Horizontal cattle dung solid-liquid separator

By designing a horizontal cow dung solid-liquid separator, the press cylinder drives the extrusion plate to compress and separate the solid and liquid, solving the problem of high water content in solid materials in existing technologies, and achieving efficient solid-liquid separation and reduced energy consumption.

CN117623575BActive Publication Date: 2026-01-09ZHEJIANG MINGJIA ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202311856519.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2026-01-09
Estimated Expiration
2043-12-29

AI Technical Summary

Technical Problem

Existing cow manure treatment devices separate solid materials through screw extrusion, resulting in high moisture content. This leads to high energy consumption for subsequent drying, long natural air drying time, large land area, and negative impacts on the environment and livestock health.

Method used

A horizontal cow manure solid-liquid separator is used. The press cylinder drives the extrusion plate to press the cow manure into the press cylinder for compression and solid-liquid separation. The solids are discharged through the end cover of the machine head. Combined with the press filter screen, efficient solid-liquid separation is achieved, and the water content of the solids is reduced to below 45%.

Benefits of technology

It effectively reduces energy consumption in the later stages of cow manure drying, improves solid-liquid separation efficiency, reduces land and time requirements, and improves the environment and livestock health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a horizontal cow dung solid-liquid separator, which comprises a press frame, a limiting rear support frame, a press oil cylinder, a press piston rod, a piston rod support frame, a piston rod auxiliary roller, a pushing and pressing plate, a lower hopper, a piston rod inlet, a press cylinder body, a press filter screen and a self-locking machine head end cover. The separator can drive the pushing and pressing plate to press the cow dung into the press cylinder body for compression solid-liquid separation through the horizontal press oil cylinder, and can discharge the cow dung solid through the machine head end cover, so that the water content of the cow dung solid can reach 45% at the lowest, and the energy consumption of the later cow dung drying operation can be reduced.
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Description

[0001] The present application relates to the technical field of cattle manure treatment equipment, in particular to the technical field of a horizontal cattle manure solid-liquid separator.

[0002] With the rapid development of cattle industry, manure pollution has become a big problem. Due to insufficient attention to the treatment of cattle manure in some areas, cattle manure is randomly stacked and placed in some places where cattle are raised, and in summer, the stench is overwhelming, which not only affects the normal life of the surrounding residents, but also is the source of the breeding of a variety of bacterial pathogens, which has a serious impact on the breeding group. Large-scale cattle farms produce a lot of cattle manure, which will affect the environment and the health of livestock if not properly treated in time. Cattle manure can be used as fuel or to produce organic fertilizer, but these all need to be dehydrated first to facilitate the storage and transportation of cattle manure. If it is naturally dried, it not only needs a long time and a large space, but also causes air pollution and affects the environment around the farm. Most of the existing cattle manure treatment devices use a spiral extrusion method for solid-liquid separation. Since the solid content of cattle manure is only about 15%, the spiral extrusion method cannot well solve the problem of the water content of the solid after separation. The water content of the solid after spiral extrusion is 65%-75%, which increases the energy consumption of the later cattle manure drying operation.

[0003] The purpose of the present application is to solve the problems in the prior art and provide a horizontal cattle manure solid-liquid separator, which can drive the pressing plate to press the cattle manure into the cylinder body of the press through the oil cylinder of the horizontal press to separate the solid and liquid, and can also discharge the cattle manure solid through the head end cover. The water content of the cattle manure solid can be as low as 45%, which is beneficial to reduce the energy consumption of the later cattle manure drying operation.

[0004] ​​​In order to achieve the above object, the application provides a horizontal cow dung solid-liquid separator, which comprises a press frame, a limiting rear support frame, a press oil cylinder, a press piston rod, a piston rod support frame, a piston rod auxiliary roller, a pushing plate, a lower hopper, a piston rod inlet, a press cylinder body, a press filter screen and a self-locking machine head end cover, the top right end of the press frame is provided with the limiting rear support frame, the limiting rear support frame is provided with the press oil cylinder, the left end of the press oil cylinder is connected with the press piston rod, the top of the press frame is provided with a plurality of piston rod support frames corresponding to the position of the press piston rod, the piston rod support frames are provided with the piston rod auxiliary rollers, the piston rod auxiliary rollers are supported on the bottom of the press piston rod, the left end of the press piston rod is provided with the pushing plate, the middle of the press frame is provided with the lower hopper, the bottom right end of the lower hopper is provided with the piston rod inlet, the press piston rod is inserted into the piston rod inlet, the left end of the lower hopper is provided with the press cylinder body in communication with the piston rod inlet, the inner side wall of the press cylinder body is provided with the press filter screen, the bottom of the press cylinder body is provided with a liquid discharge port, and the left end of the press cylinder body is provided with the self-locking machine head end cover.

[0005] Preferably, the limiting rear support frame is an integrated triangular support frame, the right side of the limiting rear support frame is provided with a thickened support plate, and the front and rear sides of the limiting rear support frame are symmetrically provided with reinforced baffles in the shape of right-angled triangles.

[0006] Preferably, the top of the press frame is provided with an oil cylinder protective shell, the oil cylinder protective shell is provided with a piston rod cover shell, the piston rod cover shells are uniformly arranged on the press piston rod, and the piston rod cover shells are in sliding contact with the piston rod auxiliary rollers.

[0007] Preferably, the piston rod inlet is provided with a packing flange, and the packing flange is in uniform contact with the outer side of the press piston rod.

[0008] Preferably, the bottom of the lower hopper is provided with a pushing channel with the same shape and size as the pushing plate, and the maximum diameter of the pushing plate is smaller than the inner diameter of the press cylinder body.

[0009] Preferably, the self-locking machine head end cover is a center-opening end cover, and the outer side of the self-locking machine head end cover is hingedly provided with an auxiliary locking rod.

[0010] Preferably, the front and rear sides of the press frame are provided with extension fixing plates, and the extension fixing plates are respectively fixedly connected with the lower hopper and the press cylinder body.

[0011] The beneficial effects of the present application: the present application is combined with the press frame, the limiting rear support frame, the press oil cylinder, the press piston rod, the piston rod support frame, the piston rod auxiliary roller, the pushing plate, the lower hopper, the piston rod inlet, the press cylinder, the press filter screen and the self-locking machine head end cover, through the test optimization, can make the separator through the horizontal press oil cylinder drive pushing plate to press the cow dung into the press cylinder for compression solid-liquid separation, at the same time, the cow dung solid can be discharged through the machine head end cover, the water content of the cow dung solid can reach 45% at the lowest, which is beneficial to reduce the energy consumption of the later cow dung drying operation.

[0012] The features and advantages of the present application will be described in detail through examples combined with the drawings.

BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a structure schematic view of a horizontal cow dung solid-liquid separator of the present application.

[0014] In the figure: 1-press frame, 2-limiting rear support frame, 3-press oil cylinder, 4-press piston rod, 5-piston rod support frame, 6-piston rod auxiliary roller, 7-pushing plate, 8-lower hopper, 9-piston rod inlet, 10-press cylinder, 11-press filter screen, 12-self-locking machine head end cover, 13-oil cylinder protective shell, 14-piston rod cover, 15-packing flange, 16-extended fixed plate.

DETAILED DESCRIPTION

[0015] Reference Figure 1The application discloses a horizontal cattle dung solid-liquid separator which comprises a presser frame 1, a limiting rear support frame 2, a presser oil cylinder 3, a presser piston rod 4, a piston rod support frame 5, a piston rod auxiliary roller 6, a pushing and extruding plate 7, a lower hopper 8, a piston rod inlet 9, a presser cylinder body 10, a presser filter screen 11 and a self-locking machine head end cover 12. The top right end of the presser frame 1 is provided with the limiting rear support frame 2, the limiting rear support frame 2 is provided with the presser oil cylinder 3, the left end of the presser oil cylinder 3 is connected with the presser piston rod 4, the top of the presser frame 1 is provided with a plurality of piston rod support frames 5 corresponding to the positions of the presser piston rod 4, the piston rod support frames 5 are provided with the piston rod auxiliary rollers 6, the piston rod auxiliary rollers 6 are supported at the bottom of the presser piston rod 4, the left end of the presser piston rod 4 is provided with the pushing and extruding plate 7, the middle part of the presser frame 1 is provided with the lower hopper 8, the bottom right end of the lower hopper 8 is provided with the piston rod inlet 9, the presser piston rod 4 is arranged in the piston rod inlet 9, the left end of the lower hopper 8 is provided with the presser cylinder body 10 in communication with the piston rod inlet 9, the inner side wall of the presser cylinder body 10 is provided with the presser filter screen 11, the bottom of the presser cylinder body 10 is provided with a liquid discharge port, the left end of the presser cylinder body 10 is provided with the self-locking machine head end cover 12, the limiting rear support frame 2 is an integrated triangular support frame, the right side of the limiting rear support frame 2 is provided with a thickened support plate, the front and back sides of the limiting rear support frame 2 are symmetrically provided with reinforced baffle plates in the shape of right-angled triangles, the top of the presser frame 1 is provided with an oil cylinder protective cover 13, the oil cylinder protective cover 13 is provided with piston rod cover shells 14, the piston rod cover shells 14 are uniformly arranged on the presser piston rod 4, the piston rod cover shells 14 are in sliding contact with the piston rod auxiliary rollers 6, the piston rod inlet 9 is provided with a packing flange 15, the packing flange 15 is in uniform contact with the outer side of the presser piston rod 4, the bottom of the lower hopper 8 is provided with a pushing and extruding channel which has the same shape and size as the pushing and extruding plate 7, the maximum diameter of the pushing and extruding plate 7 is smaller than the inner diameter of the presser cylinder body 10, the self-locking machine head end cover 12 is a center-opening end cover, the outer side of the self-locking machine head end cover 12 is hingedly provided with an auxiliary locking rod, the front and back sides of the presser frame 1 are provided with extension fixing plates 16, and the extension fixing plates 16 are respectively fixedly connected with the lower hopper 8 and the presser cylinder body 10.

[0016] The working process of the present application is as follows: the cow dung is introduced into the lower hopper 8, when the amount of cow dung entering the lower hopper 8 reaches a certain amount according to the setting, the press oil cylinder 3 drives the press piston rod 4 to be pushed out to the left to push the pressing plate 7, the pressing plate 7 pushes the cow dung into the press cylinder body 10 for compression and solid-liquid separation, the separated liquid is introduced into the liquid discharge port through the press filter screen 11 and discharged, after reaching the set position, the pressing plate 7 remains in position for a certain period of time, and after the sufficient time, the pressing plate 7 retreats to the original position for re-pushing, and after repeating the pushing for several times, the self-locking machine head end cover 12 is opened, the pressing plate 7 pushes the cow dung solid out of the press cylinder body 10, and the solid-liquid separation process is completed.

[0017] The present application has the following advantages: the press frame 1, the limiting rear support frame 2, the press oil cylinder 3, the press piston rod 4, the piston rod support frame 5, the piston rod auxiliary roller 6, the pushing pressing plate 7, the lower hopper 8, the piston rod inlet 9, the press cylinder body 10, the press filter screen 11 and the self-locking machine head end cover 12 are combined together, and after optimization through tests, the separator can drive the pushing pressing plate 7 to push the cow dung into the press cylinder body 10 for compression and solid-liquid separation through the horizontal press oil cylinder 3, and the cow dung solid can also be discharged through the machine head end cover, and the water content of the cow dung solid can be as low as 45%, which is beneficial to reducing the energy consumption of the later cow dung drying operation.

[0018] The above examples are illustrative of the present application, but not limiting of the present application, and any simple transformation of the present application also belongs to the protection scope of the present application.

Claims

1. A horizontal type cattle dung solid-liquid separator, characterized by: Including the press frame (1), the limit rear support frame (2), the press oil cylinder (3), the press piston rod (4), the piston rod support frame (5), the piston rod auxiliary roller (6), the push extrusion plate (7), the hopper (8), the piston rod inlet (9), the press cylinder (10), the press filter screen (11) and the self-locking machine head end cover (12), the right top of the press frame (1) is provided with the limit rear support frame (2), the limit rear support frame (2) is installed with the press oil cylinder (3), the left end of the press oil cylinder (3) is connected with the press piston rod (4), the top of the press frame (1) is provided with a plurality of piston rod support frames (5) corresponding to the position of the press piston rod (4), the piston rod support frame (5) is installed with the piston rod auxiliary roller (6), the piston rod auxiliary roller (6) is supported at the bottom of the press piston rod (4), the left end of the press piston rod (4) is installed with the push extrusion plate (7), the middle of the press frame (1) is provided with the hopper (8), the bottom right end of the hopper (8) is provided with the piston rod inlet (9), the press piston rod (4) is inserted into the piston rod inlet (9), the left end of the hopper (8) is provided with the press cylinder (10) in communication with the position of the piston rod inlet (9), the inner side wall of the press cylinder (10) is provided with the press filter screen (11), the bottom of the press cylinder (10) is provided with a liquid outlet, the left end of the press cylinder (10) is provided with the self-locking machine head end cover (12), the limit rear support frame (2) is an integral triangular support frame, the right side of the limit rear support frame (2) is provided with a thickened support plate, the front and rear sides of the limit rear support frame (2) are symmetrically provided with reinforced baffles in the shape of right-angled triangles.

2. A horizontal type cattle dung solid-liquid separator as claimed in claim 1, wherein: The top of the press frame (1) is provided with an oil cylinder protective cover (13), the oil cylinder protective cover (13) is provided with a piston rod cover (14) inside, the piston rod cover (14) is uniformly covered on the press piston rod (4), and the piston rod cover (14) is in sliding contact with the piston rod auxiliary roller (6).

3. A horizontal type cattle dung solid-liquid separator as claimed in claim 1, wherein: The piston rod inlet (9) is provided with a packing flange (15), and the packing flange (15) is in uniform contact with the outer side of the press piston rod (4).

4. A horizontal type cattle dung solid-liquid separator as claimed in claim 1, wherein: The bottom of the hopper (8) is provided with a push extrusion channel with the same shape and size as the cross section of the push extrusion plate (7), and the maximum diameter of the push extrusion plate (7) is smaller than the inner diameter of the press cylinder (10).

5. A horizontal cow dung solid-liquid separator as described in claim 1, characterized in that: The self-locking machine head end cover (12) is a center-opening end cover, and an auxiliary locking rod is hingedly arranged on the outer side of the self-locking machine head end cover (12).

6. A horizontal type cattle dung solid-liquid separator as claimed in claim 1, wherein: The front and rear sides of the press frame (1) are provided with extension fixing plates (16), and the extension fixing plates (16) are respectively fixedly connected with the hopper (8) and the press cylinder (10).

Citation Information

Patent Citations

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  • Horizontal cow dung solid-liquid separator

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