller (5), and there are two first cylinders (10).
3. The clean printing and dyeing production system according to claim 1, characterized in that... The dye cavity (13) is provided on both the left and right sides by an arc plate (131), and the arc of the arc plate (131) is matched with the cleaning dyeing roller (5).
4. The clean printing and dyeing production system according to claim 1, characterized in that... The mechanism support (3) includes a first support plate (301), a second support plate (302), a support bracket (303), and a main support frame (304). One end of the main support frame (304) is fixedly connected to the cleaning system frame (1). One side of the support bracket (303) is connected to the end of the main support frame (304) near the cleaning system frame (1). The two ends of the auxiliary winding roller (4) are rotatably connected to the two first support plates (301). The two ends of the cleaning and dyeing roller (5) are rotatably connected to the two second support plates (302). Circular holes (305) are provided on the side of the first support plate (301) and the second support plate (302) away from the support bracket (303). A sliding groove (306) is provided on one side of the circular hole (305). A sliding rod (307) is slidably arranged in the sliding groove (306). A groove is provided at the end of the sliding rod (307) located in the circular hole (305). A cylindrical column (308) is provided with a connecting plate (309) on one side of the support bracket (303) and the second support plate (302) in the same direction. The sliding rod (307) of the first support plate (301) is fixed on the connecting plate (309) of the second support plate (302). The sliding rod (307) of the second support plate (302) is fixed on the connecting plate (309) of the support bracket (303). A second cylinder connecting plate (310) is provided on the side of the first support plate (301) away from the second support plate (302). An inner groove (311) is opened at the end of the second cylinder connecting plate (310) away from the second support plate (302). A second cylinder (312) is provided at the end of the main support frame (304) away from the cleaning system frame (1). A T-shaped rod (313) is connected to the telescopic rod of the second cylinder (312). The rod body of the T-shaped rod (313) is slidably connected in the inner groove (311).
5. The clean printing and dyeing production system according to claim 4, characterized in that... A rubber ring (314) is fitted on the outer surface of the cylinder (308).
6. The clean printing and dyeing production system according to claim 4, characterized in that... The upper end of the first support plate (301) is connected to a linkage support plate (315) on the side away from the second support plate (302), and the two ends of the device bracket (8) are fixed between the two linkage support plates (315).
7. The clean printing and dyeing production system according to claim 6, characterized in that... The cleaning and dyeing pressure plate (9) is provided with guide frames (17) and guide rods (18) at both ends on the side away from the cleaning and dyeing roller (5). The two guide frames (17) are both set on the linkage support plate (315). The two guide frames (17) are provided with guide grooves (19) at the ends that are close to each other. One end of the guide rod (18) is movable in the guide groove (19). The end of the guide rod (18) in the guide groove (19) is in the shape of a pin. The other end of the guide rod (18) is fixed on the cleaning and dyeing pressure plate (9). The two first cylinders (10) have a semi-circular dome block (20) at the end of their telescopic rods, and the cleaning and dyeing pressure plate (9) has a semi-circular groove (21) on its side corresponding to the two semi-circular dome blocks (20).
8. The clean printing and dyeing production system according to claim 6, characterized in that... The cleaning and dyeing pressure plate (9) is provided with material passage holes (22) on both the left and right sides away from the cleaning and dyeing roller (5). The material passage holes (22) are connected to the dye cavity (13). The two material passage holes (22) are provided with material guide plates (23). The material guide plates (23) are provided with material guide tubes (24). The material guide tubes (24) are connected to the material passage holes (22). The other end of the material guide tubes (24) corresponds to the receiving box (15).
9. The clean printing and dyeing production system according to claim 8, characterized in that... Both ends of the cleaning printing and dyeing roller (5) are provided with dye cover (25). The dye cover (25) is semi-circular. A collar (26) is provided on the lower side of the dye cover (25). A baffle (27) is provided on the outer side of the collar (26). A fixed connecting plate (28) is provided on the upper side of the dye cover (25). The other end of the fixed connecting plate (28) is fixed to the upper end of the first support plate (301). The collar (26) is movably sleeved on the rotating shafts at both ends of the cleaning printing and dyeing roller (5).
10. The clean printing and dyeing production system according to any one of claims 1-9, characterized in that... The main winding roller (2), the auxiliary winding roller (4) and the cleaning and dyeing roller (5) are all provided with a number of soft rubber teeth (29), and the soft rubber teeth (29) are covered with soft rubber sleeves (30) on the outside.
Citation Information
Patent Citations
Dyeing device for functional textile fabric
CN111996694A
Single-sided dyeing device for textile printing and dyeing
CN113215746A