Leaf threshing and redrying leaf structure detection on-line sampling auxiliary device

By designing an online sampling auxiliary device for blade structure detection after leaf re-baking, and using a vibrating spreading belt and a constant temperature storage container, the problem of detection lag caused by insufficient detection capacity was solved, ensuring the accuracy and flexibility of blade structure detection.

CN117602402BActive Publication Date: 2025-12-26HONGYUN HONGHE TOBACCO (GRP) CO LTD
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Patent Information

Application Number
CN202311530571.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-16
Publication Date
2025-12-26
Estimated Expiration
2043-11-16

AI Technical Summary

Technical Problem

In existing technologies, the detection of leaf structure by leaf re-baking is delayed due to insufficient detection capability, resulting in data deviation and affecting the accuracy of the detection.

Method used

An online sampling auxiliary device for detecting the structure of re-baked leaves was designed, including a feeding unit, a material storage unit, and a discharging unit. The leaf is thinned by a vibrating spreading belt and stored at a constant temperature in a hollow double-layer stainless steel container to ensure the stability of the leaf structure. Temperature sensors and timers are configured to control the temperature and time to avoid changes in the leaf morphology.

Benefits of technology

It effectively maintains the detection characteristics of the blade structure, avoids data deviation, improves the flexibility and convenience of detection, and ensures the accuracy of the detection data.

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Abstract

The application discloses a kind of beating leaf redressing leaf structure detection online sampling auxiliary device, the main design concept of the application is, introduce leaf structure detection characteristic to keep several components, reliably stable keep beating leaf redressing sampling detection leaf blade in a certain time The detection characteristic of the detection blade is improved, the flexibility, convenience of leaf structure detection is avoided due to the detection ability is insufficient, the detection lag brings the detection data deviation problem.It can specifically be that the sampling detection leaf blade is thinned and placed in a constant temperature control container for storage, to avoid the mutual extrusion of leaf blade and the change of leaf blade form caused by temperature change, stabilize the detection characteristic of leaf structure, provide effective buffer for subsequent detection, improve the flexibility, convenience of leaf structure detection.The application scheme is simple and practical, control mode is mature and easy to implement, has the application value and popularization prospect in the industry.
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Description

Technical Field

[0001] This invention relates to the field of cigarette manufacturing, and in particular to an online sampling auxiliary device for detecting the structure of re-dried and pounded leaves. Background Technology

[0002] Leaf structure indicators are one of the important process quality indicators of tobacco leaf threshing and re-drying lines in the tobacco industry. During the production process, samples of tobacco leaves after threshing or re-drying are taken at regular intervals and the leaf structure is tested in the laboratory.

[0003] Currently, most blade structure testing utilizes multi-layer vibrating screen equipment. This involves separating tobacco leaves of different sizes using screens with varying apertures, followed by weighing and calculation to characterize the blade structure. This method requires timely testing after sampling because changes in temperature over time can alter the blade's morphology, leading to deviations in the blade structure testing data.

[0004] In actual production, a typical leaf re-drying production line is equipped with 1-2 blade structure testing vibrating screens. During busy production periods or when conducting experimental research, a large number of blade structure tests are often required. However, insufficient testing capacity can lead to samples not being tested in a timely manner, resulting in data inaccuracies and an inability to accurately guide production. In other words, according to industry practice, blade structure testing during leaf re-drying must be completed quickly after sampling; otherwise, changes in blade morphology will alter testing characteristics and cause data inaccuracies. However, in actual production, insufficient testing capacity frequently leads to testing delays, affecting the accuracy of blade structure testing data. Summary of the Invention

[0005] In view of the above, the present invention aims to provide an online sampling auxiliary device for leaf structure detection after leaf re-baking, so as to solve the problem of leaf structure detection data deviation caused by insufficient detection capability and detection lag.

[0006] The technical solution adopted in this invention is as follows:

[0007] This invention provides an online sampling auxiliary device for leaf structure detection during leaf re-baking, comprising:

[0008] Feeding unit, material storage unit and discharging unit;

[0009] The feeding unit, the material storage unit, and the discharging unit are connected in sequence. The feeding unit is used for spreading and conveying the re-dried leaves, the material storage unit is used for constant temperature preservation of the leaves, and the discharging unit is used for outputting the stored re-dried leaves for inspection.

[0010] In at least one possible implementation, the feeding unit comprises a vibrating spreading belt and a belt conveyor belt;

[0011] The vibrating spreading belt is located in front of the belt conveyor belt and is used for spreading the leaves;

[0012] The belt conveyor belt is used for feeding the leaves into the material storage unit.

[0013] In at least one possible implementation, the material storage unit adopts a cuboid stainless steel container and has a hollow double-layer structure. A heating and monitoring assembly is arranged in the hollow layer.

[0014] In at least one possible implementation, the monitoring assembly comprises a first timer and a temperature sensor.

[0015] In at least one possible implementation, the auxiliary device further comprises a prompting unit in electrical signal connection with the monitoring assembly, and the prompting unit is used for outputting at least the heating time and the temperature.

[0016] In at least one possible implementation, the material storage unit is further configured with a second timer, and the second timer is used for outputting the leaf storage time in association with the prompting unit.

[0017] In at least one possible implementation, the discharging unit adopts a belt conveyor device connected with a discharging port of the material storage unit.

[0018] Compared with the prior art, the main design concept of the present application is to introduce a leaf structure detection characteristic maintaining assembly, to reliably and stably maintain the detection characteristic of the threshed leaf sample for detection within a certain time, and to improve the flexibility and convenience of the leaf structure detection, and to avoid the detection data deviation problem caused by insufficient detection capacity and detection lag. Specifically, the spread leaves can be stored in a constant temperature control container to avoid the leaf shape change caused by mutual extrusion and temperature change, to stabilize the detection characteristic of the leaf structure, to provide effective buffering for subsequent detection, and to improve the flexibility and convenience of the leaf structure detection. The present application scheme is simple and practical, the control mode is mature and easy to implement, and has application value and promotion prospect in the industry. BRIEF DESCRIPTION OF DRAWINGS

[0019] To make the purpose, technical scheme and advantages of the present application clearer, the present application will be further described below with reference to the drawings, in which:

[0020] Figure 1 A schematic view of the online sampling auxiliary device for threshed leaf structure detection provided by the embodiment of the present application. DETAILED DESCRIPTION

[0021] Embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be interpreted as a limitation on the present application.

[0022] The present application proposes an embodiment of an online sampling auxiliary device for leaf structure detection in leaf threshing and redrying, specifically as shown in the figure, which comprises a feeding unit 1, a material storage unit 2 and a discharging unit 3, wherein the feeding unit 1, the material storage unit 2 and the discharging unit 3 are connected in sequence, the feeding unit 1 is used for spreading and conveying the leaf pieces in leaf threshing and redrying, the material storage unit 2 is used for constant temperature storage of the leaf pieces in leaf threshing and redrying, and the discharging unit 3 is used for outputting the stored leaf pieces in leaf threshing and redrying. Figure 1 The specific operation process of the above embodiment can be referred to as follows: the material storage unit 2 can be pre-set and preheated in temperature, and after the temperature reaches the required standard (for example, the preheating operation is monitored by a first timer and / or a temperature sensor), the online sampling and material spreading operation can be started by associating the feeding unit 1 with an electrical signal. For example, in some embodiments, a prompting unit (not shown in the figure) can be used to prompt the operator to evenly spread the sampled leaf pieces into the feeding unit (or in other embodiments, the material spreading can be performed in an automatic manner). The feeding unit 1 spreads the leaf pieces and sends them into the material storage unit 2 for sealed storage. When the leaf structure detection is needed, the material in the material storage unit 2 is outputted by the discharging unit 3 for subsequent detection in a manual or automatic manner. It can be supplemented here that the material storage unit 2 can be additionally provided with a second timer for cooperating with the prompting unit to show the storage time of the leaf pieces.

[0023] Regarding the several components involved in the above device, in detail, the feeding unit 1 can specifically include a vibrating spreading belt and a belt conveying belt, wherein the vibrating spreading belt is located in front of the belt conveying belt for spreading and laying the leaf pieces, and the belt conveying belt is used for sending the leaf pieces into the material storage unit 2.

[0024] In addition, in some embodiments, the material storage unit 2 is preferably a container made of rectangular parallelepiped stainless steel material and has a hollow double-layer structure, and corresponding heating and monitoring components are arranged in the hollow layer (the specific heating electric control method can refer to the existing mature electric heating control scheme, and the present application does not make any superfluous repetition or limitation on this).

[0025]

[0026] ​Finally, it can be pointed out that the discharge unit 3 can preferably employ a belt conveyor device which is coupled to the discharge opening of the material storage unit 2.

[0027] To sum up, the main design concept of the present application is to introduce a leaf structure detection characteristic maintaining assembly, which reliably and stably maintains the detection characteristic of the leaf sample detection leaf in a certain time, thereby improving the flexibility and convenience of the leaf structure detection and avoiding the detection data deviation problem caused by insufficient detection capacity and detection lag. Specifically, the thinned sample detection leaf can be placed in a constant temperature control container for storage, thereby avoiding the leaf shape change caused by mutual extrusion and temperature change of the leaf, stabilizing the detection characteristic of the leaf structure, providing effective buffering for subsequent detection, and improving the flexibility and convenience of the leaf structure detection. The present application scheme is simple and practical, the control mode is mature and easy to implement, and has application value and promotion prospect in the industry.

[0028] In the embodiments of the present application, if the expression position is mentioned, it is based on the relative concept of the embodiments, and "at least one" means one or more, and "multiple" means two or more. The "and / or" describes the association relationship of the associated objects, which means that there can be three relationships, for example, A and / or B can represent the cases of A alone, A and B together, and B alone. Wherein A and B can be singular or plural. The character " / " generally represents an "or" relationship between the front and rear associated objects. "At least one of the following" and similar expressions mean any combination of these items, including any combination of single or multiple items. For example, at least one of a, b and c can represent: a, b, c, a and b, a and c, b and c, or a and b and c, wherein a, b, c can be single or multiple.

[0029] The above embodiments according to the drawings illustrate the structure, features and effects of the present application, but the above is only the preferred embodiment of the present application, and it should be noted that the technical features involved in the above embodiments and preferred modes can be reasonably combined and matched into various equivalent schemes by those skilled in the art without departing from or changing the design idea and technical effects of the present application. Therefore, the present application is not limited by the drawings shown in the drawings, and any changes or modifications made in accordance with the concept of the present application, or equivalent embodiments with equivalent changes, shall be within the scope of protection of the present application.

Claims

1. An online sampling auxiliary device for detecting the structure of leaves after leaf re-baking, characterized in that, The application relates to a leaf threshing and redrying device. The device comprises a feeding unit, a material storage unit and a discharging unit. The feeding unit, the material storage unit and the discharging unit are connected in sequence, the feeding unit is used for spreading and conveying threshed leaves, the material storage unit is used for constant-temperature storage of the leaves, and the discharging unit is used for outputting the stored threshed leaves for inspection.

2. The online sampling aid for leaf inspection of a conditioning leaf structure as claimed in claim 1, wherein, The feeding unit comprises a vibrating spreading belt and a belt conveying belt. The vibrating spreading belt is located in front of the belt conveying belt and is used for spreading the leaves. The belt conveying belt is used for conveying the leaves into the material storage unit.

3. The online sampling aid for leaf inspection of a conditioning leaf structure as claimed in claim 1, wherein, The material storage unit adopts a hollow double-layer structure of a rectangular container made of stainless steel.

4. The online sampling aid for leaf inspection of a conditioning leaf structure as claimed in claim 3, wherein, The monitoring assembly comprises a first timer and a temperature sensor.

5. The online sampling aid for leaf inspection of a conditioning leaf structure as claimed in claim 4, wherein, The auxiliary device further comprises a prompting unit in electrical signal connection with the monitoring assembly, and the prompting unit is used for outputting at least heating time and temperature.

6. The online sampling aid for leaf inspection of a conditioning leaf structure as claimed in claim 5, wherein, The material storage unit is further provided with a second timer, and the second timer is used for outputting leaf storage time in association with the prompting unit.

7. The online sampling aid for leaf structure detection in a conditioning plant according to any one of claims 1 to 6, characterized in that The discharging unit adopts a belt conveying device connected with a discharging port of the material storage unit.

Citation Information

Patent Citations

  • Double-thermometer linkage control technology

    CN106942776A

  • Apparatus and method for on-line sampling and detecting of lifting type tobacco strip for threshing and redrying factory

    CN107594606A