A sample tray device and tray support frame for automatic handling by an AGV

By designing a pallet support frame for AGV automatic handling, the sample pallet is positioned horizontally using frame positioning components and guide ramps, and guided vertically using V-grooves and rectangular grooves. This solves the problem of inaccurate positioning of the pallet support frame, enabling accurate positioning of the sample pallet and smooth gripping by the robot, thus improving the level of automation.

CN117599878BActive Publication Date: 2026-04-10SINOSTEEL ZHENGZHOU RES INST OF STEEL WIRE PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SINOSTEEL ZHENGZHOU RES INST OF STEEL WIRE PROD CO LTD
Filing Date
2023-09-05
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing pallet support frame cannot accurately position the sample pallet, which prevents the AGV trolley from accurately placing the sample pallet in the designated position of the fully automatic tensile testing machine, thus failing to meet the gripping requirements of the robotic arm.

Method used

An AGV (Automated Guided Vehicle) pallet support frame was designed. The frame positioning components and guide ramps are used to position the sample pallet in the horizontal direction, and V-grooves and rectangular grooves are used for vertical alignment. Combined with a buffer device, the accurate positioning of the sample pallet is ensured.

Benefits of technology

It achieves accurate positioning of the sample tray, ensuring that the AGV can accurately place the sample tray in the designated position, enabling the robot arm to smoothly grasp the sample, improving the degree of automation and reducing the labor intensity of the testers.

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Abstract

The present application relates to a kind of AGV trolley automatic handling sample tray device and tray support frame, tray support frame includes frame body structure, frame body structure top has the support surface for supporting sample tray;Frame body structure includes two groups of frame body positioning member at top, two groups of frame body positioning member are spaced along the first horizontal direction and are used to position sample tray in the first horizontal direction;Frame body positioning member is equipped with guide slope, the guide slope of two groups of frame body positioning member is from below to above and is inclinedly arranged to mutually divergent direction, to guide sample tray in the first horizontal direction;Frame body positioning member is equipped with V-shaped groove, V-shaped groove is extended along the first horizontal direction and is arranged, V-shaped groove is adapted to put into on sample tray tray positioning member, V-shaped groove has the groove wall for guiding tray positioning member along the second horizontal direction, second horizontal direction is perpendicular to the first horizontal direction.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of article transfer, and in particular to a sample tray device and a tray support frame for AGV automatic transfer. BACKGROUND

[0002] In the existing full-automatic tensile testing machine, the sample holder is usually matched in the system, and the tester needs to carry the sample to the side of the sample holder. The capacity of the sample holder is limited. After all the samples on the sample holder are stretched, the tester needs to manually place the samples to be tested on the sample holder. Since the placement time is relatively long, the equipment needs to be stopped, the automation level of the whole process is low, the work efficiency is low, and the labor intensity of the tester is large.

[0003] To improve the automation level of the equipment and reduce the labor intensity of the tester, an AGV automatic transfer module is added to the full-automatic tensile testing machine matching system. The tester places the samples on the customized sample tray, and the AGV transfers the sample tray to the full-automatic tensile testing machine. Correspondingly, the matching system of the full-automatic tensile testing machine is equipped with a tray support frame at the specified position, and the AGV places the sample tray on the tray support frame. Compared with the manual sample placement method of the tester in the prior art, the AGV carrying the sample tray to transfer the sample can reduce the labor intensity of the tester and has a high automation level.

[0004] However, it is found in actual use that since the precision of the mechanical hand grabbing in the full-automatic tensile testing machine is relatively high and is a pre-set program, the placement position of the sample tray has high requirements, but the current tray support frame is only a general support table, which cannot guarantee that the sample tray is accurately placed at the specified position and cannot meet the grabbing requirements of the mechanical hand. SUMMARY

[0005] The present application provides a tray support frame for AGV automatic transfer to solve the technical problem that the tray support frame in the prior art cannot accurately position the sample tray and cannot meet the grabbing requirements of the mechanical hand. The present application also provides a sample tray device for AGV automatic transfer to solve the above technical problems.

[0006] To solve the above problems, the AGV trolley automatic handling tray support provided by the application adopts the following technical scheme: a tray support for AGV trolley automatic handling, comprising a frame structure, the top of the frame structure is provided with a supporting surface for supporting a sample tray; the frame structure comprises two groups of frame positioning members located at the top, the two groups of frame positioning members are arranged in a spaced manner along a first horizontal direction and are used for positioning the sample tray in the first horizontal direction; a guide slope is arranged on the frame positioning member, the guide slopes of the two groups of frame positioning members are arranged in a downward and upward inclined manner and face away from each other, so as to guide the sample tray in the first horizontal direction; a V-shaped groove is arranged on the frame positioning member, the V-shaped groove is arranged in an extending manner along the first horizontal direction, the V-shaped groove is adapted for the tray positioning member on the sample tray, and the V-shaped groove has a groove wall for guiding the tray positioning member in a second horizontal direction, wherein the second horizontal direction is perpendicular to the first horizontal direction.

[0007] The beneficial effects are that the bottom of the two frame positioning members can position the sample tray in the first horizontal direction, and the sample tray is guided by the guide slope when being placed downward, so that the sample tray is accurately placed on the bottom of the two frame positioning members. The V-shaped groove on the frame positioning member can cooperate with the tray positioning member on the sample tray, so as to guide and position the sample tray in the second horizontal direction. The tray support of the application can position the sample tray in the first horizontal direction and the second horizontal direction which are perpendicular to each other, so that the AGV trolley can accurately place the sample tray at a specified position when placing the sample tray downward, and the mechanical hand of the full-automatic tensile testing machine can smoothly grasp the sample.

[0008] Further, a rectangular groove is further arranged on the frame positioning member, the rectangular groove is located below the V-shaped groove and communicates with the V-shaped groove, and the rectangular groove is adapted for the tray positioning member. The rectangular groove can reliably position the tray positioning member and ensure the position of the sample tray in the second horizontal direction.

[0009] Further, the frame positioning member is a positioning strip extending along the second horizontal direction, and at least two V-shaped grooves are arranged on each positioning strip.

[0010] Further, a buffer device is arranged on the supporting surface of the frame structure to buffer the falling of the sample tray.

[0011] Further, the frame structure comprises two vertical frames arranged in a spaced manner along the first horizontal direction, the horizontal opening is formed between the two vertical frames, and the frame positioning member is arranged on each vertical frame; the frame structure further comprises a connecting frame connecting the two vertical frames, and the connecting frame is located at one end of the vertical frame in the second horizontal direction.

[0012] The AGV trolley automatic carrying sample tray device provided by the application adopts the following technical scheme: an AGV trolley automatic carrying sample tray device comprises:

[0013] A sample tray is used for placing samples, and both sides of the sample tray are provided with tray positioning members;

[0014] A tray support frame comprises a frame structure, the top of the frame structure is provided with a supporting surface for supporting the sample tray; the frame structure comprises two groups of frame positioning members located at the top, the two groups of frame positioning members are arranged in a spaced manner along a first horizontal direction and are used for positioning the sample tray in the first horizontal direction; a guide inclined surface is arranged on the frame positioning member, the guide inclined surfaces of the two groups of frame positioning members are arranged in a downward and upward inclined manner and face away from each other, so as to guide the sample tray in the first horizontal direction; a V-shaped groove is arranged on the frame positioning member, the V-shaped groove is arranged in an extending manner along the first horizontal direction, the V-shaped groove is adapted for the tray positioning member on the sample tray to be placed in, and the V-shaped groove is provided with a groove wall for guiding the tray positioning member in a second horizontal direction, wherein the second horizontal direction is perpendicular to the first horizontal direction.

[0015] The beneficial effect is that the bottom of the two frame positioning members can position the sample tray in the first horizontal direction, and the sample tray is guided by the guide inclined surface when being placed down, so that the sample tray is accurately placed on the bottom of the two frame positioning members. The V-shaped groove on the frame positioning member can cooperate with the tray positioning member on the sample tray, so as to guide and position the sample tray in the second horizontal direction. The tray support frame of the application can position the sample tray in the first horizontal direction and the second horizontal direction which are perpendicular to each other, so as to ensure that the AGV trolley can accurately place the sample tray at a specified position when placing down the sample tray, and the mechanical hand of the full-automatic tensile testing machine can successfully grasp the sample.

[0016] Further, a rectangular groove is further arranged on the frame positioning member, the rectangular groove is located below the V-shaped groove and is in communication with the V-shaped groove, and the rectangular groove is adapted for the tray positioning member to be placed in. The rectangular groove can reliably position the tray positioning member and ensure the position of the sample tray in the second horizontal direction.

[0017] Further, the frame positioning member is a positioning strip extending along the second horizontal direction, and at least two V-shaped grooves are arranged on each positioning strip.

[0018] Further, a buffer device is arranged on the supporting surface of the frame structure, so as to buffer the falling of the sample tray.

[0019] Furthermore, the frame structure includes two uprights spaced apart along the first horizontal direction, with a horizontal opening between the two uprights, and each upright is provided with a frame positioning component; the frame structure also includes a connecting frame connecting the two uprights, the connecting frame being located at one end of the uprights in the second horizontal direction.

[0020] Furthermore, the tray positioning component includes two rollers rotatably mounted on the sample tray, the two rollers being arranged sequentially along a second horizontal direction, and the rotation axes of the rollers extending along a first horizontal direction. The rollers can reduce the frictional force experienced by the sample tray when it descends.

[0021] Furthermore, the sample tray is provided with two spaced-apart sample positioning plates, and the sample positioning plates are provided with sample positioning grooves, which are used to support the sample and position the sample.

[0022] Furthermore, the sample tray is provided with a guide rail, and at least one of the sample positioning plates is slidably mounted on the guide rail to adjust the distance between the two sample positioning plates.

[0023] Furthermore, the guide rail is equipped with graduations. These graduations allow the tester to easily and intuitively determine the distance between the two sample positioning plates. Attached Figure Description

[0024] The above and other objects, features, and advantages of exemplary embodiments of the present invention will become readily apparent upon reading the following detailed description with reference to the accompanying drawings. In the drawings, several embodiments of the invention are illustrated by way of example and not limitation, and like or corresponding reference numerals denote like or corresponding parts, wherein:

[0025] Figure 1 A schematic diagram of the sample tray device for automatic transport by AGV carts during use;

[0026] Figure 2 for Figure 1 3D view of the middle pallet support frame;

[0027] Figure 3 for Figure 1 Front view of the middle pallet support frame;

[0028] Figure 4 for Figure 1 Side view of the middle pallet support frame;

[0029] Figure 5 for Figure 1 A schematic diagram of the structure of the middle tray.

[0030] Explanation of reference numerals in the attached figures:

[0031] 100, tray support frame; 101, frame structure; 102, stand; 103, connecting frame; 104, horizontal opening; 105, supporting surface; 106, positioning strip; 107, buffer device; 108, V-shaped groove; 109, rectangular groove; 110, guide slope; 200, sample tray; 201, scale; 202, sample positioning plate; 203, sample positioning groove; 204, roller; 205, mounting block; 300, sample. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It should be known by those skilled in the art that the embodiments described below are part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0033] The principles and spirits of the present application will be explained in detail below with reference to several representative embodiments of the present application.

[0034] The embodiments of the sample tray device for AGV automatic handling provided by the present application are as follows:

[0035] As shown in Figures 1 to 5 , the sample tray device for AGV automatic handling (hereinafter referred to as sample tray device) comprises a tray support frame 100 and a sample tray 200. The sample tray 200 is brought to the tray support frame 100 by the AGV when in use, and the AGV positions and places the sample tray 200 on the tray support frame 100.

[0036] The structure of the tray support frame 100 is as shown in Figures 2 to 4 . The tray support frame 100 comprises a frame structure 101, which comprises two stands 102 and a connecting frame 103 connecting the two stands 102. The two stands 102 are parallel to each other. For the convenience of description, the direction of the interval between the two stands 102 is defined as the first horizontal direction, and the direction perpendicular to the first horizontal direction is defined as the second horizontal direction. As shown in Figure 2 , in the second horizontal direction, the connecting frame 103 is located at one end of the stand 102; due to the interval between the two stands 102, a horizontal opening 104 is formed between the two stands 102, and the AGV can pass through the horizontal opening 104 to enter directly below the frame structure 101.

[0037] Here, both the stand 102 and the connecting frame 103 are frame structures composed of columns, cross braces, etc.

[0038] As shown in Figure 2As shown, the frame structure 101 further comprises positioning bars 106 fixed at the top of each stand 102, and the positioning bars 106 are arranged along the second direction. As shown Figure 4 As shown, the positioning bar 106 has a horizontally arranged supporting surface 105, and the supporting surface 105 is used to support the sample tray 200. The positioning bar 106 is further provided with a guide slope 110, and the guide slopes 110 of the two positioning bars 106 are arranged downward and upward and away from each other. The purpose of arranging the guide slope 110 on the positioning bar 106 is to limit the position of the sample tray 200 in the first horizontal direction.

[0039] As shown Figure 2 and Figure 4 As shown, the supporting surface 105 of the positioning bar 106 is fixedly installed with a buffer device 107, and the buffer device 107 is a hydraulic buffer. In other embodiments, the buffer device 107 can be a spring buffer device, a gas buffer, etc. The function of the buffer device 107 is to buffer the sample tray 200 when the sample tray 200 falls on the supporting surface 105.

[0040] Two buffer devices 107 are installed on each positioning bar 106, and the two buffer devices 107 are arranged in the second horizontal direction.

[0041] As shown Figure 2 and Figure 3 As shown, two V-shaped grooves 108 are provided on each positioning bar 106, and the V-shaped grooves 108 extend along the first horizontal direction. Here, the V-shaped grooves 108 extend through the positioning bar 106 along the first horizontal direction. The positioning bar 106 is further provided with a rectangular groove 109 below the V-shaped groove 108, and similarly, the rectangular groove 109 extends along the first horizontal direction. Here, the rectangular groove 109 extends through the positioning bar 106 along the first horizontal direction. The size of the rectangular groove 109 in the second horizontal direction is consistent with the size of the bottom of the V-shaped groove 108 in the second horizontal direction.

[0042] The V-shaped grooves 108 on the two positioning bars 106 are arranged opposite to each other in the first horizontal direction.

[0043] The structure of the sample tray 200 is as shown Figure 5As shown, the sample tray 200 is an open-top box. Two scale rulers 201 are fixed on the sample tray 200, and the two scale rulers 201 are arranged in a second horizontal direction and each extends in a first horizontal direction. Two sample positioning plates 202 are slidingly arranged on the scale rulers 201, and the sample positioning plates 202 are strip-shaped plates extending in the second horizontal direction and arranged in the first horizontal direction. Specifically, a sliding groove is formed at the bottom of the sample positioning plate 202, and the size of the sliding groove is matched with the size of the scale ruler 201, so that the sample positioning plate 202 can slide and will not tilt. By sliding at least one sample positioning plate 202, the distance between the two sample positioning plates 202 can be changed to adapt to samples of different lengths. The scale ruler 201 is provided with a scale, which can be used as a reference, and the tester can roughly place the sample on the sample tray 200 through the scale ruler 201.

[0044] The sample positioning plate 202 is provided with a plurality of sample positioning grooves 203, and the sample positioning grooves 203 are arranged in the second horizontal direction. The shape of the sample positioning groove 203 is determined according to the shape of the sample 300. For example, when the sample 300 is a plate, the sample positioning groove 203 is a rectangular groove; when the sample 300 is a rod, the sample positioning groove 203 is a V-shaped groove.

[0045] In the first horizontal direction, two groups of rollers 204 are arranged on both sides of the sample tray 200, and the two groups of rollers 204 on the same side are arranged in the second horizontal direction. Each group of rollers 204 includes two rollers 204, and the two rollers 204 in the same group are arranged in the second horizontal direction. In order to install the rollers 204, mounting blocks 205 are arranged on the inner side of the sample tray 200, and the roller shafts of the rollers 204 pass through the sample tray 200 and are threadedly connected to the mounting blocks 205.

[0046] In the second horizontal direction, the space occupied by the two rollers 204 in the same group is matched with the size of the rectangular groove 109. Here, the matching means that when the two rollers 204 enter the rectangular groove 109, the rollers 204 can be blocked by the rectangular groove 109, so as to realize positioning.

[0047] In use, the sample tray 200 holds the sample 300, the AGV vehicle carries the sample tray 200 and moves to the tray support frame 100, the AGV vehicle enters the frame structure 101 through the horizontal opening 104, at this time, in the first horizontal direction, the sample tray 200 basically corresponds to the two supporting surfaces 105; in the second horizontal direction, the rollers 204 on the sample tray 200 basically correspond to the V-shaped grooves 108. Then the sample tray 200 is lowered, and in the lowering process, the two guide inclined surfaces 110 guide the sample tray 200 to fine-tune in the first horizontal direction, so that the sample tray 200 can be reliably placed on the supporting surface 105; in the second horizontal direction, the V-shaped grooves 108 fine-tune the sample tray 200, so that the rollers 204 fall into the rectangular grooves 109.

[0048] In this embodiment, the positioning strip constitutes the frame positioning member for positioning the sample tray. In other embodiments, the supporting surface at the top of the frame structure can be the top surface of the stand, and the frame positioning member only has a guide inclined surface, only playing a role of guiding the sample tray.

[0049] The scale ruler 201 plays a role of guiding the sliding of the sample positioning plate 202, and the scale ruler 201 is a guide rail in this embodiment. In other embodiments, a general guide rail can be used instead of the scale ruler.

[0050] In this embodiment, the positions of the two sample positioning plates 202 are adjustable, so that the distance between the two sample positioning plates 202 can be adjusted. In other embodiments, only one of the two sample positioning plates 202 is adjustable, and the distance between the two sample positioning plates 202 can also be changed. In other embodiments, the two sample positioning plates 202 are fixedly arranged, and the distance between the two sample positioning plates 202 is not adjustable, but for samples of a fixed length, they can also be used.

[0051] In this embodiment, the tray positioning member is two rollers rotatably installed on the sample tray. In other embodiments, the tray positioning member is a positioning block fixed on the sample tray.

[0052] In this embodiment, the frame structure includes two stands and a connecting frame connecting the two stands, and the two stands have a horizontal opening therebetween. In other embodiments, the frame structure includes four columns, and the top of each of the four columns is provided with a positioning block, and a horizontal opening is formed between any two adjacent columns; the four columns are divided into two groups arranged at intervals along the first horizontal direction, and the positioning blocks on each group of columns form a frame positioning member together.

[0053] In this embodiment, the frame positioning member is provided with a V-shaped groove and a rectangular groove. In other embodiments, only the V-shaped groove can be retained.

[0054] Embodiments of the tray support frame for AGV vehicle automatic handling provided by the present application:

[0055] The structure of the tray support frame of the AGV automatic transporting device is the same as that of the tray support frame of the sample tray device of the AGV automatic transporting device, and will not be described here again.

[0056] In addition, in the description of the present specification, the meaning of "a plurality of" is at least two, such as two, three or more, etc., unless otherwise explicitly and specifically limited.

Claims

1. A sample tray device for automatic transport by an AGV (Automated Guided Vehicle), characterized in that, include: The sample tray (200) is used to place the sample. The sample tray (200) has tray positioning components on both sides. The tray positioning components include two rollers (204) rotatably mounted on the sample tray (200). The two rollers (204) are arranged in sequence along the second horizontal direction, and the rotation axis of the rollers (204) extends along the first horizontal direction. An AGV (Automated Guided Vehicle) pallet support frame (100) is used to support a sample pallet (200). The frame includes a frame structure (101), with a support surface (105) at the top for supporting the sample pallet (200). The frame structure (101) includes two sets of frame positioning members at the top, spaced apart along a first horizontal direction and used to position the sample pallet (200) in that direction. The frame positioning members are provided with guide ramps (110). The guide ramps (110) of the frame positioning components are all inclined from bottom to top and in opposite directions to guide the sample tray (200) in the first horizontal direction; the frame positioning components are provided with V-grooves (108), which extend along the first horizontal direction. The V-grooves (108) are for the tray positioning components on the sample tray (200) to be fitted into. The V-grooves (108) have groove walls for guiding the tray positioning components in the second horizontal direction, which is perpendicular to the first horizontal direction.

2. The AGV pallet apparatus of claim 1, wherein, The sample tray (200) is provided with two sample positioning plates (202) arranged at intervals. The sample positioning plates (202) are provided with sample positioning grooves (203). The sample positioning grooves (203) are used to support the sample (300) and position the sample (300).

3. The AGV pallet apparatus of claim 2, wherein, The sample tray (200) is provided with a guide rail, and at least one of the sample positioning plates (202) is slidably mounted on the guide rail to adjust the distance between the two sample positioning plates.

4. The AGV pallet apparatus of claim 3, wherein, The guide rail is marked with graduations.

5. The AGV pallet apparatus of claim 1, wherein, The frame positioning component is also provided with a rectangular groove (109), which is located below the V-shaped groove (108) and communicates with the V-shaped groove (108). The rectangular groove (109) is used for the pallet positioning component to be fitted into.

6. The AGV pallet apparatus of claim 1 or 5, wherein, The frame positioning component is a positioning strip (106) extending along the second horizontal direction, and each positioning strip (106) is provided with at least two V-grooves (108).

7. The AGV pallet apparatus of claim 1 or 5, wherein, The frame structure (101) has a buffer device (107) on its supporting surface (105) to cushion the drop of the pallet.

8. The AGV pallet apparatus of claim 1 or 5, wherein, The frame structure (101) includes two uprights (102) arranged at intervals along the first horizontal direction, with a horizontal opening (104) between the two uprights (102), and each upright (102) is provided with the frame positioning component; the frame structure (101) also includes a connecting frame (103) connecting the two uprights (102), and the connecting frame (103) is located at one end of the upright (102) in the second horizontal direction.

Citation Information

Patent Citations

  • Goods taking and placing tray positioning device for AGV (Automatic Guided Vehicle)

    CN214494599U