Full-automatic infusion bag assembling equipment
By designing a fully automated assembly equipment for infusion bags, utilizing bag feeding mechanism, printing mechanism and tubing welding mechanism, the fully automated assembly of infusion bags is realized, solving the problems of low efficiency and high labor intensity in existing technologies, and improving production efficiency and continuity.
Patent Information
- Application Number
- CN202311583780.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-24
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-11-24
AI Technical Summary
The assembly efficiency of disposable bag infusion sets in the existing technology is low, the labor intensity is high, and multiple processes need to be separated, resulting in low production efficiency.
A fully automated assembly equipment for infusion bags was designed, including a bag feeding mechanism, a printing mechanism, a first tubing welding mechanism, a second tubing welding mechanism, and a hanging tube welding mechanism. Continuous feeding is achieved through a conveyor belt and a lifting pressure plate. Combined with tubing sorting components and heat fusion, automated welding of tubing and hanging tubes is realized.
It has achieved fully automated assembly of infusion bags, reducing labor intensity, minimizing floor space, and significantly improving work efficiency and production continuity.
Smart Images

Figure CN117601506B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of medical devices, in particular to a full-automatic assembling equipment for infusion bags in disposable bag-type infusion devices. BACKGROUND
[0002] The disposable bag-type infusion device is widely used in the medical industry, which is generally composed of a bottle plug puncture device, a puncture device protective sleeve, an air filter, an infusion bag, a drip chamber, a flow regulator, a liquid filter, an intravenous infusion needle, etc. The infusion bag has a handle (or a hanging structure) connected to one end of the infusion bag. A short catheter and a long catheter are connected to the end of the infusion bag with the handle. The long catheter is used for connecting the upper infusion tube and the bottle plug puncture device, and is used for inputting liquid. The short catheter is used for connecting the air filter. A long catheter is connected to the other end of the infusion bag and is connected to the drip chamber, which is used for outputting liquid. In the prior art, manual assembly is mostly used, which has low work efficiency and high labor intensity. CN2021227858806 discloses a rapid assembling device for an intravenous infusion bag. Although this device can replace manual work to achieve automatic assembly, the work efficiency is still not high due to the design of the structure, such as the bag body which needs to be cut in advance and then layered into the bag body storage mechanism and lifted one by one by the lifting mechanism. The catheter feeding mechanism and the pipe lifting feeding mechanism use a vertical pushing method to push the catheters into the bag body one by one. Moreover, the catheter at the other end of the bag body needs to be connected in another process, and the scale on the bag body also needs to be transferred to another device for processing. SUMMARY
[0003] In view of the above-mentioned deficiencies in the prior art, the purpose of the present application is to provide a full-automatic assembling equipment for infusion bags with a more reasonable structure design.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present application is as follows:
[0005] A full-automatic assembling equipment for infusion bags, comprising a bag body feeding mechanism, a printing mechanism, a first catheter welding mechanism, a second catheter welding mechanism, a pipe lifting welding mechanism, and a conveying mechanism. The bag body with two open ends is fed by the bag body feeding mechanism and then enters the conveying mechanism. Under the action of the conveying mechanism, the bag body is printed with scales by the printing mechanism and then reaches between the first catheter welding mechanism and the second catheter welding mechanism and the side of the pipe lifting welding mechanism in sequence. The long catheter at one end of the bag body is inserted and welded at the first catheter welding mechanism. The long catheter and the short catheter at the other end of the bag body are inserted and welded at the second catheter welding mechanism. The pipe lifting is bent, inserted into the bag body, and welded at the pipe lifting welding mechanism.
[0006] Preferably, the bag body feeding mechanism comprises a winding wheel, a tensioning wheel, a partition wheel rod, a lifting cutting knife, and a lifting negative pressure traction disc. The winding wheel is wound with a bag body blank roll. The bag body blank roll is a flat hollow bag body roll with both ends open. One end of the bag body blank roll is pasted on the winding wheel. The other end of the bag body blank roll passes through the bottom of the tensioning wheel, the top of the partition wheel rod, and the bottom of the lifting cutting knife in turn under the action of the lifting negative pressure traction disc to reach the conveying mechanism. The lifting cutting knife is fixed on the support frame and located above the conveying mechanism on one side. The bag body feeding mechanism can realize continuous feeding without pre-cutting of the bag body.
[0007] Preferably, the conveying mechanism comprises a conveying belt and lifting pressing plates arranged at equal intervals on the conveying belt. Each two adjacent lifting pressing plates form a bag body placement area. The bag body placement area and the bag body passing area in the bag body feeding mechanism correspond one-to-one in terms of setting position and number. The lifting pressing plates are pressed down to press the two sides of the bag body blank roll after the bag body feeding mechanism places one end of the bag body blank roll on the conveying belt. The length of the lifting pressing plates is shorter than the width of the conveying belt. The two ends of the lifting pressing plates in the length direction are spaced apart from the two sides of the conveying belt in the width direction. The lifting pressing plates press the two sides of the bag body during the entire assembly process, which can effectively prevent the bag body from moving and causing assembly position deviation, and even causing assembly product scrap.
[0008] Preferably, the printing mechanism comprises a printing frame, a lifting printing plate, a sliding ink disc, and an ink temporary storage box. The lifting printing plate is fixed on the printing frame and located directly above the conveying belt of the conveying mechanism. The sliding ink disc is slidingly fitted on the printing frame. The sliding ink disc reciprocates between directly below the lifting printing plate and away from the lifting printing plate under the driving action of a linear reciprocating driving mechanism. The ink temporary storage box is fixedly connected and communicated with an ink inlet pipe at the bottom on one side. The ink inlet pipe is located above the sliding ink disc when the sliding ink disc returns to the position away from the lifting printing plate. A valve is connected to the ink inlet pipe.
[0009] Preferably, the first conduit welding mechanism and the second conduit welding mechanism each comprise a welding frame, a conduit temporary storage box, a moving frame, a conduit arrangement assembly, a conduit transfer assembly, a conduit access assembly, and a first lifting hot melting block; the moving frame moves away from or approaches the conveying mechanism in a transverse straight line, the conduit arrangement assembly is transversely slidably connected to the moving frame and moves away from or approaches the conveying mechanism, the conduit access assembly is fixedly connected to the moving frame and located between the conveying mechanism and the conduit arrangement assembly, the conduit access assembly takes the conduit from the conduit arrangement assembly and feeds it into the conveying mechanism to realize the butt joint of the conduit and the bag body, and the conduit transfer assembly is slidably connected to the welding frame and takes the conduit from the conduit temporary storage box and feeds it into the conduit arrangement assembly; the first lifting hot melting block is fixed above one side of the conveying belt in the width direction. Through the arrangement of the conduit arrangement assembly and the like, the continuity and effectiveness of the conduit transfer process are realized, and the layout is more reasonable in combination with the transverse conveying, and the work efficiency is effectively improved.
[0010] Preferably, the conduit arrangement assembly of the first conduit welding mechanism comprises a bottom plate and a plurality of fences, the number of the fences matches the number of the bag passing areas, the bottom plate is slidably connected to the moving frame, each group of fences is composed of a fixed fence and a moving fence, the fixed fence is fixedly connected to the bottom plate, the moving fence is slidably connected to the bottom plate, a cylinder barrel of a transverse moving cylinder is fixed to the fixed fence, a piston rod of the transverse moving cylinder is fixedly connected to the moving fence, and the distance between the fixed fence and the moving fence of each group of fences is changed by the corresponding transverse moving cylinder; the conduit access assembly of the first conduit welding mechanism comprises a servo motor, a rotating shaft, and a plurality of access rods, the servo motor is fixed to the moving frame, an output shaft of the servo motor is fixedly connected to the rotating shaft, four or two access rods are fixedly connected to the rotating shaft at positions corresponding to each group of fences, and the length of each access rod is shorter than the length of the corresponding conduit. After the conduit is taken out from the conduit temporary storage box by the conduit transfer assembly and placed between the fixed fence and the moving fence of each group of fences, the transverse moving cylinder adjusts the position of the placed conduit, then the moving frame moves to make the conduit enter the corresponding access rod, the rotating shaft rotates to align the access rod with the side opening of the bag body on the conveying belt, and then the moving frame moves to make one end of the conduit on the access rod inserted into the bag body, and the lifting hot melting block is lowered to melt and connect the end.
[0011] Preferably, the pipe arrangement assembly of the second pipe welding mechanism comprises a bottom plate, a plurality of fences, the number of the fences matches the number of the bag passing areas, the bottom plate is slidingly fitted on the moving frame, each set of the fences is composed of a fixed fence and two moving fences, the fixed fence is fixedly connected to the bottom plate, the moving fences are slidingly fitted on the bottom plate, a cylinder barrel of a bidirectional moving cylinder is fixed on the fixed fence, two piston rods of the bidirectional moving cylinder are fixedly connected to the two moving fences, the distance between the fixed fence and the two moving fences of each set of the fences is changed by the corresponding bidirectional moving cylinder; the pipe connecting assembly of the second pipe welding mechanism comprises a servo motor, a rotating shaft, a plurality of long connecting rods, and a plurality of short connecting rods, the servo motor is fixed on the moving frame, the output shaft of the servo motor is fixedly connected to the rotating shaft, four or two equally spaced long connecting rods and four or two equally spaced short connecting rods are fixedly connected to the rotating shaft at positions corresponding to each set of the fences, the length of each connecting rod is shorter than the length of the corresponding pipe, and the long connecting rods and the short connecting rods are respectively arranged on the central axes of the two smallest spacing areas of each set of the fences. After the pipe is taken out from the pipe temporary storage box by the pipe transfer assembly and placed between the fixed fence and the moving fence of each set of the fences, the bidirectional moving cylinder is actuated to adjust the position of the placed pipe, then the pipe arrangement assembly is moved to the position where the pipe is connected to the corresponding connecting rod, the rotating shaft is rotated to align the connecting rod with the pipe with the side opening of the bag on the conveying belt, then the moving frame is moved as a whole to insert one end of the pipe on the connecting rod into the bag, and the lowering type hot melting block is lowered to hot melt the end.
[0012] Preferably, the pipe arrangement assembly of the second pipe welding mechanism comprises a bottom plate, a plurality of fences, the number of the fences matches the number of the bag passing areas, the bottom plate is slidingly fitted on the moving frame, each set of the fences is composed of a fixed fence and two moving fences, the fixed fence is fixedly connected to the bottom plate, the moving fences are slidingly fitted on the bottom plate, a cylinder barrel of a bidirectional moving cylinder is fixed on the fixed fence, two piston rods of the bidirectional moving cylinder are fixedly connected to the two moving fences, the distance between the fixed fence and the two moving fences of each set of the fences is changed by the corresponding bidirectional moving cylinder; the pipe connecting assembly of the second pipe welding mechanism comprises a servo motor, a rotating shaft, a plurality of long connecting rods, and a plurality of short connecting rods, the servo motor is fixed on the moving frame, the output shaft of the servo motor is fixedly connected to the rotating shaft, four or two equally spaced long connecting rods and four or two equally spaced short connecting rods are fixedly connected to the rotating shaft at positions corresponding to each set of the fences, the length of each connecting rod is shorter than the length of the corresponding pipe, and the long connecting rods and the short connecting rods are respectively arranged on the central axes of the two smallest spacing areas of each set of the fences. After the pipe is taken out from the pipe temporary storage box by the pipe transfer assembly and placed between the fixed fence and the moving fence of each set of the fences, the bidirectional moving cylinder is actuated to adjust the position of the placed pipe, then the pipe arrangement assembly is moved to the position where the pipe is connected to the corresponding connecting rod, the rotating shaft is rotated to align the connecting rod with the side opening of the bag on the conveying belt, then the moving frame is moved as a whole to insert one end of the pipe on the connecting rod into the bag, and the lowering type hot melting block is lowered to hot melt the end.
[0013] Compared with the prior art, the present application has the following advantages:
[0014] The first conduit welding mechanism and the second conduit welding mechanism are arranged on both sides of the conveying belt width direction respectively, and reasonable arrangement of printing mechanism and the like can not only automatically complete infusion bag body assembly and printing, reduce labor intensity, but also has relatively small floor space;
[0015] The application realizes continuity of assembly through reasonable design and position arrangement of each structure, and greatly improves work efficiency.
[0016] The application guarantees accuracy and effectiveness of conduit access through conduit arrangement assembly, conduit access assembly and the like, thereby ensuring continuity of production. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic view of the whole structure of the application from top;
[0018] Figure 2 It is a schematic view of the main structure of the bag body feeding mechanism from top;
[0019] Figure 3 It is a schematic view of the main structure of the bag body feeding mechanism from front;
[0020] Figure 4 It is a schematic view of the printing mechanism from front;
[0021] Figure 5 It is a schematic view of the position relationship of the first conduit welding mechanism, the conveying mechanism and the second conduit welding mechanism;
[0022] Figure 6 It is a schematic view of the main structure of the first conduit welding mechanism from top;
[0023] Figure 7 It is a schematic view of the main structure of the second conduit welding mechanism from top;
[0024] Figure 8 It is a schematic view of the structure of the conduit hanging welding mechanism from front;
[0025] Figure 9 It is a schematic view of the structure position of the second lifting pneumatic finger and the third lifting pneumatic finger in the conduit hanging welding mechanism on the sliding frame from bottom;
[0026] Among them, 1. Conveying mechanism, 1.1 Conveyor belt, 1.2 Lifting pressure plate, 1.3 Bag insertion area; 2. Bag feeding mechanism, 2.1 Rewinding wheel, 2.2 Tensioning wheel, 2.3 Section wheel rod, 2.31 Wheelset, 2.4 Lifting cutting blade, 2.5 Lifting negative pressure traction disc, 2.51 Slider, 2.52 Crossbar, 2.53 Automatic lifting column, 2.54 Negative pressure suction cup, 2.6 Bag passage area, 2.7 Support frame; 3. Printing mechanism, 3.1 Printing frame, 3.2 Lifting printing plate, 3.3 Sliding ink tray, 3.4 Ink temporary storage box, 3.5 Ink inlet pipe; 4. First conduit welding mechanism, 4.1 First conduit temporary storage box, 4.1 Conduit temporary storage box, 4.2 First... 4.3 Moving frame, 4.3 First conduit sorting assembly, 4.31 Base plate, 4.32 Fixed fence, 4.33 Moving fence, 4.34 Lateral moving cylinder, 4.4 First conduit access assembly, 4.5 First conduit transfer assembly, 5. Second conduit welding mechanism, 5.1 Second conduit temporary storage box, 5.2 Second conduit sorting assembly, 5.21 Bidirectional moving cylinder, 6. Suspended pipe welding mechanism, 6.1 Suspended pipe temporary storage box, 6.2 First lifting pneumatic finger, 6.3 Sliding frame, 6.4 Temporary storage slot block, 6.5 Second lifting pneumatic finger, 6.6 Third lifting pneumatic finger, 6.7 Arc groove, 6.8 Servo motor, 7 Bag blank roll, 8 First lifting hot melt block, 9. Second lifting hot melt block. Implementation
[0027] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0028] In this article, terms related to connection relationships, such as "fixed connection" and "connection," are used in a conventional manner, such as bolted connection or welding. Furthermore, structures described as "lifting" utilize conventional lifting methods, such as lifting cylinders.
[0029] like Figures 1-9The full-automatic infusion bag assembling equipment of the present application comprises a bag body feeding mechanism 2, a printing mechanism 3, a first catheter welding mechanism 4, a second catheter welding mechanism 5, a hanger pipe welding mechanism 6, and a conveying mechanism 1. The bag body feeding mechanism 2, the printing mechanism 3, the catheter welding mechanism, and the hanger pipe welding mechanism are sequentially arranged from the feeding end to the discharging end of the conveying mechanism 1, and the bag body feeding mechanism 2, the printing mechanism, and the hanger pipe welding mechanism 6 are arranged on one side of the conveying mechanism 1 in the width direction, while the first catheter welding mechanism 4 and the second catheter welding mechanism 5 are oppositely arranged on both sides of the conveying mechanism 1 in the width direction. The bag body blank roll is fed by the bag body feeding mechanism 2 and then enters the conveying mechanism 1 to be cut into individual bag bodies with both ends open. Then, under the action of the conveying mechanism 1, the bag bodies are printed with scales by the printing mechanism 3 and then sequentially reach between the first catheter welding mechanism 4 and the second catheter welding mechanism 5 and on one side of the hanger pipe welding mechanism 6. The insertion and welding of the long catheter at one end of the bag body are realized at the first catheter welding mechanism 4, the insertion and welding of the long catheter and the short catheter at the other end of the bag body are realized at the second catheter welding mechanism 5, and the bending, insertion, and welding of the hanger pipe into the bag body are realized at the hanger pipe welding mechanism 6. The specific structures of the mechanisms are as follows:
[0030] The conveying mechanism 1 comprises a conveying belt 1.1 and a plurality of lifting press plates 1.2 arranged at equal intervals on the conveying belt 1.1. The lifting press plates 1.2 can also be arranged at equal intervals in multiple areas of the conveying belt. Each lifting press plate 1.2 mainly comprises a press plate and one or more lifting cylinders. The piston rod of the lifting cylinder vertically extends upward and is fixedly connected to the press plate at the free end of the piston rod. The piston rod of the lifting cylinder needs to pass through the upper and lower surfaces of the conveying belt, and the connection point between the lifting cylinder and the press plate is located on the central axis in the width direction of the press plate, so that one press plate can press one end of two bag bodies. A bag body placement area 1.3 is formed between each two adjacent lifting press plates 1.2, and the bag body placement area 1.3 and the bag body passing area 2.6 in the bag body feeding mechanism 2 one-to-one correspond in terms of arrangement position and number. After the bag body blank roll is placed at one end of the conveying belt 1.1 by the bag body feeding mechanism 2, the lifting press plates 1.2 are pressed down to press the two sides of the bag body blank roll / bag body. The length of the lifting press plate 1.2 is shorter than the width of the conveying belt 1.1, and the two ends of the lifting press plate 1.2 in the length direction and the two sides of the conveying belt 1.1 in the width direction are both spaced apart. By pressing the two sides of the bag body by the lifting press plates 1.2 during the entire assembling process, displacement of the bag body can be effectively avoided, so that the assembling position deviates, and in severe cases, the assembled product is scrapped.
[0031] The bag body feeding mechanism 2 comprises a winding wheel 2.1, a tension wheel 2.2, a partition wheel rod 2.3, a lifting cutting knife 2.4, and a lifting negative pressure traction disc 2.5. The winding wheel 2.1 is wound with a bag body blank roll. The bag body blank roll is a flat hollow bag body roll with both ends open. One end of the bag body blank roll is pasted on the winding wheel 2.1, and the other end of the bag body blank roll passes through the bottom of the tension wheel 2.2, the top of the partition wheel rod 2.3, the bottom of the lifting cutting knife 2.4, and the conveying mechanism 1 under the action of the lifting negative pressure traction disc 2.5 in sequence. The partition wheel rod 2.3 is formed by coaxially fixing more than one wheel pair 2.31 on a rod. Each wheel pair 2.31 forms a bag body passing area 2.6. One winding wheel 2.1 is matched with one tension wheel 2.2 and one bag body passing area 2.6. The lifting cutting knife 2.4 mainly comprises at least two lifting cylinders and a cutting knife fixed on the ends of the vertically downward extending piston rods of the two lifting cylinders. The lifting cutting knife 2.4 is fixed on the support frame 2.7 and located above the conveying mechanism 1 on one side. The lifting negative pressure traction disc 2.5 comprises a sliding block 2.51, a cross rod 2.52, an automatic lifting column 2.53, and a negative pressure suction disc 2.54. The sliding block 2.51 is embedded in the bottom of the support frame 2.7 and slides in the width direction of the conveying mechanism 1. The maximum position of the sliding block 2.51 sliding away from the lifting cutting knife 2.4 is located directly above the corresponding side of the conveying mechanism 1. The cross rod 2.52 is fixed on the bottom of the sliding block 2.51. The automatic lifting column 2.53 (a lifting cylinder in the prior art) is fixedly connected to the bottom of one end of the cross rod 2.52. The negative pressure suction disc 2.54 is fixed to the bottom of the vertically downward extending free end of the automatic lifting column 2.53.
[0032] During feeding, the lifting pressing plate 1.2 is raised, the one end of the bag body blank roll is placed between the two lifting pressing plates 1.2 of the conveying belt, then the lifting pressing plate 1.2 is pressed down to press the two sides of the bag body blank roll / bag body, and then the lifting cutting knife is lowered to cut the independent bag body from the bag body blank roll. By using such a bag body feeding mechanism, continuous feeding can be realized without the need for prior cutting of the bag body.
[0033] The printing mechanism 3 comprises a printing frame 3.1, a lifting printing plate 3.2, a sliding ink tray 3.3, and an ink temporary storage box 3.4, wherein the lifting printing plate 3.2 is composed of a lifting cylinder and a printing plate fixed at the end of the piston rod of the lifting cylinder extending vertically downward, the lifting printing plate 3.2 is fixed on the printing frame 3.1 and located directly above the conveying belt 1.1 of the conveying mechanism 1, the sliding ink tray 3.3 is slidingly fitted on the printing frame 3.1 and is driven by a conventional linear reciprocating driving mechanism, and the sliding ink tray 3.3 reciprocates between directly below the lifting printing plate 3.2 and away from below the lifting printing plate 3.2 under the driving action of the linear reciprocating driving mechanism; the ink temporary storage box 3.4 is fixedly connected and communicated with an ink inlet pipe 3.5 at one side and bottom, the ink inlet pipe 3.5 is located above the sliding ink tray 3.3 when the sliding ink tray 3.3 returns to the position away from below the lifting printing plate 3.2, and a valve is connected to the ink inlet pipe 3.5. When the cut bag body is conveyed to below the printing frame by the conveying belt and the conveying is paused, the sliding ink box 3.3 slides to below the lifting printing plate 3.2, the lifting printing plate 3.2 is lowered to dip the printing plate in ink, the lifting printing plate 3.2 is raised, then the sliding ink box 3.3 returns, and the lifting printing plate 3.2 is lowered to print the scale and scale value on the surface of the bag body.
[0034] The first conduit welding mechanism 4 and the second conduit welding mechanism 5 of the application each comprise a welding frame, a conduit temporary storage box, a moving frame, a conduit arrangement assembly, a conduit transfer assembly, a conduit access assembly, and a first lifting hot melting block 8. The first conduit temporary storage box 4.1 of the first conduit welding mechanism 4 stores only long conduits, regardless of the number of stations, and can be only one, as long as it meets the length distribution of multiple stations and the structural action required. The first moving frame 4.2 of the first conduit welding mechanism 4 is slidingly fitted on the I-shaped base and is driven by a conventional linear reciprocating drive mechanism, and the first moving frame 4.2 moves laterally away from or towards the conveying mechanism 1. The first conduit arrangement assembly 4.3 of the first conduit welding mechanism 4 comprises a bottom plate 4.31 and a plurality of fences, the number of which matches the number of bag passing areas 2.6, the bottom plate 4.31 is slidingly fitted on the first moving frame 4.2, each set of fence is composed of a fixed fence 4.32 and a movable fence 4.33, the fixed fence 4.32 is fixedly connected to the bottom plate 4.31, the movable fence 4.33 is slidingly fitted on the bottom plate 4.31, and a cylinder barrel of a lateral moving cylinder 4.34 is fixed on the fixed fence 4.32, the piston rod of the lateral moving cylinder 4.34 is fixedly connected to the movable fence 4.33, and the distance between the fixed fence 4.32 and the movable fence 4.33 of each set of fence is changed by the corresponding lateral moving cylinder 4.34. The first conduit access assembly 4.4 of the first conduit welding mechanism 4 comprises a servo motor, a rotating shaft, and a plurality of access rods, wherein the servo motor is fixed on the moving frame, the output shaft of the servo motor is fixedly connected to the rotating shaft, four or two equally spaced long access rods matching the long conduit are fixedly connected to the outer periphery of the rotating shaft at positions corresponding to each set of fence, and the length of each access rod is shorter than the length of the corresponding conduit. The first conduit access assembly 4.4 is fixedly connected to the first moving frame and located between the conveying mechanism and the first conduit arrangement assembly, and it takes the conduit from the conduit arrangement assembly 4.3 and feeds it into the conveying mechanism 1 to realize the butt joint of the conduit and the bag. The first conduit transfer assembly 4.5 of the first conduit welding mechanism is a lifting pneumatic finger driven by a conventional linear reciprocating drive mechanism, which is slidingly fitted on the corresponding welding frame. During operation, the long conduit is taken out from the first conduit temporary storage box 4.1 by the first conduit transfer assembly, and then placed between the fixed fence and the movable fence of each set of fence, the lateral moving cylinder 4.34 is actuated to adjust the position of the placed conduit (to be coaxial with the corresponding access rod), then the first conduit arrangement assembly 4.3 is moved to the corresponding access rod with the conduit, then the rotating shaft is rotated to align the access rod with the conduit with the side opening of the bag on the conveying belt 1, then the first moving frame 4.2 is moved as a whole to insert one end of the conduit on the access rod into the bag, and then the first lifting hot melting block 8 is lowered to hot melt the end.
[0035] The second conduit welding mechanism 5 of the present application is only different from the first conduit welding mechanism 4 in the following aspects: the first difference is that the second conduit temporary storage box 5.1 of the second conduit welding mechanism 5 is divided into multiple groups of temporary storage areas by a box body, each group of temporary storage areas is divided into a short conduit temporary storage area and a long conduit temporary storage area, and the short conduit temporary storage area is always located on the same side of the long conduit temporary storage area; the second difference is that each group of fences of the second conduit arrangement assembly 5.2 of the second conduit welding mechanism 5 is composed of a fixed fence and two movable fences, a cylinder barrel of a bidirectional moving cylinder 5.21 is fixed on the fixed fence, two piston rods of the bidirectional moving cylinder are fixedly connected with the two movable fences, and the spacing between the fixed fence and the two movable fences of each group of fences is changed by the corresponding bidirectional moving cylinder; the third difference is that four or two equally spaced long access rods and four or two equally spaced short access rods are fixedly connected to the outer periphery of the rotating shaft of the second conduit access assembly of the second conduit welding mechanism and correspond to the position of each group of fences, and the long access rods and the short access rods correspond to the central axes of the two smallest spacing areas of each group of fences, respectively.
[0036] In operation, the printed bag body enters between the first conduit welding mechanism and the second conduit welding mechanism, and then the first conduit welding mechanism and the second conduit welding mechanism act synchronously, specifically, the conduit in the conduit temporary storage box is first clamped and placed into the conduit arrangement assembly by the conduit transfer assembly (at this time, the fixed fence and the movable fence are separated by the maximum distance, facilitating the placement of the conduit), then the fixed fence and the movable fence of the conduit arrangement assembly are retracted to the minimum spacing to make the central axis of the conduit coaxial with the corresponding access rod, then the conduit arrangement assembly is moved to insert the corresponding conduit into the corresponding access rod, then the conduit access assembly rotates and moves the moving frame to be close to the conveying mechanism 1, the conduit access assembly sends the conduit into the bag body on the conveying mechanism, thereby realizing the butt joint of the conduit and the bag body, and finally the heat fusion of the conduit and the bag body is realized under the action of the first lifting heat fusion block. The two first lifting heat fusion blocks 8 are fixed on the frame of the conveying mechanism and are located on both sides of the conveying belt in the width direction, respectively.
[0037] The pipe hanging welding mechanism 6 comprises a pipe hanging temporary storage box 6.1, a first lifting pneumatic finger 6.2, a sliding frame 6.3, a temporary storage groove block 6.4, a second lifting pneumatic finger 6.5, a third lifting pneumatic finger 6.6, and a second lifting hot melting block 9. The second lifting hot melting block 9 is fixedly connected to the rack 1 and located above the conveying belt on one side. The first lifting pneumatic finger 6.2 is fixedly connected to the rack and located above the pipe hanging temporary storage box 6.1. The temporary storage groove block 6.4 is further fixed between the pipe hanging temporary storage box 6.1 and the conveying mechanism 1. The top of the temporary storage groove block 6.4 is provided with more than one temporary storage groove. The length of each temporary storage groove is shorter than the length of the corresponding pipe. The sliding frame 6.3 is located above the temporary storage groove block 6.4 and performs a linear sliding action between the pipe hanging temporary storage box 6.1 and the conveying mechanism 1. The sliding frame 6.3 is driven by a conventional linear reciprocating driving mechanism to make the second lifting pneumatic finger 6.5 on the sliding frame perform a linear reciprocating action above the pipe hanging temporary storage box 6.1 and the temporary storage groove block 6.4. A second lifting pneumatic finger 6.5 and a third lifting pneumatic finger 6.6 are arranged above the two outer sides of the sliding frame 6.3 corresponding to the length direction of each temporary storage groove. Each second lifting pneumatic finger 6.5 performs a sliding action transversely or longitudinally with the corresponding third lifting pneumatic finger 6.6. Specifically, an arc-shaped groove 6.7 is formed in the end of the sliding frame 6.3. The lifting cylinder of the second lifting pneumatic finger 6.5 is connected to the rotating shaft of a servo motor 6.8 through a connecting shaft. The second lifting pneumatic finger 6.5 is driven by the servo motor 6.8 to slide along the arc-shaped groove to be transversely or longitudinally arranged with the third lifting pneumatic finger 6.6. When the second lifting pneumatic finger 6.5 is transversely arranged with the third lifting pneumatic finger 6.6, the pipe is taken from the first lifting pneumatic finger 6.2 above the pipe hanging temporary storage box 6.1. When the second lifting pneumatic finger 6.5 is longitudinally arranged with the third lifting pneumatic finger 6.6, the pipe is bent into an arc shape, so that the two ends of each pipe are connected to the bag. The second lifting hot melting block is fixed above the conveying belt on one side. The number of the first lifting pneumatic finger, the second lifting pneumatic finger, the third lifting pneumatic finger, and the temporary storage groove is consistent with the number of the bag placement area.
[0038] When the bag is conveyed to the position of the pipe hanging welding mechanism, the first lifting pneumatic finger takes a pipe from the pipe hanging temporary storage box, rises to the maximum position, the second lifting pneumatic finger 6.5 takes the pipe, the first lifting pneumatic finger releases and returns to the original position, the second lifting pneumatic finger 6.5 places the pipe in the temporary storage groove, and then the second lifting pneumatic finger and the third lifting pneumatic finger take the two ends of the pipe. Under the action of the servo motor, the second lifting pneumatic finger rotates to be longitudinally arranged with the third lifting pneumatic finger, realizes the bending of the pipe, and then slides to the conveying mechanism to realize the connection of the pipe and the side surface of the bag. Then the second lifting hot melting block is lowered to realize the welding of the pipe and the bag.
Claims
1. A full-automatic assembling equipment for infusion bag, comprising a bag body feeding mechanism, a printing mechanism, a first catheter welding mechanism, a second catheter welding mechanism, a hanging pipe welding mechanism, and a conveying mechanism; characterized in that, The bag, open at both ends, is fed into the conveying mechanism by the bag feeding mechanism. Under the action of the conveying mechanism, the bag, after having scales printed by the printing mechanism, sequentially reaches the area between the first and second guide tube welding mechanisms, and one side of the hanging pipe welding mechanism. At the first guide tube welding mechanism, the long guide tube at one end of the bag is inserted and welded. At the second guide tube welding mechanism, the long and short guide tubes at the other end of the bag are inserted and welded. At the hanging pipe welding mechanism, the hanging pipe is bent, inserted into the bag, and welded. Both the first and second guide tube welding mechanisms include a welding frame, a guide tube storage box, a moving frame, a guide tube sorting assembly, a guide tube transfer assembly, and a guide tube connector. The system includes an inlet component and a first lifting hot melt block. The moving frame moves laterally in a straight line, moving away from or towards the conveying mechanism. The guide tube sorting component slides laterally on the moving frame and moves closer to or away from the conveying mechanism. The guide tube inlet component is fixedly connected to the moving frame and located between the conveying mechanism and the guide tube sorting component. The guide tube inlet component takes out the guide tube from the guide tube sorting component and sends it onto the conveying mechanism to achieve docking between the guide tube and the bag. The guide tube transfer component slides on the welding frame and takes out the guide tube from the guide tube storage box and sends it into the guide tube sorting component. The first lifting hot melt block is fixed on the conveying mechanism and located directly above one side of the conveyor belt width direction.
2. The fully automatic assembly equipment for infusion bags according to claim 1, characterized in that, The aforementioned bag feeding mechanism includes a take-up roller, a tension roller, a partitioned roller rod, a lifting cutter, and a lifting negative pressure traction disc. A bag blank roll is wound on the take-up roller. The bag blank roll is a flat, hollow bag roll with open ends. One end of the bag blank roll is attached to the take-up roller, and the other end of the bag blank roll passes sequentially through the bottom of the tension roller, the top of the partitioned roller rod, and below the lifting cutter under the action of the lifting negative pressure traction disc to reach the conveying mechanism. The lifting cutter is fixed on the support frame and located above one side of the conveying mechanism. The lifting negative pressure traction disc is slidably fitted on the support frame and slides linearly in the width direction of the conveying mechanism.
3. The fully automatic assembly equipment for infusion bags according to claim 2, characterized in that, The aforementioned conveying mechanism includes a conveyor belt and lifting pressure plates evenly spaced on the conveyor belt. Each pair of adjacent lifting pressure plates forms a bag insertion area, and the bag insertion area corresponds one-to-one with the bag passage area in the bag feeding mechanism in terms of both position and number. After the bag feeding mechanism places one end of the bag blank roll on the conveyor bag, the lifting pressure plates press down to achieve compression on both sides of the bag blank roll. The length of the lifting pressure plates is shorter than the width of the conveyor belt, and there is a gap between the two ends of the lifting pressure plates in the length direction and both sides of the conveyor belt in the width direction.
4. The fully automatic assembly equipment for infusion bags according to claim 3, characterized in that, The aforementioned printing mechanism includes a printing frame, a lifting printing plate, a sliding ink tray, and an ink storage box. The lifting printing plate is fixed on the printing frame and located directly above the conveyor belt of the conveying mechanism. The sliding ink tray is slidably fitted on the printing frame and moves back and forth between directly below the lifting printing plate and away from the lifting printing plate under the drive of the linear reciprocating drive mechanism. An ink inlet pipe is fixedly connected to and communicates with one side of the bottom of the ink storage box. When the sliding ink tray returns to the position away from the lifting printing plate, the ink inlet pipe is located above the sliding ink tray. A valve is connected to the ink inlet pipe.
5. A fully automatic assembly device for infusion bags according to claim 1, 2, 3, or 4, characterized in that, The first conduit welding mechanism's conduit sorting assembly includes a base plate and one or more sets of barriers. The number of barriers matches the number of bag passage areas. The base plate is slidably fitted onto the movable frame. Each set of barriers consists of fixed barriers and movable barriers. The fixed barriers are fixedly connected to the base plate, and the movable barriers are slidably fitted onto the base plate. A cylinder of a transverse moving cylinder is fixedly mounted on the fixed barrier, and the piston rod of the transverse moving cylinder is fixedly connected to the movable barrier. The first conduit welding mechanism's conduit access assembly includes a servo motor, a rotating shaft, and multiple access rods. The servo motor is fixedly mounted on the movable frame, and the output shaft of the servo motor is fixedly connected to the rotating shaft. Four or two equally spaced access rods are fixedly connected to the outer circumference of the rotating shaft, corresponding to the position of each set of barriers. The length of each access rod is shorter than the corresponding conduit length.
6. A fully automatic assembly device for infusion bags according to claim 1, 2, 3, or 4, characterized in that, The conduit sorting assembly of the second conduit welding mechanism includes a base plate and one or more sets of fences. The number of fence sets matches the number of bag passage areas. The base plate is slidably fitted on the movable frame. Each set of fences consists of one fixed fence and two movable fences. The fixed fence is fixedly connected to the base plate, and the movable fences are slidably fitted on the base plate. A cylinder of a bidirectional moving cylinder is fixed on the fixed fence, and the two piston rods of the bidirectional moving cylinder are fixedly connected to the two movable fences respectively. The conduit access assembly of the second conduit welding mechanism includes a servo motor, a rotating shaft, multiple long access rods, and multiple short access rods. The servo motor is fixed on the movable frame, and the output shaft of the servo motor is fixedly connected to the rotating shaft. Four or two equally spaced long access rods and four or two equally spaced short access rods are fixedly connected to the outer periphery of the rotating shaft and at the position corresponding to each set of fences. The length of each access rod is shorter than the corresponding conduit length, and the long access rods and short access rods are respectively located on the central axis of the two minimum spacing areas of each set of fences.
7. A fully automatic assembly device for infusion bags according to claim 1, 2, 3, or 4, characterized in that, The aforementioned pipe welding mechanism includes a pipe temporary storage box, a first lifting pneumatic finger, a sliding frame, a temporary placement trough, a second lifting pneumatic finger, a third lifting pneumatic finger, and a second lifting hot melt block. The first lifting pneumatic finger is fixed above the pipe temporary storage box. A temporary placement trough is also fixed between the pipe temporary storage box and the conveying mechanism. The top of the temporary placement trough has one or more temporary placement slots, and the length of each temporary placement slot is shorter than the length of the pipe. The sliding frame is located directly above the temporary placement trough and slides linearly between the pipe temporary storage box and the conveying mechanism. A second lifting pneumatic finger and a third lifting pneumatic finger are located on the bottom of the sliding frame and on the two outer sides corresponding to the length of each temporary placement slot. Each second lifting pneumatic finger slides horizontally or vertically alongside the corresponding third lifting pneumatic finger relative to the sliding frame. The second lifting hot melt block is fixed above one side of the conveyor belt.
Citation Information
Patent Citations
Full-automatic infusion bag making machine
CN103101225A
Fully-automatic sample bag making tube welding equipment
CN110948943A
Label printing device
CN214164437U