A mattress manufacturing, processing and packaging integrated equipment

Abstract

The application discloses a kind of mattress making processing packing integrated equipment, including chassis, the chassis one end is fixedly connected with inclined frame by bolt, the inclined frame one end is fixedly connected with bearing frame by bolt, the chassis top is provided with rotating alignment mechanism, utilize pressure sensor, when mattress passes, start second electric telescopic rod, push tray and mattress rise and rotate disc adhere, force limit sleeve and the touch switch of top end of top adhere, the structure of the present application is scientific and reasonable, use safe and convenient, rotating alignment mechanism is set, by the cooperation of pressure sensor, when mattress moves to the top of tray, start second electric telescopic rod, to push tray and mattress rise and rotate disc adhere, then push limit sleeve, steering column and rotating disc rise, make driven gear and L type slide parallel, limit sleeve and the touch switch of top end of top also adhere simultaneously, stop the elongation of second electric telescopic rod.

Description

Technical Field

[0001] This invention relates to the field of mattress manufacturing technology, specifically to an integrated processing and packaging device for mattress manufacturing. Background Technology

[0002] A mattress is an item placed between the human body and the bed to ensure that consumers get a healthy and comfortable sleep. There are many types of mattress materials, and mattresses made of different materials can bring different sleep effects. During the processing and packaging of mattresses, large mattresses need to be compressed and packaged to facilitate transportation.

[0003] However, current mattresses require workers to manually fold, rotate, and straighten them during compression and packaging, which increases their workload. Furthermore, prolonged work can lead to worker fatigue and reduced efficiency. Therefore, to avoid these technical problems, it is indeed necessary to provide an integrated processing and packaging equipment for mattress manufacturing to overcome the deficiencies of the existing technology. Summary of the Invention

[0004] This invention provides an integrated processing and packaging equipment for mattress manufacturing, which can effectively solve the problems mentioned in the background art, such as the need for workers to manually fold, rotate and straighten mattresses, which increases the labor pressure on workers and makes them prone to fatigue after long hours of work, thus affecting efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an integrated processing and packaging equipment for mattress manufacturing, comprising a base frame, one end of which is fixedly connected to an inclined frame by bolts, and one end of which is fixedly connected to a load-bearing frame by bolts. A rotation and straightening mechanism is provided at the top of the base frame. Using a pressure sensor, when the mattress passes by, a second electric telescopic rod is activated, pushing the tray and mattress up to fit against the rotating disc, forcing the limiting sleeve to fit against the touch switch at the bottom of the top frame, cutting off the power supply to the second electric telescopic rod, activating the first electric telescopic rod, pushing the L-shaped sliding plate to slide, and through the engagement of the toothed cam, driving the driven gear, steering rod, rotating disc and mattress to rotate.

[0006] One end of the base frame is equipped with a convenient winding mechanism. The mattress is pressed and conveyed by the pressure roller, so that the mattress moves into the two limiting clamping rollers. Then, the servo motor is started to rotate the disc, the horizontal plate and the rotating ring, thereby winding the mattress. During the winding process, the mattress is limited and clamped by the arc-shaped clamping plate.

[0007] The tilting frame is equipped with a conveying and folding mechanism. When the drive motor is started, the rotating rod rotates according to the preset number of forward and reverse steps. Through the cooperation of the transmission belt and two toothed rollers, the two swing clamps rotate relative to each other, causing the mattress to be folded around the limit rod. Then the toothed rollers drive the swing clamps to rotate and reset. Due to the tilting of the tilting frame and the influence of the mattress's own weight, the folded mattress is forced to fall down to the bottom of the tilting frame.

[0008] The top of the load-bearing frame is equipped with a compression heat sealing and transmission mechanism. The cylinder pushes the compression plate down through the pressure rod to compress and vent the mattress. During the compression process, the mounting frame and hot press knife are lowered to heat seal the packaging bag. Then, the rotary motor is started to drive the load-bearing conveyor belt to rotate and transport the mattress.

[0009] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a scientific and reasonable structure and is safe and convenient to use.

[0010] 1. A rotating and leveling mechanism is set up. With the cooperation of a pressure sensor, when the mattress moves above the tray, the second electric telescopic rod is activated, which pushes the tray and mattress up to fit against the rotating plate. This, in turn, pushes the limit sleeve, the steering rod, and the rotating plate up, making the driven gear parallel to the L-shaped sliding plate. At the same time, the limit sleeve is engaged with the touch switch at the bottom of the top frame, stopping the extension of the second electric telescopic rod and activating the extension of the first electric telescopic rod. This pushes the L-shaped sliding plate to slide, and through the engagement of the toothed cam, it drives the driven gear, the steering rod, and the rotating plate to rotate, thereby rotating the mattress and the tray.

[0011] In addition, as the first electric telescopic rod continues to extend, it pushes the L-shaped slide plate to engage with the touch switch on one side of the bottom of the crossbar, stopping the extension of the first electric telescopic rod and activating the retraction of the second electric telescopic rod. This causes the mattress and tray to descend and reset, allowing the mattress to re-engage with the conveyor belt for easy transport. At the same time, the mattress is positioned and aligned by the anti-deviation plate, guide plate, and rollers, facilitating subsequent winding and improving convenience.

[0012] 2. A convenient winding mechanism is set up. The mattress is pressed and conveyed after being straightened by the pressure rollers inside the fixed frame and between the T-shaped plates, forcing the mattress to move into the two limiting clamping rollers. Then, through the extension and retraction characteristics of the first return spring, and in cooperation with the traction rod and the vertical rod, the two horizontal plates can slide easily, changing the distance between the two horizontal plates. This makes it easier to clamp and limit mattresses of different thicknesses, improving adaptability.

[0013] In addition, the servo motor rotates the disc, horizontal plate, and rotating ring, which in turn rolls the mattress. During the rolling process, the arc-shaped clamp and the second return spring extend and retract, pulling the arc-shaped clamp and the compression push rod to slide along the fixed cylinder. As the mattress rolls up, the distance between the two arc-shaped clamps increases, and the mattress roll is always fixed, ensuring the tightness of the roll and increasing convenience.

[0014] 3. A conveying and folding mechanism is installed. The drive motor drives the rotating rod to rotate according to a pre-set number of forward and reverse steps. Through the meshing of the transmission belt and toothed roller, the two swinging clamps rotate relative to each other, causing the mattress to fold around the limiting rod. Then, the toothed roller drives the swinging clamps to rotate and reset. Utilizing the inclination of the tilting frame and the influence of the mattress's own weight, the folded mattress is forced to fall under the tilting frame and re-adhere to the conveyor belt, thus facilitating its transport to the top of the bottom frame. This achieves automated processing, facilitating mattress folding and subsequent processing. In addition, rotating the adjusting rod moves the movable plate and the limiting rod, allowing for adjustment of the distance between the limiting rod and the conveyor belt according to the thickness of the compressed mattress, improving adaptability.

[0015] 4. An extrusion heat sealing and transmission mechanism is installed. The extrusion plate is pushed down by the cylinder and pressure rod to degas and thin the mattress inside the packaging bag. During the extrusion process, the mounting frame and hot press knife are lowered to heat seal the packaging bag, improving the sealing effect and ensuring the compression effect. At the same time, the tension spring reduces the extrusion pressure between the hot press knife and the support plate, preventing damage to the hot press knife. The power is transmitted through the cooperation of the drive wheel, belt and drive rod, which drives the conveyor belt, crawler and load-bearing conveyor belt to rotate together to ensure the conveying effect.

[0016] In summary, after the mattress is quickly compressed and heat-sealed by the extrusion heat-sealing and transmission mechanism, it is transported. Then, through the cooperation of the conveying folding mechanism and the rotation and straightening mechanism, the mattress is automatically folded, rotated and adjusted during the conveying process. Finally, the folded mattress is rolled up by the convenient winding mechanism, which improves the efficiency of mattress production and reduces the labor pressure of workers. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0018] In the attached diagram:

[0019] Figure 1 This is a schematic diagram of the structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the installation structure of the tray of the present invention;

[0021] Figure 3 This is a schematic diagram of the mounting structure of the toothed protrusion of the present invention;

[0022] Figure 4 This is a schematic diagram of the rotating alignment mechanism of the present invention;

[0023] Figure 5 This is a schematic diagram of the installation structure of the pressure roller of the present invention;

[0024] Figure 6 This is a schematic diagram of the structure of the convenient winding mechanism of the present invention;

[0025] Figure 7 This is a schematic diagram of the conveying and folding mechanism of the present invention;

[0026] Figure 8 This is a schematic diagram of the extrusion heat sealing and transmission mechanism of the present invention.

[0027] The diagram labels are: 1. Base frame; 2. Inclined frame; 3. Load-bearing frame;

[0028] 4. Rotary alignment mechanism; 401. Crossbeam; 402. Limiting sleeve; 403. Steering rod; 404. Rotary disk; 405. Driven gear; 406. First electric telescopic rod; 407. L-shaped sliding plate; 408. Toothed protrusion; 409. Top frame; 410. Touch switch; 411. Pad; 412. Conveyor belt; 413. Second electric telescopic rod; 414. Pallet; 415. Pressure sensor; 416. Push rod; 417. Anti-deviation plate; 418. Guide plate; 419. Roller;

[0029] 5. Convenient winding mechanism; 501. Fixing frame; 502. Tightening screw; 503. T-shaped plate; 504. Tightening roller; 505. Mounting plate; 506. Disc; 507. Vertical frame; 508. Vertical rod; 509. Side plate; 510. Horizontal plate; 511. Rotary ring; 512. Traction rod; 513. First return spring; 514. Fixing cylinder; 515. Extrusion push rod; 516. Arc-shaped clamping plate; 517. Second return spring; 518. Limiting clamping roller; 519. Servo motor;

[0030] 6. Conveying and folding mechanism; 601. Partition plate; 602. Groove; 603. Rotating rod; 604. Drive motor; 605. Drive rod; 606. Transmission belt; 607. Toothed roller; 608. Swinging clamp; 609. Slide rod; 610. Support plate; 611. Support spring; 612. Adjusting rod; 613. Movable plate; 614. Limiting rod; 615. Track;

[0031] 7. Extrusion heat sealing and conveying mechanism; 701. Gantry frame; 702. Cylinder; 703. Pressure rod; 704. Extrusion plate; 705. Mounting bracket; 706. Movable rod; 707. Tension spring; 708. Hot press knife; 709. Support plate; 710. Load-bearing conveyor belt; 711. Rotary motor; 712. Drive wheel; 713. Belt; 714. Drive rod. Detailed Implementation

[0032] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0033] Example: Figure 1-8 As shown, the present invention provides a technical solution: an integrated processing and packaging equipment for mattress manufacturing, including a base frame 1, an inclined frame 2 fixedly connected to one end of the base frame 1 by bolts, a load-bearing frame 3 fixedly connected to one end of the inclined frame 2 by bolts, and a rotation and straightening mechanism 4 provided at the top of the base frame 1. Using a pressure sensor 415, when the mattress passes by, the second electric telescopic rod 413 is activated, pushing the tray 414 and the mattress to rise and fit against the rotating disk 404, forcing the limiting sleeve 402 to fit against the touch switch 410 at the bottom of the top frame 409, cutting off the power supply to the second electric telescopic rod 413, activating the first electric telescopic rod 406, pushing the L-shaped slide plate 407 to slide, and through the cooperation of the toothed cam 408, pushing the driven gear 405, the steering rod 403, the rotating disk 404 and the mattress to rotate;

[0034] The base frame 1 is equipped with a convenient winding mechanism 5 at one end. The mattress is pressed and conveyed by the pressure roller 504, so that the mattress moves into the two limiting clamping rollers 518. Then, the servo motor 519 is started to rotate the disc 506, the horizontal plate 510 and the rotating ring 511, thereby winding the mattress. During the winding process, the mattress is limited and clamped by the arc-shaped clamping plate 516.

[0035] The tilting frame 2 is equipped with a conveying and folding mechanism 6. When the drive motor 604 is started, the rotating rod 603 rotates according to the preset number of forward and reverse steps. Through the cooperation of the transmission belt 606 and the two toothed rollers 607, the two swing clamps 608 rotate relative to each other, so that the mattress is folded around the limiting rod 614. Then the toothed rollers 607 drive the swing clamps 608 to rotate and reset. Due to the tilt of the tilting frame 2 and the influence of the mattress's own weight, the folded mattress is forced to fall together under the tilting frame 2.

[0036] The top of the load-bearing frame 3 is equipped with a compression heat sealing and transmission mechanism 7. The cylinder 702 pushes the compression plate 704 down through the pressure rod 703 to compress and degas the mattress. During the compression process, the mounting frame 705 and the hot press knife 708 are lowered to heat seal the packaging bag. Then, the rotary motor 711 is started to drive the load-bearing conveyor belt 710 to rotate and transport the mattress.

[0037] The rotating and leveling mechanism 4 includes a crossbeam 401, a limiting sleeve 402, a steering rod 403, a rotating disk 404, a driven gear 405, a first electric telescopic rod 406, an L-shaped sliding plate 407, a toothed cam 408, a top frame 409, a touch switch 410, a pad block 411, a conveyor belt 412, a second electric telescopic rod 413, a tray 414, a pressure sensor 415, a push rod 416, an anti-deviation plate 417, a guide plate 418, and a roller 419.

[0038] A crossbeam 401 is bolted to the top of the base frame 1. A limiting sleeve 402 is movably connected to the middle of the top of the crossbeam 401. A steering rod 403 is rotatably connected inside the limiting sleeve 402. A rotating disk 404 is bolted to the bottom of the steering rod 403, corresponding to the bottom of the crossbeam 401. A driven gear 405 is fixedly sleeved on the outside of the steering rod 403, corresponding to the top of the rotating disk 404. A first electric telescopic rod 406 is bolted to one side of the bottom of the crossbeam 401. One end of the first electric telescopic rod 406 is bolted to... There is an L-shaped slide plate 407. One end of the L-shaped slide plate 407 is equidistantly engaged with toothed protrusions 408. The top of the cross frame 401 is fixedly connected to the top frame 409 by bolts. The bottom of the top frame 409 and the bottom of the cross frame 401 are fixedly connected to the two sides of the L-shaped slide plate 407 by bolts. In order to transmit power, the L-shaped slide plate 407 meshes with the driven gear 405 through the toothed protrusions 408. The horizontal height of the L-shaped slide plate 407 is greater than the horizontal height of the driven gear 405. The total number of toothed protrusions 408 is equal to one-quarter of the number of teeth of the driven gear 405.

[0039] Inside the base frame 1, pads 411 are fixedly connected at equal intervals by bolts. A conveyor belt 412 is rotatably connected to one side of the base frame 1 corresponding to the pads 411. A second electric telescopic rod 413 is fixedly connected to the four pads 411 inside the base frame 1 by bolts. A tray 414 is rotatably connected to the top of the second electric telescopic rod 413 at the top position corresponding to the top of the pads 411. A pressure sensor 415 is fixedly connected to the top of the tray 414 by bolts. To improve automation efficiency, the first electric telescopic rod 406, the second electric telescopic rod 413, and the pressure sensor 415 are all connected via... Powered by an external power source, the signal output terminals of the three touch switches 410 are all connected to the input terminals of the first electric telescopic rod 406 and the second electric telescopic rod 413. The signal output terminal of the pressure sensor 415 is connected to the input terminal of the second electric telescopic rod 413. At the top of the base frame 1, corresponding to one side of the cross frame 401, a push rod 416 is symmetrically connected by threads. The other end of the push rod 416 is rotatably connected to an anti-deviation plate 417. One end of the anti-deviation plate 417 is snapped with a guide plate 418, and one end of the guide plate 418 and one end of the anti-deviation plate 417 are rotatably connected to rollers 419 at equal distances.

[0040] The convenient winding mechanism 5 includes a fixed frame 501, a clamping screw 502, a T-shaped plate 503, a clamping roller 504, a mounting plate 505, a disc 506, a vertical frame 507, a vertical rod 508, a side plate 509, a horizontal plate 510, a rotating ring 511, a traction rod 512, a first return spring 513, a fixed cylinder 514, a pressing push rod 515, an arc-shaped clamping plate 516, a second return spring 517, a limiting clamping roller 518, and a servo motor 519.

[0041] One end of the base frame 1 is fixedly connected to a fixing frame 501 by bolts. A clamping screw 502 is symmetrically rotatably connected to the top of the fixing frame 501. T-shaped plates 503 are threadedly connected to the outer sides of the two clamping screws 502 on the same side. Clamping rollers 504 are rotatably connected at equal intervals between the two T-plates 503 and to the inner wall of the fixing frame 501. A mounting plate 505 is symmetrically fixedly connected to one end of the fixing frame 501 by bolts. A disc 506 is rotatably connected to one end of each mounting plate 505. A vertical frame 507 is bolted to one end of a disc 506. A vertical rod 508 is snapped into the inside of the vertical frame 507. Side plates 509 are movably connected to the top and bottom of the outer side of the vertical rod 508. A horizontal plate 510 is bolted to one end of each side plate 509. A rotating ring 511 is rotatably connected to one end of another mounting plate 505. A traction rod 512 is symmetrically and movably connected to the top and bottom of the rotating ring 511. One end of the traction rod 512 is fixedly connected to one end of the horizontal plate 510. At opposite ends of the two horizontal plates 510, corresponding to the outer sides of the traction rod 512 and the vertical rod 508, a first return spring 513 is engaged. At adjacent ends of the two horizontal plates 510, a fixed cylinder 514 is equidistantly engaged. Inside the fixed cylinder 514, a pressing push rod 515 is movably connected. At adjacent ends of the two sets of pressing push rods 515, an arc-shaped clamping plate 516 is engaged. A second return spring is engaged between the arc-shaped clamping plate 516 and the horizontal plate 510 at the outer position corresponding to the pressing push rod 515. 517, a limiting clamping roller 518 is snapped between two arc-shaped clamping plates 516 at one end of the side plate 509. A servo motor 519 is fixedly connected to one end of a mounting plate 505 by bolts. In order to facilitate the rolling up of the mattress, a round hole is opened at one end of the other mounting plate 505 at the position corresponding to the side of the rotating ring 511. The servo motor 519 is powered by an external power source, and the output shaft of the servo motor 519 passes through the mounting plate 505 and is fixedly connected to one end of the disc 506 by bolts.

[0042] The conveying and folding mechanism 6 includes a partition 601, a slot 602, a rotating rod 603, a drive motor 604, a drive rod 605, a transmission belt 606, a toothed roller 607, a swing clamp 608, a slide rod 609, a support plate 610, a support spring 611, an adjusting rod 612, a movable plate 613, a limiting rod 614, and a track 615;

[0043] The inclined frame 2 has partitions 601 equidistantly fastened to its inner wall, and a track 615 is rotatably connected inside the partitions 601. A slot 602 is formed between two adjacent partitions 601 at the bottom end of the inclined frame 2. A rotating rod 603 is rotatably connected inside the slot 602, and a drive motor 604 is bolted to one end of the inclined frame 2 corresponding to one side of the rotating rod 603. A drive rod 605 is symmetrically rotatably connected between each pair of adjacent partitions 601 at the top of the slot 602. A transmission belt 606 is sleeved on the outer side of the drive rod 605 and the outer side of the rotating rod 603 at positions corresponding to the inside of the slot 602. A toothed roller 607 is fixedly sleeved on the outer side of the drive rod 605. The toothed roller 607 is secured to the outer side of the drive rod 605. A swing clamp 608 is connected, and a slide rod 609 is movably connected to the top of the swing clamp 608. A support plate 610 is snapped onto the top of the slide rod 609. A support spring 611 is snapped onto the support plate 610 and the swing clamp 608 at the outer position of the slide rod 609. Adjusting rods 612 are rotatably connected to both sides of the tilting frame 2. Movable plates 613 are threaded onto the outer side of the two adjusting rods 612. Limiting rods 614 are snapped between the two movable plates 613. To facilitate folding the mattress, two adjacent toothed rollers 607 mesh with each other. A support block is snapped onto the bottom position of the swing clamp 608 inside the tilting frame 2. The drive motor 604 is powered by an external power source.

[0044] The extrusion heat sealing and transmission mechanism 7 includes a gantry frame 701, a cylinder 702, a pressure rod 703, an extrusion plate 704, a mounting frame 705, a movable rod 706, a tension spring 707, a hot press knife 708, a support plate 709, a load-bearing conveyor belt 710, a rotary motor 711, a transmission wheel 712, a belt 713, and a transmission rod 714;

[0045] A gantry frame 701 is bolted to the top of the load-bearing frame 3. A cylinder 702 is symmetrically bolted to the top of the gantry frame 701. A pressure rod 703 is movably connected to the bottom of the cylinder 702. A pressing plate 704 is bolted to the bottom of the pressure rod 703. A mounting bracket 705 is bolted to one end of the pressing plate 704. A movable rod 706 is movably connected to the top of the mounting bracket 705. A tension spring 707 is sleeved on the outer side of the movable rod 706 corresponding to the top position of the mounting bracket 705. A hot press knife 708 is bolted to the bottom of the movable rod 706. A support plate 709 is bolted to the bottom of the load-bearing frame 3 corresponding to the bottom position of the hot press knife 708.

[0046] The load-bearing frame 3 is rotatably connected to a load-bearing conveyor belt 710, and one end of the load-bearing frame 3 is fixedly connected to a rotary motor 711 by bolts. Both ends of the base frame 1 and the adjacent sides of both ends of the inclined frame 2 are rotatably connected to drive wheels 712. Both ends of the inclined frame 2 and the adjacent sides of both ends of the load-bearing frame 3 are rotatably connected to drive wheels 712, and belts 713 are sleeved on the outer sides of two adjacent drive wheels 712. One end of the drive wheel 712 is clamped to a drive rod 714. In order to facilitate the compression of the mattress, the hot press knife 708 and the rotary motor 711 are both powered by an external power source. The drive rod 714 passes through the inclined frame 2 and the partition 601 and is fixedly connected to the shaft of the track 615. The drive rod 714 passes through the base frame 1 and is fixedly connected to the shaft of the conveyor belt 412. The drive rod 714 passes through the load-bearing frame 3 and is fixedly connected to the shaft of the load-bearing conveyor belt 710.

[0047] The working principle and usage process of this invention are as follows: First, the mattress is filled with a packaging bag and then placed on the load-bearing conveyor belt 710. The cylinder 702 is then activated, causing it to push the extrusion plate 704 downwards via the pressure rod 703, thus compressing the mattress. During this compression process, air inside the packaging bag is expelled. Simultaneously, as the mattress is compressed and air is expelled, the extrusion plate 704, along with the mounting bracket 705 and the hot press knife 708, descends. After the extrusion and air expulsion are completed, the packaging bag is heat-sealed, improving its sealing effect. As a result, the compression effect is guaranteed. At the same time, during the heat sealing process, the tension spring 707 reduces the squeezing force between the hot press knife 708 and the support plate 709 through its extension and retraction characteristics, preventing damage to the hot press knife 708. Then, the rotary motor 711 is started, which drives the load-bearing conveyor belt 710 to rotate and transport the mattress. At the same time, through the cooperation of the transmission wheel 712, belt 713 and transmission rod 714, the power is further transmitted, synchronously driving the conveyor belt 412 and the track 615 to rotate, thus improving the conveying effect.

[0048] Next, the packaged and compressed mattress is moved onto the tilting frame 2 by the track 615. After the mattress has passed the limit bar 614 for a certain distance, the drive motor 604 is started, causing the drive motor 604 to rotate according to a pre-set number of forward and reverse steps, driving the rotating rod 603 to rotate. Through the cooperation of the transmission belt 606, it drives one toothed roller 607 to rotate. Due to the meshing of the toothed rollers 607, the two toothed rollers 607 are forced to rotate relative to each other, causing the mattress to fold around the limit bar 614. Then, the toothed rollers 607 drive the swinging... The clamping plate 608 rotates and resets, and due to the tilting of the tilting frame 2 and the influence of the mattress's own weight, the folded mattress is forced to fall under the tilting frame 2 and re-fit with the conveyor belt 615, thus facilitating its transport by the conveyor belt 615 to the top of the bottom frame 1 for subsequent processing. At the same time, rotating the two adjusting rods 612 on the top of the tilting frame 2 causes the two movable plates 613 to rise and fall during rotation, driving the limiting plate 614 to move. This allows for adjustment of the distance between the limiting rods 614 and the conveyor belt 615 according to the thickness of the mattress compression, improving adaptability.

[0049] Next, the folded mattress is moved by the conveyor belt 412. After passing over the tray 414, the second electric telescopic rod 413 is activated by the pressure sensor 415, which pushes the tray 414 and the mattress to rise and fit against the rotating disk 404. As the second electric telescopic rod 413 continues to rise, it pushes the limiting sleeve 402, the steering rod 403 and the rotating disk 404 to rise, so that the driven gear 405 is parallel to the L-shaped slide plate 407. At the same time, the limiting sleeve 402 is put into contact with the touch switch 410 at the bottom of the top frame 409, cutting off the power supply to the second electric telescopic rod 413, activating the first electric telescopic rod 406, which pushes the L-shaped slide plate 407 to slide. Through the cooperation of the toothed cam 408, the power is transmitted to drive the driven gear 405, the steering rod 403 and the rotating disk 404 to rotate, thereby rotating the mattress and the tray 414 90 degrees.

[0050] As the first electric telescopic rod 406 continues to extend, it pushes the L-shaped slide plate 407 to engage with the touch switch 410 on one side of the bottom of the crossbar 401, cutting off the power supply to the first electric telescopic rod 406. This activates the second electric telescopic rod 413 to retract, causing the mattress and tray 414 to descend and reset, allowing the mattress to re-engage with the conveyor belt 412 for easy transport. Simultaneously, the anti-deviation plate 417, guide plate 418, and roller 419 work together to limit and straighten the mattress, facilitating subsequent winding and improving convenience.

[0051] Next, the mattress is pressed and conveyed by the pressure roller 504 between the fixed frame 501 and the T-shaped plate 503, forcing the mattress to move into the two limiting clamping rollers 518. Then, by the extension and retraction characteristics of the first return spring 513, and in cooperation with the traction rod 512 and the vertical rod 508, the two horizontal plates 510 can slide, changing the distance between the two horizontal plates 510, which is convenient for clamping and limiting mattresses of different thicknesses, thus improving adaptability.

[0052] Finally, the servo motor 519 is started to rotate the disc 506, the horizontal plate 510, and the rotating ring 511, thereby winding the mattress. During the winding process, the mattress is limited and clamped by the arc-shaped clamp 516. At the same time, the second return spring 517 pulls the arc-shaped clamp 516 and the pressing push rod 515 to slide along the fixed cylinder 514 through the extension and retraction characteristics. As the mattress is rolled up, the distance between the two arc-shaped clamps 516 increases, and the mattress roll is always fixed, ensuring the tightness of the winding, facilitating transportation, and increasing convenience.

[0053] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A mattress manufacturing, processing, packing integrated equipment, comprising a chassis (1), characterized in that: One end of the chassis (1) is fixedly connected with an inclined frame (2) through bolts, one end of the inclined frame (2) is fixedly connected with a bearing frame (3) through bolts, and the top end of the chassis (1) is provided with a rotating alignment mechanism (4), The rotating alignment mechanism (4) comprises a cross frame (401), a limiting sleeve (402), a steering rod (403), a rotating disc (404), a driven gear (405), a first electric telescopic rod (406), an L-shaped sliding plate (407), a tooth protrusion (408), a top frame (409), a touch switch (410), a cushion block (411), a conveyor belt (412), a second electric telescopic rod (413), a tray (414), a pressure sensor (415), a push rod (416), an anti-deviation plate (417), a guide plate (418) and a roller (419); The top end of the chassis (1) is fixedly connected with a cross frame (401) through bolts, the top end of the cross frame (401) is movably connected with a limiting sleeve (402) at the middle position, the limiting sleeve (402) is rotatably connected with a steering rod (403) inside, the bottom end of the steering rod (403) is fixedly connected with a rotating disc (404) through bolts at the bottom position corresponding to the cross frame (401), and a driven gear (405) is fixedly sleeved outside the steering rod (403) at the top position corresponding to the rotating disc (404), one side of the bottom end of the cross frame (401) is fixedly connected with a first electric telescopic rod (406) through bolts, one end of the first electric telescopic rod (406) is fixedly connected with an L-shaped sliding plate (407) through bolts, and the L-shaped sliding plate (407) is equidistantly connected with a tooth protrusion (408) at one end, and the top end of the cross frame (401) is fixedly connected with a top frame (409) through bolts, and the bottom end of the top frame (409) and the bottom end of the cross frame (401) are fixedly connected with a touch switch (410) through bolts at positions corresponding to both sides of the L-shaped sliding plate (407); The inside of the chassis (1) is fixedly connected with a cushion block (411) through bolts, and the inside of the chassis (1) is rotatably connected with a conveyor belt (412) at a position corresponding to one side of the cushion block (411), the inside of the chassis (1) is fixedly connected with a second electric telescopic rod (413) through bolts between positions corresponding to four cushion blocks (411), the top end of the second electric telescopic rod (413) is rotatably connected with a tray (414) at a position corresponding to the top of the cushion block (411), the top end of the tray (414) is fixedly connected with a pressure sensor (415) through bolts, one side of the top end of the chassis (1) is screwedly and symmetrically connected with a push rod (416) at a position corresponding to the cross frame (401), the other end of the push rod (416) is rotatably connected with an anti-deviation plate (417), one end of the anti-deviation plate (417) is connected with a guide plate (418), and one end of the guide plate (418) and one end of the anti-deviation plate (417) are rotatably connected with a roller (419) at equal distances. With the pressure sensor (415), when the mattress passes, the second electric telescopic rod (413) is started to push the tray (414) and the mattress to rise and rotate with the rotating disc (404), forcing the limiting sleeve (402) to adhere to the touch switch (410) at the bottom end of the top frame (409), cutting off the power supply of the second electric telescopic rod (413), starting the first electric telescopic rod (406), pushing the L-shaped slide plate (407) to slide, and through the cooperation of the tooth protrusion (408), driving the driven gear (405), the steering rod (403), the rotating disc (404) and the mattress to rotate; One end of the base frame (1) is provided with a convenient rolling mechanism (5), which can roll the mattress; The inclined frame (2) is internally provided with a conveying and folding mechanism (6), which comprises a partition plate (601), a notch (602), a rotating rod (603), a driving motor (604), a driving rod (605), a transmission belt (606), a tooth roller (607), a swing clamp plate (608), a sliding rod (609), a supporting plate (610), a supporting spring (611), an adjusting rod (612), a movable plate (613), a limiting rod (614) and a track (615); The inclined frame (2) is internally provided with a conveying and folding mechanism (6), which comprises a partition plate (601), a notch (602), a rotating rod (603), a driving motor (604), a driving rod (605), a transmission belt (606), a tooth roller (607), a swing clamp plate (608), a sliding rod (609), a supporting plate (610), a supporting spring (611), an adjusting rod (612), a movable plate (613), a limiting rod (614) and a track (615); The driving motor (604) is started to drive the rotating rod (603) to rotate according to the preset positive and reverse operation steps, and through the cooperation of the transmission belt (606) and the two tooth rollers (607), the two swing clamping plates (608) are relatively rotated, so that the mattress is folded in half around the limiting rod (614), then the tooth roller (607) drives the swing clamping plate (608) to rotate and reset, and through the inclination of the inclined frame (2) and the influence of the self weight of the mattress, the folded mattress is forced to fall to the lower side of the inclined frame (2); The top end of the bearing frame (3) is provided with an extrusion heat sealing and conveying mechanism (7), which can thin the mattress, exhaust, and heat seal the packaging bag during extrusion, and then convey the mattress.

2. The mattress manufacturing, processing, packing, and integrating equipment according to claim 1, characterized in that: The L-shaped slide plate (407) is engaged with the driven gear (405) through the tooth protrusions (408), the horizontal height of the L-shaped slide plate (407) is greater than that of the driven gear (405), and the total number of the tooth protrusions (408) is equal to one fourth of the number of teeth of the driven gear (405).

3. The mattress manufacturing, processing, packing, and integrating equipment according to claim 1, characterized in that: The first electric telescopic rod (406), the second electric telescopic rod (413) and the pressure sensor (415) are all powered by an external power supply, the signal output ends of the three touch switches (410) are connected with the input ends of the first electric telescopic rod (406) and the second electric telescopic rod (413), and the signal output end of the pressure sensor (415) is connected with the input end of the second electric telescopic rod (413).

4. The mattress manufacturing, processing, packing, and integrating apparatus according to claim 1, wherein: The convenient rolling mechanism (5) comprises a fixing frame (501), a tight pressing screw rod (502), a T-shaped plate (503), a tight pressing roller (504), a mounting plate (505), a disc (506), a vertical frame (507), a vertical rod (508), a side plate (509), a horizontal plate (510), a rotating ring (511), a traction pull rod (512), a first reset spring (513), a fixed cylinder (514), an extrusion push rod (515), an arc-shaped clamping plate (516), a second reset spring (517), a limiting clamping roller (518) and a servo motor (519). The bottom frame (1) is fixedly connected with a fixing frame (501) at one end through bolts, the top end of the fixing frame (501) is symmetrically connected with a pressing screw (502) in rotation, the outer sides of the two pressing screws (502) on the same side are both connected with a T-shaped plate (503) in rotation through threads, the inner walls of the two T-shaped plates (503) and the fixing frame (501) are both connected with pressing rollers (504) in rotation at equal intervals, one end of the fixing frame (501) is fixedly connected with a mounting plate (505) in symmetry through bolts, one end of one mounting plate (505) is connected with a disc (506) in rotation, one end of the disc (506) is fixedly connected with a vertical frame (507) through bolts, the inside of the vertical frame (507) is clamped with a vertical rod (508), the outer side top and bottom positions of the vertical rod (508) are both movably connected with side plates (509), one end of the two side plates (509) is both fixedly connected with a horizontal plate (510) through bolts, one end of the other mounting plate (505) is connected with a rotating ring (511) in rotation, the top end and the bottom end of the rotating ring (511) are symmetrically movably connected with traction pull rods (512), one end of the traction pull rod (512) is fixedly connected with one end of the horizontal plate (510), the opposite ends of the two horizontal plates (510) are both clamped with first return springs (513) corresponding to the outer sides of the traction pull rods (512) and the outer sides of the vertical rods (508), the adjacent ends of the two horizontal plates (510) are both clamped with fixing barrels (514) at equal intervals, the inside of the fixing barrel (514) is movably connected with extrusion push rods (515), the adjacent ends of the two groups of extrusion push rods (515) are both clamped with arc-shaped clamping plates (516), and the arc-shaped clamping plates (516) and the horizontal plates (510) are clamped with second return springs (517) corresponding to the outer sides of the extrusion push rods (515), one end of the side plate (509) is clamped with a limiting clamp roller (518) corresponding to the two arc-shaped clamping plates (516), and one end of the other mounting plate (505) is fixedly connected with a servo motor (519) through bolts.

5. The mattress manufacturing, processing, packing, and integrating apparatus according to claim 4, wherein: One end of the other mounting plate (505) is provided with a circular hole corresponding to one side of the rotating ring (511), the servo motor (519) is powered by an external power supply, and the output shaft of the servo motor (519) is fixedly connected with one end of the disc (506) through bolts.

6. The mattress manufacturing, processing, packing, and integrating apparatus according to claim 1, wherein: The adjacent two tooth rollers (607) are meshed with each other, the inside of the inclined frame (2) is clamped with a supporting block corresponding to the bottom position of the oscillating clamping plate (608), and the driving motor (604) is powered by an external power supply.

7. The mattress manufacturing, processing, packing, and integrating apparatus according to claim 1, wherein: The extrusion heat sealing and conveying mechanism (7) comprises a gantry (701), a cylinder (702), a pressing rod (703), an extrusion plate (704), a mounting frame (705), a movable rod (706), a tension spring (707), a hot pressing knife (708), a supporting plate (709), a load-bearing conveying belt (710), a rotary motor (711), a transmission wheel (712), a belt (713) and a transmission rod (714). The top end of the load-bearing frame (3) is fixedly connected with a portal frame (701) through bolts, the top end of the portal frame (701) is fixedly and symmetrically connected with a gas cylinder (702) through bolts, the bottom end of the gas cylinder (702) is movably connected with a pressing rod (703), the bottom end of the pressing rod (703) is fixedly connected with an extrusion plate (704) through bolts, one end of the extrusion plate (704) is fixedly connected with a mounting frame (705) through bolts, the top end of the mounting frame (705) is movably connected with a movable rod (706), and the outer side of the movable rod (706) is sleeved with a tension spring (707) at the position corresponding to the top of the mounting frame (705), the bottom end of the movable rod (706) is fixedly connected with a hot-pressing knife (708) through bolts, and the bottom end of the load-bearing frame (3) is fixedly connected with a supporting plate (709) through bolts at the position corresponding to the bottom of the hot-pressing knife (708). The inside of the load-bearing frame (3) is rotatably connected with a load-bearing conveying belt (710), one end of the load-bearing frame (3) is fixedly connected with a rotating motor (711) through bolts, both ends of the bottom frame (1) and both ends of the inclined frame (2) are rotatably connected with a transmission wheel (712) on one side adjacent to each other, both ends of the inclined frame (2) and both ends of the load-bearing frame (3) are rotatably connected with a transmission wheel (712) on one side adjacent to each other, and the outer sides of the two transmission wheels (712) adjacent to each other are sleeved with a belt (713), and one end of the transmission wheel (712) is clamped with a transmission rod (714).

8. The mattress manufacturing, processing, packing, and integrating apparatus according to claim 7, wherein: The hot-pressing knife (708) and the rotating motor (711) are powered by an external power supply, the transmission rod (714) is fixedly connected with the rotating shafts of the caterpillar belts (615) through the inclined frame (2) and the partition plate (601), the transmission rod (714) is fixedly connected with the rotating shafts of the conveying belts (412) through the bottom frame (1), and the transmission rod (714) is fixedly connected with the rotating shafts of the load-bearing conveying belts (710) through the load-bearing frame (3).

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