Magnetic separation device for solid sand treatment

By designing a magnetic separation device with vibration and reciprocating motion, the problems of low efficiency and difficulty in removing residual impurities in the existing magnetic separation device with dynamic agitation magnetic separation of sand are solved, achieving efficient separation of sand and magnetic material and a cleaner device.

CN117696246BActive Publication Date: 2026-05-01TONGLIAO RENCHUANG CASTING MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
TONGLIAO RENCHUANG CASTING MATERIAL CO LTD
Filing Date
2023-12-06
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing magnetic separators are not suitable for dynamic agitation magnetic separation of sand, making it difficult to improve magnetic separation efficiency and for rapid air purification of residual impurities inside the device.

Method used

A magnetic separation device was designed, comprising a vibration platform, a magnetic separator, a rotating drum, a magnetic separation chamber, a magnetic separation plate, and a directional air purification component. The device achieves dynamic magnetic separation of sand through vibration and reciprocating motion, and uses an air jet channel to blow away residual impurities under high pressure.

Benefits of technology

It improves magnetic separation efficiency and accuracy, achieves full separation of sand and magnetic materials, and enhances the cleaning ability of the device.

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Abstract

The application relates to the technical field of magnetic separation devices, and discloses a magnetic separation device for solid sand treatment. The device comprises a vibrating platform, the top surface of the vibrating platform is provided with a magnetic separation cylinder, the top of the magnetic separation cylinder is provided with a feeding pipe, the bottom of the magnetic separation cylinder is respectively connected with a discharging pipe and a magnetic separation pipe, the surface of the magnetic separation cylinder is provided with a motor, the inner wall of the magnetic separation cylinder is rotationally connected with a rotating cylinder, a group of magnetic separation cavities which are circumferentially arranged and mutually isolated are arranged in the rotating cylinder, a magnetic separation plate is arranged in each magnetic separation cavity, and a magnetic separation module is arranged in each magnetic separation cavity. In the application, after the outer shaft cylinder and the transmission shaft reciprocate left and right, the magnetic selection rod can also move left and right in the process of synchronous self-rotation and revolution, thereby realizing reciprocating magnetic selection of magnetic materials in the solid sand, and effectively improving the magnetic selection efficiency and accuracy.
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Description

A magnetic sorting device for solid sand processing Technical Field

[0001] This invention relates to the field of magnetic separation device technology, specifically a magnetic separation device for solid sand processing. Background Technology

[0002] In the production process of sand, in order to improve the purity of sand, it is necessary to remove magnetic mineral sand from the sand. Electromagnetic separators are usually used to adsorb and remove magnetic mineral sand from the sand. The electromagnetic separator consists of an outer rotating drum, an inner magnetic core, a feed inlet, and a discharge outlet. By rotating the feed roller located at the feed inlet, the sand is pushed onto the surface of the outer rotating drum. The inner magnetic core inside the outer rotating drum magnetically attracts the magnetic mineral sand in the sand. The magnetic force causes the magnetic mineral sand to adhere to the outer wall of the outer rotating drum. Under the brushing action of the discharge brush on the other side, the magnetic mineral sand is removed from the surface of the outer rotating drum and discharged, thus completing the removal of impurities.

[0003] In the prior art, patent document CN115591667A discloses a high-purity sand removal electromagnetic separator. The invention causes the crushed sand to adhere to the outside of the outer rotating drum due to its own gravity, and then the magnetic mineral impurities are adsorbed by the inner magnetic core through the outside of the outer rotating drum. This part of the crushed sand flows out through the opening of the elastic sheet, improving the purity of the sand. However, the above-mentioned magnetic separation device is not convenient for dynamic agitation magnetic separation of sand during magnetic separation, so the magnetic separation efficiency is difficult to improve effectively. Moreover, the existing magnetic separation device is not convenient for rapid air purification of residual impurities inside the device. Based on this, the present invention provides a magnetic separation device for solid sand treatment to solve the technical problems mentioned in the background art. Summary of the Invention

[0004] This invention addresses the technical problems existing in the prior art by providing a magnetic separation device for solid sand processing. It solves the technical problems mentioned in the background art, such as the inconvenience of dynamic agitation magnetic separation of sand during magnetic separation, which makes it difficult to effectively improve the magnetic separation efficiency, and the inconvenience of the existing magnetic separation device in achieving rapid air purification of residual impurities inside the device.

[0005] The technical solution of the present invention to solve the above-mentioned technical problems is as follows: A magnetic separation device for solid sand treatment includes a vibrating platform, a magnetic separator cylinder installed on the top surface of the vibrating platform, a feed pipe installed on the top of the magnetic separator cylinder, a discharge pipe and a magnetic array pipe connected to the bottom of the magnetic separator cylinder, a motor installed on the surface of the magnetic separator cylinder, a rotating cylinder rotatably connected to the inner wall of the magnetic separator cylinder, a set of magnetic separation cavities arranged in a circular array and isolated from each other inside the rotating cylinder, a magnetic separation plate built into the interior of each magnetic separation cavity, a magnetic separation module built into the interior of each magnetic separation cavity, a toothed cylinder rotatably connected to the circumferential side of the rotating cylinder, the rotating cylinder and the toothed cylinder being driven by a motor, a reciprocating guide component installed on the surface of the magnetic separator cylinder, the port of the reciprocating guide component being connected to the magnetic separation module, an arc rail slidably connected to one side of the magnetic separator cylinder, a positive arc groove and a negative arc groove symmetrically opened inside the arc rail and connected to the magnetic separation module, and a directional air purification component connected to the magnetic separation module being fixedly installed at the tail of the magnetic separator cylinder.

[0006] Preferably, the vibration platform includes a base frame, a vibrating frame is provided on the top surface of the base frame, the inner wall of the vibrating frame is fixedly connected to the magnetic separator, a set of vertically arranged guide rods are installed on the top surface of the base frame and slidably connected to the vibrating frame, and an anti-compression spring is sleeved on the circumferential side of each guide rod and at the position corresponding to both sides of the vibrating frame, and two sets of symmetrically arranged vibrators are installed on the top surface of the vibrating frame.

[0007] Preferably, both the rotating drum and the gear cylinder are fixedly equipped with rear bevel gears, and the output shaft end of the motor is fixedly equipped with a lower bevel gear. The bevel surfaces of the lower bevel gears are respectively connected to the two rear bevel gears for transmission. The two rear bevel gears are symmetrically arranged with the plane containing the axis of the lower bevel gear as the axis. The peripheral side of the gear cylinder is fixedly equipped with a linkage bevel gear ring and a guide gear ring.

[0008] Preferably, the reciprocating guide components include a vertical shaft, a vibrating ring, and a guide toothed plate slidably connected to the magnetic separator. The circumferential side of the vertical shaft is rotatably connected to the magnetic separator via a bearing. A bevel gear meshing with a linkage bevel gear ring is fixedly installed at the bottom end of the vertical shaft. A half-gear meshing with the guide toothed plate is fixedly installed on the circumferential side of the vertical shaft. The tail end of the guide toothed plate is fixedly connected to the vibrating ring. The movement direction of the guide toothed plate is parallel to the axis of the rotating drum. A return spring is installed between the relative surfaces of the guide toothed plate and the magnetic separator. A driven rotating ring connected to the magnetic separator module is rotatably connected to the inner wall of the vibrating ring.

[0009] Preferably, the magnetic separation module includes an outer shaft cylinder slidably connected to the magnetic separation cavity and a counter-rotating shaft rotatably connected to the inner wall of the driven rotating ring. The circumferential side of the outer shaft cylinder is rotatably connected to the driven rotating ring. A set of guide rings arranged in a linear array are fixedly installed on the circumferential side of the outer shaft cylinder. A set of magnetic separation rods arranged in a circular array are rotatably connected to the outside of each guide ring. A differential bevel gear a is fixedly installed at the tail end of each magnetic separation rod and at a position corresponding to the inner side of the outer shaft cylinder. A drive shaft is rotatably connected to the inner wall of the outer shaft cylinder. A counter-rotating shaft is fixedly installed on the circumferential side of the drive shaft and at a position corresponding to each guide ring. The device has a differential bevel gear b, the circumferential surface of which is connected to the differential bevel gear a. The outer shaft and the tail of the drive shaft are both fixedly equipped with anti-convex teeth. The bottom end of the reverse rotating shaft is fixedly equipped with a linkage bevel gear. The bevel surfaces of both anti-convex teeth are connected to the linkage bevel gear. The two anti-convex teeth are symmetrically arranged about the plane containing the axis of the reverse rotating shaft. The circumferential surface of the outer shaft is fixedly equipped with a driven gear that is connected to the guide gear ring. The tail of the outer shaft is rotatably connected to a positive conductive wheel that rotates and engages with the positive arc groove and a negative conductive wheel that rotates and engages with the negative arc groove.

[0010] Preferably, the top of the magnetic separation chamber is open, the bottom of the magnetic separation chamber is a concave arc-shaped structure, the shape of the magnetic separation plate is adapted to the shape of the magnetic separation chamber, the magnetic separation rod and the magnetic separation plate are both electromagnets, and the surfaces of the magnetic separation plate and the magnetic separation rod are provided with positive and negative terminals. The port of the positive terminal is electrically connected to the positive conductive wheel through a wire, and the port of the negative terminal is electrically connected to the negative conductive wheel through a wire.

[0011] Preferably, a notch is fixedly provided on the surface of the arc track and at the position corresponding to the right side of the magnetic tube, and the arc of the notch is 60°.

[0012] Preferably, the directional air purification component includes an air purification pump, an air inlet ring, an air inlet channel inside the drive shaft, and an air jet channel located at the axis of the magnetic separator. The surface of the air purification pump is fixedly connected to the vibrating frame. An air distribution ring is rotatably connected to the circumferential side of the air inlet ring. A sealing part and a cavity that cooperate with the air distribution ring are fixedly provided inside the air inlet ring. The sealing part is located below the feed pipe, and the cavity is located below the sealing part. The air outlet port of the air purification pump is connected to the cavity through a pipe. The tail end of the air inlet channel is rotatably connected to the air distribution ring through a hose. The tail end of the air jet channel is connected to the air inlet channel. The axis of the air jet channel is perpendicular to the axis of the drive shaft.

[0013] The beneficial effects of this invention are:

[0014] 1. In the magnetic separation process of this invention, current is applied to the arc rail, the motor outputs a set speed, and the air purification pump is normally turned on. After the motor outputs the speed, the reciprocating guide component drives the outer shaft cylinder and the transmission shaft to perform a set stroke of left-right reciprocating motion within the magnetic separation chamber. After the outer shaft cylinder and the transmission shaft reciprocate left and right, they then drive the magnetic separator rod to move left and right simultaneously during its rotation and revolution. This achieves reciprocating magnetic separation of magnetic materials in the solid sand, thereby effectively improving the magnetic separation efficiency and accuracy. The magnetic material in the drum is magnetically adsorbed by the magnetic separation plate and magnetic separation rod. As the drum rotates, the solid sand without magnetic material is directly discharged through the feed pipe. When the magnetic separation rod or magnetic separation plate moves to the position of the notch, the magnetic separation rod or magnetic separation plate that moves to the notch loses its magnetic force. The magnetic material separated by the magnetic separation rod and magnetic separation plate is discharged through the magnetic tube. When the magnetic separation module moves to the position of communicating with the cavity, the air jet channel releases high pressure air. After the air jet channel releases high pressure air, it then blows away the solid sand, impurities and dirt remaining on the surface of the magnetic separation chamber and magnetic separation plate under high pressure.

[0015] 2. During operation, the two sets of vibrators synchronously output vibration frequencies. Through the vibration frequency output of the vibrators, the magnetic separator can reciprocate up and down. The reciprocating up and down vibration of the magnetic separator can effectively shake off the solid sand adhering to the inside of the magnetic separation chamber or the magnetic material remaining on the non-magnetic magnetic separator rod. On the other hand, it can fully disperse the solid sand to be magnetically separated. By achieving the effect of fully dispersing the solid sand, the separation rate between the solid sand and the magnetic material is effectively improved, and the particle separation effect of the solid sand and the magnetic material is improved. Through the improvement of the particle separation effect of the sand or magnetic material, the magnetic separation efficiency and magnetic separation accuracy of this magnetic separation device are effectively improved. Attached Figure Description

[0016] Figure 1 is a schematic diagram of a magnetic separation device for solid sand treatment;

[0017] Figure 2 is a partial enlarged structural diagram of point A in Figure 1;

[0018] Figure 3 is a structural schematic diagram of Figure 1 from another perspective;

[0019] Figure 4 is a magnified view of the local structure at point B in Figure 3;

[0020] Figure 5 is a schematic diagram of the cross-sectional structure of Figure 3;

[0021] Figure 6 is a magnified view of the structure at point C in Figure 5;

[0022] Figure 7 is a schematic diagram of the guide tooth plate and the magnetic separation cavity;

[0023] Figure 8 is a partial enlarged structural diagram of point D in Figure 7;

[0024] Figure 9 is a schematic cross-sectional view of the outer shaft cylinder and the drive shaft;

[0025] Figure 10 is a schematic diagram of the structure of the electric arc track;

[0026] Figure 11 is a schematic diagram of the sealing part and the cavity.

[0027] The components include: 1. Magnetic separator drum; 2. Feed pipe; 3. Discharge pipe; 4. Magnetic array tube; 5. Motor; 6. Rotary drum; 7. Magnetic separation chamber; 8. Magnetic separation plate; 9. Gear cylinder; 10. Arc rail; 11. Base frame; 12. Vibrating frame; 13. Guide rod; 14. Compression spring; 15. Vibrator; 16. Linkage bevel gear ring; 17. Guide gear ring; 18. Vertical shaft; 19. Vibrating ring; 20. Guide gear plate; 21. 1. Half-gear; 22. Rebound spring; 23. Driven rotating ring; 24. Outer shaft cylinder; 25. Cavity; 26. Magnetic separator; 27. Drive shaft; 28. Differential bevel gear a; 29. ​​Differential bevel gear b; 30. Driven gear; 31. Positive conductive wheel; 32. Negative conductive wheel; 33. Air cleaning pump; 34. Inlet ring; 35. Air jet channel; 36. Air distribution ring; 37. Sealing part; 38. Reverse rotating shaft. Detailed Implementation

[0028] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0029] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0030] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to make and use the invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the invention can be made without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the invention with unnecessary detail. Therefore, the invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application. Embodiments

[0031] Please refer to Figures 1-11. A magnetic separation device for solid sand processing includes a vibrating platform, and a magnetic separator 1 is installed on the top surface of the vibrating platform.

[0032] The vibration platform includes a base frame 11, a vibrating frame 12 is provided on the top surface of the base frame 11, the inner wall of the vibrating frame 12 is fixedly connected to the magnetic separator 1, a set of vertically arranged guide rods 13 are installed on the top surface of the base frame 11 and are slidably connected to the vibrating frame 12, and each guide rod 13 is fitted with a compression spring 14 on its peripheral side and corresponding to the two sides of the vibrating frame 12, and two sets of symmetrically arranged vibrators 15 are installed on the top surface of the vibrating frame 12.

[0033] During operation, the two sets of vibrators 15 synchronously output vibration frequencies. Through the vibration frequency output of the vibrators 15, the magnetic separator 1 can reciprocate up and down in the direction of vibration. Through the reciprocating up and down vibration of the magnetic separator 1, on the one hand, the solid sand adhering to the inside of the magnetic separation chamber 7 or the magnetic material remaining on the non-magnetic magnetic separator 26 can be effectively shaken off. On the other hand, the solid sand to be magnetically separated can be fully dispersed. By achieving the effect of fully dispersing the solid sand, the separation rate between the solid sand and the magnetic material can be effectively improved and the particle separation effect of the solid sand and the magnetic material can be improved. Through the improvement of the particle separation effect of the sand or magnetic material, the magnetic separation efficiency of this magnetic separation device can be effectively improved.

[0034] A feed pipe 2 is installed at the top of the magnetic separator 1. The bottom of the magnetic separator 1 is connected to a discharge pipe 3 and a magnetic array pipe 4. A motor 5 is installed on the surface of the magnetic separator 1. A rotating drum 6 is rotatably connected to the inner wall of the magnetic separator 1. A set of magnetic separation chambers 7 arranged in a circular array and isolated from each other are opened inside the rotating drum 6. Each magnetic separation chamber 7 has a built-in magnetic separation plate 8.

[0035] The top of the magnetic separation chamber 7 is open, the bottom of the magnetic separation chamber 7 is a concave arc-shaped structure, the shape of the magnetic separation plate 8 is adapted to the shape of the magnetic separation chamber 7, and both the magnetic separation rod 26 and the magnetic separation plate 8 are electromagnets.

[0036] An electromagnet generates magnetism when energized and loses its magnetism when the energizer is de-energized.

[0037] Each magnetic separation chamber 7 has a built-in magnetic separation module. The circumferential side of the rotating drum 6 is rotatably connected to the toothed cylinder 9. Both the rotating drum 6 and the toothed cylinder 9 are driven by the motor 5.

[0038] A reciprocating guide component is installed on the surface of the magnetic separator 1. The port of the reciprocating guide component is connected to the magnetic separation module. An electric arc rail 10 is slidably connected to one side of the magnetic separator 1. The electric arc rail 10 has symmetrical positive and negative arc grooves connected to the magnetic separation module inside. A notch is fixedly opened on the surface of the electric arc rail 10 at the position corresponding to the right side of the magnetic tube 4. The arc of the notch is 60°.

[0039] During operation, the arc rail 10 is powered by an external power source.

[0040] By setting the notch, the magnetic separation module can automatically lose its magnetism when it moves to the position of the notch. After the magnetic separation module loses its magnetism, the magnetic material that was magnetically attracted by the magnetic separation module is finally discharged through the magnetic tube 4 under the action of gravity.

[0041] The tail end of the magnetic separator 1 is fixedly equipped with a directional air purification component that is connected to the magnetic separation module.

[0042] Both the rear of the rotating drum 6 and the gear cylinder 9 are fixedly installed with rear bevel gears. The output shaft end of the motor 5 is fixedly installed with a lower bevel gear. The bevel tooth surface of the lower bevel gear is connected to the two rear bevel gears respectively. The two rear bevel gears are symmetrically arranged with the plane where the axis of the lower bevel gear is located as the axis. The peripheral side of the gear cylinder 9 is fixedly installed with a linkage bevel gear ring 16 and a guide gear ring 17 respectively.

[0043] By positioning the two rear bevel teeth and the lower bevel teeth, the rotation directions of the rotating cylinder 6 and the gear cylinder 9 are made opposite.

[0044] The reciprocating guide components include a vertical shaft 18, a vibrating ring 19, and a guide tooth plate 20 that is slidably connected to the magnetic separator 1. The circumferential side of the vertical shaft 18 is rotatably connected to the magnetic separator 1 through a bearing. A bevel gear that meshes with the linkage bevel gear ring 16 is fixedly installed at the bottom end of the vertical shaft 18.

[0045] A half-gear 21 that meshes with the guide tooth plate 20 is fixedly installed on the circumferential side of the vertical shaft 18. The tail end of the guide tooth plate 20 is fixedly connected to the vibrating ring 19. The direction of movement of the guide tooth plate 20 is parallel to the axis of the rotating drum 6. A return spring 22 is installed between the relative surfaces of the guide tooth plate 20 and the magnetic separator 1. A driven rotating ring 23 connected to the magnetic separator module is rotatably connected to the inner wall of the vibrating ring 19.

[0046] The magnetic separation module includes an outer shaft cylinder 24 slidably connected to the magnetic separation cavity 7 and a counter-rotating shaft 38 rotatably connected to the inner wall of the driven rotating ring 23. The circumferential side of the outer shaft cylinder 24 is rotatably connected to the driven rotating ring 23. A set of guide rings arranged in a linear array are fixedly installed on the circumferential side of the outer shaft cylinder 24. A set of magnetic separation rods 26 arranged in a circular array are rotatably connected to the outside of each guide ring. A differential bevel gear a28 is fixedly installed at the tail end of each magnetic separation rod 26 and at the position corresponding to the inner side of the outer shaft cylinder 24. A drive shaft 27 is rotatably connected to the inner wall of the outer shaft cylinder 24. A differential bevel gear b29 is fixedly installed on the circumferential side of the drive shaft 27 and at the position corresponding to each guide ring. The circumferential side of the differential bevel gear b29 is connected to the differential bevel gear a28 in a transmission connection.

[0047] The outer shaft cylinder 24 and the tail of the transmission shaft 27 are both fixedly installed with anti-conical teeth, and the bottom end of the anti-rotation shaft 38 is fixedly installed with linkage conical teeth. The conical tooth surfaces of the two anti-conical teeth are connected to the linkage conical teeth in a transmission manner. The two anti-conical teeth are symmetrically arranged with the plane containing the axis of the anti-rotation shaft 38 as the axis.

[0048] By setting the positions of the reverse bevel teeth and the linkage bevel teeth, the rotation directions of the outer rotating cylinder 6 and the drive shaft 27 are made opposite;

[0049] The outer shaft cylinder 24 is fixedly mounted with a driven gear 30 that is connected to the guide gear ring 17. The tail of the outer shaft cylinder 24 is rotatably connected with a positive conductive wheel 31 that rotates and engages with the positive arc groove and a negative conductive wheel 32 that rotates and engages with the negative arc groove.

[0050] Both the magnetic separator plate 8 and the magnetic separator rod 26 have positive and negative ends on their surfaces;

[0051] Both the magnetic separator plate 8 and the magnetic separator rod 26 have built-in coils, with the positive and negative ends respectively located at the two ends of the coils;

[0052] The positive terminal is electrically connected to the positive conductive wheel 31 via a wire, and the negative terminal is electrically connected to the negative conductive wheel 32 via a wire.

[0053] The directional air purification components include an air purification pump 33, an air intake ring 34, an air intake channel opened inside the drive shaft 27, and an air jet channel 35 opened at the axis position of the magnetic separator 26.

[0054] The surface of the air cleaning pump 33 is fixedly connected to the vibrating frame 12. The circumferential side of the air inlet ring 34 is rotatably connected to the air distribution ring 36. The inside of the air inlet ring 34 is fixedly provided with a sealing part 37 and a cavity 25 that cooperate with the air distribution ring 36. The sealing part 37 is located below the feed pipe 2, and the cavity 25 is located below the sealing part 37.

[0055] The outlet port of the air cleaning pump 33 is connected to the cavity 25 through a pipe, the tail end of the air intake channel is rotatably connected to the air distribution ring 36 through a hose, the tail end of the air jet channel 35 is connected to the air intake channel, and the axis of the air jet channel 35 is perpendicular to the axis of the drive shaft 27.

[0056] The working principle of this invention is as follows: This invention is mainly applicable to magnetic separation of residual magnetic materials in solid sand. During magnetic separation, current is passed through the arc rail 10, the motor 5 outputs a speed in a set state, and the air purification pump 33 is normally turned on. After the motor 5 outputs its speed, the reciprocating guide component drives the outer shaft cylinder 24 and the transmission shaft 27 to perform a set stroke of left and right reciprocating motion within the magnetic separation chamber 7. After the outer shaft cylinder 24 and the transmission shaft 27 perform left and right reciprocating motion, they then drive the magnetic separator 26 to perform synchronous rotation and revolution. During the process, left and right displacement can occur, thereby realizing reciprocating magnetic separation of magnetic materials in solid sand. Through reciprocating magnetic separation, the magnetic separation efficiency and accuracy are effectively improved. Magnetic materials in the sand are magnetically attracted by the magnetic separation plate 8 and magnetic separation rod 26. As the rotating drum 6 rotates, solid sand without magnetic materials is directly discharged through the feed pipe 3. When the magnetic separation rod 26 or magnetic separation plate 8 moves to the position of the notch, the magnetic separation rod 26 or magnetic separation plate 8 that has moved to the notch loses its magnetic force. The magnetic material separated by plate 8 is discharged through magnetic tube 4. When the magnetic separation module moves to the position connected to cavity 25, high-pressure air is emitted from air jet channel 35. After high-pressure air is emitted from air jet channel 35, solid sand, impurities, and dirt remaining on the surface of magnetic separation chamber 7 and magnetic separation plate 8 are blown away by high pressure. At the same time, during magnetic separation, two sets of vibrators 15 synchronously output vibration frequency. Through the vibration frequency output of vibrators 15, the magnetic separation cylinder 1 can reciprocate in the up and down direction. The reciprocating vibration effectively shakes off solid sand adhering to the magnetic separation chamber 7 or magnetic material remaining on the non-magnetic magnetic separator 26. It also fully disperses the solid sand to be magnetically separated. By achieving full dispersion of the solid sand, the separation rate between the solid sand and the magnetic material is effectively improved, and the particle separation effect of the solid sand and the magnetic material is enhanced. Through the improvement of the particle separation effect of the sand or magnetic material, the magnetic separation efficiency and magnetic separation accuracy of this magnetic separation device are effectively improved.

[0057] It should be noted that the descriptions of each embodiment in the above embodiments have different focuses. For parts that are not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0058] Although preferred embodiments of the invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including both the preferred embodiments and all changes and modifications falling within the scope of the invention.

[0059] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.

Claims

1. A magnetic separation device for solid sand processing, comprising a vibrating platform, wherein a magnetic separator (1) is mounted on the top surface of the vibrating platform, a feed pipe (2) is mounted on the top of the magnetic separator (1), and a discharge pipe (3) and a magnetic array pipe (4) are respectively connected to the bottom of the magnetic separator (1), characterized in that: A motor (5) is mounted on the surface of the magnetic separator (1). A rotating drum (6) is rotatably connected to the inner wall of the magnetic separator (1). A set of magnetic separation cavities (7) arranged in a circular array and isolated from each other are opened inside the rotating drum (6). A magnetic separation plate (8) is built into the interior of each magnetic separation cavity (7). A magnetic separation module is built into the interior of each magnetic separation cavity (7). A toothed cylinder (9) is rotatably connected to the circumferential side of the rotating drum (6). Both the rotating drum (6) and the toothed cylinder (9) are driven by the motor (5). A reciprocating guide component is mounted on the surface of the magnetic separator (1). The port of the moving component is connected to the magnetic separation module. A cloth arc rail (10) is slidably connected to one side of the magnetic separation cylinder (1). The cloth arc rail (10) is symmetrically provided with a positive arc groove and a negative arc groove connected to the magnetic separation module. A directional air purification component connected to the magnetic separation module is fixedly installed at the tail of the magnetic separation cylinder (1). The magnetic separation module includes an outer shaft cylinder (24) slidably connected to the magnetic separation cavity (7) and a counter-rotating shaft (38) rotatably connected to the inner wall of the driven rotating ring (23). The circumferential side of the outer shaft cylinder (24) is rotatably connected to the driven rotating ring (23). The circumferential side of the outer shaft cylinder (24) is rotatably connected to the driven rotating ring (23). A set of guide rings arranged in a linear array are fixedly installed on the side. Each guide ring is rotatably connected to a set of magnetic separators (26) arranged in a circular array. A differential bevel gear a (28) is fixedly installed at the tail end of each magnetic separator (26) and at the position corresponding to the inner side of the outer shaft cylinder (24). A drive shaft (27) is rotatably connected to the inner wall of the outer shaft cylinder (24). A differential bevel gear b (29) is fixedly installed on the circumferential side of the drive shaft (27) and at the position corresponding to each guide ring. The circumferential side of the differential bevel gear b (29) is connected to the differential bevel gear a (28) in a transmission connection. The outer shaft cylinder ( The tail of both the 24) and the drive shaft (27) is fixedly equipped with a reverse bevel gear. The bottom end of the reverse rotating shaft (38) is fixedly equipped with a linkage bevel gear. The bevel surfaces of the two reverse bevel gears are connected to the linkage bevel gear. The two reverse bevel gears are symmetrically arranged with the plane containing the axis of the reverse rotating shaft (38) as the axis. The peripheral side of the outer shaft cylinder (24) is fixedly equipped with a driven gear (30) that is connected to the guide gear ring (17). The tail of the outer shaft cylinder (24) is rotatably connected with a positive conductive wheel (31) that rotates and fits with the positive arc groove and a negative conductive wheel (32) that rotates and fits with the negative arc groove.The directional air purification components include an air purification pump (33), an air intake ring (34), an air intake channel inside the drive shaft (27), and an air jet channel (35) located at the axis of the magnetic separator (26). The surface of the air purification pump (33) is fixedly connected to the vibrating frame (12). An air distribution ring (36) is rotatably connected to the circumferential side of the air intake ring (34). A sealing part (37) that cooperates with the air distribution ring (36) is fixedly provided inside the air intake ring (34). The gas pump (33) has an outlet port connected to the cavity (25) via a pipe. The end of the inlet channel is rotatably connected to the air distribution ring (36) via a hose. The end of the air jet channel (35) is connected to the inlet channel. The axis of the air jet channel (35) is perpendicular to the axis of the drive shaft (27).

2. The magnetic separation device for solid sand processing according to claim 1, characterized in that: The vibration platform includes a base frame (11), and a vibrating frame (12) is provided on the top surface of the base frame (11). The inner wall of the vibrating frame (12) is fixedly connected to the magnetic separator (1). A set of vertically arranged guide rods (13) that are slidably connected to the vibrating frame (12) are installed on the top surface of the base frame (11). Each guide rod (13) is fitted with a compression spring (14) on its circumferential side and at the position corresponding to both sides of the vibrating frame (12). Two sets of symmetrically arranged vibrators (15) are installed on the top surface of the vibrating frame (12).

3. The magnetic separation device for solid sand processing according to claim 1, characterized in that: The tail ends of the rotating drum (6) and the gear cylinder (9) are both fixedly equipped with rear bevel teeth. The output shaft end of the motor (5) is fixedly equipped with a lower bevel tooth. The bevel tooth surface of the lower bevel tooth is connected to the two rear bevel teeth respectively. The two rear bevel teeth are symmetrically arranged with the plane where the axis of the lower bevel tooth is located as the axis. The peripheral side of the gear cylinder (9) is fixedly equipped with a linkage bevel tooth ring (16) and a guide tooth ring (17).

4. The magnetic separation device for solid sand processing according to claim 3, characterized in that: The reciprocating guide components include a vertical shaft (18), a vibrating ring (19), and a guide toothed plate (20) that is slidably connected to the magnetic separator (1). The circumferential side of the vertical shaft (18) is rotatably connected to the magnetic separator (1) through a bearing. A bevel gear that meshes with a linkage bevel gear ring (16) is fixedly installed at the bottom end of the vertical shaft (18). A half-gear (21) that meshes with the guide toothed plate (20) is fixedly installed on the circumferential side of the vertical shaft (18). The tail end of the guide toothed plate (20) is fixedly connected to the vibrating ring (19). The direction of movement of the guide toothed plate (20) is parallel to the axis of the rotating drum (6). A return spring (22) is installed between the relative surfaces of the guide toothed plate (20) and the magnetic separator (1). A driven rotating ring (23) that is connected to the magnetic separator module is rotatably connected to the inner wall of the vibrating ring (19).

5. A magnetic sorting device for solid sand processing according to claim 1, characterized in that: The top of the magnetic separation cavity (7) is open, and the bottom of the magnetic separation cavity (7) is a concave arc-shaped structure. The shape of the magnetic separation plate (8) is adapted to the shape of the magnetic separation cavity (7). The magnetic separation rod (26) and the magnetic separation plate (8) are both electromagnets. The surfaces of the magnetic separation plate (8) and the magnetic separation rod (26) are provided with positive and negative ends. The port of the positive end is electrically connected to the positive conductive wheel (31) through a wire, and the port of the negative end is electrically connected to the negative conductive wheel (32) through a wire.

6. The magnetic separation device for solid sand processing according to claim 1, characterized in that: The surface of the arc rail (10) and the position corresponding to the right side of the magnetic tube (4) are fixedly provided with a notch, the arc of which is 60°.

Citation Information

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